HIGH EFFICIENCY CONVEYOR DRIVES
MADE BY BREVINI POWER TRANSMISSION
YOUR GLOBAL PARTNER FOR DRIVE PACKAGES AND GEARBOXES
Iron ore mine, northwestern Australia
ALWAYS THE BEST SOLUTION
FOR EVERY CONVEYOR
Brevini Power Transmission, a company of Brevini Group,
designs and manufactures planetary transmissions, parallel and
“THE ADVANTAGES OF
right angle gearboxes and winches for industrial applications
and self propelled machines. OUR HIGH EFFICIENCY
GEARBOXES ALLOW YOU
Today Brevini Power Transmission is amongst the Top 10
companies worldwide in the field of mechanical power
TO SAVE MONEY.”
transmission and is one of the Top 5 producers of industrial
power transmission.
The new conveyor drive series POSIRED ADVANCED is made The Brevini Group has a consolidated turnover of 430 million
in Germany by PIV Drives, also a Brevini company. PIV has euro with a total of 2.500 employees world-wide, doing
been known worldwide for more than 80 years as a producer of business with its own subsidiaries in 26 countries and exclusive
mechanical gear units that meet the demanding requirements representatives in all other major markets of the world.
of modern industry – in terms of quality, reliability, exceptional
performance and life expectancy. These are some of the main
reasons for the good “Made in Germany“ reputation of PIV
products.
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New Brevini conveyor drive series POSIRED ADVANCED
INCREASED BENEFITS
FOR LOWER COSTS
The new Brevini conveyor drive range is especially de- ADVANTAGES *
signed for the tough requirements of our customer’s • Higher mechanical efficiency
applications in the mining and bulk material handling • Increased thermal capacity
industry. It features an impressive improvement of thermal • Increased torque capacity
performance and enhanced mechanical efficiency. • Total cost of ownership decreased
across the range
The heart of our concept is the modular thermal system. • Extended oil change period: increases up to
It allows improvement of the performance of conveyor 7.500 hours (up to 15.000 hours for synthetic oils)
drives according to the specific needs of the application.
* Speak to your local Brevini representative
HIGHER MECHANICAL EFFICIENCY AND
INCREASED THERMAL CAPACITY
The modular system of our POSIRED ADVANCED gear-
boxes together with our new modular thermal system
guarantees the best solution for our customers: tailored to
meet your power requirements and perfectly adapted to
local conditions.
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OUR NEW POSIRED ADVANCED CONVEYOR DRIVE –
PERFECT FOR CRITICAL THERMAL CONDITIONS
The new Brevini POSIRED ADVANCED range for conveyors Further improved efficiency, higher torques and a massive
combines these advantages: improvement of thermal capacity made possible through
significant mechanical and thermal improvements.
1. Worldwide proven performance and extraordinary
reliability of the Posired 2 concept for helical and bevel Outstanding mechanical performance and increased
helical gearboxes. thermal capacity of our new conveyor drive reducers offers
2. The new modular thermal system together with optimisa- competitive advantages. In many cases selection of smaller
tion of the design of our existing gearbox concept. gearbox is possible.
SOPHISTICATED LUBRICATION COVER PLATES WITH ACTIVE
SYSTEM WITH MECHANICAL OIL COOLING FINS
PUMP on both sides and top of housing
Integral forced lubrication system to for better air-cooling. Fins for
reduce oil change period, improve extended surface area and integrated
bearing life and increase thermal oil pipes for bearing lubrication.
capacity.
AXIAL COOLING FAN
Higher air flow rate for better
cooling of the gearbox.
OPTIONAL SYNTHETIC OIL
Higher efficiency, increased thermal
capacity, extended oil change
period, higher oil temperature
possible, lower costs of lubrication.
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PRODUCT RANGE POSIRED ADVANCED –
NEW CONVEYOR DRIVE: “UP TO 20 % IMPROVED
• 3 stage bevel helical gearboxes
• Sizes 31 to 85 PERFORMANCE AND
• Ratios 18 to 112 (lower ratios on request) HIGHER EFFICIENCY.”
