D 100
D 100
1 Summary ....................................................................................................... 4
1.1 Name plate .......................................................................................................... 4
1.2 Product series ...................................................................................................... 5
1.3 Technical standards ............................................................................................. 6
1.4 Peripheral Electrical Devices and System Configuration ..................................... 8
1.5 Product outline and installation dimensions ....................................................... 9
1.5.1 Product outlines (unit: mm) ................................................................................... 9
1.5.2 Production dimension table ................................................................................. 10
2 Wirings ........................................................................................................ 11
2.1 Standard wiring diagrams .................................................................................. 11
2.2 Main circuit wirings ........................................................................................... 12
2.3 Control circuit wirings ........................................................................................ 13
2.3.1 Control circuit signals ........................................................................................... 13
2.3.2 Control circuit wiring notes .................................................................................. 14
2.3.3 Control circuit jumpers ......................................................................................... 15
3 Panel operations ...................................................................................... 16
3.1 Keyboard interface ............................................................................................ 16
3.2 Parameter setting example ............................................................................... 17
3.3 Motor parameter auto-tuning ........................................................................... 17
3.4 JOG run .............................................................................................................. 18
4 Function codes (Parameters) .................................................................... 19
4.1 Monitoring parameters: d0.00-d0.65 ................................................................ 19
4.2 Basic functions group: P0.00-P0.28 ................................................................... 22
4.3 First motor parameters: P1.00-P1.37 ................................................................ 29
4.4 Vector control parameters: P2.00-P2.22 ........................................................... 31
4.5 V/F control parameters: P3.00-P3.27 ................................................................ 33
4.6 Input terminals: P4.00-P4.39 ............................................................................. 39
4.7 Output terminals: P5.00-P5.22 .......................................................................... 48
4.8 Start/stop control: P6.00-P6.15 ......................................................................... 52
4.9 Keyboard and display: P7.00-P7.14 ................................................................... 56
4.10 Auxiliary functions: P8.00-P8.54 ...................................................................... 59
4.11 Fault and protection: P9.00-P9.73 ................................................................... 66
4.12 PID functions: PA.00-PA.28 .............................................................................. 76
4.13 Swing Frequency, Fixed Length and Count: PB.00-PB.09 ................................ 80
4.14 Multi-speed and simple PLC: PC.00-PC.51 ....................................................... 82
4.15 Communication parameters: PD.00-PD.06 ...................................................... 86
4.16 Function code management: PP.00-PP.04....................................................... 87
4.17 Torque control parameters: B0.00-B0.08 ........................................................ 88
4.18 Control optimization parameters: B5.00-B5.09 ............................................... 89
5 Fault and solutions ...................................................................................... 91
5.1 Alarms and solutions ......................................................................................... 91
2
5.2 Other fault and solutions........................................................................96
6 Repair and maintenance ............................................................................. 98
6.1 Routine maintenance ............................................................................98
6.2 Replacement of vulnerable components ................................................... 98
7 MODBUS communication protocol ............................................................. 99
7.1 Communication protocol........................................................................99
7.2 Verification mode ............................................................................... 102
7.3 Communication addresses.................................................................... 103
Appendix I: Brake accessories ...................................................................... 107
3
1.3 Technical standards
Item Specifications
Control system Current Vector General Purpose Inverter.
Compatible motor Induction motors.
Maximum Vector control: 0~500Hz;
frequency V/F control: 0~500Hz.
Carrier frequency 0.8kHz~12kHz; Depending on load, can automatically adjust.
Input resolution Digital: 0.01Hz; Analog: maximum frequency×0.025%.
Open vector control (SVC);
Control modes Closed loop vector control (FVC);
V/F (scalar) control.
G type: 0.5Hz/150% (SVC); 0Hz/180% (FVC).
Starting torque
P type: 0.5Hz/100%.
Speed range 1: 100 (SVC) 1: 1000 (FVC)
Speed accuracy ±0.5% (SVC) ±0.02% (FVC)
Torque accuracy ±5% (FVC)
G type: 150% rated current 60s; 180% rated current 3s;
Overload capacity
P type: 120% rated current 60s; 150% rated current 3s.
Torque boost Automatic Manual 0.1%~30.0%
Straight-line V/F curve
Multi-point V/F curve
V/F curve
Basic
Straight-line ramp
Ramp mode S-curve ramp
Four groups of acceleration/deceleration time: 0.0–6500.0s
DC braking frequency: 0.00 Hz to maximum frequency
DC braking Braking time: 0.0–36.0s
Braking action current value: 0.0%–100.0%
JOG frequency range: 0.00–50.00 Hz
JOG control
JOG acceleration/deceleration time: 0.0–6500.0s
Simple PLC Up to 16 speeds via the simple PLC function or DI terminals
Onboard PID Process-controlled closed loop control system
Auto voltage Keep constant output voltage automatically when grid voltage
regulation (VR) fluctuates.
Overvoltage/ The current and voltage are limited automatically during the running
Overcurrent stall process so as to avoid frequent tripping due to
control overvoltage/overcurrent.
Fast current limit
Protect inverter from overcurrent malfunctions.
function
It can limit the torque automatically and prevent frequent over
Torque limit and
current tripping during the running process. Torque control can be
control
implemented in the FVC mode.
Power dip ride The regenerative energy from load compensates the voltage
through reduction so that the inverter can continue to run for a short time.
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Timing control Time range: 0.0–6500.0 minutes
Two-motor Two motors can be switched over via two groups of motor
switchover parameters.
Fieldbuses RS485
Keyboard
Control terminals
Command source
Serial communication port
You can perform switchover between these sources in various ways.
10 frequency sources, such as digital setting, analog voltage setting,
analog current setting, pulse setting and serial communication port
Frequency source
setting. You can perform switchover between these sources in
Operatio
various ways.
ns
Storage
-20℃~+60℃.
temperature
-7-
2 Wirings
2.1 Standard wiring diagrams
C ircuit
bre aker P- P+ PB
R U
M
D-100
Input power S V 3~ Motor
T W
C ontrol circ ui t
+2 4
V
P4.00=1 FWD D I1
P4.01=4 FJOG D I2
P4.02=9 RESET D I3
P4.03=12 Speed 1 D I4
P4.05=2 REV D I6
NPN (default)
C OM
P RS+
E RS485 RS-
Shie lding
P5.07=0 AO
0-10V Max load current: 5mA 1
0-20mA Max load resistance: 250 GND
P
E
VR +10V
1K AI1 Default: 0-10V input
2W GND
PE
DO1
VR +10V COM
1K AI2
TA1
2W GND
PE TB1
TC1
-11-
2.2 Main circuit wirings
R S T
U V W P+ PB
Terminals Functions
R S T Input power
P+ PB External brake resistor
U V W Output power
GND
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2.3 Control circuit wirings
2.3.1 Control circuit signals
TC1 TB1 TA1 AGND AI1 AI2 AO1 +10V COM DO1 DI1 DI2 DI3 DI4 DI6
100kHz.
Analog 10V Output capacity: 10mA or 0 20mA input:
10V
Power below, 1kΩ~5kΩ input impedance is
Analog
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3 Panel operations
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3.2 Parameter setting example
D-100 inverter panel has a three-level structure: function code group (level 1menu) → function code
(level 2 menu) → function code setting (level 3 menu).
Parameter monitoring: please refer to P7.03, P7.04, P7.05 for parameter monitoring settings.
Password setting: when PP.00 is not 0, inverter is under password protection. The password is as shown in
PP.00. To cancel password protection, user must enter the correct password and set PP.00=0.
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3.4 JOG run
After correctly set motor parameter P1.00-P1.05 and auto-tuning, user can control motor
operation using keyboard DIR/JOG.
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4 Function codes (Parameters)
Legends:
“★”: this parameter’s setting value is not editable when inverter is at operation status;
“●”: this parameter’s value is observed value, not editable;
“☆”: this parameter’s setting value is editable when inverter is at stop or operation status;
“▲”: this parameter is “factory parameter” not for editing;
“-”: this parameter is depending on model.
Def: factory default settings
Res: restrictions when editing
d0 group is used for monitoring inverter status. User can read by panel display or by remote communications.
d0.00~d0.31 are defined by P7.03 & P7.04.
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1
2 14 2 13 2 12 2 11 2 10 2 9 2 8 2 7 2 6 2 5 2 4 2 3 2 2 2 20
14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
VDI5 DI1
VDI4 DI2
VDI3 DI3
VDI2 DI4
VDI1 DI5
DI10 DI6
DI9
DI7
DI8
output terminal
0~9 place status
0 invalid
1 valid
9 8 7 6 5 4 3 2 1 0
2 2 2 2 2 2 2 2 2 2
9 8 7 6 5 4 3 2 1 0
VDO5 FMR
VDO4 TA1-TB1-TC1
VDO3 TA2-TB2-TC2
VDO2 DO1
VDO1 DO2
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PG feedback speed, accurate to 0.1Hz.
P7.12 determines location of decimal point for value of d0.19 & d0.29.
If P7.12=2, value range is -320.00Hz~320.00Hz;
If P7.12-1, value range is -500.0Hz~500.0Hz.
d0.20 Remaining running time 0.1Min
Used for timer control. Refer to P8.42~P8.44.
d0.21 AI1 voltage/current before correction. 0.001V
If P4.40=0, this displays voltage; if P4.40=1, this displays current.
d0.22 AI2 voltage before correction. 0.001V
If P4.40=0, this displays voltage; if P4.40=1, this displays current.
d0.23 Keyboard voltage before correction. 0.001V
If P4.40=0, this displays voltage; if P4.40=1, this displays current.
d0.28 Communication setting value 0.01%
It displays the data written from the communication address 0x1000.
d0.30 Main frequency X display 0.01Hz
P0.03 main frequency setting value
d0.31 Auxiliary frequency Y display 0.01Hz
P0.04 auxiliary frequency setting value.
d0.35 Target torque 0.1%
Target torque is current torque upper limit.
d0.37 Power factor angle -
d0.39 V/F separation target voltage 1V
Target voltage upon V/F separation
d0.40 V/F separation output voltage 1V
Output voltage upon V/F separation
d0.41 DI terminal status display
ON: high electrical level;
OFF: low electrical level.
