Paper 12
Paper 12
a r t i c l e i n f o a b s t r a c t
Article history: To determine heat transfer regimes of the pre and post CHF, the SPACE code calculates the wall temper-
Received 4 October 2019 ature from a nucleate boiling heat transfer model at the given CHF. It needs iterations and consumes a
Received in revised form 1 January 2020 large amount of computing time. To reduce the calculation time, this paper introduces the application
Accepted 11 January 2020
of a machine learning method. Big data of the wall temperature at CHF was built by using the subprogram
constructed as is in the SPACE code. Based on that database, the neural network models were trained and
two neural network models having different configurations were suggested. The developed neural net-
Keywords:
work models were implemented in the SPACE code and test calculations were performed. The neural net-
Wall temperature
Critical heat flux
work applied SPACE code properly predicted the wall temperature at CHF. In test calculations, the
Machine learning calculation time was also investigated. All suggested neural network models highly enhanced the calcu-
SPACE code lation speed corresponding to a maximum 86% time reduction.
Ó 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.anucene.2020.107334
0306-4549/Ó 2020 Elsevier Ltd. All rights reserved.
2 H.M. Park et al. / Annals of Nuclear Energy 141 (2020) 107334
Nomenclature
As the application of machine learning to system code, the k 0:79 C pl 0:45 ql 0:49 g 0:25
hmic ¼ 0:00122 rl0:5 l 0:29 hfg 0:24 qg 0:24
ðDT Þ0:24 ðDPÞ0:75 S
machine learning method was adopted to predict Tw,CHF calculated l ð3Þ
in the SPACE code in this study. To develop the machine learning where DT ¼ T w T s ; DP ¼ Pw;sat P
models, a Tw,CHF database was constructed using the SPACE code.
Based on the constructed database, machine learning models with where kl, Cpl, ql, r, ll, hfg, qg, Pw,sat and P are liquid thermal conduc-
different frameworks were trained. The developed machine learn- tivity, liquid heat capacity, liquid density, surface tension, liquid
ing model may reduce the computing time because the computing viscosity, latent heat of vaporization, vapor density, saturated pres-
process of the machine learning model is relatively simple. Test sure at Tw, and pressure, respectively. The S factor was also given in
calculations were performed to observe how fast the machine Chen’s correlation in terms of the two-phase Reynolds number
learning models properly predict Tw,CHF in comparison with the (Chen, 1966).
existing model. Thus, the heat flux in equation (1) is a function of the wall tem-
perature for the given TH conditions of pressure, temperature,
thermodynamic quality, mass flux and heat flux. Owing to the sat-
2. Basic knowledge
uration pressure term (Pw,sat) for Tw in equation (3), the wall tem-
perature (Tw) is not simply solved for the given TH conditions and
2.1. Theoretical review of wall temperature prediction at the CHF
CHF, and some iterative steps are required. Via iterative approxi-
mation using the Newton-Raphson method and the Bisection
This section introduces how to obtain Tw,CHF in the SPACE code.
method, the SPACE code acquires a numerical solution of the wall
Basically, Chen’s correlation (Chen, 1966) for nucleate boiling is
temperature at the CHF. In the SPACE code, the CHF is given by the
utilized by assuming that the CHF phenomenon is in a high heat
2006 CHF lookup table developed by Groeneveld et al. (2007) and
flux region of nucleate boiling. Chen suggested that the total heat
the pool boiling CHF model developed by Kim et al. (2016). Usually,
transfer rate is the sum of the heat transfer rates resulting from
a solution of Tw,CHF can be obtained within 5 iterations, but in some
the macroconvective behavior in the whole flow channel and the
cases more than 10 iterations are required.
microconvective behavior near the heated wall, as shown in the
following equation;
2.2. Machine learning
q00 ¼ hmac T w T f þ hmic ðT w T s Þ ð1Þ
A key tool of machine learning is the neural network which is a
where q” is the heat flux, hmac and hmic are heat transfer coefficients
non-linear processing system. McCulloch and Pitts (1943) sug-
for macroconvective and microconvective behaviors and T w ; T f ; and
gested the concept of the neural network for the first time in
T s are the wall, liquid and saturation temperatures, respectively. In
1943. At that time, the neural network did not receive attention
saturated boiling, Tf is identical to Ts. hmac is the product of the heat
because it was very difficult to train the neural network and com-
transfer coefficient for the single-phase liquid (hliq) and the F factor,
puting resources were significantly insufficient. Nowadays, com-
as follows:
puting capability has been highly developed, and recently many
hmac ¼ hliq F ð2Þ researchers have been applying in many fields.
