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Mod 1b JK Notes 3

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0% found this document useful (0 votes)
42 views24 pages

Mod 1b JK Notes 3

Uploaded by

Prenavan P
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Are you loosing steam through air ejector

q-reasons for lack of o2 in fresh water tanks

1-aerobic, bacteria absorb o2

2-natural corrosion process-o2 is absorbed

q-enclosed space entry checks

1-o2 % min 20.9 to 21 %

2-poisonous gases –below STEL-SHORT TERM EXPOSURE LIMIT,PEL permissible exposure limit,TLV-
THRESHOLD LIMIT VALUE

3 –EXPLOSIVE GASES

LESS THAN 1 % OF LEL

Q-STEL,TLV OF DIFF GASES


\

Q-MEASURING EQUIP FOR ES ENTRY

1-O2 ANALYSER

2-EXPLOSIVE GASES—TANK SCOPE—EXPLOSIVE METER


3-POISONOUS GASES

MULTY GAS DET,DRAGGER TUBE

4-PERSONAL GAS METER

Q-O2 ,GAS CHECK PROCEDURE

Q-HOW TO DISINFECT A TANK BEFORE FRESH WATER IS STORED

CEMENT WASH

25 PPM CHLORINE WATER FOR 24 HRS-THEN RINCE WITH FRESH WATER

If your tank is new, has been worked on recently, or you know it is contaminated, perform a
“shock chlorination” with 50 to 100 parts per million (PPM) and let sit for 12 to 24 hours.

Q-HOW DO YOU DO THE LEAK TEST

THE CHAMBER-VACUUM TEST

EVAP FW SIDE ,COND SW SIDE—PRESSS TEST

Q-WHY TO OPEN BOILER VENT AT 1 BAR

IT IS PRESSURE CHAMBER ,IT SHOULD NOT FACE THE NEGATIVE PRESSURE

Q-WHY VENT OPENED ONLY AT 1 BAR

TO AVOID RAPID COOLING


TO RAPID CONTRACTION OF SHELL

TO AVOID TOO MUCH STEAM IN E/R ,TOO MUCH HUMIDITY—LOW


INSULATION,COPPER OXIDE FORMATION AT ELECTRICAL CONTACTS

Q-HOW TO RUN FWGEN IN ANCHORAGE

BOILER STEAM—EVAP RUBBER JOINT DAMAGE

WITH PREHEATED JACKET WATER—TOO LOW PROD

QUALITY FEED WATER

Q-WHAT IS CATADINE PROCESS SILVER ION ADDITION TO DRINKING WATER TO


PREVENT PACTERIA GROWTH LONGER SHELF LIFE
Disinfection and conservation of water with silver ions. The Electro-Katadyn system is adding
silver ions to the water by an electrolytic process. The Electro-Katadyn EK-2/24 is a silver
ionizing unit for water volumes up to 16 m3/h with a silver dose of < 50 ppb. Preserves natural
taste of water. Long conservation of water. Requires smallest amounts of silver (no health
hazard).

Q-WHY MINERALISER

IN DISTILLED WATER ,THE MINERALS ARE REMOVED

SO MG,CL, MINERALS ARE ADDED

Q-HOW DRINKING WATER IS PRODUCED ON BOARD

Q-FLASH TYPE FRESH WATER GEN-ATLAS COPCO FWGEN


Q-WHO DRINKING WATER STANDARDS

q-how much is the vacuum created inside fresh water gen—74 mm of hg,76 is perfect vacuum

q- as the fresh water gen chamber is kept at a higher vacuum,how the distillate pump can take suction
from there
q-diff between ejector,educator

educator is trying empty the desired medium

ejector is trying to maintain the desired condition

Q when rev osmosys can produce higher quantities why do you prefer single stage low temp
evaporation type fresh water gen

To use heat lost through cooling water system,so total eff of ship engine can be increased

q-why do you need to switch off fwgen in coastal area

it is low temp evaporation,in coastal area fresh presence may have created marine growth colony—this
may affet thefresh quality

q-chem tanker xyz cat chem disch criteria

Discharge of residues of category X

6.1 Subject to the provision of paragraph 1, the following provisions shall apply:

.1 A tank from which a substance in category X has been unloaded shall be


prewashed before the ship leaves the port of unloading. The resulting residues
shall be discharged to a reception facility until the concentration of the substance
in the effluent to such facility, as indicated by analyses of samples of the effluent
taken by the surveyor, is at or below 0.1% by weight. When the required
concentration level has been achieved, remaining tank washings shall continue
to be discharged to the reception facility until the tank is empty. Appropriate
entries of these operations shall be made in the Cargo Record Book and
endorsed by the surveyor referred to in regulation 16.1.
.2 Any water subsequently introduced into the tank may be discharged into the sea
in accordance with the discharge standards in regulation 13.2.
.3 Where the Government of the receiving party is satisfied that it is impracticable
to measure the concentration of the substance in the effluent without causing
undue delay to the ship, that Party may accept an alternative procedure as being
equivalent to obtain the required concentration in regulation 13.6.1.1 provided
that:
.3.1 the tank is prewashed in accordance with a procedure approved by the
Administration in compliance with appendix 6 of this Annex; and
.3.2 appropriate entries shall be made in the Cargo Record
Book and endorsed by the surveyor referred to in
regulation 16.1.

