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Pipeline Inspection & Integrity Services

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0% found this document useful (0 votes)
47 views26 pages

Pipeline Inspection & Integrity Services

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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NEFTEGAZPERSPEKTIVA LLC

IN-LINE INSPECTION AND INTEGRITY


ASSESSMENT OF PIPELINES
Gauging | Cleaning | Caliper | XYZ | MFL | TFI | UT | FFP

10A, 2nd km of Malinskoye shosse str., +7 496 616 70 08


City of Kolomna, Moscow region, www.neftegazperspektiva.ru
The Russian Federation info@neftegazperspektiva.ru
CONTENT

About Company 03.


Services 05.
Special Options 16.
ILI Process 20.
Permits 21.
Work experience 23.
Further Development 24.
ABOUT
COMPANY
«NEFTEGAZPERSPEKTIVA» LLC

Was founded in 2015 by a team of professionals in the


field of in-line inspection of pipelines

The company designs and operates in-line inspection


tools to collect information about the technical condition
of pipelines and prepare integrity assurance programs

The company's production facilities are located in


Kolomna, Moscow Region

More than 150 people with years of experience in


inspection and maintenance of pipelines work in
«NGP» LLC

The company is the owner of the equipment and


technologies

03. www.neftegazperspektiva.ru
ABOUT COMPANY

Business Support Department Finance Department Technical Department Analytical Department


Business optimisation, establishing relationships Creating full and reliable information on the Synergy of knowledge and experience, Automated and manual data processing,
within and outside the company, legal support organisation's activities and its property modular design principle of construction propriatory software, user-friendly interface,
status, effective management of the financial and circuits, 3D modeling reports according to Customer requirements
cycle

Workshop for preparation and Health & Safety and Environmental Test site Field work and defect verifications
production of equipment Protection Department Testing of new inspection tools, verification Certified personnel for performing work in the
Highly qualified specialists, quality control of All business and technological processes in the and inspection before the projects most difficult conditions, high-precision
components and assembly company are organised in strict compliance with inspection equipment
internal Quality, Health, Safety and Environment
policies

04. www.neftegazperspektiva.ru
SERVICES

01. 02. 03. 04.


Multi-Channel Magnetic
Pipeline Caliper inspection
gauging Inspection Pipeline cleaning (TFI/MFL)

05. 06. 07. 08.


Ultrasonic Assistance with
inspection Pipeline integrity defect
(WM) XYZ mapping assessment verifications

05. www.neftegazperspektiva.ru
SERVICES
In-line gauging pig
Dimensions:
SК series
114 mm (4”) – 1420 mm (56”)

Medium:
gas, liquid, multiphase
Gauging is the primary and important aspect of the cleaning and
preparation of pipelines for inspection Operating temperature:
-10°C to +80°C
The gauging pig has the best reduced bore passing capability and
is equipped with a metal gauging disc for evaluating the internal
Operating pressure:
pipeline bore
without limits

Minimum pipeline bend radius:


1,5D x 90°

Minimum bore in straight pipe:


Tracking device 60% OD

06. www.neftegazperspektiva.ru
SERVICES
In-line multi-channel caliper
Dimensions:
PM series
114 mm (4”) – 1420 mm (56”)

Medium:
gas, liquid, multiphase
When the geometry of the pipe wall changes the deflection of
sensors translates into electrical signals. The multi-channel
Operating temperature:
independent measuring system spreads evenly over the entire
circumference and has direct contact with the inner wall of the -10°C to +80°C
pipeline
Operating pressure:
The tool is equipped with a mapping module for generation of 0,5 MPa to 12,0 MPa
pipeline profile, measurement of bend radius and angle
Movement speed:
The tool makes it possible to detect dents, buckles, ovality and 0.2 m/s to 4.0 m/s
bore reductions and evaluate their size and location on the
pipeline Minimum pipeline bend radius:
1,5D x 90°

Minimum bore in straight pipe:


Tracking device
70% OD
Product pressure recording
Product temperature recording
ILI tool velocity assessment during the run
Inertial measurement unit (IMU)

07. www.neftegazperspektiva.ru
SERVICES
In-line cleaning pig
Dimensions:
SO series
114 mm (4”) – 1420 mm (56”)

Medium:
gas, liquid, multiphase
Safe and efficient transportation of gas and oil through pipeline
systems requires keeping the pipelines interior in clean Operating temperature:
condition
-10°C to +80°C

The presence of deposits, dust, construction debris on the inner Operating pressure:
surface can have a significant impact not only on its
performance, but also on the quality of the data obtained during without limits
in-line inspection
Minimum pipeline bend radius:
Cleaning pigs are available in different configurations: standard 1,5D x 90°
disc, with brushes (for more aggressive cleaning of the walls
from deposits, scale, including that from the corrosion pits) or Minimum bore in straight pipe:
with permanent magnets (for collecting metal objects and scale) 85% OD

Tracking device

08. www.neftegazperspektiva.ru
SERVICES
Axial magnetization in-line inspection tool (MFL)
Dimensions:
MDM series
114 mm (4”) – 1420 mm (56”)

