0% found this document useful (0 votes)
225 views71 pages

RE 205 D SPCPDF

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
225 views71 pages

RE 205 D SPCPDF

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 71

SPARE PART CATALOGUE

( EXPORT )
Bajaj Auto Limited
Akurdi Pune 411 035 India
Tel +91 20 27472851
Fax +91 20 27407385
www.bajajauto.com
Foreword
We have pleasure in presenting the Spare Parts Catalogue for ‘RE 205 D / RE 205 D
CNG / RE 205 D LPG’ Vehicles. This catalogue has been specially designed to assist
you in selecting the correct parts to maintain your vehicle in best running condition..

The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.

In a continual effort to improve performance and efficiency of the vehicle,


Specifications, Diagrams, Illustrations and Part Numbers can change without notice.
All information contained in this manual is based on the Consequently, the description in this Spare Parts Catalogue cannot therefore be final
latest product information at the time of publication. Bajaj and binding on us.
Auto Limited accepts no liability for any inaccuracies or
The modifications/ alterations which are carried out after the issue of this catalogue,
omissions in this publication, although every possible care
will be conveyed to you through our service circulars. You are requested to make
has been taken to make it as complete and accurate as necessary corrections in the parts catalogues as per the circulars so as to keep your
possible. All procedures and specifications subject to change catalogues up to date. This will ensure the appropriate and speedy delivery of the
without prior notice. The right is reserved to make such spare parts as the order placed will bear the latest part numbers.

changes at any time without prior notice and without


In case, if you need any technical assistance contact the concerned Regional Office
incurring an obligation to make such changes to product or write to us on the following address :
manufactured previously. Contact your authorized Bajaj
Dealer for the latest information on product improvements
incorporated after this manual was issued. Bajaj Auto Ltd.
International Business
Akurdi, Pune 411 035 India
Phone : 020-27406278
DOC. NO.: 71111090 REV. 01, MAR 12
Fax : 020-27407385
E-mail : spdexports@bajajauto.co.in
Instructions for using the Catalogue Index
1. How to Read the Catalogue : Open the catalogue and from the pictorial index No. Description Page
No. Description Page
locate the group in which the part you want to find is present. Turn over to the No. No.
concerned page number (as given by pictorial index). Now find out the figure of 1 Engine & Crankcase Clutch Side 1, 2 36 Training Arm assly. 51
the part you wish to order. Write down the part number against that particular 2 Crank Case Magneto Side 3 37 Front Shock Absorber 52
figure number from the text. 3 Clutch Cover 4, 5 38 Front Hub 53
4 Cylinder / Piston Assembly 6 39 Steering Column Assly 54
In case, if you have the part number and you need the other details, the part index 5 Crank Shaft Assembly 7 40 Front Mud Guard 55
can be used. The part index (at the end of the catalogue) will give you the figure 41 Auto Adjuster Brake system 56,57
and page number of the part you wish to order. 6 Cylinder Head 8 42 Wheel Cylinder (Front) 58
7 Valve 9 43 Handle Bar assly. 59,60
2. How to Order Spare Parts : The part number and the description of the part 8 Cam Sahft And Chain Tensioner 10 44 Handle Bar Sleeves 61
9 Clutch Plate Assly 11
required should be invariably mentioned in the order as per the catalogue text. 45 Brake Pedal 62
10 Clutch Housing Comp 12
The latest part number as conveyed through our service circulars should only 46 Tanden Master Cylinder 63,64
11 Clutch Lever assly. 13
appear on the order. In case of ordering painted components, colour shade of the 47 Brake Pipe 65
12 Main Shaft 14
components should be mentioned. 48 Wheel Cylinder (Rear) 66
13 Gear Transmission 15 49 Control Cables 67
The quantity shown against the part number is the quantity per vehicle for that 14 Gear Shifter Assly 16 50 Passenger Body 68,69
group so that particular quantity should be multiplied by the number of sets 15 Sector Gear assly/
Starting Mech. 17-19 51 Wind Shield & Wiper Motor 70
required.
52 Hood Frame assly. Packing 71
3. Part Number System: We have used 8 digit system for part numbers. The model or 16 Differential Assembly 20 53 Seat assly. 72
hardware item is indicated by first two digits or alphanumeric, the next two or four 17 Differential Cover 21 54 Rear Mudguard & Bumper 73
digits indicate main group and the last four or two digits indicate serial number in 18 Sector Complete- Revere Gear 22 55 Wiring Harness 74
19 Cowling 23
main group or serial number or subgroup of fastener respectively. Thus the part
20 Silencer Assembly 24,25 56 Head Lamp/FR Indicator assly. 75,76
numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this
57 Tail Lamp assly. 77
system will enable you to identify the spare parts easily.
21 Engine Mounting 26,27 58 Switches & Horn 78,79
22 Magneto Assembly 28 59 Battery & Relay 80
4. Abbreviations : The following abbreviations are used in this catalogue.
23 Spark Plug And H.T. Coil 29 60 Electrical Units 81
assly. Assembly V Volts 24 Carburettor 30,31
25 Air Filter Complete 32,33 61 Starter Motor 82
N.I. Not illustrated W Watts 62 Tool Kit & Mirror 83
26 Pump Assly Oil & Oil Strainer 34,35 63 Cylinder for CNG & LPG Veh. 84
C'case Crankcase accl. Accelerator 27 Oil Cooler 36,37 64 Valve of CNG Cylinder
28 Fare Meter Drive Unit 38 (For CNG Veh.) 85
Cyl Cylinder Comp. Complete
29 Petrol Tank 39-41
o/s. Over size Fr Front 30 Dash board Assembly 42,43 65 Hoses 86
66 Relay & Solenoid 87
Std. Standard L Length 67 1St Stage Reduction Unit 88,89
31 Chassis / Steering Cover 44,45
68 Regulator 90,91
A/t. Alternate Rr Rear 32 Propeller Shaft / Flanges 46
69 Filler Valve 92
33 Rear Shock Absorber 47
R.H. Right hand Hex. Hexagonal / Rear Axle
70 Multi Valve (Zero Deg.) 93,94
34 Wheel Assly. 48
L.H. Left hand AR As required
35 Hand Brake Complete 49,50
Plate No. 1 : ENGINE & CRANKCASE CLUTCH SIDE

24
15 14

19
9
8

20

17
18 6

12
23 4
5 11
2 3

26
13
22 7
25 17
15
21
10 16

Qty/Veh.
No. Part No. Description Remarks
PET CNG LPG

1 AM 1010 09 Engine Assly. comp. 1 -- 1


AF 1010 16 Engine Assly. comp. -- 1 --
2 AA 1011 23 Spring plate upper 1 1 1
3 AA 1012 49 Spacer pad - hand start 1 1 1
4 AA 1011 24 Spring plate lower 1 1 1
5 39 0508 09 Rivet 2 2 2

6 39 1013 21 'O' ring 1 1 1


7 AA 1011 45 Bush starter gear 1 1 1
8 39 1719 05 Stud (Long) 2 2 2
9 39 0682 05 Stud (Short) 2 2 2
10 AA 1011 43 Rubber pad 1 1 1

11 39 1214 20 Ball bearing 1 1 1


12 21 1704 19 Circlip 1 1 1
13 03 1003 35 Needle roller bearing 1 1 1
14 AA 1010 04 Guide chain metallic 1 1 1
15 39 0745 01 Scrow pan cross - M6 1 1 1

1
Plate No. 1 : ENGINE & CRANKCASE CLUTCH SIDE Plate No. 2 : CRANK CASE MAGNETO SIDE

24
15 14 5 10

1
19
9
8
14
2
20
6

17
18 6
12
4

13
12
23 4
5 11
2 3

26 11 3
8
13
22 7
25 17
15 7
9
21
10 16

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

16 AB 1010 14 Guide starter gear 1 1 1 1 39 1719 05 Stud 2 2 2


17 39 1000 06 Hollow dowel pin 2 2 2 2 AA 1017 08 Needle roller bearing 1 1 1
18 39 1075 04 Bolt flanged small 6 6 6 3 KP BF63 05 Ball bearing (Crank shaft) 1 1 1 FAG
19 39 1676 04 Bolt flanged small 6 6 6 39 2561 20 Ball bearing (Crank shaft) 1 1 1 SKF
20 AA 1013 28 Gasket (Crankcase) 1 1 1 4 39 1435 20 Needle roller bearing 1 1 1
5 39 1715 19 Oil seal 1 1 1
21 28 1011 41 Oil plug 1 1 1
DU 1012 23 Oil plug 1 1 1 * w.e.f. MD2A44AZ7DWM20655 6 39 1716 19 Oil seal (Main Shaft) 1 1 1
22 39 1796 11 Plain washer 1 1 1 7 24 1301 05 Ball bearing (Differential) 1 1 1
31 1011 06 Plain washer 1 1 1 * w.e.f. MD2A44AZ7DWM20655 8 39 1917 19 Oil seal 1 1 1 For starting handle sector gear
23 AN 1010 70 Crank case clutch side 1 1 1 9 39 1870 19 Oil seal(Differential) 1 1 1
24 39 1630 15 Nut flange 2 2 2 10 39 0427 06 Spring type straight pin 1 1 1
25 AA 1012 21 Tube assly. 1 1 1
11 39 1075 04 Flanged bolt 1 1 1
26 28 1010 80 Rubber bush 1 1 1 12 39 0747 01 Screw 1 1 1
13 AN 1010 33 Crankcase magneto side 1 1 1
14 AB 1010 85 Rubber grommet 1 1 1 N.S

2 Note : For * marked refer Circular 3Wh_IB-23 3 3


Plate No. 3 : CLUTCH COVER Plate No. 3 : CLUTCH COVER

17 17
16 17 17
16

9
9
10
11 14 2 10
6 11 14 2 6
17
19 17
11 15 11 15
7
4 7
4
3
3
13
18 13
19
12
12

5
5

10
10

1
1
9 8
9 8
3
3 20

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AN 1011 09 Clutch cover 1 1 1 14 AN 1010 83 Breather tube assly 1 1 1


2 AA 1013 96 Spring clip 1 1 1 24 1214 60 Breather tube assly 1 1 1 Ref. Cir. 3wh IB-24
24 1214 76 Spring clip 1 1 1 Ref. Cir. 3wh IB-24 15 AA 1014 68 Pipe complete banjo 1 1 1
3 39 1000 06 Hollow dowel pin 2 2 2 16 AA 1014 75 Banjo bolt 1 1 1
4 AB 1010 84 Breather pipe 1 1 1 17 39 1727 11 Gasket 2 2 2
AN 1014 20 Breather pipe 1 1 1 Ref. Cir. 3wh IB-24 18 24 1214 62 Silencer SAI (Breather Tube) 1 1 1 Ref. Cir. 3wh IB-24
5 AB 1010 38 Grommet breather 1 1 1 19 24 1214 77 Clamp 2 2 2 Ref. Cir. 3wh IB-24
20 AN 1011 20 Baffle- Clutch cover breather 1 1 1
6 AA 1016 67 Dip stick clutch cover 1 1 1
7 39 1537 21 'O' ring 1 1 1
8 AA 1010 77 Gasket clutch cover 1 1 1
9 39 1065 04 Bolt flanged small 5 5 5
10 39 1963 04 Bolt 4 4 4

11 39 1721 04 Flanged bolt 3 3 3


12 AA 1013 37 Bracket for clutch cable 1 1 1
13 39 1062 04 Bolt flanged small 2 2 2

4 5
Plate No. 4 : CYLINDER / PISTON ASSEMBLY Plate No. 5 : CRANK SHAFT ASSEMBLY

2
5

8
6
1
4
6
7 4

4 4 3

9
3 2
5

9
1
8
7
12 10
11

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AN 1011 23 Cylinder block piston assembly 1 1 1 1 AA 1010 33 Crank shaft assly. 1 1 1


2 AN 1010 07 Cylinder block comp. 1 1 1 Not Serviceable 2 AA 1016 02 Primary Pinion 1 -- 1
3 39 1790 21 'O' ring 1 1 1 AA 1015 89 Primary Pinion -- 1 --
4 39 1000 06 Hollow dowel pin 2 2 2 3 AA 1014 24 Oil pump drive gear 1 1 1 For Sintering route
5 AN 1012 59 Piston assly. 1 1 1 4 31 1011 73 Key woodruff 2 2 2
5 39 1927 07 Roller pin 1 1 1
6 AN 1010 66 Piston ring set complete 1 1 1 6 AA 1011 38 Plunger oil 1 1 1
7 39 1478 17 Wire circlip 2 2 2 7 AA 1011 39 Spring plunger 1 1 1
8 AN 1010 06 Pin piston 1 1 1 8 39 1885 15 Nut 1 1 1
9 AA 1010 13 Block gasket 1 1 1 9 AA 1013 45 Woodruff key 1 1 1
10 01 1006 12 Fan disc washer 1 1 1
59 1200 03 Belleville Washer 1 1 1 N.I.
11 39 1053 15 Nut 1 1 1
12 28 1011 10 Damper spring 1 1 1
13 AA 1014 99 Kit connecting rod 1 1 1 N.I.

6 3 7
Plate No. 6 : CYLINDER HEAD Plate No. 7 : VALVE

4 9
15
15 14 10
5
9 14 10
8
7
8
11 12

6
15
11
10 14
9
2 13 5
10 6
16 8
1
13 11 4

3
18 3
18 19 7
13 17
12
1/2

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AN 1010 13 Cylinder head assly 1 1 1 1 AN 1010 09 Valve Intake 1 1 1


2 59 0500 01 Stud 2 2 2 For Cyl. head / Ext.tube 2 AN 1010 10 Valve exhaust 1 1 1
3 AN 1010 12 Head gasket 1 1 1 3 39 1035 19 Oil Seal 2 2 2
4 28 1011 19 Cam shaft cover 1 1
52 AA01 49 Cam shaft cover 1 1 Alternate 4 31 1010 22 Spring engine valve 2 2 2
5 39 1264 21 'O' ring 1 1 1 5 31 1010 19 Collet 4 4 4

6 39 1871 05 Stud 2 2 2 For camshaft cover 6 31 1010 18 Retainer valve spring 2 2 2


7 39 0219 11 Plain washer 2 2 2 7 28 1011 29 Seat spring 2 2 2
8 39 1826 12 Spring washer 2 2 2
9 AA 1016 89 Hex nut 2 2 2 8 31 1010 20 Rocker arm 2 2 2
10 13 1010 31 Cap 2 2 2 9 39 1024 01 Screw 2 2 2 Alt. DF101055
10 39 0973 15 Nut 2 2 2
11 LJ A000 03 'O' ring 2 2 2
12 AA 1015 94 Insulator 1 1 1 For carburettor 11 AA 1011 37 Rocker Arm shaft 1 1 2 For Intake
13 39 1283 21 'O' ring 2 2 2
14 DD 1015 21 Plain Washer 4 4 4 12 13 1010 24 Rocker Arm shaft 1 1 2 For exhaust
15 LC F000 01 Domed cap nut 4 4 4 13 28 1010 57 Stopper 1 1 1
16 AA 1015 77 Inlet manifold 1 1 -- 14 39 0746 01 Screw pan cross 1 1 1
17 39 1674 04 Flange bolt 3 3 -- 15 28 1011 25 Valve guide 2 2 2
18 39 1000 06 Hollow dowel 2 2 --
19 28 1011 18 Bush (Cylinder head gasket) 1 1 --
8 3 9
Plate No. 8 : CAM SAHFT AND CHAIN TENSIONER Plate No. 9 : CLUTCH PLATE ASSLY

10 9
3 6
7
2
3
8 4

1 7 5
15
4 4 5

12 5

4
11
10 5

4
9
13
8
5

5
4

4 6 5
4A
2
12

11
3 1

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AA 1012 28 Camshaft assly 1 1 1 1 AA 1015 98 Clutch comp 1 -- 1