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This uses 5 nixie tubes to display whether terminal functions 1~40
are valid. Each nixie tube can display 8 functions. From right to left:
1~8, 9~16, 17~24, 25~32, 33~40.
Same as d0.43, this uses 3 nixie tubes to display whether terminal functions 41~59 are valid.
From right to left: 41~48, 49~56, 57~59.
For the permanent magnetic synchronous motor (PMSM), the D-100 does not support SVC. FVC is
used generally. In some low-power motor applications, you can also use V/F.
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Keyboard (LED OFF) 0
Command source
P0.02 Terminals (LED ON) 1 0 ☆
channel selection
Communication (LED blinks) 2
This is to determine the input channel of the control commands, such as run, stop, forward
rotation, reverse rotation and jog operation.
2: AI1
3: AI2
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Jumper J6 determines whether to use AI3 terminal or keyboard potentiometer as command
source. If AI3 terminal is selected, Jumper J5 determines whether to use 0-10V voltage input or 0-
20 mA current input
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X and Y switchover 2
X and “X and Y combination” switchover 3
Y and “X and Y combination” switchover 4
Ten’s
X and Y combinations
place
X+Y 0
X-Y 1
MAX [X, Y] 2
MIN [X, Y] 3
The final output frequency can be simple X setting, or it can be a sophisticated result after Y is
included and/or combined.
Preset frequency 0.00Hz~ P0.10 (valid when frequency
P0.08 50.00Hz ☆
setting source is digital setting)
When frequency source selection is “digital setting” or “terminal UP/DOWN”, this value is
inverter frequency digital setting initial value.
The motor will resume running in the original direction after parameter initialization. Do not use
this function in applications where changing the rotating direction of the motor is prohibited
after system commissioning is complete.
P0.10 Maximum frequency 50.00Hz~320.00Hz 50.00Hz ★
When the frequency source is AI, pulse setting (DI5), or multi-speed, value of this
parameter determines the 100% frequency.
The output frequency of the D-100 can reach 3200 Hz. To take both frequency reference
resolution and frequency input range into consideration, you can set the number of decimal places
for frequency reference in P0.22.
• If P0.22 is set to 1, the frequency reference resolution is 0.1 Hz. In this case, the setting range
of P0.10 is 50.0 to 3200.0 Hz.
• If P0.22 is set to 2, the frequency reference resolution is 0.01 Hz. In this case, the setting range
of P0.10 is 50.00 to 320.00 Hz.
P0.12 setting 0
AI1 1
-25-
It is used to set the source of the frequency upper limit, including digital setting (P0.12), AI, or
communication setting. If the frequency upper limit is set by means of AI1, AI2, AI3, or
communication, the setting is similar to that of the main frequency source X. For details, see
the description of P0.03.
For example, to avoid runaway in torque control mode in winding application, you can set the
frequency upper limit by means of analog input. When the inverter reaches the upper limit, it
will maintain at this speed.
If the frequency reference is lower than the value of this parameter, the inverter can stop, run at
the frequency lower limit, or run at zero speed, determined by P8.14.
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Deceleration time is the time required by the Inverter to decelerate from
"Acceleration/Deceleration base frequency” (P0.25) to 0 Hz, that is, t2 in figure below.
The D-100 provides totally four groups of acceleration/deceleration times. You can perform
switchover by using a DI terminal.
• Group 1: P0.17, P0.18
• Group 2: P8.03, P8.04
• Group 3: P8.05, P8.06
• Group 4: P8.07, P8.08
1s 0
P0.19 Acceleration/decelerati 0.1s 1 1 ★
on time unit
0.01s 2
D-100 provides three acceleration/ deceleration time units, 1s, 0.1s and 0.01s. Modifying
this parameter will make the displayed decimal places change and corresponding
acceleration/deceleration time also change.
P0.21 Y offset 0.00Hz~ maximum frequency P0.10 0.00Hz ☆
This parameter is valid only when the frequency source is set to "X and Y combination".
The final frequency is obtained by adding the frequency offset set in this parameter to the X and
Y combination result.
Frequency reference
P0.22 0.01Hz 2 2 ★
resolution
Retentiveness of digital Not retentive 0
P0.23 0 ☆
setting at stop Retentive 1
This parameter is valid only when the frequency source is digital setting.
If P0.23 is set to 0, the digital setting value resumes to the value of P0.08 (Preset frequency) after the
inverter stops.
If P0.23 is set to 1, the digital setting value is the set frequency at the moment when the inverter
stops.
Maximum frequency (P0.10) 0
Acceleration/Decelerati
P0.25 on time base frequency Set frequency 1 0 ★
100Hz 2
The acceleration/deceleration time indicates the time for the inverter between 0 Hz and the
frequency set in P0.25.
UP/DOWN base Running frequency 0
P0.26 0 ★
frequency at running Set frequency 1
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This parameter is valid only when the frequency source is digital setting.
It is used to set the base frequency to be modified by using keys and or the terminal UP/DOWN
function.
Binding frequency source to
One’s place 000
keyboard
No binding 0
Digital setting 1
AI1 2
AI2 3
AI3 4
Reserved 5
Multi-speed 6
Simple PLC 7
PID 8
Communication 9
Binding frequency source to
Ten’s place
terminals
No binding 0
Digital setting 1
AI1 2
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4.3 First motor parameters: P1.00-P1.37
P1.06 -
stator resistance 0.0001Ω~6.5535Ω (inverter rated power >55kW)
Asynchronous motor 0.001Ω ~65.53 5Ω (inverter rated power ≦55 kW)
P1.07 - ★
rotor resistance 0.0001Ω~6.5535Ω (inverter rated power >55kW)
Asynchronous motor 0.01mH~655.35mH (in verter rated power ≦55kW)
P1.10 - ★
no load current 0.1A~P1.03 (inverter rated power >55kW)
The parameters in P1.06 to P1.10 are asynchronous motor parameters. These parameters are
unavailable on the motor nameplate and are obtained by motor auto-tuning. Motor static auto-
tuning can only obtain P1.06 to P1.08. Motor complete auto-tuning can obtain all parameters from
P1.06 to P1.10.
Each time "Motor rated power” (P1.01) or “Motor rated voltage" (P1.02) is changed, the inverter
automatically restores values of P1.06 to P1.10 to the parameter setting for the common standard
Y series asynchronous motor.
If it is impossible to perform motor auto-tuning onsite, manually input the values of these
parameters according to data provided by the motor manufacturer.
No auto-tuning 0
Asynchronous motor static auto-
1
tuning 1
P1.37 Auto-tuning selection Asynchronous motor complete auto- 0 ★
2
tuning
Asynchronous motor static auto-
3
tuning 2
1: Asynchronous motor static auto-tuning 1
It is applicable to scenarios where complete auto-tuning cannot be performed because the
asynchronous motor cannot be disconnected from the load.
Before performing static auto-tuning, properly set the motor type and motor nameplate parameters
of P1.00 to P1.05 first. The inverter will obtain parameters of P1.06 to P1.08 by static auto-tuning.
Set this parameter to 1, and press RUN. Then, the inverter starts static auto-tuning 1.
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2: Asynchronous motor complete auto-tuning
To perform this type of auto-tuning, ensure that the motor is disconnected from the load. During the
process of complete auto-tuning, the inverter performs static auto-tuning first and then accelerates
to 80% of the motor rated frequency within the acceleration time set in P0.17. The inverter keeps
running for a certain period and then decelerates to stop within deceleration time set in P0.18.
Before performing complete auto-tuning, properly set the motor type, motor nameplate parameters
of P1.00 to P1.05, "Encoder type” (P1.28) and "Encoder pulses per revolution” (P1.27) first.
The inverter will obtain motor parameters of P1.06 to P1.10, "A/B phase sequence of ABZ
incremental encoder" (P1.30) and vector control current loop PI parameters of P3.13 to P3.16 by
complete auto-tuning.
Set this parameter to 2, and press RUN. Then, the inverter starts complete auto-tuning.
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4.4 Vector control parameters: P2.00-P2.22
P2 group is valid for vector control, and invalid for V/F control.
Speed loop PI parameters can vary with running frequencies of the inverter.
• If the running frequency is less than or equal to "Switchover frequency 1" (P2.02), the speed
loop PI parameters are P2.00 and P2.01.
• If the running frequency is equal to or greater than "Switchover frequency 2" (P2.05), the
speed loop PI parameters are P2.03 and P2.04.
• If the running frequency is between P2.02 and P2.05, the speed loop PI parameters are obtained from
the linear switchover between the two groups of PI parameters, as shown in figure below.
The speed dynamic response characteristics in vector control can be adjusted by setting
the proportional gain and integral time of the speed regulator.
To achieve a faster system response, increase the proportional gain and reduce the integral time.
Be aware that this may lead to system oscillation.
The recommended adjustment method is as follows:
If the factory setting cannot meet the requirements, fine tune the PI parameters. Increase the
proportional gain first to ensure that the system does not oscillate, and then reduce the
integral time to ensure that the system has quick response and small overshoot.
Improper PI parameter setting may cause serious speed overshoot, and overvoltage fault may
even occur when the overshoot drops.
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P2.06 Vector control slip gain 50%~200% 150% ☆
For SVC, it is used to adjust speed stability accuracy of the motor. When the motor with
load runs at a very low speed, increase the value of this parameter; when the motor with load
runs at a very large speed, decrease the value of this parameter.
For FVC, it is used to adjust the output current of the inverter with same load.
P2.07 SVC torque filter time constant 0.000s~0.100s 0.000s ☆
P2.10 0
AI1 1
AI2 2
These are current loop PI parameters for vector control. These parameters are automatically
obtained through "Asynchronous motor complete auto-tuning" and need not be modified.