The concept of the neural network was literally inspired by the
hliq can be obtained from the Dittus-Boelter equation for the forced
biological neural systems of humanity. The neural network con-
convection, and the McAdams correlation (McAdams, 1954) and the
sists of neurons and connections with each neuron. The neuron is
Warner & Arpaci correlation (Warner and Arpaci, 1968) for natural
a single computing cell and the hidden layer shown in Fig. 1 is
convection. For the F factor, Chen has provided a value set with
composed of several neurons. In each neuron, the weighted sum
respect to the inverse of the Martinelli parameter (Chen, 1966).hmic
of the outputs of the previous layer with a bias added is trans-
was given by the Forster and Zuber formulation (Forster and Zuber,
formed by an activation function. The activation function can be
1955) and the S factor as follows:
the following equations;
H.M. Park et al. / Annals of Nuclear Energy 141 (2020) 107334 3
Fig. 2. Tchf calculation scheme in the Tchf program (left) and machine learning model (right).
given CHF and heat transfer coefficients, the Tchf program finally to determine a flow boiling CHF, but the pool boiling CHF has no
obtained an iterative solution of Tw,CHF. dependency on the mass flux in Kim’s correlation. Consequently,
To confirm that the developed Tchf program is properly worked, the divided Tchf databases have 194,579 and 40,964 data for flow
verifications of the Tchf program for calculation of the CHF and Tw, and pool boiling conditions, respectively. Both databases include a
CHF were performed via comparison with the 2006 AECL lookup dataset (20,482 data) at 200 kg/m2s to maintain a continuity of Tw,
table and the SPACE simulation for Bennett’s experiments CHF predicted by neural network models for flow and pool boiling
(Bennett et al., 1968). As demonstrated in Tables 1 and 2, good conditions. Those databases were utilized as a training set to
agreements with the comparison sets were found. develop the neural network models.
Using the Tchf program, the Tw,CHF was calculated for each data Being independent of the training database, the validation set
point of the 2006 AECL CHF lookup table. Taking into account the was produced. Within the range of Tchf database (Table 3), the ran-
sampling data of CHF lookup table, the total number of Tw,CHF data dom points were selected and the total 20,000 data were utilized
was determined to be 215,061 and all data were used for con- as a validation set.
structing the Tchf database. The range of the Tchf database covered
that of the 2006 AECL CHF lookup table (Table 3) except for some 3.1.3. Step 3. Train the neural network model
points having minus enthalpy. The constructed database was To develop the neural network based machine learning model,
divided into two groups according to boiling conditions; flow boil- the Tensorflow code (Abadi et al., November 2016) developed by
ing (200 kg/m2s) and pool boiling (200 kg/m2s). The reason of Google was used. The Tensorflow code facilitates adjusting the
database separation was because the SPACE code uses Kim’s corre- number of neurons and hidden layers and selecting the activation
lation in a pool boiling condition, not the CHF lookup table. In the function. As the activation function, the ReLU function was
2006 AECL CHF lookup table, the mass flux is an important variable employed to configure the deep neural networks. The Tensorflow
Table 1
Test calculation of the Tchf program and comparison with the CHF lookup table (Dh = 0.008 m).
Pressure (kPa) Mass flux (kg/m2s) Quality (-) CHF (2006 AECL lookup table) CHF (Tchf program) Tchf (Tchf program) (K)
(kW/m2) (kW/m2)
100 1000 0.1 2349 2349 461.6
100 5000 0.5 1030 1030 382.8
100 100 0.8 459 464 (Pool boiling) 382.8
1000 1000 0.1 4351 4351 526.3
1000 5000 0.5 1109 1109 513.2
1000 100 0.8 708 129 (Pool boiling) 463.0
10,000 1000 0.1 3793 3793 617.8
10,000 5000 0.5 575 575 607.7
H.M. Park et al. / Annals of Nuclear Energy 141 (2020) 107334 5
Table 2
Test calculation of the Tchf program and comparison with SPACE (Bennett’s experiments, Dh = 0.0126 m).