2 28 1011 67 Sprocket camshaft 1 1 1 AA 1015 93 Clutch comp -- 1 --
3 39 1062 04 Flange bolt 2 2 2 2 AA 1014 70 Clutch plate assly 1 1 1
4 AA 1017 06 Guide chain 1 1 1 Non tensioner side 3 AA 1014 71 Wheel clutch 1 1 1
5 AA 1011 34 Guide chain 1 1 1 Tensioner side 4 AA 1014 78 Plate friction 6 6 6
5 AA 1014 72 Plate clutch 6 6 6
6 AA 1011 35 Pin guide chain 1 1 1 6 AA 1014 73 Hub clutch 1 1 1
7 AA 1015 16 Tensioner assly 1 1 1 Alt. 36AA4019 7 AA 1013 64 Spring clutch 6 6 6
8 AA 1015 31 Tension spring 1 1 1 N.S 8 39 0980 04 Hex bolt 6 6 6
9 39 2040 21 'O' ring 1 1 1 9 AA 1014 74 Holder clutch 1 1 1
10 39 1674 04 Flange bolt 2 2 2 10 39 1938 15 Flange Nut 1 1 1
11 JA 5514 21 Plate Judder 1 1 1 from Chs. MD2A25BZ9CWD08578
11 AA 1015 69 Timing chain 1 1 1 12 JA 5514 22 Spring Judder 1 1 1 from Chs. MD2A25BZ9CWD08578
12 39 1724 20 Ball bearing 1 1 1
13 39 0557 17 Circlip 1 1 1
14 AA 1012 30 Decomp Assly 1 1 1
AA 1016 54 Decomp Assly 1 1 1 From Chs. no. UWD90236
15 AA 1016 22 Gasket 1 1 1
10 3 11
Plate No. 10 : CLUTCH HOUSING COMP Plate No. 11 : CLUTCH LEVER ASSLY

10 12
9 1 4
6
10
2
9 3

8
5

4 11

6 3
7

1 5 6

12 7
11
8

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AA 1015 99 Clutch housing assly 1 -- 1 1 AA 1014 81 Inner clutch release assly. 1 1 1


1A AA 1015 92 Clutch housing assly -- 1 -- 2 AA 1010 73 Rod push 1 1 1
2 AA 1016 01 Gear primary helical 1 1 1 Alt. AA101600 3 AA 1014 79 Release clutch outer 1 1 1
3 AA 1010 09 Bush gear primary 1 1 1 4 AA 1014 84 Bellow 1 1 1
4 AA 1012 07 Housing clutch 1 1 1 5 AA 1014 91 Gasket release 1 1 1
5 AA 1011 42 Holder 1 1 1
6 39 2038 04 Hex.socket head bolt 2 2 2 For mtg. release clutch outer
6 39 1033 09 Rivet 3 3 3 7 AA 1011 68 Dowel pin (Clutch release) 1 1 1
7 AA 1014 00 Spring damper 3 3 3 8 30 1011 97 Ball steel 1 1 1
8 AA 1014 01 Spring damper 2 2 2 9 39 1441 01 Screw set 1 1 1
9 31 1011 41 Spring (Beleville washer) 1 1 1 10 39 0793 15 Hex. lock nut 1 1 1
10 39 1057 11 Plain washer 1 1 1 39 0292 15 Nut Hexagon M6 x 1 1 1 1 Alt. for 39079315
11 39 1744 19 Oil seal 1 1 1
11 39 2008 11 Plain washer 1 1 1 12 AB 1011 00 Arrestor pin 1 1 1
12 AA 1012 13 Collar 1 1 1

12 13
Plate No. 12 : MAIN SHAFT Plate No. 13 : GEAR TRANSMISSION

9 11

7
10

3
12

8
1 6

7
2

4
5
1
6
6

5 2

3
4

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AA 1015 67 Main shaft 1 1 1 Ref. Cir. No. 3WH-TI-62 1 AA 1010 50 1st speed gear 1 1 1
(Alt for AA101048) 2 AA 1010 51 2nd speed gear 1 1 1
2 AA 1012 95 Drive bush 1 1 1 3 AA 1010 52 3rd speed gear 1 1 1
3 AB 1010 67 Cross 1 1 1 4 AA 1010 53 4th speed gear 1 1 1
4 AA 1010 54 Guide stem 1 1 1 5 15 1011 71 Spacer ring 1 1 1
5 AA 1011 08 Gear selecter 1 1 1
6 21 1007 11 Circlip 2 2 2
7 01 1007 11 Shoulder ring No. 1 1 1 1
6 39 0213 11 Plain washer 1 1 1
01 1007 12 Shoulder ring No. 2 1 1 1
7 28 1010 38 Spring 2 2 2 01 1007 13 Shoulder ring No. 3 1 1 1 Selective
8 01 1801 23 Steel ball 2 2 2 01 1007 14 Shoulder ring No. 4 1 1 1
9 AA 1010 61 Cup gear shifter 1 1 1 8 AA 1015 55 Reverse control gear 1 1 1
9 AA 1010 55 Thrust washer 1 1 1
10 AA 1013 92 Multiple gear shaft 1 1 1

11 AA 1015 88 Multiple gear 1 1 1


12 AA 1011 56 Thrust washer (M.G.Shaft) 1 1 1

14 3 15
Plate No. 14 : GEAR SHIFTER ASSLY. Plate No. 15 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.)

13 14
32
16
33 15 11
31 34
4 10
1
37

12 6
2 22
23 13

8 20
5 36
6 21 5
4
3
10 24
7 15 23 2
9 22
19
18
26 20
3 30 29 21 19
11
8
25 35 17
14 7
12 27
1 10
18
23 11 9 22
16 28
23

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AA 1012 61 Sector with lever 1 1 1 1 AA 1011 22 Starter gear 1 1 1


AA 1016 74 Sector with lever 1 1 1 w.e.f. 11 July 2012 2 AA 1012 86 Sector gear assly. 1 1 1
2 39 0550 11 Plain washer* 1 1 1
3 BA 1321 41 Slider block 1 1 1 3 AA 1012 15 Guide spring 1 1 1
4 05 1010 83 Adjuster with nut* 2 2 2 4 AA 1012 09 Torsional spring 1 1 1
5 39 1046 19 Seal oil 1 1 1
5 30 1010 53 Circlip 1 1 1
6 39 0426 06 Spring type straight pin 1 1 1 6 AA 1011 56 Thrust washer 1 1 1
7 AA 1012 60 Flange ( Gear shifter ) 1 1 1 7 AA 1012 88 Lever engine side (H. S.) 1 1 1
AA 1016 80 Flange Assly Gear Shifter 1 1 1 w.e.f. 11 July 2012
8 39 1197 04 Bolt socket 2 2 2 8 39 1582 11 Plain washer 1 1 1
9 39 0219 11 Plain washer 2 2 2 9 39 2176 17 Wire circlip 1 1 1
10 39 1826 12 Spring washer 2 2 2 10 39 0240 11 Plain washer 2 2 2
11 AA 1010 84 Gasket sector flange 1 1 1 11 39 0799 08 Pin cotter 2 2 2
12 39 0804 11 Plain washer 2 2 2 12 AA 1012 97 Support assly.comp. (H.S.) 1 1 1
13 AA 2010 41 Switch neutral 1 1 1 13 AA 1012 89 Spindle assly. 1 1 1
14 AA 1012 58 Cover (Gear shifter) 1 1 1
15 KB UA05 30 Truss Screw 2 2 2 14 39 0435 01 Screw hex.head 4 4 4
15 39 1211 11 Washer Plain 4 4 4
16 LA D000 17 Flange Bolt 2 2 2 w.e.f. 11 July 2012 N.S
39 2060 04 Flange Bolt 2 2 2 Alternate
17 AA 1016 65 Bracket Fix End Cable Guide 1 1 1 w.e.f. 11 July 2012 (N.I.)

16 17
Plate No. 15 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.) Plate No. 15 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.)

32 14 32 14
16 16
33 15 11 33 15 11
31 34 31 34
10 10
1 1
37 37

12 6 12 6
22 22
23 13 23 13

20 20
21 36 5 21 36 5
4 4
3 3
24 24
23 22 2 23 22 2
19 19
18 18
26 20 26 20
30 29 30 29
21 19 21 19
8 8
25 35 17 25 35 17
7 7
27 27
10 10
18 18
23 11 9 22 23 11 9 22
28 28
23 23

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

16 39 1828 12 Spring washer 4 4 4 31 24 1011 77 Starting handle/pin 1 1 1


17 AA 1015 71 Connecting tube - I 1 1 1 AZ 6210 19 Starting handle/pin 1 1 1 Ref. Cir. 3WH_IB-32
18 24 1014 17 Eye bolt / bush assly. LH 2 2 2 N.S 32 22 1011 15 Starting handle grip 1 1 1
33 AA 1013 29 Lever driver side 1 1 1
19 24 1014 19 Hex.nut LH thread 2 2 2
34 39 1389 04 'D' bolt 1 1 1
20 24 1016 16 Connector 1 1 1 35 24 1014 21 Pin 1 1 1

21 39 0296 15 Hex. nut 2 2 2 36 AA 1013 30 Lever 1 1 1


22 24 1014 22 Pin 3 3 3 37 24 1014 14 Washer 1 1 1
23 39 0146 08 Split pin 4 4 4 38 24 1613 19 Cap eye bolt Connecting tube 1 1 1 N.I.
Upto 13-10-2010
24 AA 1012 91 Starting tube assly. 1 1 1 39 24 1015 72 Nylon bush 1 1 1 N.I.
25 22 1014 23 Plug 1 1 1 39A 24 1017 20 Bush Collar Type 1 1 1 From 14-10-2010

26 23 1613 05 Grease nipple 1 1 1


27 21 1014 27 Spring 1 1 1
28 AA 1012 77 Pin for lever support 1 1 1
29 03 1801 16 'O' ring 1 1 1
30 21 1014 29 Spring clip 1 1 1

18 19
Plate No. 16 : DIFFERENTIAL ASSEMBLY Plate No. 17 : DIFFERENTIAL COVER

8
2
13

12 7
10
11

11
10 3
5 14

4
6

7
1 5
9 1
13 8 11

4
12
6

16
8 3

9 15
4 2

5 9

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AA 1310 02 Differential gear 1 1 1 1 AA 1016 14 Differential cover 1 1 1


2 AA 1310 33 Satellite gear Hsg. assly 1 1 1 AA 1016 48 Differential cover 1 1 1 w.e.f. 15 Apr. 2012
3 24 1301 11 Bush bevel gear housing 1 1 1 2 30 1510 39 Bearing ball 1 1 1
3 39 1435 20 Needle roller bearing 1 1 1
4 22 1310 18 Satellite gear 2 2 2
4 24 1301 05 Ball bearing 1 1 1
5 22 1310 14 Spacer 2 2 2 5 39 1870 19 Oil seal 1 1 1
BF 5516 13 Oil seal 1 1 1 ** from Mar 2012
6 24 1310 32 Bevel gear pin 1 1 1 6 39 1869 19 Oil seal 1 1 1
7 24 1301 13 Pin 1 1 1 7 05 1010 51 Breather assly 1 1 1
8 05 1510 12 Adjuster with nut 1 1 1
8 24 1310 69 Bevel gear Sat gear hsg. side 1 1 1
9 LA D000 35 Bolt Flange M6x1 40L Pre Coated 7 7 7
24 1310 70 Bevel gear Diff. gear side 1 1 1 10 LA J000 01 Bolt flanged 1 1 1
9 39 0435 01 Screw hexagon head 6 6 6 11 39 1000 06 Hollow dowel pin 2 2 2
10 AA 1010 57 Idler gear 1 1 1 12 AA 1310 49 Gasket - Differential cover 1 1 1
13 AA 1310 17 Dipstick - Differential 1 1 1
11 AA 1010 58 Thrust washer (Idler gear) 2 2 2 14 39 1537 21 'O' ring 1 1
15 28 1011 41 Oil plug 1 1 1
12 39 0265 12 Spring washer 6 6 6
16 39 1796 11 Washer oil plug 1 1 1
13 22 1703 45 Lock plate 3 3 3 Note : ** To solve Oil leakage and Propeller shaft falling off issues, the flanges, propeller shaft, oil seal modified
w,e,f, March 2012
20 Differential oil seal, Engine flanges, Wheel flanges, Rubber buffer and Propeller shaft changes have to be done 21
together due to matching of oil seal ID & engine end flange OD.
Plate No. 18 : SECTOR COMPLETE - REVERE GEAR Plate No. 19 : COWLING

3
2
4 7

66
6
2

55 5
1 1

44
7
9 8

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 39 0426 06 Spring type straight pin 1 1 1 1 AA 1011 50 Cowling clutch side 1 1 1


2 AN 1310 39 Seal rubber 1 1 1 AA 1016 86 Cowling clutch side (carb. with Stud) 1 1 1 W.e.f. 16.04.2011
3 AN 1310 33 Tension spring 1 1 1 N.S 2 39 0834 15 Hex. nut 2 2 2
4 AN 1310 32 Sect. Comp. Rev. Control 1 1 1 3 39 0219 11 Plain washer 2 2 2
AA 1310 63 Sect. Comp. Rev. Control 1 1 1 w.e.f. 15 Apr. 2012 4 39 1826 12 Spring washer 2 2 2
5 AA 1012 12 Pin for tension spring 1 1 1 5 AA 1013 85 Fan cover complete 1 1 1 Alt. AA101692
AA 1016 68 Fan cover complete 1 1 1 W.e.f. 16.04.2011
6 AA 1015 70 Bush sintered 1 1 1 6 AA 1012 62 Central cover 1 1 1 For Decompression Mech.
7 AA 1310 74 Bracket Reverse Cable Holding 1 1 1 w.e.f. 15 Apr. 2012 (N.I.) 7 39 0747 01 Bolt 7 7 7
8 AA 1013 22 Elbow for fan cover 1 1 1
9 AA 1015 12 Internal cowling comp. 1 1 1

22 23
Plate No. 20 : SILENCER ASSEMBLY Plate No. 20 : SILENCER ASSEMBLY

2 2
4 14 4 14
3 3
1 1
13 13

12 12
11 11

16 16
15 15
13 13

8 8
6 6

4 4
7 9 7 9

7 7

5 5

13 13
10 10

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AA 1015 78 Silencer assly. comp 1 1 1 11 AA 1016 05 Muffler assly.comp. 1 1 1


AA 1016 33 Silencer assly. comp 1 1 1 Non Cat 12 AA 1015 85 Silencer shield comp. 1 1 1
2 13 1011 65 Gasket 1 1 1 13 39 0711 11 Plain washer 8 8 8
3 39 0798 15 Nut flanged 2 2 2 14 39 0897 04 Bolt 2 2 2
4 39 1829 12 Spring washer 2 2 2 15 39 1826 12 Spring washer 3 3 3
5 39 0080 04 Hexagon head bolt 1 1 1
16 39 0834 15 Hex.nut 3 3 3
6 39 0296 15 Nut Hexagon M 10 2 2 2
7 39 0201 11 Plain washer 4 4 4
8 AA 1012 83 Gasket 2 2 2
9 AA 1015 79 Exhaust tube assly. 1 1 1
10 JA 5612 11 Flange Bolt M6 x 1 x 22L 3 3 3 Alt. 39190204

24 25
Plate No. 21 : ENGINE MOUNTING Plate No. 21 : ENGINE MOUNTING

2 9 2 9

13 4 2 8 13 4 2 8
11 9 11 9
7 7
7 7
10 6 10 6
8 8
16 16
18 5 18 5

18 18
2 2
4 9 2 4 9 2
9 4 9 4

13 13
12 17 12 17

3 3

1 15 1 15
12 14 12 14

16 16

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 39 2393 04 Hexagon bolt 2 2 2 16 39 0834 15 Flange nut 4 4 4 For rubber isolator