The current loop integral regulator here is integral gain rather than integral time.
Note that too large current loop PI gain may lead to oscillation of the entire control
loop. Therefore, when current oscillation or torque fluctuation is great, manually
decrease the proportional gain or integral gain here.
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4.5 V/F control parameters: P3.00-P3.27
Group P3 is valid only for V/F control. The V/F control mode is applicable to low load applications
(fan or pump) or applications where one inverter drives multiple motors or there is a large difference
between the inverter power and the motor power.
Code Description Setting range Def Res
Linear V/F 0
Multi-point V/F 1
Square V/F 2
1.2-time V/F 3
1.4-time V/F 4
1.5-time V/F 5
V/F curve setting 0 ☆
P3.00 1.6-time V/F 6
1.7-time V/F 7
1.8-time V/F 8
Reserved 9
VF complete separation mode 10
VF half separation mode 11
0: Linear V/F
It is applicable to common constant torque load.
1: Multi-point V/F
It is applicable to special load such as dehydrator and centrifuge. Any such V/F curve can
be obtained by setting parameters of P3.03 to P3.08.
2: Square V/F
It is applicable to centrifugal loads such as fan and pump.
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To compensate the low frequency torque characteristics of V/F control, user can boost the
output voltage of the inverter at low frequency by modifying P3.01.
If the torque boost is set to too large, the motor may overheat, and the inverter may
suffer overcurrent.
If the load is large and the motor startup torque is insufficient, increase the value of P3.01. If the
load is small, decrease the value of P3.01. If it is set to 0.0, the inverter performs automatic torque
boost. In this case, the inverter automatically calculates the torque boost value based on motor
parameters including the stator resistance.
P3.02 specifies the frequency under which torque boost is valid. Torque boost becomes
invalid when this frequency is exceeded.
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V1~V3: 1st, 2nd and 3rd voltage percentages of multi-point V/F
F1~F3: 1st, 2nd and 3rd frequency percentages of multi-point V/F
Vb: motor rated voltage
Fb: motor rated running frequency
0.0
P3.09 V/F slip compensation gain 0%~200.0% ☆
%
This parameter is valid only for the asynchronous motor.
It can compensate the rotational speed slip of the asynchronous motor when the load of the
motor increases, stabilizing the motor speed in case of load change.
If this parameter is set to 100%, it indicates that the compensation when the motor bears rated load
is the motor rated slip. The motor rated slip is automatically obtained by the inverter through
calculation based on the motor rated frequency and motor rated rotational speed in group P1.
Generally, if the motor rotational speed is different from the target speed, slightly adjust P3.09.
P3.10 V/F over-excitation gain 0~200 64 ☆
During deceleration of the inverter, over-excitation can restrain rise of the DC bus voltage, preventing the
overvoltage fault. The larger the over-excitation is, the better the restraining result is.
Increase the over-excitation gain if the inverter is liable to overvoltage error during deceleration.
However, too large over-excitation gain may lead to an increase in the output current. Set P3.09 to
a proper value in actual applications.
Set the over-excitation gain to 0 in the applications where the inertia is small and the DC
bus voltage will not rise during motor deceleration or where there is a braking resistor.
Set this parameter to 0 if the motor has no oscillation. Increase the value properly only when the
motor has obvious oscillation. The larger the value is, the better the oscillation suppression
result will be.
When the oscillation suppression function is enabled, the motor rated current and no-load current must
be correct. Otherwise, the V/F oscillation suppression effect will not be satisfactory.
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Digital setting (P3.14) 0
AI1 1
AI2 2
AI3 3
Communication 8
100.0% corresponding to motor rated voltage (P1.02)
V/F separation voltage digital
P3.14 0V~ motor rated voltage 0V ☆
setting
V/F separation is generally applicable to scenarios such as induction heating, inverse power supply.
If V/F separation is enabled, the output voltage can be set in P3.14 or by means of analog, multi-
speed, simple PLC, PID or communication. If you set the output voltage by means of non-digital
setting, 100% of the setting corresponds to the motor rated voltage. If a negative percentage is
set, its absolute value is used as the effective value.
4: Reserved
5: Multi-speed
If the voltage source is multi-speed, parameters in group P4 and PC must be set to determine the
corresponding relationship between setting signal and setting voltage. 100.0% of the multi-speed
setting in group PC corresponds to the motor rated voltage.
6: Simple PLC
If the voltage source is simple PLC mode, parameters in group PC must be set to determine
the setting output voltage.
7: PID
The output voltage is generated based on PID closed loop. For details, see the description of PID
in group PA.
8: Communication setting
The output voltage is set by the host computer by means of communication.
The voltage source for V/F separation is set in the same way as the frequency source. For
details, see P0.03. 100.0% of the setting in each source corresponds to the motor rated voltage.
If the corresponding value is negative, its absolute value is used.
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Voltage rise time of V/F
P3.15 0.0s~1000.0s 0.0s ☆
separation
Voltage decline time of V/F
P3.16 0.0s~1000.0s 0.0s ☆
separation
P3.15 indicates the time required for the output voltage to rise from 0 V to the motor rated
voltage shown as t1 in the following figure.
P3.16 indicates the time required for the output voltage to decline from the motor rated voltage to
0 V, shown as t2 in the following figure.
Remarks:
(If) P3.18=150%, means 1.5 times of inverter rated current;
For high power motors & carrier frequency below 2kHz, current pulsation can cause
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shortage of torque. Under such circumstances, please reduce P3.18;
If DC bus voltage exceeds 760V, the whole mechatronic system is under generating
status and overvoltage stall will take effects to adjust output frequency. This will
prolong deceleration time. If actual deceleration cannot meet requirements, user can
increase over-excitation gain.
P3.22 Overvoltage stall action voltage 650V~800V 760V ☆
Invalid 0
P3.23 Overvoltage stall enable 1 ☆
Valid 1
P3.24 Overvoltage stall frequency gain 0~100 30 ☆
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4.6 Input terminals: P4.00-P4.39
D-100 provides six DI terminals (DI5 can be used for high-speed pulse input) and three analog input
(AI) terminals.
Code Description Setting range Def Res
P4.00 DI1 function selection 0~59 1 ★
P4.01 DI2 function selection 0~59 4 ★
P4.02 DI3 function selection 0~59 9 ★
P4.03 DI4 function selection 0~59 12 ★
P4.04 Reserved 0~59 13 ★
P4.05 DI6 function selection 0~59 0 ★
The following table lists the functions available for the DI terminals.
4 Forward JOG (FJOG) The JOG frequency, acceleration time and deceleration
time are described respectively in P8.00, P8.01 and
5 Reverse JOG (RJOG) P8.02.
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15 Multi-speed terminal K4
Terminal 1 for
acceleration/
16
deceleration time
Totally four groups of acceleration/deceleration time can
selection be selected through combinations states of these two
Terminal 2 for terminals.
acceleration/
17
deceleration time
selection
Frequency source This terminal is used to perform switchover between two
18
switchover frequency sources according to the setting in P0.07.
-40-
PID action direction The PID action direction is opposite to the direction set
35
negation in PA.03.
External STOP terminal This terminal can be used to stop the Inverter, equivalent
36
1 to the STOP key on the keyboard.
It is used to perform switchover between terminal
Command source control and communication control. If the command
37
switchover terminal 2 source is terminal control, the system will switch to
communication control after this terminal becomes ON.
After this terminal becomes ON, the integral adjustment
38 PID integral pause function pauses. However, the proportional and
differentiation adjustment functions are still valid.
Switchover between
After this terminal becomes ON, the frequency source X
39 main frequency source
is replaced by the preset frequency set in P0.08.
X and preset frequency
Switchover between
After this terminal is enabled, the frequency source Y is
40 auxiliary frequency source
Y and preset frequency replaced by the preset frequency set in P0.08.
41 Reserved
Reserved
42 Reserved
If the PID parameters switchover condition is DI
terminal (PA.18 = 1) and this terminal is invalid, the
PID parameter
43 valid PID parameters are PA.05 to PA.07; when this
switchover
terminal becomes valid, the valid PID parameters are
PA.15 to PA.17.
44 User-defined fault 1 If these two terminals become ON, the inverter reports
27=E.USt1 and 28=E.USt2 respectively, and performs
45 User-defined fault 2 fault protection actions based on the setting in P9.49.
-41-
Multi-speed control
The value 100% of PC-00 to PC-15 corresponds to the value of P0.10 (maximum frequency).
Multi-speed can be also used as the PID setting source or the voltage source for V/F separation.
It is used to set the software filter time of DI terminal status. If DI terminals are liable to interference and
may cause malfunction, increase the value of this parameter to enhance the anti-interference capability.
However, increase of DI filter time will reduce the response of DI terminals.
Two-line mode 1 0
Two-line mode 2 1
P4.11 Terminal command mode 0 ☆
Three-line mode 1 2
Three-line mode 2 3
0: Two-line mode 1
-42-
It is the most commonly used two-line mode, in which the forward/reverse rotation of the motor is
decided by DI1x and DIy. The parameters are set as below:
Value Function Description
DIx 1 Forward operation (FWD)
DIy 2 Reverse operation (REV)
0: invalid; 1: valid.
K1 K2 Operation
0 0 Stop
0 1 REV
1 0 FWD
1 1 Stop
1: Two-line mode 2
In this mode, DIx becomes ‘RUN enabled’ terminal, and DIy terminal decides
operation directions.
Value Function Description
DIx 1 RUN enabled
DIy 2 Directions (FWD or REV)
0: invalid; 1: valid.
K1 K2 Operation
0 0 Stop
0 1 Stop
1 0 FWD
1 1 REV
2: Three-line mode 1
-43-
SB1: Stop button
SB2: FWD button
SB3: REV button
In this mode, DIn is enable terminal, and DIx & DIy terminal decides operation directions.