Wall thickness:

The method is based upon magnetisation of the pipeline wall in 4 mm – 32 mm


axial direction to its saturation and recording of the change in
magnetic induction near the magnetised area Medium:
gas, liquid, multiphase
It has high resolution and is able to work in any medium
(liquid, gas, multiphase) Operating temperature:
-10°С to +80°С
High sensitivity allows to detect and size such defects as: metal
loss (including pinholes), circumferential cracks, girth and Operating pressure:
spiral weld anomalies, geometry defects (including additional 0,5 MPa to 12,0 MPa
defects) and illegal taps
Movement speed:
0.2 m/s to 4.0 m/s

Minimum pipeline bend radius:


Tracking device
1,5D x 90°
Product pressure recording
Product temperature recording
Minimum bore in straight pipe:
ILI tool velocity assessment during the run
Inertial measurement unit (IMU) 85% OD

09. www.neftegazperspektiva.ru
SERVICES
Transverse magnetization in-line inspection tool (TFI)
Dimensions:
MDT series
159 mm (6”) – 1420 mm (56”)

Wall thickness:

The method is based upon magnetization of the pipeline wall in 4 mm – 32 mm


circumferential direction to its saturation and recording of the
change in magnetic induction near the magnetized area Medium:
gas, liquid, multiphase
It has high resolution and is able to work in any medium
(liquid, gas, multiphase) Operating temperature:
-10°С to +80°С
High sensitivity allows to detect and size such defects as: metal
loss, SCC (stress corrosion crackin), axial cracks and Operating pressure:
longitudinal weld anomalies, geometry defects (including 0,5 MPa to 12,0 MPa
additional defects)
Movement speed:
0.2 m/s to 4.0 m/s

Minimum pipeline bend radius:


Tracking device
1,5D x 90°
Product pressure recording
Product temperature recording
Minimum bore in straight pipe:
ILI tool velocity assessment during the run
Inertial measurement unit (IMU) 85% OD

10. www.neftegazperspektiva.ru
SERVICES
Ultrasonic testing wall measurement in-line inspection tool (UTWM)
Dimensions:
WM series
159 mm (6”) – 820 mm (32”)

Wall thickness:

The method is based on measuring the travel time of the 4 mm – 60 mm


ultrasonic wave reflected from the inner and outer surface of
the pipe wall Medium:
liquid
Direct Beam Ultrasonic tool developed by NGP LLC has a high
accuracy of definition of geometric parameters of defects, Operating temperature:
angular position of features and traveled distance -10°C to +80°C

It allows to detect defects related to metal loss (corrosion, Operating pressure:


mechanical defects), geometry defects (including additional 0,5 MPa to 12,0 MPa
defects) and midwall defects (flat laminations, surface breaking
laminations, inclusions)
Movement speed:
0.2 m/s to 2.2 m/s

Minimum pipeline bend radius:


Tracking device
1,5D x 90°
Product pressure recording
Product temperature recording
Minimum bore in straight pipe:
ILI tool velocity assessment during the run
Inertial measurement unit (IMU) 80% OD

11. www.neftegazperspektiva.ru
SERVICES
Tracking equipment

Onboard low frequency transmitter Universal recorder Universal locator

Included in the in-line tool and is designed to indicate The recorder is installed at the control (marker) points Serves for monitoring the passage of an in-line tool,
its location in the pipeline by means of an emitted low- of the pipeline route to record the time of passage of searching for and locating it by low-frequency
frequency signal the in-line tool by low-frequency transmitter and/or transmitter and/or magnetic field of the magnetic
magnetic field of the magnetic system to receive the system
exact time and determine the coordinates of the
marker point

12. www.neftegazperspektiva.ru
SERVICES
XYZ mapping/GPS positioning

XYZ mapping survey is performed by high-precision equipment of the


latest generation

XYZ mapping survey can be carried out both at the stage of caliper
inspection and during magnetic and ultrasonic survey

XYZ mapping survey provides GPS co-ordinates of girth welds and


detected defects and features

Collection of accurate data on the spatial position of the pipeline

Registration of changes in the spatial position of the pipeline as a


result of ground movements

Assessment of pipeline strain

13. www.neftegazperspektiva.ru
SERVICES
Data processing software

Proprietary development based on years of


experience and Customer requirements

Processing of caliper, XYZ mapping, magnetic and


ultrasonic data in one software package

User-friendly and available for all current computer


systems

Allows to record statistics and monitor the repairs in


the inspected area

Allows to generate detailed information about the


pipeline features (detail sheet, feature certificate,
etc.)