2 39 0296 15 Hex nut 6 6 6 17 AA 1610 73 Engine mounting member rear 1 1 1
3 39 0201 11 Plain wahser 2 2 2 18 39 1558 04 Flange Bolt 2 2 2 For engine mtg. member
4 39 1829 12 Spring washer 2 2 2
5 24 1610 03 Hex bolt 1 1 1
6 39 0251 11 Plain washer 1 1 1
7 21 1604 17 Reinforcement plate 2 2 2
8 24 1609 24 Rubber plug 2 2 2
9 39 0248 11 Plain washer 6 6 6
10 AA 1011 94 Bracket front mounting 1 1 1
11 39 2130 04 Bolt Hex. Head M10 x 1.5 2 2 2 N.S
12 BA 1021 60 Rubber isolator (GB) 2 2 2
13 39 1079 01 Hex screw 4 4 4 For rubber isolator
14 39 0198 11 Plain Washer 4 4 4
15 39 0732 12 Spring Washer 4 4 4

26 27
Plate No. 22 : MAGNETO ASSEMBLY Plate No. 23 : SPARK PLUG AND H.T. COIL

5
6
4 6

5
4 2

9
7
3
8 8
12
6 9
5 3 1

7 2

1 10
11

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET VNG LPG PET CNG LPG

1 AZ 3510 00 Magneto assly 1 1 1 1 AF 1110 10 H. T. Coil assly 1 – --


2 AZ 3510 01 Rotor assly 1 1 1 AF 1110 12 H. T. Coil assly C-Core -- 1 1
3 AZ 3510 02 Stator assly 1 1 1 2 AA 1110 74 Spark plug cap 1 1 1 with 1k resistive
4 01 1103 67 Screw 3 3 3 Stator Mounting N.S 3 AA 1110 76 Grommet spark plug cap 1 1 1
5 39 0197 11 Plain Washer 5 5 5 Stator plate & pulser coil mtg. 4 39 0197 11 Plain washer 1 1 1
5 39 0790 12 Spring Washer 1 1 1
6 39 0790 12 Spring Washer 5 5 1 Stator plate & pulser coil mtg.
7 39 0761 01 Screw pan cross 2 2 2 Pulser coil mounting. 6 39 0408 04 Bolt 2 2 2 N.S
8 AA 1110 52 Pulser coil assly. 1 1 1 7 AA 1110 77 Cap ( H.T.Cable) 1 1 1
9 AA 1013 84 Fan 1 1 1 8 AA 1110 58 Spark plug 1 1 1
10 39 1075 04 Bolt Flange small 3 3 3 9 39 0897 04 Bolt hex head 1 1 1 For H.T.Coil earthing

11 39 1826 12 Spring washer 3 3 3


12 AA 1012 20 Grommet for pickup 1 1 1

28 29
Plate No. 24 : CARBURETOR Plate No. 24 : CARBURETOR

15 15

11 11

9 6 9 6

1 1
4 4
19 19
8 3 18 8 3 18
10 10
2 2
5 5
7 7

17 17

14 13 12 16 14 13 12 16

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AA 1211 42 Carburetor comp. 1 -- -- Flange type 11 XX XXXX XX Idling adjuster kit 1 1 1


AF 1214 22 Carburetor comp. -- 1 -- Flange type 12 DH 1211 18 'O' ring 1 1 1 N.S
AM 1211 12 Carburetor comp. -- -- 1 Flange type 13 CB 1210 46 Screw 3 3 3
2 24 1210 69 Pin float 1 1 1 14 DZ 1210 48 Hose Drain 1 1 1
3 JA 5812 21 Needle valve assly. 1 1 1 15 AA 1211 37 Vent Hose 1 1 1 N.S
4 XX XXXX XX Jet kit 1 -- --
36 AF00 16 Jet kit -- 1 --
16 JA 5813 14 Drain Screw 1 1 1
36 AF00 10 Jet kit -- -- 1
17 AA 1410 46 Clip hose 1 1 1
5 24 1213 61 Float Body Seal 1 1 1 18 XX XXXX XX Air screw kit 1 1 1
6 LJ A000 03 'O' ring 1 1 1 19 36 AF00 13 Plunger assly kit 1 1 1
7 36 AA40 12 Piston valve assly. kit 1 -- -- 20 36 AF00 14 'O' ring Kit 1 1 1 N.I.
36 AF00 17 Piston valve assly. kit -- 1 -- 21 36 AF00 15 Float Body Assly Kit 1 1 1 (Sr. no. 10,12,13,16)
36 AF00 12 Piston valve assly. kit -- -- 1
8 AF 1214 49 Spring throttle valve 1 1 1
9 AF 1214 47 Mixing Cap assly. kit 1 1 1 N.S
10 AF 1214 45 Float 1 1 1

30 31
Plate No. 25 : AIR FILTER COMPLETE Plate No. 25 29 : AIR
: AIR FILTER
FILTER COMPLETE
COMPLETE

18 18
1 11 1
11

6 6 5
5 3
3 4 10 4
10
2 2
12 12

19 19

6A 7 8
7
9 9

15 15
8 8
16 16
14 14

17 17

20
20 13
13

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AA 1211 26 Air filter assly 1 1 1 (for MAHALE) 13 AA 1211 27 Hose Assly Integral 1 -- --
AA 1211 51 Air filter assly 1 1 1 (for MNR) AF 1214 20 Assly. comp. hose intake -- 1 --
2 AL 1210 62 Element air filter 1 1 1 (for MAHALE) AM 1211 15 Assly. comp. hose intake -- -- 1
AA 1211 50 Element air filter 1 1 1 (for MNR) 14 JA 5814 07 Clamp 1 1 1
3 AL 1210 71 Housing air filter 1 1 1 Alt.AL121072 15 31 1210 41 Clamp 1 1 1
4 AL 1210 68 Seal ring flat 1 1 1
5 AL 1210 69 Clamp flat 1 1 1
16 AA 1210 71 Clamp 1 1 1
6 AL 1210 70 Cover air filter 1 1 1 N.S 17 AF 1214 24 Controller 1 -- --
6A BB 1210 29 Flap Air Intake 1 1 1 AF 1214 80 Controller -- 1 --
7 AA 2311 42 Clamp air filter 1 1 1
AM 1211 23 Controller -- -- 1
8 39 2295 15 Nut flanged 1 1 1
9 39 0062 04 Screw M6 1 1 1 18 BA 1220 62 Clamp 1 1 1
10 AA 1211 28 Assly. integral duct comp. 1 -- -- 19 AB 1210 17 Clamp 1 1 1
AF 1214 18 Assly. integral duct comp. -- 1 -- 20 AA 2311 54 Cushion for A/F Mounting 1 1 1
AM 1211 14 Assly. integral duct comp. -- -- 1

11 AN 1210 56 Mixture tube -- 1 –- N.S


AM 1210 77 Mixture tube -- -- 1
12 AZ 5810 09 Arrester back fire 1 1 1

32 33
Plate No. 26 : PUMP ASSLY OIL AND OIL STRAINER Plate No. 26 : PUMP ASSLY OIL AND OIL STRAINER

5 7 5 7

6 6
3 4 3 4

17 17
18 2 18 2

14 7 8 14 7 8
1 1

16 16

10 10
12 12

9 9

11 13 11 13

19 19
15 15

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AA 1210 60 Pump assly oil 1 1 1 16 AF 1214 65 Oil filter cover 1 1 1


2 AA 1210 59 Gear oil pump 1 1 1 17 AA 1210 10 Gasket, Oil filter 1 1 1
3 39 1575 11 Plain washer 1 1 1 N.S 18 39 1673 04 Flange bolt 3 3 3
4 39 0855 17 Circlip 1 1 1 19 AN 1210 82 Rubber seal oil filter 1 1 1
5 39 1075 04 Flange bolt 1 1 1
6 39 1674 04 Flange bolt 2 2 2
7 39 1013 21 'O' ring 2 2 2
8 39 0999 06 Hollow dowel pin 1 1 1
9 AA 1011 54 Strainer Oil 1 1 1
10 28 1010 22 Cap strainer 1 1 1
11 59 2100 22 'O' ring, Strainer 1 1 1
12 39 1657 21 'O' ring, Cap 1 1 1
13 AA 1210 06 Oil filter assembly 1 1 1
14 AN 1210 81 Spring oil filter 1 1 1
15 39 1657 21 'O' ring , Oil filter 1 1 1

34 35
Plate No. 27 : OIL COOLER Plate No. 27 : OIL COOLER

19 19

11 11

2 2
1 1
3 3
26 26
20 21 20 21
13 13
10 22 10 22

13 13
12 12
15 12 15 12
5 5

14 14
16 16

18 9 18 9
4 4
24 24
23 23
25 25
8 8
17 17

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AA 1211 35 Oil cooler 1 1 1 16 AA 1015 95 Oil cooler mtg. bracket 1 1 1


2 AN 1211 12 Connector oil filter cover 1 1 1 from Chs. MD2A25BZ3CWG57123 17 39 1972 15 Nut flanged M5X0.8 2 2 2
3 DK 1012 37 Washer copper 4 4 4 18 39 0697 05 Stud M5X0.8 2 2 2
4 AA 1016 43 Tube assly oil cooler inlet 1 1 1 19 AA 1015 97 Oil cooler bracket 1 1 1
5 AA 1016 24 Assly Pipe Oil Cool 1 1 1 20 39 0291 15 Hex nut 2 2 2
6 AN 1211 11 Connector clutch cover 1 1 1
7 39 2484 15 Falnge nut 2 2 2
21 AA 1016 28 Bracket for oil cool pipe mtg. 1 1 1
8 39 1553 04 Flange bolt 2 2 2
22 39 1672 04 Bolt flange 1 1 1
9 39 1573 11 Plain washer 2 2 2
10 DG 1410 19 Damper 2 2 2 23 DK 1012 77 Bracket upper (oil cooler pipe) 1 1 1
24 DK 1012 78 Bracket lower (oil cooler pipe) 1 1 1
11 30 2110 05 Coller 2 2 2 25 39 2345 01 Bolt flanged 1 1 1 N.S
12 39 1672 04 Screw 4 4 4
13 DK 1013 40 'O' ring 2 2 2 26 AN 1011 13 Dom Nut 1 1 1 from Chs. MD2A25BZ3CWG57123
14 AA 1211 36 Guard oil cooler 1 1 1
15 39 1672 04 Flange bolt 2 2 2

36 37
Plate No. 28 : FARE METER DRIVE UNIT Plate No. 29 : PETROL TANK & PETROL COCK ASSLY

11
6A 12 2 14
1 15
6
12
9
9 2
2
3 12
12

10 10 14
13 5 6
3 4
2
10 10 13 20 16 24/25
SER 17 30
11 NO

7 4 29
26 18
27 22 10 10 21
10
19
8

1
28 20

ON

RES
14 15 7
OFF

5 8 23

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
1 39 1587 21 'O' ring 1 1 1 1 24 1411 49 Fuel tank plastic 1 -- --
2 AA 1310 25 Fare meter housing assly 1 1 1 Includes item 3, 4 & 5 N.S 2 24 1612 97 Clip nut 3 -- --
3 24 1310 07 Plastic bush 1 1 1 3 24 1411 38 Fuel pipe tank to cock (blue) 1 -- --
4 24 1310 08 Plug 1 1 1 4 24 1411 39 Fuel pipe tank to cock (gray) 1 -- --
5 03 1701 09 Pin 1 1 1 5 24 1411 40 Fuel tube cock to filter 1 -- --
6 24 1310 02 Fare meter pinion 1 1 1
6A 24 1310 03 Wire 1 1 1 6 DZ 1410 76 Cap fuel tank 1 -- --
7 24 1302 09 Fare meter gear 1 1 1 7 AA 1410 59 Fuel tube filter to carbu. 1 -- --
8 24 1302 14 Bush 1 1 1 8 24 1216 52 Fuel filter 1 -- --
9 23 1613 05 Grease nipple 1 1 1 8A 24 1411 09 Fuel Filter 1 -- --
10 39 0897 04 Hex bolt 1 1 1 9 24 1411 15 Breather tube 1 -- --
11 39 0292 15 Hex nut 1 1 1 10 33 1410 07 Clamp 3 -- --
12 59 0400 29 Hex bolt flange type 3 3 3 10A 33 1410 08 Clamp 3 -- --
13 AA 1310 04 Gasket 1 1 1 11 BA 1220 05 T joint 1 -- --
14 AA 2510 01 Fare meter cable comp. 1 1 1 12 39 1556 04 Bolts for fuel tank mtg. 3 -- --
15 AA 2510 03 Inner cable (Fare meter) 1 1 1 13 24 1411 30 Fuel cock assly. 1 -- –
14 BA 1220 03 Fuel pipe clip 4 -- --
15 24 1411 31 Bracket fuel tank mtg 1 -- – N.S.
38 3 39
Plate No. 29 : PETROL TANK & PETROL COCK ASSLY Plate No. 29 : PETROL TANK (CNG/LPG)

11
2 14
1 15

9
12 9
9
2
2
12 3 5
12 11 9
10 10 14
6
4 10
3 4 2
8 7
10 10 13 20 16 24/25 1
SER 17 30 8
NO
10
29
26 18 8
27 22 10 10 21
19
6

28 20

ON

RES
7
OFF

5 8 23

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

16 24 1411 32 Pulley tap side 1 -- -- 1 24 1410 94 Tank fuel 3 lit -- 1 1


17 24 1411 33 Pulley Knob side 1 -- -- 2 24 1612 67 Clip nut -- 3 3
18 24 1411 36 Bracket fuel knob mounting 1 -- -- 3 AM 1410 04 Fuel tube tank to filter -- 1 1
19 24 1411 37 Knob fuel tap operation 1 -- --
4 24 1411 25 Fuel tube filter to solenoid -- 1 1
20 24 1411 34 Insert for knob mounting 2 -- --
5 24 1216 52 Fuel filter -- 1 1
21 24 1411 35 Spacer for knob mounting 2 -- -- N.S
22 39 0009 01 Screw pan cross 1 -- -- N.S 6 RA 4026 01 Petrol solenoid -- 1 --
23 39 0921 01 Screw pan cross M4 1 -- -- 24 1216 56 Petrol solenoid -- -- 1
24 24 1911 36 Cable fuel cock operating
7 AA 1410 57 Fuel pipe solenoid to carb. -- 1 1 N.S
- Greay 1 -- --
25 24 1911 37 Cable fuel cock operating 8 39 1556 04 Bolt hex head flanged -- 3 3
- Black 1 -- -- 9 33 1410 07 Clamp -- 3 3
26 39 2711 15 Flange nut 2 -- -- 10 33 1410 08 Clamp -- 3 3
27 39 1673 04 Flange bolt 2 -- --
28 39 0798 15 Flange nut 2 -- -- 11 CS 1410 06 Cap fuel tank -- 1 1
29 24 1613 24 Bracket fuel cock mounting 1 -- – N.S
12 CS 1410 05 Washer Cap Fuel Tank -- 1 1 NS
30 24 1411 48 Fuel Cock with Caldes 1 -- --

40 41
Plate No. 30 : DASHBOARD ASSEMBLY Plate No. 30 : DASHBOARD ASSEMBLY

1 1
20 20

3 23 3 23

19 8 19 8
5 5

14 14
2 15 17 2 15 17
6 16 6 16

22 21 22 21

4 4
7 18 7 18

11 11
13 13
9 10 9 10
12 12

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AL 1910 43 Speedometer complete 1 1 1 16 35 1610 60 Clip nut 8 8 8


2 59 0100 07 Screw 3 3 3 N.S 17 AL 2011 00 Mobile charger 1 1 1
3 CM 2010 54 Lamp 12V 3W 4 4 4 18 24 1613 68 Tool Box Right Side 1 1 1
4 AA 1910 71 Assly Speedo Cable 1 1 1 19 AL 1614 98 Cover Speedo Meter 1 1 1
5 AA 1910 80 Speedo cable inner 1 1 1 20 AF 2011 44 Indicator Assembly RH 1 1 --
AM 2010 63 Indicator Assembly RH -- -- 1
6 CE 1810 15 Clip Nut 15 15 15
7 24 1613 67 Dashboard assly plastic 1 1 1
21 24 1613 70 Tool box lid RH 1 1 1
8 AL 1613 85 Upper Trim 1 1 1
9 24 1613 73 Switch cover 1 1 1 22 24 1613 69 Tool box lid LH 1 1 1
10 24 1613 71 Cover middle portion 1 1 1 23 DH 1910 37 Lamp 12V 3W 2 2 2
24 AL 2010 31 Switch 2 Position 1 -- -- N.I.
11 AL 1613 62 Lock Stereo lid 2 2 2
12 39 0663 01 Sloted ch head screw 4 4 4 N.S
13 39 0291 15 Hexagon nut 4 4 4
14 39 0012 01 Cheese head screw 16 16 16 N.S
15 39 0242 11 Plain washer 26 26 26 For mtg. of Dash Board