3: Three-line mode 2;
-44-
SB1 SB2 K Operation
0 X X Stop
1 1 0 FWD
1 1 1 REV
-45-
P4.19 AI curve 2 minimum input percentage -100.00%~100.0% 0.0% ☆
P4.20 AI curve 2 maximum input P4.18~10.00V 10.00V ☆
P4.21 AI curve 2 maximum input percentage -100.00%~100.0% 100.0% ☆
P4.22 AI2 filter time 0.00s~10.00s 0.10s ☆
P4.23 AI curve 3 minimum input -10.00V~P4.25 0.10V ☆
P4.24 AI curve 3 minimum input percentage -100.0%~100.0% 0.0% ☆
P4.25 AI curve 3 maximum input P4.23~10.00V 4.00V ☆
P4.26 AI curve 3 maximum input percentage -100.0%~100.0% 100.0% ☆
P4.27 AI3 filter time 0.00s~10.00s 0.10s ☆
These settings are same as AI curve 1 settings.
One’s place AI1 curve selection
Curve 1 (2 points, see P4-13 to P4-16) 1
Curve 2 (2 points, see P4-13 to P4-16) 2
Curve 3 (2 points, see P4-13 to P4-16) 3
Ten’s place AI2 curve selection
Minimum value 0
0.0% 1
Ten’s place AI2 setting
Setting for AI less
P4.34 than minimum input Minimum value 0 000 ☆
0.0% 1
Hundred’s place AI3 setting
Minimum value 0
0.0% 1
This parameter is used to determine the corresponding setting when the analog input voltage is
less than the minimum value. The unit's digit, ten's digit and hundred's digit of this parameter
respectively correspond to the setting for AI1, AI2 and AI3.
-46-
If the value of a certain digit is 0, when analog input voltage is less than the minimum input,
the corresponding setting of the minimum input (P4.14, P4.19, P4.24) is used.
If the value of a certain digit is 1, when analog input voltage is less than the minimum input,
the corresponding value of this analog input is 0.0%.
P4.35 DI1 delay time 0.0s~3600.0s 0.0s ★
P4.36 DI2 delay time 0.0s~3600.0s 0.0s ★
P4.37 DI3 delay time 0.0s~3600.0s 0.0s ★
These parameters are used to set the delay time of the inverter when the status of DI
terminals changes. Currently, only DI1, DI2 and DI3 support the delay time function.
One’s place DI1 level selection 00000 ★
High level valid 0
Low level valid 1
Ten’s place DI2 level selection
High level valid 0
DI level Low level valid 1
P4.38 selection
1 Hundred’s place DI3 level selection
High level valid 0
Low level valid 1
Thousand's place DI4 level selection
High level valid 0
Low level valid 1
-47-
4.7 Output terminals: P5.00-P5.22
D-100 provides one analog output (AO) terminals, one digital output (DO) terminal, and one
relay terminal.
Designated count value The terminal becomes ON when the count value
9
reached reaches the value set in PB.09.
-48-
If the set frequency exceeds the frequency upper
limit or lower limit and the output frequency of the
13 Frequency limited
inverter reaches the upper limit or lower limit, the
terminal becomes ON.
Frequency upper limit If the running frequency reaches the upper limit, the
17
reached terminal becomes ON.
Communication
20 Refer to the communication protocol.
setting
21 Reserved Reserved.
22 Reserved Reserved.
-49-
If AI1 input is larger than the value of P8.46 (AI1
protection upper limit) or lower than the value of
31 AI1 input limit exceeded
P8.45 (AI1 protection lower limit), the terminal
becomes ON.
Current running time If the current running time of inverter exceeds the
40
reached value of P8.53, the terminal becomes ON.
-50-
11 Count value 0 to maximum count value
12 Communication setting 0.0%-100.0%
If "b" represents zero offset, "k" represents gain, "Y" represents actual output, and "X" represents
standard output, the actual output is: Y = kX + b. The zero offset coefficient 100% of AO1
corresponds to 10V (or 20mA). The standard output refers to the value corresponding to the
analog output of 0 to 10V (or 0 to 20mA) with no zero offset or gain adjustment.
For example, if the analog output is used as the running frequency, and it is expected that the output
is 8V (Y)when the frequency is 0 and 3V at the maximum frequency, the gain shall be set to -0.50
(k), and the zero offset (b) shall be set to 80%.
P5.18 Relay 1 output delay time 0.0s~3600.0s 0.0s ☆
-51-
4.8 Start/stop control: P6.00-P6.15
1: Speed tracking
The inverter judges the rotational speed and direction of the motor first and then starts from the
tracked frequency. Such smooth start has no impact on the rotating motor. It is applicable to the
restart upon instantaneous power failure of large-inertia load. To ensure the performance of
rotational speed tracking restart, set the motor parameters in group P1 correctly.
2: Pre-excited start
It is valid only for asynchronous motor and used for building the magnetic field before the
motor runs. For pre-excited current and pre-excited time, see parameters of P6.05 and P6.06.
-If the pre-excited time is 0, the inverter cancels pre-excitation and starts from startup frequency.
-If the pre-excited time is not 0, the inverter pre-excites first before startup, improving the dynamic
response of the motor.
From frequency at stop 0
P6.01 Speed tracking mode From industrial frequency 1 0 ★
From maximum frequency 2
To complete the rotational speed tracking process within the shortest time, select the proper mode
in which the Inverter tracks the motor rotational speed.
The startup frequency (P6.03) is not restricted by the frequency lower limit. If the target (digital
setting) frequency is lower than the startup frequency, the inverter will not start and stays in the
standby state.
-52-
During switchover between forward rotation and reverse rotation, the startup frequency holding time
is disabled. The holding time is not included in the acceleration time but in the running time of
simple PLC.
Example 1:
P0.03 = 0 The frequency source is digital setting.
P0.08 = 2.00Hz The digital setting frequency is 2.00 Hz.
P6.03 = 5.00Hz The startup frequency is 5.00 Hz.
P6.04 = 2.0s The startup frequency holding time is 2.0s.
In this example, the Inverter stays in the standby state and the output frequency is 0.00 Hz.
Example 2:
P0.03 = 0 The frequency source is digital setting.
P0.08 = 10.00Hz The digital setting frequency is 10.00 Hz.
P6.03 = 5.00Hz The startup frequency is 5.00 Hz.
P6.04 = 2.0s The startup frequency holding time is 2.0s.
In this example, the inverter accelerates to 5.00 Hz, and then accelerates to the set frequency 10.00Hz
after 2s.
Startup DC braking
P6.05 0%~100% 0% ★
current/Pre-excited current
Startup DC braking
P6.06 0.0s~100.0s 0.0s ★
time/Pre-excited time
Startup DC braking is generally used during restart of the inverter after motor stops. Pre-excitation is
used to make the inverter build magnetic field before startup to improve the responsiveness.
Startup DC braking is valid only for direct start (P6.00 = 0). In this case, the inverter performs DC
braking at the set startup DC braking current. After the startup DC braking time, the inverter starts to
run. If the startup DC braking time is 0, the inverter starts directly without DC braking. The larger
the startup DC braking current is, the larger the braking force is.
If the startup mode is pre-excited start (P6.00 = 3), the inverter builds magnetic field based on the
pre-excited current. After the pre-excited time, the inverter starts to run. If the pre-excited time is
0, the inverter starts directly without pre-excitation.
The startup DC braking current or pre-excited current is a percentage relative to the base value.
• If the motor rated current is less than or equal to 80% of the inverter rated current, the base value is
the motor rated current.
• If the motor rated current is greater than 80% of the inverter rated current, the base value is 80% of
the inverter rated current.
Linear acceleration/deceleration 0
Acceleration/ Deceleration
P6.07 S-curve acceleration/deceleration A 1 0 ★
mode
S-curve acceleration/deceleration B 2
0: Linear acceleration/deceleration.
The output frequency increases or decreases in linear mode. The D-100 provides four group of
acceleration/deceleration time, which can be selected by using P4.00 to P4.08.
-53-
output
1: S-curve acceleration/deceleration A frequency Hz
The output frequency increases or set f
frequency
decreases along the S curve. This mode is
applicable where start and stop processes
needs to be smooth, such as elevator and
conveyor belt. P6.08 and P6.09
time t
respectively define the time proportions of
the start segment and the end segment.
t1 t2 t1 t2
f is set frequency;
fb is motor rated frequency;
T is the acceleration time from 0 Hz to fb.
Time proportion of S-curve
P6.08 start segment 0.0%~ (100.0%-P6.09) 30.0% ★
Time proportion of S-curve
P6.09 0.0%~ (100.0%-P6.08) 30.0% ★
end segment
P6.08+P6.09≤100.0%
Decelerate to stop 0
P6.10 Stop mode 0 ☆
Coast to stop 1
0: Decelerate to stop
After the stop command is enabled, the inverter decreases the output frequency according to the
deceleration time and stops when the frequency decreases to zero.
1: Coast to stop
After the stop command is enabled, the inverter immediately stops the output. The motor will coast to
stop based on the mechanical inertia.
Stop DC braking initial
P6.11 0.00Hz~ maximum frequency 0.00Hz ☆
frequency
Stop DC braking waiting
P6.12 0.0s~36.0s 0.0s ☆
time
P6.13 Stop DC braking current 0%~100% 0% ☆
-54-
When the running frequency decreases to the initial frequency of stop DC braking, the inverter stops
output for a certain period and then starts DC braking. This prevents faults such as overcurrent
caused due to DC braking at high speed.
P6.13 (Stop DC braking current)
This specifies the output current at DC braking and is a percentage relative to the base value.
o If the motor rated current is less than or equal to 80% of the inverter rated current, the base
value is the motor rated current.
o If the motor rated current is greater than 80% of the inverter rated current, the base value is
80% of the inverter rated current.
P6.14 (Stop DC braking time)
This specifies the holding time of DC braking. If it is set to 0, DC braking is cancelled.
-55-
4.9 Keyboard and display: P7.00-P7.14
3: Forward JOG
You can perform forward JOG (FJOG) by using the DIR/JOG key.
