DPR Fchicken
DPR Fchicken
port
FRO
OZEN CHICKE
C EN UNIIT
Undeer the Forrmalization of Micrro Food Processing
P g Enterpriises Schem
me
(
(Ministry of Food Processing
P g Industriies, Goverrnment off India)
Preepared by
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2. About the Project
2.3.Technology
IIFPT has all the advanced technical know on Frozen Chicken Unit with respect to specific
parameters’ for getting good quality standards. These technologies are available through
consultancy.
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2.4. Market Demand and Supply
Indian poultry meat products have good markets in Japan, Malaysia, Indonesia, and Singapore.
Both public and private sector organizations have played important role in the poultry industry.
There is a huge scope for the growth of the poultry industry as the country's annual per capita
consumption is only 2.4 kgs. The national institute of nutrition has recommended 180 eggs and
11 kg of meat per capita consumption for our country. Nearly three million tonnes of broiler
meat and about 2.86 million tonnes of eggs are produced annually in India. Growing at about 20
per cent annually the domestic poultry market is currently estimated at about Rs. 49,000 crore.
India is the ninth-largest producer of poultry meat in the world.
The increasing urbanization and income offers huge scope for marketing of Frozen Chicken.
Urban organized platforms such as departmental stores, malls, super markets can be attractive
platforms to sell well packaged and branded frozen chicken. Processors can also have tie-up
with hotels, caterers and restaurants for supply.
Receiving & Handling: Birds are usually transported to the processing plant in crates
stacked on a truck or in cages mounted permanently on a truck. It goes without saying that
transporting vehicles and crates should be kept in a clean, hygienic, and safe manner.
Stunning: In plants where gas stunning is employed, the birds can be left in the crates,
where they are stunned by the selected gas, and later removed from the crates. In the case of
poultry, stunning can be done using an electric current, gas, or mechanical means.
Killing & Bleeding: After being stunned, general slaughter procedures are used to
exsanguinate broilers. One method consists of cutting both the jugular and carotid arteries in
the neck, to ensure rapid death. The duration of bleeding depends on the stunning method
applied and the time elapsing between stunning and bleeding. If electric stunning is used,
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40% of blood is eliminated in 60 to 90 seconds, while after gas stunning the bleeding period
must be increased to 2 to 2.5 min.
Scalding: Scalding softens the skin and facilitates plucking. The tail feathers, remnant
feathers, and skin colors are the most important items for further processing. Two types of
scalding system can be used: hot-water scalding or steam scalding.
Feather removal: Birds should be plucked immediately after scalding. In large processing
plants, feather removal is done by mechanical pickers or puckers equipped with rubber
fingers that rub the feathers off the carcass. In a continuous operation, this is done while the
carcass is hanging upside down and moved forward (by the shackle line) between two or
three sets of rotating disks equipped with rubber fingers.
Head removal: After defeathering and before evisceration, the head must be removed if
decapitation was not used as the killing method. Automatic machines remove the head,
esophagus, and trachea, an essential stage for subsequent automatic evisceration.
Lung removal: Lungs can be removed manually or by automated equipment. The lungs
must be cut at the tarsus joint, and it is important that the cut be made between the bones
and not through a bone since the latter will appear dark or red in a chilled bird and almost
black in a cooked product. After removal of the legs, the carcasses are usually moved to
another line. This can be done manually as the carcasses fall onto a sorting table, or by
automatic transfer.
Evisceration: This stage refers to opening the body cavity and withdrawing the viscera (i.e.,
intestines, gizzard, gallbladder, and crop). Different operations form part of evisceration:
Repositioning on the conveying line,
Cutting the neck skin,
Cutting the cloaca,
Opening the abdominal cavity, and
Withdrawing the viscera.
This can be done manually, semi-automatically or fully automatically. In all cases, special
care should be taken not to pierce the viscera and contaminate the carcass.
Post washing: Prior to refrigeration, a final internal and external washing of the carcass is
necessary to remove debris and blood or fat clots. The remaining material in the intestinal crop
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due to problems during evisceration may also mean that the carcass must be washed.
Chilling and freezing: Blast freezing uses high-velocity cold air circulated by fans to provide
rapid air movement. The rate of heat transfer is greatly improved over that of still air, and the
freezing rate is higher. Air velocities commonly used in a commercial air-blast freezer can
range from 30 to 1100 m/min, and the temperature can range from −10 to −40◦c.