42 431
Plate No. 31 : CHASSIS / STEERING COVER Plate No. 31 : CHASSIS / STEERING COVER

2
25 28 25 28

3
29 29
24 22 3
24 22
2
23 30 23 30

10 16 10 16
1 1
19
4 4
5 20 5
6 6 19
26 26
15 20
27 27
18 18
9 9
13 15
7 12 7
17 11 17
8 14 8 13
12
11
14

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 52 AA03 23 Assly. Bare Chassis 1 -- -- 16 AZ 1610 00 Reserve Lever 1 1 1


52 AF00 83 Bare Chassis Complete -- 1 1 17 AZ 1610 01 Reserve spring 1 1 1
2 AM 2310 36 LPG Lable -- 1 -- 18 AP 1610 35 Bush 1 1 1
3 AF 2311 59 CNG Lable -- -- 1 19 24 1614 46 Water bottle holder 1 1 1
4 22 1611 95 Grommet 1 1 1 N.S 20 39 1076 01 Screw 2 2 2
5 39 2373 23 Grommet 1 1 1 N.S
6 22 2001 61 Grommet 2 2 2 N.S 21 24 1614 24 Matting front 1 1 1 N.I.
7 39 2508 23 Grommet 1 1 1 N.S 22 AS 2200 01 Bracket for fire extinguisher -- 1 1 N.S
8 39 23 7423 Grommet 2 2 2 N.S 23 AF 2210 01 Fire extinguisher 1 1 1 Alt.AS220002
9 24 1902 24 Grommet 1 1 1 24 24 1614 83 Cover assly. steering 1 1 1
10 24 1810 50 Lock Set 1 -- -- 25 BG 2330 02 Emblem Bajaj 1 1 1
AA 1810 31 Lock Set 1 1 1 w.e.f. 24 Nov. 2013
11 24 1613 90 Rest Heel 1 1 1 26 CB 1611 05 Clip Nut 1 1 1 N.S
12 AL 1511 68 Pad heel rest 1 1 1 27 39 1771 02 Screw M5x16 1 1 1
13 39 1773 04 Flange bolt 4 4 4 For mtg heel rest 28 AA 2312 09 Lable RE 205 1 1 1
14 39 2484 15 Flange nut 4 4 4 For mtg heel rest 29 AP 1610 80 Flap Assly LH 1 1 1 W.e.f. 08.05.2011
15 19 1611 51 Plug Fixing 4 4 4 30 AP 1610 82 Flap Assly RH 1 1 1 W.e.f. 08.05.2011

44 45
Plate No. 32 : PROPELLER SHAFT / FLANGES Plate No. 33 : REAR SHOCK ABSORBER / REAR AXLE

1/4 2 1/4 2
3 3 8
8

9
13 9 10 13 10
8
10 8 7 10
8 12 8 12
6 6
7 11 5 11 5
15 7 15 7
8 8

9
9

14 14

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 BA 1321 71 Flange assly( Satellite gear ) 1 1 1


AY 1412 00 Flange assly( Satellite gear ) 1 1 1 ** from Mar 2012 10 24 1310 74 Rubber Bellow Propeller Shaft 3 3 3
2 24 1710 14 Lock washer assembly 2 2 2 10A AA 1310 24 Rubber Bellow Deferential Flange 1 1 1 N.I.
3 39 0119 04 Bolt 2 2 2 11 39 1182 15 Nut 2 2 2
4 BA 1321 72 Flange assly (diff. gear side) 1 1 1 12 24 1710 66 Spring clip 2 2 2
AY 1412 01 Flange assly (diff. gear side) 1 1 1 ** from Mar 2012 13 BB 1310 24 Clamp-2 2 2 2 For differential sidde
5 BA 1321 73 Flange assly (wheel side) 2 2 2 14 BB 1310 40 Hose clamp 2 2 2 For Wheel side
AY 1412 02 Flange assly (wheel side) 2 2 2 ** from Mar 2012 15 BB 1311 50 Clamp - 3 4 4 4
6 BA 1322 42 Propeller shaft assly (LH) 1 1 1 Increased length 16 24 1310 98 Grease Nipple 1 1 1 N.I. ** from Mar 2012
BA 1321 12 Propeller shaft assly (LH) 1 1 1
AA 1310 78 Propeller shaft assly (LH) 1 1 1 ** from Mar 2012 Note : ** To solve Oil leakage and Propeller shaft falling off issues, the flanges, propeller shaft, oil seal modified w,e,f,
BA 1322 39 Propeller shaft assly (RH) 1 1 1 Increased length March 2012
BA 1321 11 Propeller shaft assly (RH) 1 1 1 Differential oil seal, Engine flanges, Wheel flanges, Rubber buffer and Propeller shaft changes have to be done
AA 1310 79 Propeller shaft assly (RH) 1 1 1 ** from Mar 2012 together due to matching of oil seal ID & engine end flange OD.
7 24 1704 25 Pin for propeller shaft 4 4 4
8 AL 1710 65 Slider block 8 8 8 (Kit no. 36AL0001 - Sr. No. 7,8)
9 24 1704 27 Rubber buffer 4 4 4
BG 1412 52 Rubber Buffer (Engine Side) 2 2 2 ** from Mar 2012
BG 1412 53 Rubber Buffer (Wheel Side) 2 2 2 ** from Mar 2012

46 46A
3
Plate No. 32 : Plate No. 33 : REAR SHOCK ABSORBER / REAR AXLE

13 8 9
11

10
12 1 7

6 5 2 4

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 24 1710 94 Rear shock absorber 2 -- --


BA 1710 09 Rear shock absorber -- 2 2
2 24 1710 49 Mounting rubber with sleeve 2 2 2
3 39 0467 15 Hexagon nut 2 2 2
4 24 1705 07 Bolt for shock absorber 2 2 2
5 39 1827 12 Spring washer 2 2 2 N.S

6 39 0467 15 Nut 2 2 2
7 BA 1710 05 Rear suspension spring -- 2 2
24 1705 08 Rear suspension spring 2 -- --
8 24 1705 05 Cup washer top side 4 4 4
9 24 1710 55 Rubber bush 4 4 4
10 24 1711 18 Rear Axle assly. 2 2 2

11 22 1704 34 Bolt for rear axle 4 4 4


12 24 1710 75 Grease nipple 2 2 2
13 22 1511 06 Brake drum rear 2 2 2

46B 47
3
Plate No. 34 : WHEEL ASSEMBLY Plate No. 35 : HAND BRAKE COMPLETE

14
13

3
4 3 4
2
8/9
2

7
4 11
12 1

5/6
10

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 22 1510 44 Wheel Comp. 4 4 4 Not to service N.S 1 24 1510 61 Hand brake comp. 1 1 1
2 24 1511 10 Wheel rim assly 4 4 4 w/o tube tyre 2 22 1505 24 Spring 1 1 1 N.S
3 21 1503 07 Tyre 4.00 x 8" 4 4 4 Not to service 3 21 1504 20 Fork pin 1 1 1
4 21 1503 06 Tube for tyre 4 4 4 Not to service 4 24 1511 47 Split pin 2 2 2
5 24 1511 54 Hand brake lever RH 1 1 1

6 24 1511 45 Hand brake lever LH 1 1 1


7 24 1511 46 Pin pivot 1 1 1
8 24 1505 06 Return spring RH 1 1 1
9 24 1505 07 Return spring LH 1 1 1
10 24 1510 67 Bracket Rear Cable Guide 1 1 1

11 24 1510 68 Pin Rear Cable Guide 1 1 1


12 24 1510 69 Spacer 1 1 1
13 22 1505 07 Rachet 1 1 1
14 39 0694 15 Nut 1 1 1

48 3
49
Plate No. 36 : TRAILING ARM ASSLY Plate No. 37 : FRONT SHOCK ABSORBER (For Steering Column)

12

9
1 8
6
5
5
7
6 6
3 3
5
5 4
3 11 2

6 1/2 10 12
13 9
10
14

4
11
7 13
8 14

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PTE CNG LPG

1 24 1711 20 Trailing arm assembly LH 1 1 1 1 22 1511 06 Brake drum (C. I.) 1 1 1


AA 1710 15 Trailing arm assembly LH 1 1 1 2 39 0001 01 Slot csk hd screw 2 2 2
2 24 1711 21 Trailing arm assembly RH 1 1 1 3 24 1711 37 Front shock absorber 1 1 1
AA 1710 17 Trailing arm assembly RH 1 1 1 AB 1710 44 Front shock absorber 1 1 1 From Chs. no. UWM97636
3 AA 1710 06 Silent bush 4 4 4 4 AB 1710 16 Bush 1 1 1
4 AA 1710 22 Distance piece assly 2 2 2 5 AB 1710 13 Top rubber bush 2 2 2
5 AA 1710 09 Spacer sintered 4 4 4
AA 1710 24 Spacer sintered 4 4 4 from Chs. MD2A25BZ0CWG60531 6 AB 1710 14 Locating cup rubber bush 2 2 2
7 AB 1710 15 Spacer nut spring cup 1 1 1
6 AA 1710 08 Washer 4 4 4 Alt. AA171022 8 39 0295 15 Hexagon nut 1 1 1
7 59 2000 12 Needle bearing 1 1 1 9 39 0301 15 Hexagon nut 1 1 1 N.S
8 22 1710 07 Oil seal 2 2 2 10 39 0543 11 Plain washer 1 1 1
9 01 1003 42 Bearing 2 2 2
11 39 1054 11 Plain washer 2 2 2
10 39 0342 17 Circlip 2 2 2
12 AB 1710 31 Shoulder bolt 1 1 1
13 39 0789 12 Washer spring 1 1 1
11 24 1710 24 Oil seal 2 2 2
14 39 0296 15 Hexagon nut 1 1 1
12 AA 1710 11 Pivot pin assembly 2 2 2
13 39 0269 12 Spring washer 2 2 2
14 39 0303 15 Nut 2 2 2

50 3
51
Plate No. 38 : FRONT HUB (for Steering Column) Plate No. :

14 14

23 23

22 22
20 20
21 21

8A 2 8A 2
9 9
18 18
19 1 19 1

10 10

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 24 1711 36 Front wheel hub assly. 1 1 1 16 39 2444 17 Internal circlip 2 2 2


AA 1510 47 Front wheel hub assly. 1 1 1 Ref. Cir. 3Wh_IB-27 17 24 1711 29 Pivot pin fr wh hub 1 1 1
2 03 1701 09 Pin 1 1 1 Not applicable for Aa151047 18 39 1828 12 Spring washer 4 4 4
3 39 2550 20 Ball Bearing 1 1 1 19 39 0694 15 Hex nut 4 4 4
4 39 2362 20 Ball Bearing 1 1 1 20 39 0262 12 Spring washer 1 1 1 Cap mounting N.S
5 39 0342 17 Internal circlip 1 1 1 39 0790 12 Spring washer 1 1 1 Alternate
KE Bb47 17 Internal circlip 1 1 1 Ref. Cir. 3Wh_IB-27
6 22 1701 15 Oil Seal 1 1 1
21 39 0230 11 Plain washer 1 1 1 Cap mounting
7 22 1701 17 Spacer 1 1 1
AA 1510 49 Spacer 1 1 1 Ref. Cir. 3Wh_IB-27 22 39 0840 01 Screw 1 1 1 Cap mounting
8 AB 1710 32 Belleville washer 1 1 1 23 AB 1710 37 Washer 2 2 2
8A AB 1710 33 Spacer- Brake panel 1 1 1 24 36 AB40 01 Kit bush pivot 1 1 1 N.I.
9 39 2357 17 External circlip 1 1 1 36 2440 16 Kit Pivot pin with Bush 1 1 1 This kit includes bush
10 AB 1710 34 FR wheel axle assly 1 1 1 (Increased length) needle and pin pivot
24 1512 66 FR wheel axle assly 1 1 1 Ref. Cir. 3Wh_IB-27
25 05 1903 02 Gear Assly. Nylon 1 1 1 N.I.
11 39 2607 15 Nut 1 1 1
59 1500 03 U Nut M12x1.25 for Axel 1 1 1 Ref. Cir. 3Wh_IB-27
12 22 1701 18 Spacer 1 1 1
13 AB 1710 22 Grease cup nut 1 1 1
14 AB 1710 23 Cap-FR wheel hub 1 1 1
15 AB 1710 20 Needle bush 2 2 2

52 79
3 53
Plate No. 39 : STEERING COLUMN ASSLY. Plate No. 40 : FRONT MUDGUARD ( For Steering Column )

3
14 2 3
12
7 5
11
13 10 4
10
8 4
9

7 1
9
6

4
6 7
5
11 8
3
12
2 1
16

16
15 18 17
15
19

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PTE CNG LPG PET CNG LPG

1 24 1810 43 Steering column assembly 1 1 1 1 52 2440 40 Front Mud Guard Assly. 1 1 1


2 24 1810 34 Dust cover bottom 1 1 1 2 AB 1611 82 Check plate FR Mud Guard 1 1 1
3 AB 1810 11 Bearing race -low inner 1 1 1 3 39 1856 04 Bolt 3 3 3
4 AB 1810 12 Steel ball with cage lower 1 1 1 4 39 0817 15 Hex nut 3 3 3
5 AB 1810 33 Bearing race lower outer 1 1 1 5 AB 1611 59 Clip 1 1 1
6 AB 1611 86 Spacer 1 1 1
6 24 1810 33 Dust cover top bearing 1 1 1 7 39 0412 04 Hex Nut 1 1 1 N.S
7 24 1810 46 Bearing race Upper inner 1 1 1 8 39 1211 11 Plain washer 1 1 1
8 AB 1810 17 Steel ball with nylon cage upper1 1 1 9 39 0263 12 Spring washer 1 1 1 N.S
9 AB 1810 19 Bearing race-upper outer 1 1 1 39 0732 12 Spring washer 1 1 1 Alternate
10 AB 1810 20 Spacer washer bearing 1 1 1 10 AB 1611 83 Check Plate Assly 1 1 1
11 39 0198 11 Plain Washer 1 1 1
11 AB 1810 21 Nut Lock ring 2 2 2 12 39 1353 15 Nylock Nut 1 1 1 N.S
12 24 1810 32 Steering lock with key 1 1 1 13 39 2373 23 Grommet 1 1 1 N.I.
13 06 1803 03 Spring 1 1 1 14 24 1710 95 Plastic Spacer 1 1 1 N.S
14 24 1614 43 Dust cover 1 1 1 15 24 2301 85 Mud flap 1 1 1
15 22 1810 44 Buffer rubber 1 1 1 N.S 16 24 1611 76 Strip - Mud flap 1 1 1
16 24 1711 17 Bolt pre coated 1 1 1 17 39 0198 11 Plain Washer 2 2 2
18 39 1830 12 Spring Washer 2 2 2
19 39 0071 04 Hex bolt 2 2 2
20 AB 1610 93 Guide Flexible Hose 1 1 1 N.I.