4: Reverse JOG
You can perform reverse JOG (FJOG) by using the DIR/JOG key.
Valid only in keyboard control 0
P7.02 STOP/RESET key 1 ☆
Valid in any operation mode 1
P7.03 Running state display 1 0000~FFFF 1F ☆
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
If a parameter needs to be displayed at running, set the corresponding bit to 1, and set P7.03 to
the hexadecimal equivalent of the binary number.
-56-
P7.04 Running state display 2 0000~FFFF 0 ☆
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
If a parameter needs to be displayed at running, set the corresponding bit to 1, and set P7.04 to the
hexadecimal equivalent of the binary number.
These two parameters are used to set the parameters that can be viewed when the inverter is in the
running state. You can view a maximum of 32 running state parameters that are displayed starting
from the lowest bit of P7.03.
P7.05 Stop state display 0000~FFFF 33 ☆
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
If a parameter needs to be displayed at running, set the corresponding bit to 1, and set P7.04 to the
hexadecimal equivalent of the binary number.
Load speed display
P7.06 coefficient 0.0001~6.5000 1.0000 ☆
This parameter is used to adjust the relationship between the output frequency of the inverter and the
load speed. For details, see the description of P7.12.
Heatsink temperature of
P7.07 0.0℃~100.0℃ 12℃ ●
inverting module
It is used to display the insulated gate bipolar transistor (IGBT) temperature of the inverter, and the
IGBT overheat protection value of the inverter module depends on the model.
Rectification module
P7.08 0.0℃~100.0℃ 0℃ ●
temperature
P7.09 Accumulative running time 0h~65535h 0h ●
It is used to display the accumulative running time of the inverter. After the accumulative running time
reaches the value set in P8.17, the terminal with the digital output function 12 becomes ON.
P7.10 Product number Inverter product number - ●
P7.11 Software version Software version of control board - ●
-57-
One’s Place
0 decimal place 0
1 decimal place 1
If P7.06 (Load speed display coefficient) is 2.000 and P7.12 one’s place is 2. When the running
frequency of the inverter is 40.00 Hz, the load speed is 40.00 x 2.000 = 80.00 (display of 2 decimal
places).
If the inverter is in the stop state, the load speed is the speed corresponding to the set frequency,
namely, "set load speed". If the set frequency is 50.00Hz, the load speed in the stop state is 50.00 x
2.000 = 100.00 (display of 2 decimal places).
Ten’s place:
1: d0.19/d0.29 are both displayed by one decimal point;
2: d0.19/d0.29 are both displayed by two decimal points.
Accumulative power-on
P7.13 0h~65535h - ●
time
It is used to display the accumulative power-on time of the inverter since use. If the time reaches the
set power-on time (P8.17), the terminal with the digital output function 24 becomes ON.
Accumulative power
P7.14 0~65535 kWh - ●
consumption
It is used to display the accumulative power consumption of the Inverter until now.
-58-
4.10 Auxiliary functions: P8.00-P8.54
-59-
Output
Hz
Frequency
FWD
time t
REV
dead-zone time
Enabled 0
P8.13 Reverse control 0 ☆
Disabled 1
It is used to set whether the inverter allows reverse rotation. In the applications where reverse
rotation is prohibited, set this parameter to 1.
Run at lower limit 0
Running mode when set frequency
P8.14 lower than frequency lower limit Stop (need start) 1 0 ☆
Run at zero speed 2
This is to set the inverter running mode when the set frequency is lower than frequency lower limit.
P8.15 Droop control rate 0.00Hz~10.00Hz 0.00Hz ☆
Droop control allows for slight speed differences between master and slaves so as to avoid
conflicts. The default value is 0.00Hz. Droop control is only needed when both master and slave are
using speed control. Please fine tune to find the most appropriate droop control value.
Please do not set P8.15 too large; otherwise when load is large, steady state speed will drop. Both
master and slave need to set droop control rates.
Droop speed = synchronous frequency * torque output * (P8.15/10)
For example, P8.15=1.00, synchronous frequency is 50Hz, torque output is 50%; then
inverter actual frequency is 50 – 50*(50%)*(1.00/10) =47.5Hz
Accumulative power-on time
P8.16 0h~65000h 0h ☆
threshold
If the accumulative power-on time (P7.13) reaches the value set in this parameter, the corresponding
DO terminal becomes ON.
For example, combining DI/DO functions, to implement the function that the inverter reports an
alarm when the actual accumulative power-on time reaches the threshold of 100 hours, perform the
setting as follows:
1) Set DI1 to user-defined fault 1: P4.00 = 44.
3) Set DO1 to power-on time reached: P5.04 = 24.
4) Set the accumulative power-on time threshold to 100h: P8.16 = 100h.
Then, the inverter outputs 26=E.ArA when the accumulative power-on time reaches 100 hours.
Accumulative running time
P8.17 0h~65000h 0h ☆
threshold
It is used to set the accumulative running time threshold of the Inverter. If the accumulative running time
(P7.09) reaches the value set in this parameter, the corresponding DO terminal becomes ON.
No 0
P8.18 Startup protection 0 ☆
Yes 1
-60-
This parameter is used to set whether to enable the safety protection. If it is set to 1, the inverter
does not respond to the still valid run command upon inverter power-on (for example, an input
terminal is ON before power-on). The inverter responds only after the run command is
cancelled and becomes valid again.
In addition, the inverter does not respond to the still valid run command upon fault reset. The run
protection can be disabled only after the run command is cancelled.
In this way, the motor can be protected from responding to run commands upon power-on or
fault reset in unexpected conditions.
P8.19 Frequency detection value (FDT1) 0.00Hz~ maximum frequency 50.00Hz ☆
Frequency detection hysteresis rate
P8.20 0.0%~100.0% (FDT1 level) 5.0% ☆
(FDT hysteresis 1)
If the running frequency is higher than the value of P8.19, the corresponding DO terminal
becomes ON. If the running frequency is lower than value of P8.19, the DO terminal goes OFF
These two parameters are respectively used to set the detection value of output frequency and
hysteresis value upon cancellation of the output. The value of P8.20 is a percentage of the hysteresis
frequency to the frequency detection value (P8.19).
This parameter is used to set the range within which the output frequency is detected to reach the
set frequency. The value of this parameter is a percentage relative to the maximum frequency. The
detection range of frequency reached is shown in the following figure.
-61-
Jump frequency validity in Disabled 0
P8.22 0 ☆
acceleration/deceleration Enabled 1
-62-
During acceleration, if the running frequency is smaller than the value of P8.25, acceleration time 2 is
selected. If the running frequency is larger than the value of P8.25, acceleration time 1 is selected.
During deceleration, if the running frequency is larger than the value of P8.26, deceleration time 1 is
selected. If the running frequency is smaller than the value of P8.26, deceleration time 2 is selected.
Invalid 0
P8.27 Terminal JOG priority 0 ☆
Valid 1
If terminal JOG priority is valid, the inverter switches to terminal JOG running state when there is a
terminal JOG command during the running process of the inverter.
time t
ON ON
-63-
If the output frequency of the inverter is within the positive and negative amplitudes of frequency
reached detection value, the corresponding DO (P5.01=26/27) becomes ON.
D-100 provides two groups of frequency reached detection parameters, including frequency
detection value and detection amplitude, as shown in the graph above.
P8.34 Zero current detection level 0.0%~300.0% (motor rated current) 5.0% ☆
If the output current of the inverter is equal to or less than the zero current detection level and the
duration exceeds the zero current detection delay time, the corresponding DO (P5.01=34) becomes
ON. The zero current detection is shown in the following figure.
Output
current
P8.34
Zero current
detection
signal
ON
P8.35
-64-
Output
current
P8.36
Output
over-current
signal
ON
P8.37
If the output current of the inverter is equal to or higher than the overcurrent threshold and the
duration exceeds the detection delay time, the corresponding DO (P5.01=36) becomes ON. The
output overcurrent detection function is shown in the graph above.
P8.38 Current reached 1 0.0%~300.0% (motor rated current) 100.0% ☆
time t
ON ON ON
Any current detection
DO or relay
OFF OFF OFF
Disabled 0
P8.42 Timing function 0 ☆
Enabled 1
P8.44 setting 0
AI1 1
P8.43 Timing duration source 0 ☆
AI2 2
AI3 3
-65-
P8.44 Timing duration 0.0Min~6500.0Min 0.0Min ☆
If P8.42 is set to 1, the inverter starts timing at startup. When the set timing duration is reached, the
inverter stops automatically and meanwhile the corresponding DO (P5.01=30) becomes ON.
The inverter starts timing from 0 each time it starts up and the remaining timing duration can be
queried by d0.20.
The timing duration is set in P8.43 and P8.44, in unit of minute.
P8.45 AI1 protection lower limit 0.00V~P8.46 3.10V ☆
When the dormant function is enabled, if the frequency source is PID, whether PID operation is
performed in the dormant state is determined by PA.28. In this case, select PID operation enabled
in the stop state (PA.28 = 1).
P8.53 Current running time reached 0.0Min~6500.0Min 0.0Min ☆
Check P5.01=40.
Output power adjustment
P8.54 0.0%~200.0% 100.0% ☆
coefficient
When the output power (d0.05) is not equal to the required value, you can perform linear correction
on output power by using this parameter.
4.11 Fault and protection: P9.00-P9.73
-66-
The motor overload protective function is disabled. The motor is exposed to potential overheating.
A thermal relay is suggested to be installed between the Inverter and the motor.
P9.00 = 1
The inverter judges whether the motor is overloaded according to the inverse time-lag curve of the
motor overload protection.
The inverse time-lag curve of the motor overload protection is:
Motor Current (percentage of motor rated current) Overload time (minutes)
115% 80
125% 40
135% 15
145% 6
155% 4
165% 2.5
175% 2
185% 1.5
195% 1 (60s)
225% 0.5 (30s)
245% 0.17 (10s)
P9.01 can increase or decrease the overload time by linear proportions. If the value of P9.01 is set
too large, damage to the motor may result because the motor overheats but the Inverter does not
report the alarm.