7 Discharge of residues of category Y and Z

7.1 Subject to the provision of paragraph 1, the following provisions shall apply:

.1 With respect to the residue discharge procedures for substances in category Y or


Z, the discharge standards in regulation 13.2 shall apply.
.2 If the unloading of a substance of category Y or Z is not carried out in
accordance with the Manual, a prewash shall be carried out before the ship
leaves the port of unloading, unless alternative measures are taken to the
satisfaction of the surveyor referred to in regulation 16.1 of this Annex to
remove the cargo residues from the ship to quantities specified in this Annex.
The resulting tank washings of the prewash shall be discharged to a reception
facility at the port of unloading or another port with a suitable reception facility
provided that it has been confirmed in writing that a reception facility at that port
is available and is adequate for such a purpose.
.3 For high-viscosity or solidifying substances in category Y, the following shall
apply:
.3.1 a prewash procedure as specified in appendix 6 shall be applied;
.3.2 the residue/water mixture generated during the prewash shall be
discharged to a reception facility until the tank is empty; and
.3.3 any water subsequently introduced into the tank may be discharged into
the sea in accordance with the discharge standards in regulation 13.2.

7.2 Operational requirements for ballasting and deballasting

7.2.1 After unloading, and, if required, after a prewash, a cargo tank may be ballasted.
Procedures for the discharge of such ballast are set out in regulation 13.2.

7.2.2 Ballast introduced into a cargo tank which has been washed to such an extent that the
ballast contains less than 1 ppm of the substance previously carried may be discharged into the
sea without regard to the discharge rate, ship’s speed and discharge outlet location, provided that
the ship is not less than 12 nautical miles from the nearest land and in water that is not less than
25 metres deep. The required degree of cleanliness has been achieved when a prewash as
specified in appendix 6 has been carried out and the tank has been subsequently washed with a
complete cycle of the cleaning machine for ships built before 1 July 1994 or with a water
quantity not less than that calculated with k = 1.0.

7.2.3 The discharge into the sea of clean or segregated ballast shall not be subject to the
requirements of this Annex.

8 Discharges in the Antarctic Area

8.1 Antarctic Area means the sea area south of latitude 60° S.

8.2 In the Antarctic Area any discharge into the sea of noxious liquid substances or mixtures
containing such substances is prohibited.

Q-WHY NO IG IN BUNKER BARGE


OLD—SHIP ABOVE 20000 DWT

PRESENT

ABOVE 8000 DWT

IG IS REQUIRED WHEN CARGO HAS A FLASH POINT LESS THAN 63 DEG CENT—

Q-SIZE OF SLOP TANK

IF COW IS PRESENT 2% OF TOTAL CAPACITY

IF COW IS NOT THERE 3 % OF CAPACITY

Q-COW REQ-20000 DWT

Q-REASONS FOR STATIC CHARGE

1-COW

2 –LOADING

3-SLOSHING OF CARGO

Q-WHT=Y CARGO OPERATION IN TANKER IS STARTED SLOWLY

Q-IG SYSTEM FAN CAPACITY

125 % OF MAX DISCHARGE CAPACITY

Q-IG BLOWER ALARM—CASING TEMP HIGH

Q-HOW IG BLOWER WASHING IS DONE

Q-02 PERCENTAGE REG FOR IG

PLANT MAX 5 % O2,IN TANK MAX 8% O2

Q-EQUIPMENT USED FOR SEEING IG O2 PERCENTAGE

ZIRCONIA SENSORS—ZIRCONIA IS A CERAMIC WHICH CONDUCT ELECTRICITY AT HIGH TEMP IN THE


PRESENCE OF O2
Q-IGG

PURITY OF CARGO

Q-ARE YOU LLOSING IG THROUGH SCRUBBER SW OUT LET

MAX 10 % CAN BE LOST

TO REDUCE IT

1-U SEAL

2-EXTRA LARGE PIPING,SW PUMPING SYSTEM—DEGASSING -ALPHA LAVAL

Q-CONSTRUCTION OF WET TYPE DECK SEAL

Q-PV ALARMS OG IG SYSTEM

 For inert tanks the pressure in the tank should never be


permitted to fall below zero and so the pressure sensors within
the IG system required by the Inert Gas Code and SOLAS
should be set to alarm at positive 200 mmWg (LOW) and 100
mmWG (LOW -LOW). Should the low pressure alarms sound or
there be a failure of the IG system, discharging operations
must be suspended immediately.

