HM365 - La Pompe Centrifuge
HM365 - La Pompe Centrifuge
Experiment Instructions
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Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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5 Experiments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
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iv
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1 Introduction 1
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P2 P3
versal Drive and Brake Unit. If the experimental
HM 365
5.50
Torque
5.50
Speed
Universal Brems- und Antriebseinheit
Universal Dynamometer Module
2 Description 2
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1 Laboratory frame
2 Supply tank
10 3 Intake pipe
6 4 Ball cock
15 5 Flowmeter
6 Connecting hose
9 7 Foot valve
5 8 Bypass*
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 11/2011
9 Pump mountings
10 Fittings
4
8
3
7 2
2 Description 3
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230V,~50Hz
8 7
Fig. 2.5 Rear side of measuring unit
block
2 Description 4
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5.50
Torque
5.50
Speed
HM 365
Universal Brems- und Antriebseinheit
Universal Dynamometer Module the HM 365 Universal Drive and Brake Unit as
shown in Fig. 2.6. To do this, the two units are
aligned with each other so that they can be joined
together with the snap-action fasteners. Small
strips welded to the supports make it easier to join
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 11/2011
2 Description 5
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2 Description 6
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2.6 Maintenance/Care
2 Description 7
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Installation procedure
Note! Connect nothing to the USB post during the
installation of the program. Only after the software
has been installed can the USB hardware be con-
nected.
– Boot the PC
– Load the G.U.N.T. - HM 365.10 CD-ROM
– Start the installation program “Setup.exe” in
the folder “Installer”.
– Follow the installation procedure on the
screen.
2 Description 8
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When the software is run for the first time after in-
stallation, the language to be used for the program
is requested (once only).
2 Description 9
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3 Safety
juries.
3 Safety 10
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4 Theory
Reciprocating pump
Reciprocating pumps are positive displacement
pumps, on which a piston (displacer) moving back-
wards and forwards takes in and pumps the liquid.
As gas-free water is practically non-compressible,
high water pressures can arise when the pressure
line is sealed; safety valve required. Reciprocating
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Rotary pumps
Vane-type rotary pump, vane pump
These machines are suitable for high-speed operati-
on and have chambers or cells that change size con-
tinuously as pump rooms. They have expanding
pump rooms for suction and reducing pump rooms
for pressure. For orbital piston compressors with ro-
tating displacer and non-contact work room sealing,
internal leakage losses limit the permissible com-
pression ratio. There is normally a safety valve on
Fig. 4.1 Principle Rotary the pressure side of the pump.
compressor
Attention! Note direction of rotation.
4 Theory 11
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Centrifugal pump
Centrifugal pumps are machines for the delivery of
liquids and liquid/gas or liquid/solid mixtures. By
taking up mechanical work, which is supplied by an
engine (drive), they increase the energy of the
pumped medium, which primarily increases the
pressure and, to some extent, also the speed and
geodesic level of the liquid between the pump inlet
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4 Theory 12
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4.2 Head H
4 Theory 13
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4 Theory 14
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r × g ×Q ×H
h= (4.3)
Pmech
Phydr
h= (4.4)
Pmech
4 Theory 15
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4 Theory 16
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5 Experiments
5.1.1 Preparation
5 Experiments 17
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5 Experiments 18
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5 Experiments 19
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Pmech = M ×w or
Pmech = M × 2 × p × n (5.1)
5 Experiments 20
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Q in m3/h H in m M in Nm
5.1.3.2 Calculation of the power required by the Pump at varying flow rates
5 Experiments 21
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Q in m3/h Pmech in W
14,58 1138
12,00 1096
9,18 1041
6,15 956
3,15 853
1,2
1
0,8
0,6
0,4
0,2
0
0 5 10 15 20
14,58m 3 kg dm 3 m kg m 2
Phydr = × 9,4m × 1 3 × 1000 3 × 9,81 2 = 373,5 = 373,5 W
3600s dm m s s3
5 Experiments 22
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Q in m3/h H in m Phydrin W
0 18,5 0
Phydr 373,5 W
h= = × 100% = 32,82%
Pmech 1138 W
Q in m3/h h
14,58 32,82
40 12,00 34,60
35
30
25 9,18 32,68
20
15
10
6,15 27,00
5
0 3,15 16,90
0 5 10 15 20
0 0
5 Experiments 23
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n in rpm Q in m3/h H
Q in m3/h H in m
14,58 9,4
12,00 11,6
9,18 13,6
6,15 15,4
3,15 16,8
5 Experiments 24
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H in m
20 Pump characteristic curve for n = 2900 rpm
18
16
14
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12
10 n=2900 rpm
8 n=2750
n=2600
System Characteristic Curve
6
n=2000
4
2 n=1450 rpm
0
0 5 10 15 Q in m3/h
20