• Output torques up to 940.000 Nm
Accessories and options
from our standard POSIRED 2 range, such as: RETROFIT TO EXISTING DRIVES:
• back stops, With our conveyor tuning kit and our modular thermal system
• external cooling systems, we can easily improve the performance of your existing PIV
• heating systems, conveyor drives. Our sales representatives will be happy to
• double extended shafts discuss all options with you.
OPTIMISED TEETH CONTACTLESS SEALS
Higher torques, less power on input and output. Higher
dissipation and increased thermal efficiency, increased thermal
capacity. capacity, lower oil level, lower
inspection costs.
SWING BASE WITH AIR
CONDUCTION
Integral air tunnel along the under-
side of the gearbox sump giving in-
creased air flow and cooling effect.
HIGH QUALITY HOUSING
For higher stiffness, and less
deformation, which lead to longer
bearing life. Standard Material
EN GJL 500-7 (GGG50).
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WHENEVER THE “JOB IS TOUGH” …
… WE FIND THE RIGHT SOLUTION
To satisfy the demands of our world wide clients in the min- job is tough”, Brevini and PIV product lines offer advanced,
ing and material handling industry Brevini offers a wide range innovative solutions. We work closely with the client, always in
of products: from planetary gearboxes or helical and bevel search of excellent results.
helical gearboxes and winches to complete drive packages,
including motors, couplings, brakes and base frames. Hundreds of conveyor drives and other gear boxes are
running at full satisfaction of the leading mining companies
Whether you are looking for standard gearboxes or individual in all continents.
solutions engineered specifically for your needs – we always
find the right answer. We are passionate about technology and innovative solutions.
“Continuous innovation” is our daily point of reference, and
In applications that require low-speed power transmission, the we constantly present new and updated products according
gearbox is at the heart of every movement. So whenever “the to the changing needs of our reference markets.
2 4 2 4
1 HIGH EFFICIENCY 3 GEARBOXES FOR LIFTING
NEW CONVEYOR DRIVE WITH EXTENDED CENTRE
Nominal output torques: DISTANCE
up to approx. 940.000 Nm Nominal output torques:
up to 1.000.000 Nm
PROVEN STANDARD
POSIRED 2 HELICAL AND
BEVEL-HELICAL GEARBOXES
Nominal output torques:
up to 2.000.000 Nm
2 UNIVERSAL AND COMPACT 4 COMPACT SHAFT MOUNTED
RIGHT ANGLE GEAR MOTOR GEARBOXES
Nominal output torques: Nominal output torques:
up to 25.000 Nm up to 35.000 Nm
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“ENGINEERED SOLUTIONS AND COMPLETE
PACKAGES FOR LARGE CONVEYOR APPLICA-
TIONS: HIGH EFFICIENCY, PROVEN RELIABILI-
TY, HIGH THERMAL CAPACITY, INTELLIGENT
AIR FLOW FOR HEAT DISSIPATION.”
Thanks to their exceptional performance, compact size and
high efficiency, our gearboxes are ideal for driving all sorts
of heavy duty systems: conveyors, apron feeders, excavators,
shredders, mixers, container and bridge cranes, ship loaders
and unloaders and many more.
5
7
5 THE BEST OF TWO 7 COMPACT AND EFFICIENT
TECHNOLOGIES – HIGH PLANETARY SLEWING
POWER GEARBOXES DRIVES
Nominal output torques: Nominal output torques:
up to 2.500.000 Nm up to 135.000 Nm
6 HIGH TORQUE 8 FLEXIBLE AND MODULAR
S SERIES PLANETARY PLANETARY GEARBOXES
GEARBOXES Nominal output torques:
Nominal output torques: up to 170.000 Nm
up to 2.500.000 Nm
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PIV Drives, Germany: hall for assembly of gearboxes up to 40 tonnes
QUALITY MADE IN GERMANY …
The PIV Drives plant in Bad Homburg is located near Frankfurt
with convenient access to most countries in the world. On a
surface area of 60.000 square metres, including a new assembly
“A COMPLETE RANGE
hall for gear boxes up to 40 tonnes, PIV produces in-line and OF SOLUTIONS FOR YOUR
right angle gearboxes as well as single and twin screw extruder
DEMANDING POWER
drives. All the core competencies you need in our business
are located in Bad Homburg: research, development, design, TRANSMISSION NEEDS.”
production and testing of gearboxes. Experienced engineers
as well as latest production technologies guarantee the
development and production of top quality gearboxes and Thanks to the high quality of its products made in Germany, the
customised technological solutions for all kinds of demanding PIV Drives product line has a solid position and excellent reputa-
industrial applications. tion in the marketplace.