54 55
Plate No. 41 : AUTO ADJUSTER BRAKE SYSTEM Plate No. 41 : AUTO ADJUSTER BRAKE SYSTEM

4 5 4 5

8 8
1 3 1 3
3 3

7 7

6 6

2 9 2 9

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AP 1510 30 Panel assly. front 1 1 1


24 1511 19 Panel assly LH 1 1 1 Kit Part Numbers
24 1511 20 Panel assly RH 1 1 1
2 AP 1510 17 Back panel assly front 1 1 1
24 1511 74 Back plate assly. LH 1 1 1 10 24 1511 70 Ratchet kit (Fr. & LH) 1 1 1
24 1511 78 Back Plate assly. RH 1 1 1 24 1511 81 Ratchet kit (RH) 1 1 1
3 24 1511 71 Kit Shoe Brake 3 3 3 11 24 1511 71 Brake shoe kit 1 1 1
24 1512 68 Kit Shoe Brake 3 3 3 Ref. circular IB 45 24 1512 68 Brake shoe kit 1 1 1
4 24 1511 33 Spring main 3 3 3
5 24 1511 34 Spring strut LH holding 3 3 3 12 24 1511 72 Shoe clamp spring kit 1 1 1

6 24 1511 35 Spring shoe holding 3 3 3 13 24 1511 73 Spring kit


7 24 1511 37 Pin pivot shoe 6 6 6 (Common for Front & LH) 1 1 1
8 24 1511 38 Spring shoe clamping 6 6 6
24 1511 82 Spring Kit RH 1 1 1
9 24 1511 69 Strut assembly front Complete 1 1 1
24 1511 76 Strut assembly LH Complete 1 1 1 14 24 1511 68 Auto Adjuster assly front 1 1 1
24 1511 80 Strut assembly RH Complete 1 1 1 24 1511 75 Auto adjuster assly rear LH 1 1 1
24 1511 79 Auto adjuster assly rear RH 1 1 1

56 3
57
Plate No. 42 : WHEEL CYLINDER (FRONT) Plate No. 43 : HANDLE BAR ASSEMBLY

18
7 19
17
8

8
9
10
14 13 13
15
6 16
2
11
5
3
12
4

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AB 1510 90 Cylinder assly. comp-Wheel Front 1 1 1 1 AP 1610 48 Handle Bar Body 1 1 1


2 24 1511 07 Major kit 1 1 1 N.I. 2 22 1810 58 Steering lock plate 1 1 1
3 24 1511 08 Minor kit 1 1 1 N.I. 3 39 1830 12 Spring washer 2 2 2
4 39 1379 04 Hex head screw 2 2 2 N.S
5 21 1802 07 Lining -Steering lock plate 2 2 2 N.S

6 39 0192 10 Eyelet rivet 2 2 2 N.S


7 39 1377 04 Hex. bolt with collar 1 1 1
8 39 0201 11 Plain washer 2 2 2
9 39 1829 12 Spring washer 1 1 1
10 39 0296 15 Hex nut 1 1 1

11 AB 1810 22 Lower plate assly 1 1 1


12 AB 1810 23 Upper plate assembly 1 1 1
13 39 2295 15 Flange nut 2 2 2
14 21 1803 07 Knob 1 1 1
15 39 0198 11 Plain washer 1 1 1

58 3
59
Plate No. 43 : HANDLE BAR ASSEMBLY Plate No. 44 : HANDLE BAR SLEEVES

18
7 19 8
17 9
8 7 10

1 6 5

12
11
8
9 13 1
2
10
14 13 13 4
15 5
6 16
2 3
11
6
5
3
12
4

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

16 21 1803 08 Spring 1 1 1 1 24 1910 96 Tube assembly gear control 1 1 1


17 AP 1610 47 Handle bar top cover 1 1 1 2 24 1911 00 Pulley gear control 1 1 1
18 KB UC04 10 Screw 3 3 3 3 24 1910 98 Tube assly. comp. - throtl. 1 1 1
19 39 2451 11 Plain Washer 3 3 3 N.S 4 24 1911 01 Pulley gas control 1 1 1
5 CM 1910 49 Spring clip 1 1 1 For fitment of pulley control

6 06 1910 89 Hand grip 2 2 2


7 AA 1910 32 Clutch lever 1 1 1
8 24 1911 05 Special screw 1 1 1
9 01 1902 05 Spring washer` 1 1 1
10 03 1902 06 Plain washer 1 1 1

11 39 0326 15 Nylock nut 1 1 1


12 24 1910 99 Ring gear indicator 1 1 1
13 LH C000 01 Spring clip 1 1 1

60 3
61
Plate No. 45 : BRAKE PEDAL Plate No. 46 : TANDEM MASTER CYLINDER

1
7
6
3
16
12 17
2 6 18 15
11
5
14
13

4 1
7
8 2
5
3

8 4
3

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AB 1511 26 Brake pedal assembly 1 1 1 1 AB 1510 63 TMC comp with oil container 1 1 1 KBX make
AP 1510 29 Brake Pedal Assly side Mtg 1 1 1 N.S 24 1511 55 TMC comp with oil container 1 1 1 Endurance make Alt. AB151063
2 AB 1510 69 Push rod complete 1 1 1 For AB151063
2 AB 1510 14 Spring brake pedal retainer 1 1 1
24 1510 87 Push rod complete 1 1 1 For 24151155
3 39 0208 11 Plain washer 2 2 2 3 39 0289 15 Nut Hexagon M8 x 1.25 3 3 3
4 39 0147 08 Split pin 1 1 1 24 1510 94 Hexagon nut 3 3 3 For 24151155
5 39 1702 07 Clevis pin with head 1 1 1 4 AB 1510 07 Fork brake actuation 1 1 1 For Ab151063 N.S
24 1510 90 Fork rod push 1 1 1 For 24151155
5 AB 1511 04 Oil container with cap 1 1 1 For Ab151063 N.S
6 39 0199 11 Plain washer 1 1 1 AB 1510 54 Oil container with cap 1 1 1 For 24151155
7 39 0146 08 Split pin 1 1 1 6 AB 1511 05 Cap br. oil reservoir 1 1 1 For Ab151063 N.S
8 BA 1910 29 Pad Brake pedal 1 1 1 AB 1510 72 Cap br. oil reservoir 1 1 1 For 24151155
7 AB 1510 71 Grommet oil reservoir 2 2 2 For Ab151063 N.S
8 39 0761 01 Screw pan cross 2 2 2 For AB151063
24 1510 93 Screw reservoir mtg. 2 2 2 For 24151155
9 AB 1510 73 Major kit 1 1 1 For Ab151063 N.I.
24 1510 97 Major kit 1 1 1 For 24151155 N.I.
10 AB 1510 74 Minor kit 1 1 1 For Ab151063 N.I.
24 1510 98 Minor kit 1 1 1 For 24151155 N.I.

62 3
63
Plate No. 46 : TANDEM MASTER CYLINDER Plate No. 47 : BRAKE PIPE

3
16
12 17
18 15
6
11
5
14
13

7
2

8 4
3

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

11 39 1224 11 Plain washer 2 2 2 1 AA 1510 36 Single piece brake pipe 1 -- --


12 39 1582 11 Plain washer 2 2 2 AF 1510 05 Single piece brake pipe -- 1 1
13 39 1389 04 Hexagon bolt 2 2 2 For AB151063 2 AB 1510 49 bolt Banjo 1 1 1
24 1510 95 Hexagon bolt 2 2 2 For 24151155 N.S 3 AB 1510 48 Flexible brake front 1 1 1
14 BA 1611 34 Bracket master cylinder mtg. 1 1 1 4 39 1663 11 Plain washer 1 1 1
5 AB 1510 51 Lock clip banjo bolt 1 1 1 N.S
15 39 1211 11 Washer Plain 3 3 3
16 39 0265 12 Plain washer 3 3 3 6 39 1663 11 Plain washer 2 2 2
17 39 0310 15 Hex nut 3 3 3 N.S 7 39 1753 15 Hexagon nut 1 1 1
18 24 1510 79 Boot ring 1 1 1 For 24151155 8 AB 1510 52 Brake pipe assly front 1 1 1
9 DD 1610 13 Guide flexible hose 1 1 1 N.S
10 21 1504 22 Packing 2 2 2

11 24 1504 06 Clamp for sleeve 2 2 2


12 24 1504 07 Sleeve 2 2 2 N.S
13 22 1504 35 Hex bolt 2 2 2
14 BG 1138 04 Clamp for Brake Pipe 1 1 1 From 28-10-2010

64 3
65
Plate No. 48 : WHEEL CYLINDER (REAR) Plate No. 49 : CONTROL CABLES

9
1
10

11

7
4/5

1 8

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AB 1510 91 Cyl. Assly. Comp. Wh. RR 1 1 1 1 AF 1910 07 Choke cable comp 1 1 1


2 24 1511 13 Major kit 1 1 1 N.I 2 AF 1910 05 Acceleration cable assly. 1 1 1
3 24 1511 14 Minor kit 1 1 1 N.I 3 AA 1910 77 Clutch Cable assly. 1 1 1
AA 1910 85 Clutch Cable assly. 1 1 1 from Chassis no. MD2AAAAZZUWE66084
4 BA 1910 51 Gear Cable assly. 1 1 1 White
5 BA 1910 52 Gear Cable assly. 1 1 1 Black

6 BG 1318 02 Cable Assly. H/Br. Front 1 1 1


7 24 1510 59 Cable Assly. H/Br. Rear LH 1 1 1
24 1510 60 Cable Assly. H/Br. Rear RH 1 1 1
8 AA 1910 68 Rev. Cable assly. 1 1 1

9 AL 1910 39 Knob 1 1 1
10 39 0291 15 Nut 1 1 1

11 AL 1910 26 Release Spring 1 1 1 N.S

66 3
67
Plate No. 50 : PASSENGER BODY Plate No. 50 : PASSENGER BODY

14 15 14 15
8 8
22 7 3 22 7 3
10 10

9 2 9 2
23 18 11 23 18 11
12 17 12 17
21 16 21 16
27 20 5 4 27 20 5 4
6 6
13 13

1 1

19 19
24 24
25 28 25 28
26 26

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
1 52 AA03 10 Body assembly complete (ED Coated) 1 -- –
16 01 1607 17 Lock clip 1 1 1
52 AF00 84 Body assembly complete (ED Coated) -- 1 1
17 24 2301 97 Lock for Door 1 1 1 Alt. 36244024
AA 2312 11 Body assembly complete 1 -- -- w.e.f. 24 Nov. 2012
24 1811 44 Lock for Door 1 1 1 w.e.f. 24 Nov. 2012 N.S
AA 2311 72 Body assembly complete -- 1 1 w.e.f. 24 Nov. 2012
36 2440 44 Lock for Door 1 1 1 Alternate
2 BA 2310 58 Rear door assembly 1 1 1 N.S 18 24 2314 99 Side panel cover 2 2 2
52 2406 64 Rear door assembly 1 1 1 Alt for BA 2310 58 19 AF 2310 73 Door assly. gas fill -- 1 1
3 39 0096 04 Bolt 2 2 2 N.S 20 39 0365 13 Cup washer 12 12 12 Deleted (From Chs. MD2A25BZ4CWC06251)
4 39 0199 11 Plain washer 2 2 2 21 24 2316 30 Self Tapping Screw 12 12 12 (From Chs. MD2A25BZ4CWC06251)
5 39 1825 12 Spring Washer 2 2 2 22 AF 2010 81 Engine Cabin light. 1 1 1
6 39 0293 15 Hexagon nut 2 2 2 23 39 2208 04 Flange bolt 2 2 2
7 01 1401 16 Bolt clamping for tank cap 2 2 2 N.S 24 39 1681 04 Flange bolt 8 8 8 For Body mtg.
8 39 0147 08 Split pin 2 2 2 25 39 0230 11 Plain washer 8 8 8 For Body mtg.
9 22 2301 40 Handle 2 2 2 26 39 2479 15 Flange nut 8 8 8 For Body mtg.
10 39 0044 01 Screw 4 4 4 N.S 27 AP 2310 21 Plate assly air intake 1 1 1
11 39 1830 12 Spring washer 4 4 4 28 36 AA40 15 Kit Lock Fuel filling door with Key 1 1 1
12 39 0291 15 Hexagon nut 4 4 4 29 AA 2311 17 Door Assly. side filling 1 -- --
13 24 2301 98 Rubber pad 4 4 4 24 2315 82 Door Assly. side filling 1 -- -- w.e.f. 24 Nov. 2012 N.S
14 24 2312 45 Knob for rear door 2 2 2 AF 2311 60 Door Assly. side filling -- 1 1 w.e.f. 24 Nov. 2012 N.S
30 24 2314 73 Matting Rear 1 1 1 N.I.
15 24 2301 76 Knob complete 1 1 1

68 3
69
Plate No. 51 : WIND SHIELD & WIPER MOTOR Plate No. 52 : HOOD FRAME ASSEMBLY / PACKING

3
5

1 9
17
2 2
10
1
4
4 11
6
7
3 6 7

5 11 8
9/10
14 7

8 12 12
15
13
16

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 52 AL02 78 Wind shield assly 1 1 1 1 24 2304 01 Hood Frame Assembly 1 1 1


2 AA 2312 55 Glass one piece (windshield) 1 1 1 Laminated 2 22 2311 55 Hood stick assly 1 1 1
3 AA 2310 26 Rubber beading 1 1 1 3 24 2315 47 Hood complete Black 1 1 1
4 AL 2410 23 Wiper blade assly 1 1 1
5 AL 2412 85 Packing for shield & wind shield 1 1 1 AA 2311 95 Hood complete White 1 1 1
AF 2311 56 Hood Complete Green 1 1 1
6 39 0085 04 Bolt 9 9 9 Alt. 36069201 4 24 2304 17 Strip al. hood fixing 1 1 1
7 39 0258 11 Plain washer 18 18 18 5 39 0371 18 Tekas 15 15 15 N.S
8 39 2484 15 Flange nut 9 9 9
9 AB 2310 09 Joint plate LH 1 1 1
10 AB 2310 08 Joint plate RH 1 1 1 6 39 1159 02 Screw slotted head 8 8 8
7 01 1106 09 Plain washer 8 8 8
11 39 0071 04 Bolt hex head 4 4 4 8 39 0289 15 Nut Hexagon M8 x 1.25 8 8 8
12 39 2484 15 Flanged nut 4 4 4 9 39 0372 16 Red Button 19 19 19
13 AP 2010 57 Wiper Motor 1 1 1 Ref. Page No. 95 for Sub Parts 10 39 0364 02 Screw 27 27 27
14 AL 1613 83 Cover Wiper Motor 1 1 1
15 39 1698 01 Screw Pan Cross 2 2 2
11 39 0365 13 Washer cup 27 27 27
16 39 1501 11 Plain Washer ` 2 2 2 N.S 12 24 2315 62 Tube assly cross bar 1 1 1
17 24 1614 32 Assly Box Storage 1 1 1

70 71
Plate No. 53 : SEAT ASSEMBLY Plate No. 54 : REAR MUDGUARD AND BUMPER

16
15

15 3

14 4
12 12
13 12
15
5 13 11
14 14
4
3
11 13

8
8 6/7
10
2

9
1
3
4
2
4
6 3
2
10
5
4
8 13
3 1

5 7 15
9 14

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG 24
PET AG
CNG AS
LPG

1 AA 2311 40 Driver seat assembly 1 1 1 1 52 2100 40 Rear mudguard assly. 2 2 2 ED Coated


2 AP 1610 54 Frame assembly driver seat 1 1 1 2 39 0197 11 Plain washer 12 12 12
3 39 0197 11 Plain washer 8 8 8 3 39 0790 12 Spring Washer 20 20 20
4 39 0790 12 Spring Washer 8 8 8 4 39 0291 15 Hexagonal nut 20 20 20
5 39 0291 15 Hexagon nut 8 8 8 5 25 2310 64 Beading for rear mudguard 2 2 2
6 24 2311 46 Clip 2 2 2 6 24 2310 90 Angle L.H 1 1 1
7 39 0100 04 Bolt 2 2 2 N.S 7 24 2310 91 Angle R.H 1 1 1
8 39 0230 11 Plain washer 2 2 2 8 39 1797 01 Screw Hex. Head M6 10 10 10
9 39 0265 12 Spring washer 2 2 2 9 24 2301 85 Mudflap 2 2 2
10 39 0289 15 Nut Hexagon M8 x 1.25 2 2 2 10 24 2311 57 Strip RE mudguard flap 2 2 2
11 AF 2310 78 Driver backrest assembly 1 1 1 11 52 2403 95 Bumper assly 1 1 1 Yellow Color
12 AF 2310 79 Passenger seat assembly 1 1 1 52 2403 93 Bumper assly 1 1 1 Black Color
13 39 0211 11 Plain washer 5 5 5 12 39 0230 11 Plain washer 6 6 6
14 39 1830 12 Spring washer 5 5 5 13 39 1828 12 Spring washer 3 3 3
15 39 0292 15 Hexagon nut 5 5 5 14 39 0289 15 Nut Hexagon M8 x 1.25 3 3 3
16 AA 2311 41 Passenger Backrest 1 1 1 15 AA 2011 48 Reflex reflector 2 2 2

72 3 73
Plate No. 55 : WIRING HARNESS Plate No. 56 : HEAD LAMP AND FRONT INDICATOR ASSLY.