Storage: The finished product is stored and ready for sale in the market.
Flow Chart of Frozen Chicken
Stunning
Scalding
Feather release
Head removal
Lung removal
Evisceration
Post-washing
Chilling or frozen
Storage
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2.7. Basic Project Assumptions
Capacity of Frozen Chicken Unit : 75000 Kg/annum
Repayment period : Five years with six months grace period is considered.
Utilization of capacity : 60% 1st year, 65% in 2nd year, 70% in 3rd year, 75% in
4th year & 80% 5th year onwards
The DPR is for FME scheme to upgrade/formalize existing micro enterprises which
already has land & built-up area. However, they can invest to expand the built-up area as
required.
2.8.B. Machinery & Equipment: Following machinery and equipments are used:
PARTICULARS I II III IV V
Finished Goods
(15 Days requirement) 4.95 5.73 6.56 7.45 8.40
Raw Material
(15 Days requirement) 2.70 3.05 3.41 3.80 4.20
Margin 2.46
MPBF 7.37
Working Capital Demand 7.37
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2.10. Total Project Cost and Means of Finance
2.11. Manpower:
BREAK UP OF LABOUR
BREAK UP OF SALARY
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2.12. Financial Analysis:
PARTICULARS I II III IV V
SOURCES OF FUND
Capital Account
Opening Balance - 21.02 24.68 28.11 31.41
Add: Additions 8.85 - - - -
Add: Net Profit 3.17 5.15 7.43 9.81 12.73
Less: Drawings 1.00 1.50 4.00 6.50 9.50
Subsidy/Grant 10.00 - - - -
Closing Balance 21.02 24.68 28.11 31.41 34.65
CC Limit 7.37 7.37 7.37 7.37 7.37
Term Loan 11.11 8.33 5.56 2.78 -
Sundry Creditors 2.52 2.84 3.19 3.54 3.92
TOTAL : 42.03 43.23 44.22 45.11 45.94
APPLICATION OF FUND
Current Assets
Sundry Debtors 4.70 5.71 6.54 7.43 8.37
Stock in Hand 7.65 8.78 9.98 11.25 12.60
Cash and Bank 2.84 3.05 3.32 3.53 3.74
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PROJECTED PROFITABILITY STATEMENT
PARTICULARS I II III IV V
A) SALES
Gross Sale 94.05 114.12 130.78 148.57 167.48
B) COST OF SALES
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PROJECTED CASH FLOW STATEMENT
PARTICULARS I II III IV V
SOURCES OF FUND
Own Contribution 8.85 -
Reserve & Surplus 3.17 5.35 8.19 11.33 15.50
Depriciation & Exp. W/off 0.94 1.14 1.31 1.49 1.67
Increase In Cash Credit 7.37 - - - -
Increase In Term Loan 12.50 - - - -
Increase in Creditors 2.52 0.32 0.34 0.36 0.38
Subsidy/Grant 10.00 - - - -
APPLICATION OF FUND
Closing Cash & Bank Balance 2.84 3.05 3.32 3.53 3.74
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2.13. Depreciation Schedule:
COMPUTATION OF DEPRECIATION
Plant &
Description Land Machinery Other Assets TOTAL
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2.14. Repayment Schedule:
I Opening Balance
Ist Quarter - 12.50 12.50 0.34 - 12.50
Iind Quarter 12.50 - 12.50 0.34 - 12.50
IIIrd Quarter 12.50 - 12.50 0.34 0.69 11.81
Ivth Quarter 11.81 - 11.81 0.32 0.69 11.11
1.36 1.39
II Opening Balance
Ist Quarter 11.11 - 11.11 0.31 0.69 10.42
Iind Quarter 10.42 - 10.42 0.29 0.69 9.72
IIIrd Quarter 9.72 - 9.72 0.27 0.69 9.03
Ivth Quarter 9.03 9.03 0.25 0.69 8.33
1.11 2.78
III Opening Balance
Ist Quarter 8.33 - 8.33 0.23 0.69 7.64
Iind Quarter 7.64 - 7.64 0.21 0.69 6.95
IIIrd Quarter 6.95 - 6.95 0.19 0.69 6.25
Ivth Quarter 6.25 6.25 0.17 0.69 5.56
0.80 2.78
IV Opening Balance
Ist Quarter 5.56 - 5.56 0.15 0.69 4.86
Iind Quarter 4.86 - 4.86 0.13 0.69 4.17
IIIrd Quarter 4.17 - 4.17 0.11 0.69 3.47
Ivth Quarter 3.47 3.47 0.10 0.69 2.78
0.50 2.78
V Opening Balance
Ist Quarter 2.78 - 2.78 0.08 0.69 2.08
Iind Quarter 2.08 - 2.08 0.06 0.69 1.39
IIIrd Quarter 1.39 - 1.39 0.04 0.69 0.69
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2.15. Financial Ratios:
FINANCIAL RATIOS
I II III IV V
TURNOVER 94.05 114.12 130.78 148.57 167.48
GROSS PROFIT 18.30 23.73 27.96 32.57 37.66
G.P. RATIO 19.45% 20.79% 21.38% 21.93% 22.49%
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2.16. Breakeven Point Analysis:
Year I II III IV V
Net Sales & Other Income 94.05 114.12 130.78 148.57 167.48