Pressure (kPa) Mass flux (kg/m2s) Quality (-) CHF (Tchf program) (kW/m2) CHF (SPACE) (kW/m2) Tchf (Tchf program) (K) Tchf (SPACE) (K)
6.91 1072 0.033 4862 4854 598.1 598.0
6.95 1407 0.256 2668 2665 594.7 594.7
6.93 1008 0.669 942 946 572.8 573.0
Table 3
Range of Tchf database.
Tchf database
Mass flux 10 – 8000 kg/m2s
Pressure 100 – 21000 kPa
Quality 0.5 – 0.99
Diameter 1 – 90 mm
distributions and, seven test series were used for the validation
(Table 5). The FLECHT-SEASET boiloff tests (unblocked bundle
tests) measured the wall temperature with respect to the time,
and among three different experiments of the FLECHT-SEASET boil-
off tests only No. 35557 was used for test calculations. The original
SPACE code was already validated for those two tests, and in this
study it was confirmed that the neural network applied SPACE
code could or could not follow the calculations of the original.
Using the pre-made SPACE input sets for the selected two tests,
the developed neural network models were tested.
Comparisons between the original SPACE code and the neural
network applied SPACE code are shown in Figs. 5–12. For Bennett’s
experiments, there were small differences of the wall temperature
as well as Tw,CHF in some cases (Nos. 5358 and 5336), but the neural
network applied SPACE code well predicted the wall temperature,
Tw,CHF and the CHF locations in all different cases (Figs. 5–11). For
all cases, the neural network models with 15 neurons predicted
more accurately the calculation results of the original SPACE code
than the neural network models with 10 neurons. For the FLECHT- Fig. 5. Comparison of wall temperature and Tchf – Bennett’s experiments Run No.
SEASET boiloff tests, although Tw,CHF slightly fluctuated in the neu- 5358.
ral network applied cases, the wall temperature and the time of the
onset of the CHF in the original SPACE were the same as those of
the neural network applied cases (Fig. 12).
The deviations of the wall temperature and Tw,CHF shown in val-
idation results were clearly dependent on the accuracy of the
developed neural network models. For the pool boiling condition
(FLECHT-SEASET boiloff tests), the developed neural network mod-
els have good accuracies and there was no difference of the wall
temperature and the onset of the CHF obtained from the neural
network applied and original SPACE codes. For the flow boiling
condition (Bennett’s experiments), the Tw,CHF and wall temperature
obtained from the neural network model with 15 neurons having a
better accuracy was closely overlapped with the calculation of the
original SPACE code.
Another objective of this study is to enhance the calculation
speed. Table 6 compares the calculation speeds. In Table 6, the cal-
culation time is the averaged value for three repeated calculations,
and the total calculation time and the Tw,CHF calculation time for
each test case are compared. As shown in comparison results, all
neural network models had an advantage in reducing the calcula-
tion time. The computing time was varied by the size of the neural Fig. 6. Comparison of wall temperature and Tchf – Bennett’s experiments Run No.
network and the neural network having less neurons improved the 5336.
calculation speed more. Therefore, the neural network model with
10 neurons in each hidden layer shows better enhancement results
of the calculation speed (66–86% time reduction). The another sug-
gested neural network model with more neurons (15 neurons in
each hidden layer) also brought a reduction to the calculation time
Table 5
Experimental conditions of Bennett’s experiments and FLECHT-SEASET boiloff tests.
Fig. 11. Comparison of wall temperature and Tchf – Bennett’s experiments Run No.
Fig. 8. Comparison of wall temperature and Tchf – Bennett’s experiments Run No.
5379.
5246.
4. Conclusion
Table 6
Comparison of calculation time.
Acknowledgments
This work was supported and funded by Korea Hydro & Nuclear
Power Co., LTD.
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