Example 2: Inverters needs to output 11=E.oLt after motor running 2 minutes at 150%
current. 150% (I) current is between 145% (I1) and 155% (I2); overload time should be between 6
minutes (T1) and 4 minutes (T2).
-67-
Motor overload pre-warning
P9.02 50%~100% 80% ☆
delay time coefficient
The inverter can give a pre-warning signal to the control system via DO or relay before motor
overload protection. The larger this value is; the longer delay of the pre-warning will be.
For example, P9.01=1, P9.02=80%, when motor current reaches 145% and lasts for 4.8 minutes
(80%*6), inverter will output motor overload pre-warning (P5.01=6).
It is used to set the waiting time from the alarm of the Inverter to fault auto reset.
-68-
It is used to record the types of the most recent three faults of the inverter. 0 indicates no fault.
For possible causes and solution of each fault, refer to Chapter 6.
Fault types:
Number Fault display Fault type
0 No No fault
1 1=E.IGbt IGBT protection
2 2=E.oCAC Acceleration over current
3 3=E.oCdE Deceleration over current
4 4=E.oCCo Constant speed over current
5 5=E.oUAC Acceleration over voltage
6 6=E.oUdE Deceleration over voltage
7 7=E.oUCo Constant speed over voltage
8 8=E.CPF Control power fault
9 9=E.LU Under voltage fault
10 10=E.oL1 Inverter overload
11 11=E.oLt Motor overload
12 12=E.ILF Input phase loss
13 13=E.oLF Output phase loss
14 14=E.oH1 Module overheat
15 15=E.EIoF External fault
16 16=E.CoF1 Communication fault
17 17=E.rECF Contactor fault
18 18=E.HALL Current detection fault
19 19=E.tUnE Motor auto-tuning fault
20 20=E.PG1 Encoder fault
21 21=E.EEP EEPROM read & write fault
22 22=E.HArd Inverter hardware fault
23 23=E.SHot Grounding fault
24 No Reserved
25 No Reserved
26 26=E.ArA Accumulative running time reached fault
27 27=E.USt1 User defined fault 1
28 28=E.USt2 User defined fault2
29 29=E.APA Power-on time reached
30 30=E.ULF Load becoming 0 fault
31 31=E.PID PID feedback lost during running
40 40=E.CbC IGBT current limiting fault
41 41=E.tSr Running motor switchover fault
42 42=E.SdL Speed deviation too large
43 43=E.oSF Motor over speed
45 45=E.oHt Motor over heat
51 51=E.PoSF Initial position fault
P9.17 3rd fault frequency ●
-69-
It displays the status of all DI terminals when the latest fault occurs. The sequence is as follows:
BIT9 BIT8 BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0
DI0 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1
If a DI is ON, the setting is 1. If the DI is OFF, the setting is 0. The value is the equivalent
decimal number converted from the DI status.
It displays the status of all output terminals when the latest fault occurs. The sequence is as follows:
BIT4 BIT3 BIT2 BIT1 BIT0
If an output terminal is ON, the setting is 1. If the output terminal is OFF, the setting is 0. The
value is the equivalent decimal number converted from the DI statuses
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P9.40 1st fault DI status ●
Refer to P9.20
P9.41 1st fault output status ●
Refer to P9.21
P9.42 1st fault inverter status Reserved ●
P9.43 1st fault power-on time ●
st
It displays the present power-on time when the 1 fault occurs.
P9.44 1st fault running time ●
st
It displays the present running time when the 1 fault occurs.
-71-
-72-
If "Coast to stop" is selected, the inverter displays E.**** and directly stops.
If "Stop by stop mode" is selected, the inverter displays A.**** and stops according to the
stop mode. After stop, the inverter displays E.****.
If "Resume running" is selected, the inverter continues to run and displays A.****. The
running frequency is set in P9.54.
Current running frequency 0
Set frequency 1
Frequency selection for
P9.54 resuming running upon fault Frequency upper limit 2 0 ☆
Frequency lower limit 3
Backup frequency upon abnormality 4
Backup frequency upon
P9.55 60.0%~100.0% 100.0% ☆
abnormality
If a fault occurs during the running of the inverter and the handling of fault is set to "resume
running", the inverter displays A.** and continues to run at the frequency set in P9.54.
The setting of P9.55 is a percentage relative to the maximum frequency.
No temperature sensor 0
P9.56 Motor temperature sensor type PT100 1 0 ☆
PT1000 2
Motor overheat protection
P9.57 0℃~200℃ 110℃ ☆
threshold
Motor overheat pre-warning
P9.58 0℃~200℃ 90℃ ☆
threshold
The signal of the motor temperature sensor needs to be connected to the optional I/O extension
card. AI3x on the extension card can be used for the temperature signal input. The motor
temperature sensor is connected to AI3 and PGND of the extension card. The AI3s terminal of the
D-100 supports both PT100 and PT1000. Set the sensor type correctly during the use. You can view
the motor temperature via d0.34.
If the motor temperature exceeds the value set in P9.57, the inverter reports an alarm and acts
according to the selected fault protection action.
If the motor temperature exceeds the value set in P9.58, the DO terminal on the inverter allocated
with function 39 (Motor overheat pre-warning) becomes ON.
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Invalid 0
Instantaneous power failure
P9.59 action selection DC bus voltage constant control 1 0 ☆
Decelerate to stop 2
Instantaneous power failure
P9.60 85.0%~120.0% 85.0% ☆
resuming voltage
• If P9.59 = 2, upon
P9.62
instantaneous power failure
or sudden voltage dip, the
t inverter will continue
decelerating until 0Hz, stop
and wait for next start
Running
Frequency
command. This function is
to ensure motor will not
coast to stop at power failure
P9.60 (P9.59=1 : ) or sudden voltage dip. When
load inertia is high, coast to
stop will take too much time.
In addition, coast to stop can
t easily cause the inverter
over-current or overload.
P9.60
(P9.59=2) :
3 4
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Protection upon load becoming Disabled 0
P9.63 0 ☆
0 Enabled 1
Detection level of load 0.0%~100.0% (motor rated
P9.64 10.0% ☆
becoming 0 current)
Detection time of load becoming
P9.65 0.0s~60.0s 1.0s ☆
0
If protection upon load becoming 0 is enabled, when the output current of the inverter is lower than
the detection level (P9.64) and the lasting time exceeds the detection time (P9.65), the output
frequency of the inverter automatically declines to 7% of the rated frequency. During the
protection, the inverter automatically accelerates to the set frequency if the load resumes to normal.
0.0%~50.0% (maximum
P9.67 Over-speed detection value 20.0% ☆
frequency)
P9.68 Over-speed detection time 0.0s~60.0s 1.0s ☆
This function is valid only when the inverter runs in the FVC mode.
If the actual motor rotational speed detected by the inverter exceeds the maximum frequency and
the excessive value is greater than the value of P9.67 and the lasting time exceeds the value of
P9.68, the inverter reports 43=E.oSF and acts according to the selected fault protection action.
If the over-speed detection time is 0.0s, the over-speed detection function is disabled.
Detection value of too large 0.0%~50.0% (maximum
P9.69 20.0% ☆
speed deviation frequency)
Detection time of too large
P9.70 0.0s~60.0s 5.0s ☆
speed deviation
This function is valid only when the Inverter runs in the FVC mode.
If the inverter detects the deviation between the actual motor rotational speed detected by the
inverter and the set frequency is greater than the value of P9.69 and the lasting time exceeds the
value of P9.70, the inverter reports 42=E.Sdl and according to the selected fault protection action.
If P9.70 (Detection time of too large speed deviation) is 0.0s, this function is disabled.
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4.12 PID functions: PA.00-PA.28
PID control is a general process control method. By performing proportional, integral and differential
operations on the difference between the feedback signal and the target signal, it adjusts the output
frequency and constitutes a feedback system to stabilize the controlled counter around the target
value. It is applied to process control such as flow control, pressure control and temperature control.
The following figure shows the principle block diagram of PID control.
1 1
Ti S
PID output
+ P
Td*s+1
Target -
1
Feedback
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When the feedback value is smaller than the PID setting, the inverter's output frequency rises.
For example, the winding tension control requires forward PID action.
1: Reverse action
When the feedback value is smaller than the PID setting, the inverter's output frequency reduces.
For example, the unwinding tension control requires reverse PID action.
Note that this function is influenced by the DI function 35 "Reverse PID action direction"
PA.04 PID feedback range 0~65535 1000 ☆
This parameter is a non-dimensional unit. It is used for PID setting display (d0.15) and PID
feedback display (d0.16).
Relative value 100% of PID setting feedback corresponds to the value of PA.04. If PA.04 is set
to 2000 and PID setting is 100.0%, the PID setting display (d0.15) is 2000.
PA.05 Proportional gain Kp1 0.0~100.0 20.0 ☆
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PA.12 is used to filter the PID feedback, helping to reduce interference on the feedback
but slowing the response of the process closed-loop system.
PA.13 is used to filter the PID output frequency, helping to weaken sudden change of the
Inverter output frequency but slowing the response of the process closed-loop system.
PA.14 Reserved - - -
PA.15 Proportional gain Kp2 0.0~100.0 20.0 ☆
In some applications, PID parameters switchover is required when one group of PID
parameters cannot satisfy the requirement of the whole running process.
These parameters are used for switchover between two groups of PID parameters. Regulator
parameters PA.15 to PA.17 are set in the same way as PA.05 to PA.07.
The switchover can be implemented either via a DI terminal or automatically implemented based on
the deviation.
If you select switchover via a DI terminal, the DI must be allocated with function 43 "PID
parameter switchover". If the DI is OFF, group 1 (PA.05 to PA.07) is selected. If the DI is
ON, group 2 (PA.15 to PA.17) is selected.