13
1 19/20
14
15 16 17 5

6/7

12 18
10
11

2
2
9

4
3
3 5

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AA 2012 19 Wiring harness front 1 -- -- 1 AL 2010 65 H/L Assly. LH 1 1 1


AA 2012 60 Wiring harness front 1 -- -- For Modified Switch 9 pole coupler AL 2010 66 H/L Assly. RH 1 1 1
2 Cl 2010 23 Lamp 12V-35/35w-HS1 2 2 2
from Chs. no. UWL64833 3 AL 2010 32 Spring - Head lamp Mtg 6 6 6
AF 2011 75 Wiring harness front -- 1 -- 4 39 0758 01 Screw pan cross-M5 6 6 6
AM 2010 83 Wiring harness front -- -- 1 5 39 1839 11 Plain washer 14 14 14
AA 2012 42 Wiring harness front 1 -- -- ( for metal Mudguard )
6 AL 2010 43 Cable assly.-Front Light LH 1 1 1
AM 2010 83 Wring harness front -- -- 1 ( for metal Mudguard ) 7 AL 2010 44 Cable assly.-Front Light RH 1 1 1
8 AP 1210 66 Rubber cap 2 2 2
2 AA 2012 36 Wiring harness chassis 1 -- -- 9 CL 2010 22 Cable assly. 2 2 2 N.S
10 AL 2010 51 Ind assly. Front LH/ Lamp 1 1 1
AF 2011 64 Wiring harness chassis -- 1 -- AL 2010 17 Ind assly. Front RH/ Lamp 1 1 1
AM 2010 79 Wiring harness chassis -- -- 1
3 AA 2012 48 Cable assly 1 -- -- 11 06 2010 82 Lamp 12V 5W 2 2 2
12 06 2010 83 Lamp 12V 10W 2 2 2
AM 2010 75 Cable assly -- 1 1 13 39 0921 01 Screw pan cross 8 8 8
14 BG 1138 02 Head lamp-Blinker Hsg LH 1 1 1
BG 1138 03 Head lamp-Blinker Hsg RH 1 1 1
15 39 1698 01 Screw pan 4 4 4

74 75
Plate No. 56 : HEAD LAMP AND FRONT INDICATOR ASSLY. Plate No. 57 : TAIL LAMP ASSLY

13
19/20
14 9
15 16 17 5
7 8
6/7
6
10
12 18
10
11 1

8
3

2
9 5
2
1

4
9
4 7
3 5

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

16 39 0242 11 Plain washer 8 8 8 1 AA 2012 25 Tail light LH with Lamp 1 1 1


17 AL 1611 91 Spacer 4 4 4 AA 2012 26 Tail light RH with lamp 1 1 1
18 39 0830 01 Screw Pan-M5 4 4 4 2 AA 2011 61 Lens tail lamp LH 1 1 1
19 35 1610 60 Clip Nut 12 12 12 AC 2010 20 Lens tail lamp RH 1 1 1
20 AL 1613 74 Clip Nut 8 8 8 3 AC 2010 21 Packing for tail light LH & RH 2 2 2
4 06 2010 83 Lamp 12v l0W 4 4 4
5 AA 2012 27 Lamp 12V 21/5W 2 2 2

6 AA 2010 90 Mounting bracket tail light RH 1 1 1


7 39 0798 15 Flange Nut 8 8 8
8 AL 1611 52 No. Plate 1 1 1
9 39 0817 15 Flange nut 2 2 2
10 39 1680 04 Flanged bolt 2 2 2

76 77
3
Plate No. 58 : SWITCHES AND HORN Plate No. 58 : SWITCHES AND HORN

1 4 1 4
5 5
2 2

3 3 3 3

17 17
16 16
12 14 12 14
13 13

6 6

ON ON
GO
FF
18 8
GO
FF
18 8
PA
RKIN
7 PA
RKIN
7

11 10 9 20 11 10 9
21 15 15
20
19
19

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AL 2010 61 Control switch RH 1 1 1 16 AB 2010 76 Relay Flasher 1 1 1


AA 2012 56 Control switch RH ( 9 pole Coupler) 1 1 1 from Chs. no. UWL64833 17 AB 2010 77 Hazard Switch 1 1 1
2 AL 2010 87 Switch cover RH 1 1 1 18 AF 2011 46 Starter switch 1 1 1
3 AL 1910 28 Screw M4 x 0.7 4 4 4 19 24 2014 21 Reverse switch & Cable Assly 1 1 1
4 AL 2010 60 Control switch LH 1 1 1 20 AL 2010 31 Switch 2 position 1 1 1
5 AL 2010 86 Switch cover LH 1 1 1
6 BG 4014 01 ON/OFF Parking switch 1 1 1 With key
7 AP 2010 12 Label parking OFF/ON switch 1 1 1
8 AA 2012 39 Horn (DC) 1 1 1
9 39 1557 04 Screw pan 2 2 2 N.S
10 39 0197 11 Plain washer 2 2 2
11 39 0790 12 Spring Washer 1 1 1
12 AF 2010 94 Brake switch 1 1 1
13 24 2014 15 Cabin light assembly 1 1 1
14 24 2014 16 Cable assly cabin light 1 1 1
15 AF 2010 89 Switch G O P selection 1 1 1

78 3 79
3
Plate No. 59 : BATTERY AND RELAY Plate No. 60 : ELECTRICAL UNITS

7
8
3
10
3 2
5 13
6
1
3
2
4 5
4
9 11
12
1
EXIDE
10
MADE IN
INDIA
3
6 2

12 14 4
11

2 7 8
13
14
15

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 BA 2010 67 Battery :- 12V, 32Ah 1 1 1 Dry Charge 1 AF 2010 36 Assly. regulator 1 1 1


2 AF 1610 94 Battery base tray 1 1 1 2 39 0198 11 Plain washer 8 8 8
3 BB 2010 30 Lock battery 1 1 1 3 39 0732 12 Spring Washer 8 8 8
4 AN 1610 74 Clamp Assly 1 1 1 4 39 0291 15 Hex nut 5 5 5
5 39 0817 15 Nut 2 2 2 5 AB 2010 76 Assembly D.C.Flasher 1 1 1
6 AN 1610 75 Tie rod 1 1 1 6 AA 2010 12 Starter relay 1 1 1
7 AL 2010 12 Relay Head Light 1 1 1 7 AA 1111 07 Digital CDI with starter interlock 1 -- --
8 AP 2010 37 Plate Electrical unit Front 1 1 1 AN 1110 14 DC ignitor and gas controller -- 1 1
9 AA 2011 90 Fuse box assembly 1 -- -- 8 AF 2010 01 Relay CNG cut off 1 1 1
AN 2010 12 Fuse box assembly -- 1 -- 9 AA 1610 60 Plate assly.mtg. electrical units 1 1 1
AM 2010 60 Fuse box assembly -- -- 1 10 39 0944 04 Bolt 3 3 3 N.S
10 AK 2010 12 Fuse blade type 10 Amp 6 6 6 11 AA 1610 80 Cover - plate electrical unit 1 1 1
11 39 1681 04 Flange Bolt 2 2 2 12 AA 1610 81 Packing - cover 1 1 1
12 BA 1610 29 Packing Battery 1 1 1 13 39 0239 11 Plain washer 2 2 2
13 39 2208 04 Flanged bolt 1 1 1
14 39 0732 12 Spring washer 2 2 2
14 AM 2010 76 Assly battery cut off switch with
15 39 0696 01 Slotted ch.hd.screw 2 2 2
Cable 1 1 1
16 AF 2010 01 Relay CNG cut off 1 1 1

80 3 81
Plate No. 61 : STARTER MOTOR Plate No. 62 : TOOL KIT & MIRROR

7
8
11

10

12
3

6 9
4 2/3

6
2 1
4
4
5
6

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AA 1110 92 Starter motor 1 1 1 1 AA 2210 25 Tool kit complete 1 1 1


2 AA 1110 93 Fixing bkt. assly 1 1 1 2 AA 2210 05 Mirror assly. LH 1 1 1
3 AA 1110 79 Cover assly end cover 1 1 1
4 AA 1110 80 Bracket end cover 1 1 1 3 AA 2210 06 Mirror assly. RH 1 1 1
5 AA 1110 81 Bracket assly intermediate 1 1 1 4 21 1704 16 Plain washer 4 4 4 N.S
5 39 1829 12 Spring washer 2 2 2
6 AA 1110 82 Armature assly 1 1 1
7 AA 1110 94 Gear shaft assly 1 1 1
8 AA 1110 95 Gear shaft unit 1 1 1 6 39 0296 15 Hex nut 4 4 4
9 AA 1110 85 Brush box assly kit 1 1 1
10 AA 1110 86 Spring pinion return 1 1 1

11 AA 1110 87 Circlip drive assly 1 1 1


12 AB 1111 07 Yoke and magnet assly 1 1 1

82 3 83
3
Plate No. 63 : CYLINDER FOR CNG & LPG VEHICLES Plate No. 64 : VALVE OF CNG CYLINDER (FOR CNG VEHICLE)

4 7
3

8
1

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AM 1410 03 LPG Cylinder -- -- 1 20 Lits. water capacity 1 AF 1410 08 Hand wheel -- 1 -- N.S
AF 1410 59 CNG Cylinder EKC DIA 267 30 Ltrs -- 1 -- W/o Valve (Everest Canto) 2 AF 1410 30 Valve for CNG -- 1 --
AF 1410 64 CNG Cylinder RAMA D267L730 -- 1 -- (Shauwala) N.S
2 AF 1610 98 Assly Strap -- 2 2
3 AF 1610 59 Pin for cylinder clamping strip -- 2 2
4 39 0146 08 Split pin -- 2 2
5 39 0302 15 Hexagon nut (M10 X1.5) -- 4 4 For clamping cyl. N.S

6 39 02 01 11 Plain washer -- 4 4 For clamping cyl.


7 AF 1610 97 Beading Strap -- 2 2
8 AF 1611 00 Packing lower -- 2 2

84 85
Plate No. 65 : HOSES Plate No. 66 : RELAY AND SOLENOID

4
5

1 2 3
6

13
16
10
8 12 14
9 15

11

13

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 24 1215 00 Hose HPR to solenoid -- 1 -- 1 AF 2010 67 Solenoid -CNG paper filter -- 1 --


2 24 1214 98 Hose solenoid to LPR -- 1 --
3 AF 1214 42 Low pressure hose pipe -- 2 -- From LPR to Mixture
4 24 1213 54 Hose clip -- 4 --
5 AF 1210 12 Washer -- 4 --

6 24 1614 22 Bracket LPR mounting -- 1 1


7 JS 1720 14 Flange screw -- 2 2
8 JS 1138 01 Bush LPR -- 2 2
9 JS 1138 02 Washer -- 2 2
10 DG 1410 19 Damper -- 2 2

11 24 1614 23 Guard LPR breather -- 1 1


12 AM 1211 05 Assly flex. Hose -1 -- -- 1 Filler to MFV
13 24 1212 44 Washer -- -- 2
14 24 1214 34 Assly. hose MFV to LPR -- -- 1
15 JS 5812 23 Hose Regulator to mixture -- -- 1

16 RA 4026 01 Solenoid Petrol -- 1 --


24 1216 56 Solenoid Petrol -- -- 1

86
3 87
3
Plate No. 67 : 1ST STAGE REDUCTION UNIT Plate No. 67 : 1ST STAGE REDUCTION UNIT

1 1

9 9
3 3
5 8 5 8
10 6 4 10 6 4
2 22 2 22

7 2 7 2
27 27
20 26 20
26

18 19 18 19
23 23
28 14 28 14
29 11 29 11
25 12 21 25 12 21
15 15
24 13 24 13
16 16
16 16

30 30
32 32
17 17
31 31

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AF 1214 27 Refueling Adaptor -- 1 -- 18 AF 1210 38 Lock nut -- 1 --


2 AM 1211 20 'O' ring -- 2 -- 19 AF 1210 44 Mounting plate -- 1 --
3 AF 1210 24 String -- 1 -- 20 AF 1210 45 Philips screw -- 2 --
4 AF 1210 18 Dust plug -- 1 --
5 AF 1210 25 Washer -- 1 --
21 AF 2010 10 Micro switch -- 1 --
6 AF 1214 28 O' ring -- -- 1 N.S 22 AF 1210 46 Philips screw -- 2 --
AM 1211 21 'O' ring -- 1 –-- N.S 23 AF 1211 04 'O' ring -- 1 --
7 AF 1210 27 1st stage Seat (NRV)
24 AF 1211 05 Retainer -- 1 --
sub assly. -- 1 --
8 AF 1210 28 Spring -- 1 -- 25 AF 1211 06 'O' ring -- 1 --
9 24 2013 33 Pressure Gauge -- 1 --
10 AF 1210 29 Washer -- 1 -- 26 AF 1211 07 Filter -- 1 --
27 AF 1211 08 Washer -- 1 --
11 AF 1210 30 Washer -- 1 --
12 24 1214 56 Connector -- 1 -- N.S 28 AF 1211 24 Sub Assly. Pad Holder -- 1 -- N,S
13 AF 1210 32 'O' ring -- 2 -- 29 24 1214 13 First stage reduction unit -- 1 --
14 AF 1210 34 Spring -- 1 -- 30 AF 1210 41 Pad holder -- 1 –- N.S
15 AF 1211 26 Piston assly. -- 1 --
31 AF 1210 39 Relief valve spring -- 1 --
16 AZ 1720 08 'O' ring -- 2 –- N.S
17 AF 1211 25 1st stage Cylinder (SRV) 32 AF 1210 40 Adjusting screw -- 1 --
sub assly. -- 1 -- 33 24 1214 16 Elbow -- 1 -- N.I.