With regards to the individual tank pressure sensors, these


should be set to positive 50 mmWg in order to give warning in
the event that the main IG alarms have failed to suspend cargo
discharging operations. This equally applies where nitrogen
has been taken from shore to provide padding .

PV VALVE SETTING

Pressure vacuum valve or pv valve in the ventilation system will prevent either over or under
pressure. They are set usually so that tank pressure of about 0.14 bar will lift the main valve
(The smaller valve will lift along with it) and release excess pressure

PV BREAKER SETTING

What is pv breaker lift setting ? PV breaker operates at 1600 to 1800 mm of Water


Column and at a vacuum of -400 mm of Water Column.

Q-WHY NO COPT IN PROD CARRIERS

IT IS GOOD FOR LARGE VOLUME SAME CARGO ,CONT OPERATION,NOT GOOD FOR TANK CHANGEOVER

Q-WHY NO FRAMO ,MARFLEX IN CRUDE OIL CARRIERS

THE REG -24 HRS ALL CARGO TO DISCHARGED—SO COPT IS USED

Q-HOW VFD WORKS

Q-WHAT IS MARPOL LINES

Q-WHAT ARE MARPOL LINES

Marpol Annex 1, Regulation 30.4.2 requires every oil tanker delievered


after 1 June 1982, required to be provided with segregated ballast tanks
or fitted with a crude oil washing system, shall comply with the following
requirements
 it shall be equipped with oil piping so designed and installed that oil
retention in the lines is minimized; and

 means shall be provided to drain all the cargo pumps and all oil lines at
the completion of cargo discharge, where necessary by connection to
the stripping device. The line and pump draining shall be capable of
being discharged both ashore and to a cargo tank or a slop tank. For
discharge ashore, a special small diameter line shall be provided
and shall be connected outboard of the ship's manifold valves
The small diameter line mentioned here is also called Marpol Line.

Q-WHAT IS DEEP WELL PUMPS

Q-HYDRAULICALLY DRIVEN DEEPWELL PUMPS—FRAMO PUMPS


Q-WHAT IS COFFERDAM IN FRAMO PUMPING SYSTEM

HOW TO CHECK THE SEAL CONDITION

USES OF N2 ON BOARD CHEM TANKER


Q-JOCKEY PUMP,PRIMING PUMP,PRIMARY PUMP,SUPPLY PUMP

TO MAINTAIN MIN PRESS INSIDE FRAMO SYSTEM

Q-PRESS OF JOCKEY PUMPS-8- 40 BAR

Q-WORKING PRESSURE OF FRAMO

200-240 BAR

Q-TYPE OF HYD MOTOR USED IN FRAMO—MULTY PLUNGER BENT AXIS PUMP

Q-IF FRAMO FAIL WHAT WILL YOU DO—EMERGENCY PUMPS-PORTABLE

Q-CHECKS TO BE DONE WHEN CONNECTING PORT PUMPS

CONT OF HOSES—30 OHM /METER

Q-COFFERDAM LEAKAGE ALLOWABLE VALUES

0.5 LIT/DAY OF CARGO INGRESS ACCEPTABLE

2 LIT/DAY—OF CARGO INGRESS PURGE MULTIPLE TIMES IN A DAY

0.25 LIT/DAY HYD OIL LEAK IS ACCEPTABLE


BEYOND IT—CHANGE THE SEAL

Q-FRAMO HYDRAULIC MOTOR

Q-DROP LINE IN FRAMO SYSTEM

CARGO LOADING LINE

Q-HOW TO PREV ROTATION OF CARGO PUMP IS THE CARGO IS LOADED THROUGH THE PUMP DROP
LINE—BRAKE—ANTY ROTATION BRAKE

Q-ZONE 0,ZONE 1,ZONE 2

Zone 0
Area in which an explosive gas atmosphere is present continuously or for
long periods or frequently.

Zone 1
Area in which an explosive gas atmosphere is in which an explosive gas
atmosphere is likely to occur in normal likely to occur in normal operation
operation occasionally occasionally.

Zone 2
Area in which an explosive gas atmosphere is not likely to occur in normal
operation but, if it does occur, will persist will persist for a short period for a
short period only.