D Gearbox manufacturing and assembly, quality control
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Brevini Power Transmission, Italy: planetary gearbox manufacturing
… AND INNOVATION MADE IN ITALY
Brevini Power Transmission is a mechanical engineering com- THE NEW HEADQUARTERS
pany that is active all around the world with headquarters in Italy The new Brevini Power Transmission headquarters in Reggio
and production facilities in Italy, Germany, China, the USA and Emilia has a total surface area of 83.000 square metres.
Brazil.
The office building covers 8.000 square metres, the production
The planetary gearbox that is the result of Brevini Power area 15.000 square metres, and its production lines were
Transmission research is also gaining ground in “high torque” created according to the Brevini Manufacturing System, which
applications and in systems with dimensional restrictions, where adopts Lean Manufacturing principles to suit Brevini’s needs.
the compact size, lower cost, and high performance of the
planetary gearbox are most successful. Brevini products are
always at the leading edge of technology.
D Brevini Power Transmission Headquarters in Reggio Emilia
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OUR GLOBAL SUPPLY CHAIN
ALWAYS CLOSE TO THE CUSTOMER
Our clients recognise our great service: engineering and and as it will happen in Brazil and other countries in the near
design consultation, our ability to understand the needs and future. But, the final objective of establishing production units
functioning of complex machines, and a deep respect of is always to get close to the customer and to better serve
the relationship and partnership between client and supplier. local markets. The point of departure will always be our sales
On every latitude and in various markets, Brevini’s strategy and service subsidiaries, the true heart of Brevini Power
focuses on growth, as it has happened in Germany or China, Transmission’s global approach.
BREVINI WORLDWIDE
Manufacturing Plant
Sales & Assembly Subsidiary
Engineering & Service Centre
Sales Regional Office
Authorized Distributor
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“26 SUBSIDIARIES AND
5 PRODUCTION PLANTS:
QUALITY PRODUCTS AND
WORLDWIDE SERVICE.”
11
PIV Drives CVD BRO 2013_10 en_mex
CONTACT US
OUR MAIN SUBSIDIARIES FOR THE MINING INDUSTRY
GERMANY AUSTRALIA CANADA SOUTH AFRICA
PIV Drives GmbH Brevini Australia Pty. Ltd. Brevini Canada Ltd. Brevini Power Transmission
Justus-von-Liebig-Straße 3 147–149 Gilba Road, 236 Galaxy Blvd. South Africa Pty Ltd
61352 Bad Homburg/Germany Girraween Toronto ON M9W 5R8 38 a Apex Road
Phone +49 (0) 6172 102 0 NSW 2145 Australia Phone +1 416 6742591 1540 Benoni, Johannesburg
Fax +49 (0) 6172 102 380 Phone +61 2 8848 4000 amurphy@brevini.ca Phone +27 11 421 9949
info@piv-drives.com sales@brevini.com.au cccrause@brevinisa.co.za
HEADQUARTERS BRAZIL MEXICO USA
Brevini Power Transmission Brevini Latino Americana Brevini de México, Brevini USA, Inc.
S. p. A. Industria e Comercio Ltda. S. A. de C.V. 14141 W. Brevini Drive
Via Luciano Brevini 1 Av. Mal. Arthur Av. 5 de Febrero No. 1351 Yorktown, IN 47396
42124 Reggio Emilia / Italy Costa e Silva, 963 Torre Roble, Despacho 206 Phone: +1 765 759 2300
Phone +39 0522 9281 13487-220-Limeira - SP - Brazil Parque Industrial Benito
Fax +39 0522 928200 Phone +55 19 3446 8600 Juárez
info@brevini.com brevin@brevini.com.br C.P. 76120
Santiago de Querétaro, Qro
Phone +1 800 4002736
solicitudes@brevinidemexico.com
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