14. www.neftegazperspektiva.ru
SERVICES
Technical report and integrity assessment

Summary of completed field work

Statistics on detected defects and features of the pipeline

Diagrams and distribution graphs, appendices, logs and


schemes

Assessment of defects according to Russian and


international codes
Assessment of corrosion processes in the pipeline
(corrosion growth rate)
Strength calculations

Development of recommendations for repair programs


with methods and terms to maintain the integrity of the
pipeline

Mapping, coordinates of identified features and pipeline


profile

15. www.neftegazperspektiva.ru
SERVICES
Defect verifications

Certified personnel for performing work in the most difficult


conditions, high-precision defect verification equipment
Olympus 45 MG ultrasonic thickness gauge
Ultrasonic flaw detector USD-50 (model USD-50 IPS)
IIT kit "Seeker-2"

16. www.neftegazperspektiva.ru
SPECIALIST EQUIPMENT
Dual diameter inspection tools

Operator: Messoyakhaneftegaz, Russia

Our company performed in-line inspection with 16/20" and 8/10" dual
diameter tools (multichannel caliper and MFL-A tools) for a customer in
Russia

Dual diameter tool is an ILI tool capable of independently adjusting to the


size of the inner cavity of the pipeline constructed of pipes of different
diameters, i.e. carrying out in-line inspection of pipelines with variable
diameters in one run.

The full range of equipment was subjected to adaptation: cleaning pigs,


calipers, MFL series of inspection tools.

And our company did an excellent job!

The inspection tools successfully ran the entire pipeline distance, data were
obtained for all segments and recorded in full.

17. www.neftegazperspektiva.ru
SPECIALIST EQUIPMENT
Experience in high temperatures

Operator: Lukoil, Italy

Our company carried out in-line inspection using 12" magnetic inspection
tools (MFL-A) for a customer in Italy.

The site and equipment to be used on the project was analysed prior to the
work.

Pipeline inspection was particularly difficult as the temperature values at


the pipeline segment exceeded the design standard values. The values
ranged from +88°С to +96 °С along the pipeline distance.

And our company did an excellent job!

The inspection tool withstood the high temperatures, data were obtained
for all segments and recorded in full

18. www.neftegazperspektiva.ru
SPECIALIST EQUIPMENT
Experience in passing Y - shaped tees

Operator: PTT Exploration and Production, Malaysia


Our company performed in-line inspection using 8" and 20" calipers and magnetic inspection tools (MFL-A)
for a customer in Malaysia.
Analysis of the documentation revealed that the difficulty of performing the work was in passing a design
feature, namely the Y-shaped tee. The fact that the pipeline was offshore substantially increased the risks.

To assess the passage of the Y-piece, a section containing this structural element with in-line equipment
inside was simulated. The simulated passage proved that the inspection tools shall safely inspect these
sections without damaging the pipelines

A test rig with the Y-piece simulation was made at NGP LLC facility and pull-through tests were performed
with the equipment set
The customer was provided with an assessment of the passage of complex sections by inspection tools and
a decision on the passage of the tools was made jointly.
And our company did an excellent job!
The inspection tools successfully ran through complex structural elements of pipelines, data were obtained
for all segments and recorded in full.

19. www.neftegazperspektiva.ru
ILI PROCESS
Pipeline internal bore
cleaning
Benchmarking the route,
taking coordinates of High resolution MFL, TFI or
reference points UT inspection

Data processing, generation of


preliminary and final technical
report, integrity report,
performance of defect
verifications

Work with documentation,


assessment of technical
feasibility (filling out and
studying questionnaires,
site-visit, etc.)

Preparation and Multi-channel caliper


mobilization of equipment inspection
and personnel to the site
Pipeline gauging and
minimum bore evaluation

20. www.neftegazperspektiva.ru
PERMITS
NGP is certified to ISO 9001, ISO 14001 and
OHSAS 14001
All of the company tools are ATEX certified in
compliance with EU safety requirements
NGP reports and specifications are in line with
POF 2016

21. www.neftegazperspektiva.ru
PERMITS

Peter van de Camp


Subject Matter Expert – Pipeline Inspection
Shell Projects & Technology –
Engineering & Asset Support UPO & DW (PTP/E/U)
Shell Global Solutions International B.V.
P.O. Box 38000, 1030 BN Amsterdam, The Netherlands
Tel: +31 20 630 2097
Email: peter.vandecamp@shell.com

22. www. neftegazperspectiva.ru


www neftegazperspektiva.ru
WORK EXPERIENCE

52 500 KILOMETERS INSPECTED

980 SECTIONS INSPECTED

100 GRATEFUL CUSTOMERS OF ILI


SERVICES

23. www.neftegazperspektiva.ru
FURTHER DEVELOPMENT

UT WM, UT CD ultrasonic tools - 2024

Pipeline crawlers - 2024-2025

EMAT series inspection tools - 2024-2025

Improvement and expansion of software capabilities

Tracking changes and monitoring compliance with


international codes, local normative documents

Monitoring of the quality and safety of work

24. www.neftegazperspektiva.ru
WHY US?
From idea to solution, from solution to implementation!

1. 2. 3.
Careful attention to all customer High organizational mobility and Wide range of technical
requirements efficiency in making decisions solutions

4. 5. 6.
Possibility of equipment Flexibility in terms of field work Flexibility in the terms of
adaptation for non-standard performance reporting
pipelines

25. www.neftegazperspektiva.ru
THANK YOU FOR YOUR ATTENTION!
Any questions?

+7 496 616 70 08
www.neftegazperspektiva.ru
info@neftegazperspektiva.ru

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