88 89
3
Plate No. 68 : REGULATOR Plate No. 68 : REGULATOR

1 1

30 30
25 25
28 28
2 2

21 21
27 20 27 20
22 22
23 24 23 24
7 7
8 31 8 31
11 11
3 3
17 17
4 4
19 19
9 32 9 32
18 18
15 15
6 29 6 29
5 5
33 33
16 17 26 16 17 26

3 3
12 14 10 12 14 10
13 13
5 5

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 AF 1214 27 Regulator CNG -- 1 -- 17 JS 1720 29 Screw -- 8 8


AM 1211 20 Regulator LPG -- -- 1 18 24 1213 27 Plug -- 1 1
2 JS 1720 15 Diaphragm-Sub assly. -- 1 1 19 24 1213 21 'O' ring -- 1 1
3 JS 1720 38 Washer -- 4 4 20 JS 1720 32 Body -Flow control -- -- 1
4 JS 1720 36 Lever -- 1 1 24 1215 07 Body -Flow control -- 1 --
5 24 1212 99 Pin Lever -- 2 2
21 JS 1720 30 Screw flow control -- -- 1
6 AF 1214 28 Seat -- 1 -- 24 1215 06 Screw flow control -- 1 --
AM 1211 21 Seat -- -- 1 22 JS 1720 20 Idling screw -- 1 1
7 JS 1720 35 Guide spring -- 1 1
23 59 2100 17 'O' Ring -- 1 1
8 24 1213 04 Spring -- 1 1
9 24 1213 06 Rubber washer -- 1 1 24 AF 1211 06 'O' Ring -- 1 1
10 JS 1720 23 Diaphragm -- 1 1 25 24 1216 49 Breather hose -- 1 1

11 JS 1720 27 Spring -- -- 1 26 JS 1720 33 Clamp -- 1 1


24 1215 04 Spring -- 1 -- 27 AF 1211 04 'O' Ring -- 1 1
12 24 1213 12 Lever sub assly -- 1 1 28 JS 1720 18 Plug -- 1 1
13 24 1213 13 Seat -- 1 1 29 JS 1720 26 Breather -I -- 1 1
14 24 1213 14 Rubber washer -- 1 1 30 JS 1720 31 Breather -II -- 1 1
15 24 1213 15 Washer copper -- 1 1
31 AM 1210 89 'O' Ring -- 1 1
16 JS 1720 28 Connecter inlet -- -- 1 32 JS 1720 19 Flange screw -- 12 12
24 1215 05 Connecter inlet -- 1 –- N.S 33 AF 1210 70 Cheese headed screw -- 4 4

90 91
Plate No. 69 : FILLER VALVE Plate No. 70 : MULTI VALVE (ZERO DEG)

1
19 22 21

5 5 6 23
2
13
7 20
3 4
10 3 2 9 13 12 1 5 6 4 8 7 16
14 8
11
15
12
11

9
10

17

18

Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG

1 24 1214 07 BKT. Filling valve -- -- 1 1 AU 1720 02 Multi valve - Assly vanaz -- 1 --


2 24 1212 45 Filler -- -- 1 N.S 2 36 2440 05 Spindle with pad -- 1 --
3 59 0100 10 Screw csumk for filter -- -- 2 3 AF 1210 69 Washer -- 1 -- N.S
4 24 1212 66 Retainer - MV -- 1 -- N.S
4 AF 1210 57 Nut -- -- 2 N.S
5 59 2100 13 ‘O’ Ring -- 2 --
5 AF 1210 58 Washer -- -- 2
6 24 1212 67 Knob - MFV -- 1 –- N.S
6 AF 1210 49 Spring washer -- -- 2 N.S 7 59 1700 07 Criclip- External -- 1 --
7 24 1213 37 Connecter for filler -- -- 1 8 AU 1720 65 ‘O’ Ring - MFV -- 1 --
8 AF 1210 85 Washer -- -- 1 N.S 9 24 1212 68 Filter -- 1 – N.S
9 CX 1410 46 ‘O’ ring -- -- 1 N.S 10 59 2100 15 ‘O’ ring M-V Solenoid -- 1 –- N.S
10 24 1213 94 Cap -- -- 1 N.S
11 36 2440 04 NRV sub assly -- 1 --
12 24 1212 83 ‘O’ Ring -- 1 --
11 24 1213 93 Knob -- -- 1
13 AU 1720 52 Plug fusible -- 1 --
12 CX 1410 44 Steel ball -- -- 1 14 AU 1720 74 Allen Screw -- 6 -- For mtg. Multivalve
13 CX 1410 45 Spacer -- -- 1 N.S on cylinder N.S
15 24 1212 90 Spring Conical -- 1 –- N.S

92 93
Plate No. 70 : MULTI VALVE (ZERO DEG)

1
19 22 21

5 5 6 23 Wiper Motor (AP201057) Sub Parts


2
13
7 20
3 4
FLASH MAKE
16 PART No PART DESCRIPTION QTY
14 8 AP201115 BRACKET D.E. COVER ASSY 1
11
15 AP201116 BRACKET D.E. SUB ASSY 1
12
AP201117 ASSEMBLY DRIVE SHAFT & DRIVEN WH 1
AP201118 ASSEMBLY YOKE 1
9
AP201119 ASSEMBLY ARMATURE 1
10
AP201120 ASSEMBLY WIRING HARNESS 1
17 AP201121 BRUSH HOLDER SUB ASSY 1
18 AP201122 ASSEMBLY RUBBER KIT 1
AP201123 ASSEMBLY WIRING HR- BRUSH HOLDER 1

Qty/Veh.
No. Part No. Description
PET CNG LPG
Remarks LUCAS MAKE:
16 AU 1720 66 Inlet connector -- – 1
PART NO PART DESCRIPTION QTY
17 AU 4026 01 Gauge content -- -- 1 With harness AP201124 ASSY GEAR BOX & BEARING 1
18 AU 4030 01 Solenoid coil assly -- -- 1 AP201125 SPINDLE UNIT 1
19 AU 1720 28 Assly seal box -- -- 1
AP201126 ASSY GEAR & CRANK PLATE 1
20 24 1212 49 Case upper -- -- 1 N.S AP201127 ASSY CONNECT. LINK & BEARING 1
21 AU 1720 34 Lower case -- -- 1 AP201128 ASSY MTG.BKT.& SHOULDER SCREW 1
22 59 2100 12 ‘O’ ring bottom -- -- 1
23 24 1212 50 ‘O’ ring upper -- -- 1
AP201129 ASSEMBLY BRUSH BOX 1
AP201130 ASSEMBLY ARMATURE 1
AP201131 ASSY KIT FASTENERS & SEALING 1

94 95
Amendment Sheet Amendment Sheet
Page Fig. Old part New part Description Date Remarks Page Fig. Old part New part Description
Updation Remarks
no. no. no. no. no. no. no. no. date
52 1 ---- AA151047 Fr Wh Hub 30.10.13 Ref. Cir. 3Wh_IB-27

52 5 ---- KEBB4717 Cir Clip 30.10.13 Ref. Cir. 3Wh_IB-27

52 7 ---- AA151049 Spacer 30.10.13 Ref. Cir. 3Wh_IB-27

52 10 ---- 24151266 Fr Wh Axle Assly 30.10.13 Ref. Cir. 3Wh_IB-27

52 1 ---- 59150003 U Nut 30.10.13 Ref. Cir. 3Wh_IB-27


34 2 AA101424 AA121059 Oil Pump Gear Correction

5 20 ---- An101120 Baffle 24-03-15 Addition (Mail from Adhikai Sir)

96 102 97
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. Part No. Part No. No. No. Part No. No. No.
No. No. No. No.

22181058 2 59 21150306 4 48 24101419 19 18 24121462 18 5


24231630 21 69 21150307 3 48 24101421 35 19 24121476 2 4
01100342 9 50 21150420 3 49 24101422 22 18 24121477 19 5
01100612 10 7 21150422 10 65 24101572 39 19 24121498 2 86
01100711 7 15 21160417 7 26 24101616 20 18 24121500 1 86
01100712 7 15 21170416 4 83 24101720 39A 19 24121504 11 90
01100713 7 15 21170419 12 1 24121069 2 30 24121505 16 90
01100714 7 15 21180207 5 59 24121244 13 86 24121506 21 91
01110367 4 28 21180307 14 59 24121245 2 92 24121507 20 91
01110609 7 71 21180308 16 60 24121249 20 94 24121649 25 91
01140116 7 68 22101115 32 19 24121250 23 94 24121652 8 39
01160717 16 69 22101423 25 18 24121266 4 93 24121652 5 41
01180123 8 14 22131014 5 20 24121267 6 93 24121656 6 41
01190205 9 61 22131018 4 20 24121268 9 93 24130105 7 3
03100335 13 1 22150435 13 65 24121283 12 93 24130105 4 21
03170109 5 38 22150507 13 49 24121290 15 93 24130111 3 20
03170109 2 52 22150524 2 49 24121299 5 90 24130113 7 20
03180116 29 18 22151044 1 48 24121304 8 90 24130209 7 38
03190206 10 61 22151106 13 47 24121306 9 90 24130214 8 38
05101051 7 21 22151106 1 51 24121312 12 90 24131002 6 38
05101083 4 16 22161195 4 44 24121313 13 90 24131003 6A 38
05151012 8 21 22170115 6 52 24121314 14 90 24131007 3 38
05190302 25 53 22170117 7 52 24121315 15 90 24131008 4 38
06180303 13 54 22170118 12 52 24121321 19 91 24131032 6 20
06191089 6 61 22170345 13 20 24121327 18 91 24131069 8 20
06201082 11 75 22170434 11 47 24121337 7 92 24131070 8 20
06201083 12 75 22171007 8 50 24121354 4 86 24131074 10 46A
06201083 4 77 22181044 15 54 24121361 5 30 24131098 16 46A
13101024 12 9 22200161 6 44 24121393 11 92 24141094 1 41
13101031 10 8 22230140 9 68 24121394 10 92 24141109 8A 39
13101165 2 24 22231155 2 71 24121407 1 92 24141115 9 39
15101171 5 15 23161305 26 18 24121413 29 89 24141125 4 41
19161151 15 44 23161305 9 38 24121416 33 89 24141130 13 39
21100711 6 15 24101177 31 19 24121434 14 86 24141131 15 39
21101427 27 18 24101414 37 19 24121456 12 88 24141132 16 40
21101429 30 18 24101417 18 18 24121460 14 5 24141133 17 40
98 99
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

24141134 20 40 24151135 6 56 24161370 21 43 24181050 10 44


24141135 21 40 24151137 7 56 24161371 10 42 24181144 17 69
24141136 18 40 24151138 8 56 24161373 9 42 24190224 9 44
24141137 19 40 24151145 6 49 24161390 11 44 24191096 1 61
24141138 3 39 24151146 7 49 24161422 6 86 24191098 3 61
24141139 4 39 24151147 4 49 24161423 11 86 24191099 12 61
24141140 5 39 24151154 5 49 24161424 21 45 24191100 2 61
24141148 30 40 24151155 1 63 24161432 17 70 24191101 4 61
24141149 1 39 24151168 14 57 24161443 14 54 24191105 8 61
24150406 11 65 24151169 9 56 24161446 19 45 24191136 24 40
24150407 12 65 24151170 10 57 24161483 24 45 24191137 25 40
24150506 8 49 24151171 3 56 24170425 7 46 24201333 9 88
24150507 9 49 24151171 11 57 24170427 9 46 24201415 13 78
24151059 7 67 24151172 12 57 24170505 8 47 24201416 14 78
24151060 7 67 24151173 13 57 24170507 4 47 24201421 19 79
24151061 1 49 24151174 2 56 24170508 7 47 24230176 15 68
24151067 10 49 24151175 14 57 24171014 2 46 24230185 15 55
24151068 11 49 24151176 9 56 24171024 11 50 24230185 9 73
24151069 12 49 24151178 2 56 24171049 2 47 24230197 17 69
24151079 18 64 24151179 14 57 24171055 9 47 24230198 13 68
24151087 2 63 24151180 9 56 24171066 12 46A 24230401 1 71
24151090 4 63 24151181 10 57 24171075 12 47 24230417 4 71
24151093 8 63 24151182 13 57 24171094 1 47 24231090 6 73
24151094 3 63 24151266 10 52 24171095 14 55 24231091 7 73
24151095 13 64 24151268 3 56 24171117 16 54 24231146 6 72
24151097 9 63 24151268 11 57 24171118 10 47 24231157 10 73
24151098 10 63 24160924 8 26 24171120 1 50 24231245 14 68
24151107 2 58 24161003 5 26 24171121 2 50 24231473 30 69
24151108 3 58 24161176 16 55 24171129 17 53 24231499 18 69
24151110 2 48 24161267 2 41 24171136 1 52 24231547 3 71
24151113 2 66 24161297 2 39 24171137 3 51 24231562 12 71
24151114 3 66 24161319 38 19 24181032 12 54 24231582 29 69
24151119 1 56 24161324 29 40 24181033 6 54 25231064 5 73
24151120 1 56 24161367 7 42 24181034 2 54 28101022 10 34
24151133 4 56 24161368 18 43 24181043 1 54 28101038 7 14
24151134 5 56 24161369 22 43 24181046 7 54 28101057 13 9
100 101
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

28101080 26 2 36AF0009 18 31 39019911 6 62 39029115 12 68


28101110 12 7 36AF0010 4 30 39019911 4 68 39029115 5 72
28101118 19 8 36AF0012 7 30 39020111 7 24 39029115 4 73
28101119 4 8 36AF0013 19 31 39020111 3 26 39029115 4 81
28101125 15 9 36AF0014 20 31 39020111 8 59 39029215 10 13
28101129 7 9 36AF0015 21 31 39020111 6 84 39029215 11 38
28101141 21 2 36AF0016 4 30 39020811 3 62 39029215 15 72
28101141 15 21 36AF0017 7 30 39021111 13 72 39029315 6 68
28101167 2 10 39000101 2 51 39021311 6 14 39029515 8 51
30101053 5 17 39000901 22 40 39021911 7 8 39029615 21 18
30101197 8 13 39001201 14 42 39021911 9 16 39029615 6 24
30151039 2 21 39004401 10 68 39021911 3 23 39029615 2 26
30211005 11 36 39006204 9 32 39023011 21 53 39029615 14 51
31101018 6 9 39007104 19 55 39023011 25 69 39029615 10 59
31101019 5 9 39007104 11 70 39023011 8 72 39029615 6 83
31101020 8 9 39008004 5 24 39023011 12 73 39030115 9 51
31101022 4 9 39008504 6 70 39023911 13 81 39030215 5 84
31101106 22 2 39009604 3 68 39024011 10 17 39030315 14 50
31101141 9 12 39010004 7 72 39024211 15 42 39031015 17 64
31101173 4 7 39011904 3 46 39024211 16 76 39032615 11 61
31121041 15 33 39014608 23 18 39024811 9 26 39034217 10 50
33141007 10 39 39014608 7 62 39025111 6 26 39034217 5 52
33141007 9 41 39014608 4 84 39025811 7 70 39036402 10 71
33141008 10A 39 39014708 4 62 39026212 20 53 39036513 20 69
33141008 10 41 39014708 8 68 39026312 9 55 39036513 11 71
35161060 16 43 39019210 6 59 39026512 12 20 39037118 5 71
35161060 19 76 39019711 5 28 39026512 16 64 39037216 9 71
36244004 11 93 39019711 4 29 39026512 9 72 39040804 6 29
36244005 2 93 39019711 3 72 39026912 13 50 39041204 7 55
36244016 24 53 39019711 2 73 39028915 3 63 39042606 6 16
36244044 17 69 39019711 10 78 39028915 8 71 39042606 1 22
36AA4012 7 30 39019811 14 26 39028915 10 72 39042706 10 3
36AA4013 4 30 39019811 11 55 39028915 14 73 39043501 14 17
36AA4015 28 69 39019811 17 55 39029115 20 37 39043501 9 20
36AB4001 24 53 39019811 15 59 39029115 13 42 39046715 3 47
36AF0008 11 31 39019811 2 81 39029115 10 67 39046715 6 47
102 103
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

39050809 5 1 39081715 9 77 39107504 10 28 39163015 24 2


39054311 10 51 39081715 5 80 39107504 5 34 39165721 12 34
39055011 2 16 39083001 18 76 39107601 20 45 39165721 15 34
39055717 13 10 39083415 2 23 39107901 13 26 39166311 4 65
39066301 12 42 39083415 16 25 39115902 6 71 39166311 6 65
39068205 9 1 39083415 16 27 39118215 11 46A 39167204 12 36
39069415 14 49 39084001 22 53 39119704 8 16 39167204 15 36
39069415 19 53 39085517 4 34 39121111 15 17 39167204 22 37
39069601 15 81 39089704 14 25 39121111 8 55 39167304 18 35
39069705 18 37 39089704 9 29 39121111 15 64 39167304 27 40
39071111 13 25 39089704 10 38 39121420 11 1 39167404 17 8
39073212 15 26 39092101 23 40 39122411 11 64 39167404 10 10
39073212 9 55 39092101 13 75 39126421 5 8 39167404 6 34
39073212 3 81 39094404 10 81 39128321 13 8 39167604 19 2
39073212 14 81 39097315 10 9 39135315 12 55 39168004 10 77
39074501 15 1 39098004 8 11 39137704 7 59 39168104 24 69
39074601 14 9 39099906 8 34 39137904 4 59 39168104 11 80
39074701 12 3 39100006 17 2 39138904 34 19 39169801 15 70
39074701 7 23 39100006 3 4 39138904 13 64 39169801 15 75
39075801 4 75 39100006 4 6 39143520 4 3 39170207 5 62
39076101 7 28 39100006 18 8 39143520 3 21 39171519 5 3
39076101 8 63 39100006 11 21 39144101 9 13 39171619 6 3
39078912 13 51 39101321 6 1 39147817 7 6 39171905 8 1
39079012 6 28 39101321 7 34 39150111 16 70 39171905 1 3
39079012 5 29 39102401 9 9 39153721 7 4 39172104 11 4
39079012 20 53 39103309 6 12 39153721 14 21 39172420 12 10
39079012 4 72 39103519 3 9 39155304 8 36 39172711 17 5
39079012 3 73 39104619 5 16 39155604 12 39 39174419 11 13
39079012 11 78 39105315 11 7 39155604 8 41 39175315 7 65
39079315 10 13 39105411 11 51 39155704 9 78 39177102 27 45
39079815 3 24 39105711 10 12 39155804 18 27 39177304 13 44
39079815 28 40 39106204 13 4 39157311 9 36 39179021 3 6
39079815 7 77 39106204 3 10 39157511 3 34 39179611 22 2
39079908 11 17 39106504 9 4 39158211 8 17 39179611 16 21
39080411 12 16 39107504 18 2 39158211 12 64 39179701 8 73
39081715 4 55 39107504 11 3 39158721 1 38 39182512 5 68
104 105
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