Less : Op. WIP Goods ‐ 4.95 5.73 6.56 7.45
Add : Cl. WIP Goods 4.95 5.73 6.56 7.45 8.40
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3. Limitations of the Model DPR and Guidelines for Entrepreneurs
i. This model DPR has provided only the basic standard components and methodology to be
adopted by an entrepreneur while submitting a proposal under the Formalization of Micro Food
Processing Enterprises Scheme of MoFPI.
ii. This is a model DPR made to provide general methodological structure not for specific
entrepreneur/crops/location. Therefore, information on the entrepreneur, forms and structure
(proprietorship/partnership/cooperative/ FPC/joint stock company) of his business, details of
proposed DPR, project location, raw material base/contract sourcing, entrepreneurs own SWOT
analysis, detailed market research, rationale of the project for specific location, community
advantage/benefit from the project, employment generation and many more detailed aspects not
included.
iii. The present DPR is based on certain assumptions on cost, prices, interest, capacity utilization,
output recovery rate and so on. However, these assumptions in reality may vary across places,
markets and situations; thus the resultant calculations will also change accordingly.
iv. This particular DPR is made on three components of means of finance i.e. grant, owner’s
contribution and loan/debt as followed in many central sector schemes. However, if the DPR is
for credit linked subsidy then the calculation may slightly change without changes in the general
structure and methodology adopted in the DPR.
i.The success of any prospective food processing project depends on how closer the assumptions
made in the initial stage are with the reality of the targeted market/place/situation. Therefore, the
entrepreneurs must do its homework as realistic as possible on the assumed parameters.
ii.This model DPR must be made more comprehensive by the entrepreneur by including information
on the entrepreneur, forms and structure (proprietorship/partnership/cooperative/ FPC/joint stock
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company) of entrepreneur’s business, project location, raw material base/contract sourcing,
entrepreneurs own SWOT analysis, detailed market research, comprehensive dehydrated product
mix based on demand, rationale of the project for specific location, community advantage/benefit
from the project, employment generation, production/availability of the raw materials/crops in the
targeted area/clusters and many more relevant aspects for acceptance and approval of the competent
authority.
iii.The entrepreneur must be efficient in managing the strategic, financial, operational, material and
marketing aspects of a business. In spite of the assumed parameter being closely realistic, a
project may become unsustainable if the entrepreneur does not possess the required efficiency in
managing different aspects of the business and respond effectively in changing situations.
iv.The machineries should be purchased after thorough market research and satisfactory
demonstration.
v.The entrepreneur must ensure uninterrupted quality raw materials’ supply and maintain
optimum inventory levels for uninterrupted operations management.
vi.The entrepreneur must possess a strategic look to steer the business in upward trajectory.
vii.The entrepreneur must maintain optimum (not more or less) inventory, current assets. Selecting
optimum source of finance, not too high debt-equity ratio, proper capital budgeting and
judicious utilization of surplus profit for expansion is must.
viii.The entrepreneur must explore prospective markets through extensive research, find innovative
marketing strategy, and maintain quality, adjust product mix to demand.
ix.The entrepreneur must provide required documents on land, financial transaction, balance sheet,
further project analysis as required by the competent authority for approval.
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