WARTSILA ELECTRICALLY DRIVEN DEEPWELL PUMPING SYSTEM

Q-WHAT IS CAT FINE MASTER

ADJ FEED AUTO DEPENDS ON FUEL REQ—OPTIMUM FEED


Q-ALCAP PURIFIER THEORY

Q-HOW BOWL NOT CLOSING ALARM IS WORKING

WHY PUR TRIPS ON LOW PRESS

Q-SENSORS IN ALCAP

Q-NEW SLIDING BOWL DESIGN

CENTRISHHOOT—BOTTOM IS FLEXING INSTEAD OF SLIDING-LESS WEAR DOWN

Q-PURIFIER AS OWS
Q-PARTIAL DESLUDGING

Q-WHAT IS CIP IN PURIFIER

CLEANING IN PLACE

Q-HOW THE PURIFIER BOWL IS KEPT CLOSED WITH A 0.2 BAR OPR WATER WHEN THE OIL OUR PRESS IS
UPTO 2 BAR

1-LARGER AREA FOR BOWL CLOSING WATER

2-CENTRIPETAL PUMP AT THE OUTLET IS CREATING THIS LARGER OUTPUT PRESS

q-lighting transformer of your ship ,safeties

q-what is tie breakers---1000 kw,msb splint in to sec ,interconnected by tie breakers

acb,link,pull out link

q-why hv systems

high volt,less current—I2 R LOSSES IS REDUCED

AS I IS REDUCED,CONDUCTORS CAN BE SMALLER-LESS SIZE OF MACHINARY

LESS COOLING REQUIREMENT

Q-WHY BUS BARS ARE PLACED HORIZONTALY WITH THIS FACE UPWARDS
Q-HOW ACB WORKS,WHY IT IS CALLED ACB

WHAT IS ARCHING CONTACT,HOW THE MAIN CONTACTS ARE PROTECTED

Q-HOW VCB WORK

Q-HOW EART FAULT IS MONITORED

Q-HOW TO TAKE GEN ONLOAD IF SYNCHROSCOPE IS BURNED DOWN

Q-WHAT HAPPENS IF THE THE SYNCHROSCOPE IS LEFT CONNECTED

Q-HOW TO ORDER FOR A FUSE

Q-WHAT IS HRC FUSES

Q-ESB SUPPLY TO WHICH SYSTEMS—FIRE DET SYS,EXTINGUISHING SYS,COMM EQUIP,NAVIGATIONAL


EQUIP,EMERGENCY LIGHTING,1 STEERING GEAR,EMERGCY FIRE PUMP,EMERGENCY VV CONTROL
SYSTEMS,WELDING SET,

Q-ACB,OCB,VCB,SF6 BREAKERS

Q-ELCB,MCCB,MCB

Q-WHEN FUSES ARE THERE WHY BREAKERS ARE ALSO PROVIDED IN THE SYSTEM

Q-HOW ELECTRONIC GOV WORK

Q-HOW INSULATION LOW TROUBLE SHOOTING IS DONE


Q-WHY THE THE BUS BAR ARE KEPT HORIZONTALLY WITH THE THIN EDGE FACING UPWARDS

HEAT DISSIPATION

Q-FRONT DEAD PANELS

50 V AND ABOVE –AS PER SOLAS FRONT DEAD PANEL SHOULD BE PROVIDED

Q-INTRINSICALLY SAFE BARRIER

30V ,50 MILLI AMPERE MAX

Q-SAFETY OF A SAFETY TORCH

Q-DIFF BET AC,DC WIRES

Q-WHAT IS CORONA EFFECT

Q-WHAT IS SKIN EFFECT ,CORE EFFECT

Q-INSULATION AT HOUSE WIRING—PVC

Q-CAN YOU USE PVC ON SHIP

Q-BOILER AUTOMATION

Q- ON OFF CONTROL OF BOILER—BOILER FEED WATER—BULK,CONT

Q-3 ELEMENT CONTROL-BOILER OF TANKERS

Q-HOW O2 IS CONTROLLED WHILE CREATING IG ,TO PURGING,POST PURGING

CARGO DISCHARGE MODE—NO CUT IN ,NO CUT OFF—DUMPING-CONT FIRING

Q-FIRING SEQ,FIRING CIRCUIT

Q- ALARMS AND TRIPS IN A BOILER

Q-ALARMS AND TRIPS WHICH CAN NOT BE BYPASSED IN EMERGENCY MODE OF RUNNING

Q-HOW BOILER LEVEL INDICATORS WORK

Q-HOW BOILER DP CELL WORK

Q-SOLINOID OPERATION

Q-WHAT IS FAIL SAFE—SHIP SWITCH,WHAT IS FAIL SET-CPP OF A SHIP

Q-WHY NO IAPP CERT FOR BOILER—NOX—AT HIGH TEMP AND PRESS


IN A BOILER NO HIGH PRESS—N2,O2

Q-SMOKE DENSITY METERS

Q-RINGLE MAN CHART

Q-3 ELEMENT FLOW CONTROL

Q-BOILER LEVEL INDICATORS

Q-BOILER WATER LEVEL SENSOR-TIME DELAY-RELAY UNIT-REED SWITCHES

Q-BOILER AIR FLOW ISSUES

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