39182612 8 8 39220804 13 80 59050001 2 8 AA101143 10 1


39182612 10 16 39229515 8 32 59120003 10 7 AA101145 7 1
39182612 4 23 39229515 13 59 59150003 11 52 AA101150 1 23
39182612 15 25 39234501 25 37 59170007 7 93 AA101154 9 34
39182612 11 28 39235717 9 52 59200012 7 50 AA101156 12 15
39182712 5 47 39236220 4 52 59210012 22 94 AA101156 6 17
39182812 16 18 39237323 5 44 59210013 5 93 AA101168 7 13
39182812 18 53 39237323 13 55 59210015 10 93 AA101194 10 26
39182812 13 73 39237423 8 44 59210017 23 91 AA101207 4 12
39182912 4 24 39239304 1 26 59210022 11 34 AA101209 4 17
39182912 4 26 39244417 16 53 AA101004 14 1 AA101212 5 22
39182912 9 59 39245111 19 60 AA101009 3 12 AA101213 12 12
39182912 5 83 39247915 26 69 AA101013 9 6 AA101215 3 17
39183012 18 55 39248415 7 36 AA101033 1 7 AA101220 12 28
39183012 3 59 39248415 14 44 AA101050 1 15 AA101221 25 2
39183012 11 68 39248415 8 70 AA101051 2 15 AA101228 1 10
39183012 14 72 39248415 12 70 AA101052 3 15 AA101230 14 10
39183911 5 75 39250823 7 44 AA101053 4 15 AA101249 3 1
39185604 3 55 39255020 3 52 AA101054 4 14 AA101258 14 16
39186919 6 21 39256120 3 3 AA101055 9 15 AA101260 7 16
39187019 9 3 39260715 11 52 AA101057 10 20 AA101261 1 16
39187019 5 21 39271115 26 40 AA101058 11 20 AA101262 6 23
39187105 6 8 52210040 1 73 AA101061 9 14 AA101277 28 18
39188515 8 7 52240393 11 73 AA101073 2 13 AA101283 8 24
39191719 8 3 52240395 11 73 AA101077 8 4 AA101286 2 17
39192707 5 7 52240664 2 68 AA101084 11 16 AA101288 7 17
39193815 10 11 52244040 1 55 AA101108 5 14 AA101289 13 17
39196304 10 4 52AA0149 4 8 AA101122 1 17 AA101291 24 18
39197215 17 37 52AA0310 1 68 AA101123 2 1 AA101295 2 14
39200811 11 12 52AA0323 1 44 AA101124 4 1 AA101297 12 17
39203804 6 13 52AF0083 1 44 AA101134 5 10 AA101322 8 23
39204021 9 10 52AF0084 1 68 AA101135 6 10 AA101328 20 2
39206004 16 16 52AL0278 1 70 AA101137 11 9 AA101329 33 19
39213004 11 26 59010007 2 42 AA101138 6 7 AA101330 36 19
39217617 9 17 59010010 3 92 AA101139 7 7 AA101337 12 4
39220804 23 69 59040029 12 38 AA101142 5 12 AA101345 9 7
106 107
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

AA101364 7 11 AA101593 1 11 AA111086 10 82 AA151047 1 52


AA101384 9 28 AA101594 12 8 AA111087 11 82 AA151049 7 52
AA101385 5 23 AA101595 16 37 AA111092 1 82 AA161060 9 81
AA101392 10 15 AA101597 19 37 AA111093 2 82 AA161073 17 27
AA101396 2 4 AA101598 1 11 AA111094 7 82 AA161080 11 81
AA101400 7 12 AA101599 1 12 AA111095 8 82 AA161081 12 81
AA101401 8 12 AA101601 2 12 AA111107 7 81 AA171006 3 50
AA101424 3 7 AA101602 2 7 AA121006 13 34 AA171008 6 50
AA101468 15 5 AA101605 11 25 AA121010 17 35 AA171009 5 50
AA101470 2 11 AA101614 1 21 AA121059 2 34 AA171011 12 50
AA101471 3 11 AA101622 15 10 AA121060 1 34 AA171015 1 50
AA101472 5 11 AA101624 5 36 AA121071 16 33 AA171017 2 50
AA101473 6 11 AA101628 21 37 AA121126 1 32 AA171022 4 50
AA101474 9 11 AA101633 1 24 AA121127 13 32 AA171024 5 50
AA101475 16 5 AA101643 4 36 AA121128 10 32 AA181031 10 44
AA101478 4 11 AA101648 1 21 AA121135 1 36 AA191032 7 61
AA101479 3 13 AA101654 14 10 AA121136 14 36 AA191068 8 67
AA101481 1 13 AA101665 17 16 AA121137 15 31 AA191071 4 42
AA101484 4 13 AA101667 6 4 AA121142 1 30 AA191077 3 67
AA101491 5 13 AA101668 5 23 AA121150 2 32 AA191080 5 42
AA101499 13 7 AA101674 1 16 AA121151 1 32 AA191085 3 67
AA101512 9 23 AA101680 7 16 AA131002 1 20 AA201012 6 81
AA101516 7 10 AA101686 1 23 AA131004 13 38 AA201041 13 16
AA101531 8 10 AA101689 9 8 AA131017 13 21 AA201090 6 77
AA101555 8 15 AA101706 4 10 AA131024 10A 46A AA201148 15 73
AA101567 1 14 AA101708 2 3 AA131025 2 38 AA201161 2 77
AA101569 11 10 AA111052 8 28 AA131033 2 20 AA201190 9 80
AA101570 6 22 AA111058 8 29 AA131049 12 21 AA201219 1 74
AA101571 17 18 AA111074 2 29 AA131063 4 22 AA201225 1 77
AA101577 16 8 AA111076 3 29 AA131074 7 22 AA201226 1 77
AA101578 1 24 AA111077 7 29 AA131078 6 46 AA201227 5 77
AA101579 9 24 AA111079 3 82 AA131079 6 46 AA201236 2 74
AA101585 12 25 AA111080 4 82 AA141046 17 31 AA201239 8 78
AA101588 11 15 AA111081 5 82 AA141057 7 41 AA201242 1 74
AA101589 2 7 AA111082 6 82 AA141059 7 39 AA201248 3 74
AA101592 1A 12 AA111085 9 82 AA151036 1 65 AA201256 1 78
108 109
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

AA201260 1 74 AB151073 9 63 AB201077 17 79 AF121107 26 89


AA221005 2 83 AB151074 10 63 AB231008 10 70 AF121108 27 89
AA221006 3 83 AB151090 1 58 AB231009 9 70 AF121124 28 89
AA221025 1 83 AB151091 1 66 AC201020 2 77 AF121125 17 88
AA231026 3 70 AB151104 5 63 AC201021 3 77 AF121126 15 88
AA231117 29 69 AB151105 6 63 AF101016 1 1 AF121418 10 32
AA231140 1 72 AB151126 1 62 AF111010 1 29 AF121420 13 33
AA231141 16 72 AB161093 20 55 AF111012 1 29 AF121422 1 30
AA231142 7 32 AB161159 5 55 AF121012 5 86 AF121424 17 33
AA231154 20 33 AB161182 2 55 AF121018 4 88 AF121427 1 88
AA231172 1 68 AB161183 10 55 AF121024 3 88 AF121427 1 90
AA231195 3 71 AB161186 6 55 AF121025 5 88 AF121428 6 88
AA231209 28 45 AB171013 5 51 AF121027 7 88 AF121428 6 90
AA231211 1 68 AB171014 6 51 AF121028 8 88 AF121442 3 86
AA231255 2 70 AB171015 7 51 AF121029 10 88 AF121445 10 30
AA251001 14 38 AB171016 4 51 AF121030 11 88 AF121447 9 30
AA251003 15 38 AB171020 15 52 AF121032 13 88 AF121449 8 30
AB101014 16 2 AB171022 13 52 AF121034 14 88 AF121465 16 35
AB101038 5 4 AB171023 14 52 AF121038 18 89 AF121480 17 33
AB101067 3 14 AB171031 12 51 AF121039 31 89 AF141008 1 85
AB101084 4 4 AB171032 8 52 AF121040 32 89 AF141030 2 85
AB101085 14 3 AB171033 8A 52 AF121041 30 89 AF141059 1 84
AB101100 12 13 AB171034 10 52 AF121044 19 89 AF141064 1 84
AB111107 12 82 AB171037 23 53 AF121045 20 89 AF151005 1 65
AB121017 19 33 AB171044 3 51 AF121046 22 89 AF161059 3 84
AB151007 4 63 AB181011 3 54 AF121049 6 92 AF161094 2 80
AB151014 2 62 AB181012 4 54 AF121057 4 92 AF161097 7 84
AB151048 3 65 AB181017 8 54 AF121058 5 92 AF161098 2 84
AB151049 2 65 AB181019 9 54 AF121069 3 93 AF161100 8 84
AB151051 5 65 AB181020 10 54 AF121070 33 91 AF191005 2 67
AB151052 8 65 AB181021 11 54 AF121085 8 92 AF191007 1 67
AB151054 5 63 AB181022 11 59 AF121104 23 89 AF201001 8 81
AB151063 1 63 AB181023 12 59 AF121104 27 91 AF201001 16 81
AB151069 2 63 AB181033 5 54 AF121105 24 89 AF201010 21 89
AB151071 7 63 AB201076 16 79 AF121106 25 89 AF201036 1 81
AB151072 6 63 AB201076 5 81 AF121106 24 91 AF201067 1 87
110 111
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

AF201081 22 69 AL201031 20 79 AN101006 8 6 AP161080 29 45


AF201089 15 78 AL201032 3 75 AN101007 2 6 AP161082 30 45
AF201094 12 78 AL201043 6 75 AN101009 1 9 AP201012 7 78
AF201144 20 43 AL201044 7 75 AN101010 2 9 AP201037 8 80
AF201146 18 79 AL201051 10 75 AN101012 3 8 AP201057 13 70
AF201164 2 74 AL201060 4 78 AN101013 1 8 AP231021 27 69
AF201175 1 74 AL201061 1 78 AN101033 13 3 AS220001 22 45
AF221001 23 45 AL201065 1 75 AN101066 6 6 AU172002 1 93
AF231073 19 69 AL201066 1 75 AN101070 23 2 AU172028 19 94
AF231078 11 72 AL201086 5 78 AN101083 14 5 AU172034 21 94
AF231079 12 72 AL201087 2 78 AN101109 1 4 AU172052 13 93
AF231156 3 71 AL201100 17 43 AN101113 26 37 AU172065 8 93
AF231159 3 44 AL241023 4 70 AN101120 20 5 AU172066 16 94
AF231160 29 69 AL241285 5 70 AN101123 1 6 AU172074 14 93
AK201012 10 80 AM101009 1 1 AN101259 5 6 AU402601 17 94
AL121062 2 32 AM121077 11 32 AN101420 4 4 AU403001 18 94
AL121068 4 32 AM121089 31 91 AN111014 7 81 AY141200 1 46
AL121069 5 32 AM121105 12 86 AN121056 11 32 AY141201 4 46
AL121070 6 32 AM121112 1 30 AN121081 14 34 AY141202 5 46
AL121071 3 32 AM121114 10 32 AN121082 19 35 AZ161000 16 45
AL151168 12 44 AM121115 13 33 AN121111 6 36 AZ161001 17 45
AL161152 8 77 AM121120 2 88 AN121112 2 36 AZ172008 16 88
AL161191 17 76 AM121120 1 90 AN131032 4 22 AZ351000 1 28
AL161362 11 42 AM121121 6 88 AN131033 3 22 AZ351001 2 28
AL161374 20 76 AM121121 6 90 AN131039 2 22 AZ351002 3 28
AL161383 14 70 AM121123 17 33 AN161074 4 80 AZ581009 12 32
AL161385 8 42 AM141003 1 84 AN161075 6 80 AZ621019 31 19
AL161498 19 43 AM141004 3 41 AN201012 9 80 BA102160 12 26
AL171065 8 46 AM201060 9 80 AP121066 8 75 BA122003 14 39
AL191026 11 67 AM201063 20 43 AP151017 2 56 BA122005 11 39
AL191028 3 78 AM201075 3 74 AP151029 1 62 BA122062 18 33
AL191039 9 67 AM201076 14 80 AP151030 1 56 BA132111 6 46
AL191043 1 42 AM201079 2 74 AP161035 18 45 BA132112 6 46
AL201012 7 80 AM201083 1 74 AP161047 17 60 BA132141 3 16
AL201017 10 75 AM201083 1 74 AP161048 1 59 BA132171 1 46
AL201031 24 43 AM231036 2 44 AP161054 2 72 BA132172 4 46
112 113
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

BA132173 5 46 CX141045 13 92 JS172033 26 91


BA132239 6 46 CX141046 9 92 JS172035 7 90
BA132242 6 46 DD101521 14 8 JS172036 4 90
BA161029 12 80 DD161013 9 65 JS172038 3 90
BA161134 14 64 DG141019 10 36 JS581223 15 86
BA171005 7 47 DG141019 10 86 KBUA0530 15 16
BA171009 1 47 DH121118 12 31 KBUC0410 18 60
BA191029 8 62 DH191037 23 43 KEBb4717 5 52
BA191051 4 67 DK101237 3 36 KPBF6305 3 3
BA191052 5 67 DK101277 23 37 LAD00017 16 16
BA201067 1 80 DK101278 24 37 LAD00035 9 21
BA231058 2 68 DK101340 13 36 LAJ00001 10 21
BB121029 6A 32 DU101223 21 2 LCF00001 15 8
BB131024 13 46A DZ121048 14 31 LHC00001 13 61
BB131040 14 46A DZ141076 6 39 LJA00003 11 8
BB131150 15 46A JA551421 11 11 LJA00003 6 30
BB201030 3 80 JA551422 12 11 RA402601 6 41
BF551613 5 21 JA561211 10 24
BG113802 14 75 JA581221 3 30
BG113803 14 75 JA581314 16 31
BG113804 14 65 JA581407 14 33
BG131802 6 67 JS113801 8 86
BG141252 9 46 JS113802 9 86
BG141253 9 46 JS172014 7 86
BG233002 25 45 JS172015 2 90
BG401401 6 78 JS172018 28 91
CB121046 13 31 JS172019 32 91
CB161105 26 45 JS172020 22 91
CE181015 6 42 JS172023 10 90
CL201022 9 75 JS172026 29 91
Cl201023 2 75 JS172027 11 90
CM191049 5 61 JS172028 16 90
CM201054 3 42 JS172029 17 91
CS141005 12 41 JS172030 21 91
CS141006 11 41 JS172031 30 91
CX141044 12 92 JS172032 20 91
114 115
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

116 117
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

118 119
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

118 119
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

118 119
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

118 119
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

118 119
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

118 119
PARTS INDEX PARTS INDEX

Figure Page Figure Page Figure Page Figure Page


Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

118 119
PARTS INDEX

Figure Page Figure Page


Part No. No. No. Part No. No. No.

120

You might also like