If you select automatic switchover, when the absolute value of the deviation between PID feedback
and PID setting is smaller than the value of PA.19, group 1 is selected. When the absolute value of
the deviation between PID feedback and PID setting is higher than the value of PA.20, group 2 is
selected. When the deviation is between PA.19 and PA.20, the PID parameters are the linear
interpolated value of the two groups of parameter values.
PA.21 PID initial value 0.0%~100.0% 0.0% ☆
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PID initial value holding
PA.22 0.00s~650.00s 0.00s ☆
time
Output
Frequency
PA.21
PA.22
When the Inverter starts up, the PID starts closed-loop algorithm only after the PID output is fixed
to the PID initial value (PA.21) and lasts the time set in PA.22.
This function is used to limit the deviation between two PID outputs (2 ms per PID output) to
suppress the rapid change of PID output and stabilize the running of the Inverter.
Maximum deviation between
PA.23 two PID outputs in forward 0.00%~100.00% 1.00% ☆
direction
Maximum deviation between
PA.24 two PID outputs in reverse 0.00%~100.00% 1.00% ☆
direction
PA.23 and PA.24 respectively correspond to the maximum absolute value of the output deviation
in forward direction and in reverse direction.
One’s place Integral separation
Invalid 0
Valid 1
PA.25 PID integral property Selection when the output 00 ☆
Ten’s place
reaches the limit
Continue integral 0
Stop integral 1
If the PID feedback is smaller than the value of PA.26 and the lasting time exceeds the value of
PA.27, the inverter reports 31=E.PID and acts according to the selected fault protection action.
No PID operation 0
PA.28 PID operation at stop 0 ☆
PID operation continues 1
It is used to select whether to continue PID operation in the state of stop. Generally, the
PID operation stops when the inverter stops.
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4.13 Swing Frequency, Fixed Length and Count: PB.00-PB.09
The swing frequency function is applied to the textile and chemical fiber fields and the
applications where traversing and winding functions are required.
The swing frequency function indicates that the output frequency of the inverter swings up and down
with the set frequency as the center. The trace of running frequency at the time axis is shown in the
following figure.
The swing amplitude is set in PB.00 and PB.01. When PB.01 is set to 0, the swing amplitude is 0
and the swing frequency does not take effect.
Pb.00=0: Aw=Fset*Pb.01
Output Hz +Aw Pb.00=1 : Aw=Fmax*Pb.01
Frequency
Swing upper limit
Set frequency Fset
-Aw
Swing lower limit
=Aw*Pb.02
time t
Rising
time
• If relative to the central frequency (PB.00 = 0), the actual swing amplitude AW is the
calculation result of P0.07 (Frequency source selection) multiplied by PB.01.
• If relative to the maximum frequency (PB.00 = 1), the actual swing amplitude AW is
the calculation result of P0.10 (Maximum frequency) multiplied by PB.01.
Swing jump frequency = Swing amplitude AW x PB.02 (Swing jump frequency amplitude).
Swing jump frequency is a percentage related to PB.01.
• If relative to the central frequency (PB.00 = 0), the swing jump frequency is a variable value.
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• If relative to the maximum frequency (PB.00 = 1), the swing jump frequency is a fixed value.
The swing frequency is limited by the frequency upper limit and frequency lower limit.
PB.03 Swing frequency cycle 0.0s~3000.0s 10.0s ☆
Triangular wave rising time
PB.04 0.0%~100.0% 50.0% ☆
coefficient
PB.04 specifies the time percentage of triangular wave rising time to PB.03 (Swing
frequency cycle).
• Triangular wave rising time = PB.03 (Swing frequency cycle) x PB.04 (Triangular wave
rising time coefficient, unit: s)
• Triangular wave falling time = PB.03 (Swing frequency cycle) x (1 - PB.04 Triangular wave
rising time coefficient, unit: s)
The length information is collected by DI terminals. PB.06 (Actual length) is calculated by dividing the
number of pulses collected by the DI terminal by PB.07 (Number of pulses each meter).
When the actual length PB.06 exceeds the set length in PB.05, the DO terminal allocated
with function 10 (Length reached) becomes ON.
During the fixed length control, the length reset operation can be performed via the DI
terminal allocated with function 28. For details, see the descriptions of P4.00 to P4.09.
The count value needs to be collected by DI terminal. Allocate the corresponding DI terminal
with function 25 (Counter input) in applications. If the pulse frequency is high, DI5 must be used.
When the count value reaches the set count value (PB.08), the DO terminal allocated with
function 8 (Set count value reached) becomes ON. Then the counter stops counting.
When the counting value reaches the designated counting value (PB.09), the DO terminal allocated
with function 9 (Designated count value reached) becomes ON. Then the counter continues to
count until the set count value is reached.
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4.14 Multi-speed and simple PLC: PC.00-PC.51
D-100 multi-speed has many functions. Besides multi-speed, it can be used as the setting source of the
V/F separated voltage source and setting source of process PID.
As frequency source, it is a percentage relative to the maximum frequency. As V/F separated voltage
source, it is a percentage relative to the motor rated voltage. As process PID setting source, it does not
require conversion.
Multi-speed can be switched over based on different states of DI terminals. For details, see
the descriptions of group P4.
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PC.19
Running PC.21
Direction
PC.14
PC.02
PC.15
PC.00
time t
PC.01
DO or RELAY
Output
250ms pulse
Simple PLC can be either the frequency source or V/F separated voltage source.
When simple PLC is used as the frequency source, whether parameter values of PC.00 to PC.15 are
positive or negative determines the running direction. If the parameter values are negative, it indicates
that the inverter runs in reverse direction.
One’s place Upon power off 00
No 0
Simple PLC retentive Yes 1
PC.17 ☆
Selection Ten’s place Upon stop
No 0
Yes 1
The inverter can memorize the PLC running section and running frequency upon power off and
will continue to run from the memorized section after it is powered on again. If set to 0, the inverter
restarts the PLC process after it is powered on again.
The inverter can also record the PLC running section and running frequency upon stop and will
continue to run from the recorded moment after it starts up again. If the ten's place is set to 0, the
inverter restarts the PLC process after it starts up again.
PC.18 Simple PLC section 0 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
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Simple PLC section 0 running
PC.19 0~3 0 ☆
acceleration/deceleration time
PC.20 Simple PLC section 1 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 1 running
PC.21 0~3 0 ☆
acceleration/deceleration time
PC.22 Simple PLC section 2 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 2 running
PC.23 0~3 0 ☆
acceleration/deceleration time
PC.24 Simple PLC section 3 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 3 running
PC.25 0~3 0 ☆
acceleration/deceleration time
PC.26 Simple PLC section 4 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 4 running
PC.27 0~3 0 ☆
acceleration/deceleration time
PC.28 Simple PLC section 5 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 5 running
PC.29 0~3 0 ☆
acceleration/deceleration time
PC.30 Simple PLC section 6 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 6 running
PC.31 0~3 0 ☆
acceleration/deceleration time
PC.32 Simple PLC section 7 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 7 running
PC.33 0~3 0 ☆
acceleration/deceleration time
PC.34 Simple PLC section 8 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 8 running
PC.35 0~3 0 ☆
acceleration/deceleration time
PC.36 Simple PLC section 9 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 9 running
PC.37 0~3 0 ☆
acceleration/deceleration time
PC.38 Simple PLC section 10 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 10 running
PC.39 0~3 0 ☆
acceleration/deceleration time
PC.40 Simple PLC section 11 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 11 running
PC.41 0~3 0 ☆
acceleration/deceleration time
PC.42 Simple PLC section 12 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 12 running
PC.43 0~3 0 ☆
acceleration/deceleration time
PC.44 Simple PLC section 13 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 13 running
PC.45 0~3 0 ☆
acceleration/deceleration time
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PC.46 Simple PLC section 14 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 14 running
PC.47 0~3 0 ☆
acceleration/deceleration time
PC.48 Simple PLC section 15 running time 0.0s (h) ~6553.5s (h) 0.0s (h) ☆
Simple PLC section 15 running
PC.49 0~3 0 ☆
acceleration/deceleration time
s (s) 0
PC.50 Time unit of simple PLC running 0 ☆
h (hour) 1
PC.00 setting 0
AI1 1
AI2 2
AI3 3 ☆
PC.51 Multi-speed 0 source selection 0
Pulse setting 4
PID 5
Set by P0.08, modified
6
via UP/DOWN
It determines the setting channel of multi-speed 0.
You can perform convenient switchover between the setting channels. When multi-speed or
simple PLC is used as frequency source, the switchover between two frequency sources can be
realized easily.
-85-
4.15 Communication parameters: PD.00-PD.06
Please refer to D-100 communication protocol in Chapter 7.
-86-
4.16 Function code management: PP.00-PP.04
-87-
4.17 Torque control parameters: B0.00-B0.08
If the DI terminal allocated with function 46 (Speed control/Torque control switchover) is OFF, the
control mode is determined by B0.00. If the DI terminal allocated with function 46 is ON, the
control mode is reverse to the value of B0.00.
However, if the DI terminal with function 29 (Torque control prohibited) is ON, the Inverter is
fixed to run in the speed control mode.
Digital setting (B0.03) 0
AI1 1
AI2 2
AI3 3
B0.01 Torque setting source selection 0 ★
Reserved 4
Communication setting 5
MIN (AI1, AI2) 6
MAX (AI1, AI2) 7
B0.03 Torque digital setting -200.0%~200.0% 150% ☆
B0.01 is used to set the torque setting source. There are a total of eight torque setting sources.
The torque setting is a relative value. 100.0% corresponds to the Inverter's rated torque. The
setting range is -200.0% to 200.0%, indicating the inverter's maximum torque is twice of the
inverter's rated torque.
If the torque setting is positive, the inverter rotates in forward direction. If the torque setting is
negative, the inverter rotates in reverse direction.
Torque control forward
B0.05 0.00Hz~ maximum frequency 50.00Hz ☆
maximum frequency
Torque control reverse
B0.06 0.00Hz~ maximum frequency 50.00Hz ☆
maximum frequency
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4.18 Control optimization parameters: B5.00-B5.09
It is used to determine the wave modulation mode in V/F control of asynchronous motor. If the
frequency is lower than the value of this parameter, the waveform is 7 -segment continuous
modulation. If the frequency is higher than the value of this parameter, the waveform is 5 -segment
intermittent modulation.