5 Experiments 25
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Reference Plane for The existing NPSH value for the system NPSHexist
NPSH Value is the difference between the total pressure head
and the vapour pressure head, based on the refe-
rence plane for the NPSH value:
section
Reference Level
5 Experiments 26
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N N
101600 2
- 2337 2
NPSHvorh = m m + 0,4m - 1m - 0,08m - 0,55m = 8,89m
kg m
1000 3 × 9,81 2
m s
5 Experiments 27
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5.2 Procedure for recording the pump characteristic curve using the HM
365.10 software, using the example of the HM 365.12 Centrifugal Pump
Module with Side Channel Stage
5 Experiments 28
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5 Experiments 29
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5 Experiments 30
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6 Appendix
Power Supply
230 V, ~50 Hz,
Optional alternatives, see rating plate
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Dimensions
L x W x H: 1200 x 800 x 1150 mm
Weight: approx 80 kg
Measuring Range
Intake Pressure Measurement: -1 ... +1 bar
Delivery Pressure Measurement: 0...6 bar
Temperature Measurement: 0...100 °C
Flow measurement: 0...25 m3/h
Supply Tank
Capacity: 96 ltr
PC requirements
Progam environment:
– LabVIEW Runtime
System requirements:
– PC with processor Pentium IV, 1 GHz
– Minimum 1024 MB RAM
– Minimum 1 GB available memory on hard
disk
– 1 CD-ROM drive
– 1 USB port
6 Appendix 31
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6 Appendix 32
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1 Spiral Housing
2 Housing Cover
3 Support
4 Shaft
5 Impeller
6 Ball bearing
7 Bearing Carrier
8 Floating Seal
9 Shaft Seal
6 Appendix 33
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1 Spiral Housing
2a,b Spacer
3 Housing Cover
4 Support
5 Shaft
6 Impeller
7 Impeller
8 Angular Contact Ball
Bearing
9 Grooved Ball Bearing
10 Bearing Carrier
11 Floating Seal
12 Shaft seal housing
13 Air Bleed Pipe
14 Screwed fitting with orifice
6 Appendix 34
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1 Intake Fitting
2 Pressure fitting
3 Stage housing
4 Control wheel
5 Shaft
6 Impeller
7 Bearing housing
8 Floating seal
9 Shaft seal housing
10 Shaft Seal
11 Seal cover
12 Shaft sleeve
6 Appendix 35
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1 Spiral Housing
2 Housing Cover
3 Support
4 Shaft
5 Impeller
6 Ball bearing
7 Bearing Carrier
8 Floating Seal
9 Shaft Seal
6 Appendix 36
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Pump Characteristic
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System Characteristic
Pump Characteristic
System Characteristic
6 Appendix 37
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6 Appendix 38
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6 Appendix 39
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6 Appendix 40
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6 Appendix 41
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6 Appendix 42
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6 Appendix 43
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6.2 Symbols
h Efficiency
g Acceleration Due to Gravity m/s2
H Head m
M Torque Nm
n Speed rpm
NPSH Value Min. Excess pressure to
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prevent cavitation
Pmech Mechanical power W
Phydr Hydraulic power output W
p1 Pressure at pump inlet bar
p2 Pressure at pump outlet bar
pD Pressure on pressure side bar
pS Pressure on inlet side bar
Q Volumetric flow l/min, m3/h
r Density kg/m3
w Angular frequency 2 × p × n
VD Speed on pressure side m/s
VS Speed on inlet side m/s
zD Head on pressure side m
zS Head on inlet side m
6.3 References
6 Appendix 44
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6.5 Index
A
Air bleed connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
B
Ball cock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 5
C
Centrifugal pumpe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Connecting hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 11/2011
D
Delivery pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
F
Flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Foot valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
H
Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hydraulic power output . . . . . . . . . . . . . . . . . . . . . . . . . . 22
I
Intake pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Intake pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
M
Mains connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Measured data recording. . . . . . . . . . . . . . . . . . . . . . . . . 29
Measuring unit block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
N
NPSH value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 26
O
Operating point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
P
Power required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pump characteristic curve . . . . . . . . . . . . . . . . . . . . . . . . 15
Pump mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
R
Reciprocating pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
S
Snap-action fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Supply tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
System characteristic curve . . . . . . . . . . . . . . . . . . . . . . . 16
6 Appendix 45
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T
Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
V
Vane-type rotary pump . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Volumetric flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 11/2011
6 Appendix 46