The 7-segment continuous modulation causes more loss to switches of the Inverter but smaller
current ripple. The 5-segment intermittent modulation causes less loss to switches of the Inverter
but larger current ripple. This may lead to motor running instability at high frequency. Do not
modify this parameter generally.
For instability of V/F control, refer to parameter P2.11. For loss to Inverter and temp erature rise,
refer to parameter P0.15.
Asynchronous modulation 0
B5.01 PWM modulation mode 0 ☆
Synchronous modulation 1
This parameter is valid only for V/F control.
Synchronous modulation indicates that the carrier frequency varies linearly with the change of the
output frequency, ensuring that the ratio of carrier frequency to output frequency remains
unchanged. Synchronous modulation is generally used at high output frequency, which helps
improve the output voltage quality.
At low output frequency (100 Hz or lower), synchronous modulation is not required. This is
because asynchronous modulation is preferred when the ratio of carrier frequency to output
frequency is high.
Synchronous modulation takes effect only when the running frequency is higher than 85 Hz. If the
frequency is lower than 85 Hz, asynchronous modulation is always used.
Dead zone compensation No compensation 0
B5.02 1 ☆
mode selection Compensation mode 1 1
Generally, you need not modify this parameter. Try to use a different compensation mode only
when there is special requirement on the output voltage waveform quality or oscillation occurs on
the motor.
Random PWM invalid 0
B5.03 Random PWM depth 0 ☆
Random PWM depth selection 1~10
The setting of random PWM depth can make the shrill motor noise softer and reduce the
electromagnetic interference. If this parameter is set to 0, random PWM is invalid.
Disabled 0
B5.04 Rapid current limit 1 ☆
Enabled 1
The rapid current limit function can reduce the inverter's overcurrent faults at maximum,
guaranteeing uninterrupted running of the inverter.
However, long-time rapid current limit may cause the inverter to overheat, which is not allowed. If
so, the inverter will output 40=E.CbC, indicating the inverter is overloaded and needs to stop.
-89-
Current detection
B5.05 0~100 5 ☆
compensation
It is used to set the Inverter current detection compensation. Too large value may lead to
deterioration of control performance. Do not modify it generally.
2: Optimization mode 2
It is used for the requirement on speed stability is high.
B5.08 Dead-zone time adjustment 100%~200% 150% ☆
It is only valid for 1140 V voltage class.
You can modify the value of this parameter to improve the voltage utilization rate. Too small value
may system instability. Do not modify it generally.
B5.09 Overvoltage threshold 200.0V~2500.0V 810.0V ☆
It is used to set the overvoltage threshold of the inverter. The default values of different voltage
classes are listed in the following table.
Voltage Class Default Overvoltage Threshold
Single-phase 220 V 400.0 V
Three-phase 220 V 400.0 V
Three-phase 380 V 810.0 V
Three-phase 480 V 890.0 V
Three-phase 690 V 1300.0 V
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5 Fault and solutions
Before contacting for technical support, you can first determine the fault type, analyze the causes,
and perform troubleshooting according to the following tables. If the fault cannot be rectified,
contact the official distributor directly.
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Fault Name Display Possible Causes Solutions
-92-
Fault Name Display Possible Causes Solutions
-93-
Fault Name Display Possible Causes Solutions
1: Replace the faulty HALL
Current 1: The HALL device is faulty. 2: device.
18=E.HALL
detection fault The drive board is faulty. 2: Replace the faulty drive
board.
EEPROM read- 21=E.EEP The EEPROM chip is damaged. Replace the main control board.
write fault
1: Handle based on
Inverter 1: Overvoltage exists. overvoltage.
22=E.HArd
hardware fault 2: Overcurrent exists. 2: Handle based on
overcurrent.
Short circuit to 23=E.SHot The motor is short circuited to the Replace the cable or motor.
ground ground.
Accumulative Clear the record through the
The accumulative running time
running time 26=E.ArA parameter initialization
reaches the setting value.
reached function.
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Fault Name Display Possible Causes Solutions
1: Reduce the load and check
1: The load is too heavy or the motor and mechanical
Pulse-by-pulse
locked- rotor occurs on the motor. condition.
current limit 40=E.CbC
2: The Inverter model is of too 2: Select an Inverter of higher
fault
small power class. power class.
-95-
5.2 Other fault and solutions
You may come across the following faults during the use of the inverter. Refer to the following
table for simple fault analysis.
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SN Fault Possible Causes Solutions
1: Check the motor and the motor
cables. 1: Ensure the cable between the
The motor does not 2: The Inverter parameters are set Inverter and the motor is normal.
improperly (motor parameters). 2: Replace the motor or clear
6 rotate after the
3: The cable between the drive board mechanical faults.
Inverter runs.
and the control board is in poor 3: Check and re-set motor
contact. parameters.
4: The drive board is faulty.
1: Check and reset the
parameters in group P4.
1: The parameters are set
2: Re-connect the external signal
incorrectly.
cables.
The DI terminals are 2: The external signal is incorrect.
7 3: Re-confirm the jumper bar
disabled. 3: The jumper bar across SP and +24 across OP and +24 V.
V becomes loose.
4: Contact the official distributor
4: The control board is faulty.
directly for technical
support.
1: The encoder is faulty. 1: Replace the encoder and
ensure the cabling is proper.
The motor speed is 2: The encoder cable is connected
2: Replace the PG card.
8 always low in FVC incorrectly or in poor contact.
3: Contact the official distributor
mode. 3: The PG card is faulty.
directly for technical
4: The drive board is faulty. support.
Warning:
Do not touch any component inside the device within 5 minutes after the (! CHARGE) light is off
after power off, otherwise user is in danger of electric shock.
Do not touch the PCB or IGBT without electrostatic protections, otherwise the internal components
can be damaged.
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6 Repair and maintenance
6.1 Routine maintenance
The influence of the ambient temperature, humidity, dust and vibration will cause the aging of
the devices in the Inverter, which may cause potential faults or reduce the service life of the
Inverter. Therefore, it is necessary to carry out routine and periodic maintenance. Routine
maintenance involves checking:
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7 MODBUS communication protocol
7.1 Communication protocol
7.1.1 Protocol content
The serial communication protocol defines the information content and the use of serial
communication transmission format, including: Host polling (or broadcast) format; host encoding
method, including: action-requiring function code, data transfer & error correction; mortem response
from the slave is the same structure, including: action confirmation, return data & error checking, etc.
If an error occurs when the slave receives information, or host requested action cannot be completed,
it will organize a fault as a feedback information to the host.
Application mode:
Inverter joins RS232/RS485 fieldbus compatible master-slavery PC/PLC control network.
Fieldbus structure:
(1) Interface mode
RS232/RS485 hardware interface
7.1.2 Protocol
D-100 series inverter Modbus data communication protocol format is as follows: using RTU mode,
sending a message must start with an at least 3.5 characters’ interval time.
Transmittable characters are hexadecimal 0 ... 9, A... F. Network equipment keeps on detecting
network bus, including interval time. When the first domain (address field) is received, each device
decodes to determine whether it is sending to themselves. After the last transmitted characters, a pause
of at least 3.5-character time marks ending the message. A new message can start after this pause.
Whole message must be transmitted as a continuous stream. If there is a pause time over 1.5 a character
before completion, receiver will refresh and assumes that next byte is address domain of a new
message. Also, if a new message starts within a time interval of less than 3.5 character after
-99-
previous message, receiver will regard the new message as continuation of previous message. This
will lead to an error, because at last the CRC domain value will be wrong.
ADR 01H
CMD 03H
Start address high place F0H
Start address low place 02H
Register number high place 00H
Register number low place 02H
CRC CHK low place
CRC CHK value
CRC CHK high place
-100-
Command code: 06H write one word
-101-
7.2 Verification mode
CRC mode: CRC (Cyclical Redundancy Check) uses RTU frame format message, including
error detection method based on CRC fields. CRC field detects the entire contents of the message.
CRC field includes two bytes, and contains a 16-bit binary value. It adds to the message after
calculations from the transmission equipment. The receiver recalculates the received C RC messages,
and compares with CRC value in the domain. If the two CRC values do not equal, then the
transmission has errors.
CRC firstly deposits 0xFFFF, then calls a consecutive 8-bit bytes in the message and processes
with the value currently in the registry. Only 8-bit data from each character is valid for CRC; start and
stop bits, and parity bit are invalid.
In CRC process, each 8-bit word XOR with registry separately. The result moves to the lowest
valid place. Highest valid place is 0. If LSB is 1, registry value will XOR with preset values separately;
if LSB is 0, then not execute. The whole process will repeat 8 times. When the last one (8th bit)
completes, next 8-bit byte will start XOR with current value. CRC value is the value in the registry
after all bytes are processed.
When adding CRC to a message, low byte adds first, then the high byte.
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7.3 Communication addresses
Function code address rules (EEPROM):
Note:
PF group: not readable or editable;
Group d: read-only and cannot be changed.
In addition, frequent EEPROM storage will reduce the life of the EEPROM. Some functions can be
realized by changing the value of RAM. User needs to change high place byte A to 4.
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Note:
Communication setting value is relevant percentage value, 10000 corresponding to 100.00%, -10000
corresponding-100.00%. For frequency data, this percentage is relevant to maximum frequency (P0.10);
torque data is percentage to P3.10 (torque upper limit).
Parameter lock verification: (Return value 8888H means parameter lock passed)
Password address Input password
1F00 *****
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Analog output AO2 control: (write only)
Command address Command content
2003 0~7FFF means 0 ~100
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005B: Encoder not connected
005C: Initial position fault
005E: Speed feedback fault
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Appendix I: Brake accessories
Recommended value of brake units and brake resistors
220V class:
380V class:
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