RESUME

MAJJI MANOJ KUMAR

E-Mail: manojlnr34@gmail.com
Contact: +91-7574048909

JOB OBJECTIVE

Seeking assignments in Design & Detail Engineering / Maintenance & Operations / Erection & Commissioning with an
organization of high repute in Power sector and Oil & Gas, pharma industry anywhere in world.

PROFILE SUMMARY

 Control & Instrumentation with 11.5 years of experience in design & Detail Engineering, Maintenance, Calibration,
Control& Instrumentation, Erection & Commissioning and Troubleshooting
 Conversant in handling the process measurement, control instrumentation and services to monitor the operations
 Adept in identifying areas of obstruction/breakdown and taking steps to rectify the equipment’s by applying of
trouble shooting tools
 Competent in evaluating areas of improvement& providing critical feedback to the associates for improvements
 Experienced in managing erection & commissioning of Boiler,Steam Turbines and mechanical equipment.
 An effective communicator with good problem-solving and planning skills

CORE COMPETENCIES

Design & Detail Engineering Maintenance & Operations Erection & Commissioning
Inspection Project Management Troubleshooting& Trip analysis planning
AutoCAD Vendor Relationship MS Office

EMPLOYMENT DETAILS

GROWTH PATH:

16th Apr’2022 –Till Date as Instrumentation Engineer (Zen Chemiconsultech Pvt.Ltd)

1st Apr’2017 -12th Apr’2022 as Instrument Engineer (Techno Concepts Instruments Pvt.Ltd)
9th May’ 2012 - 12th Feb‘2017 as Instrumentation Engineer (Autotrical)

KEY RESULT AREA:

 Preparation of instrumentation design basis as per process requirement.

 Review of P&IDs as per process/Application requirement.
 Preparation of Instrument index, I/O List.
 Preparation Instruments Data sheets.
 Preparation of RIO Panel, Junction Box & cable schedule.
 Preparation of wiring connection list.
 Guiding and inputs to design team for the preparation of Cable Tray Routing, Air piping Layouts, Typical Installation
drawings, Instrument Wiring plans using AutoCAD.
 Preparation of Instrument Air Header Schedule.
 Reviewing of vendor Documents and Drawings.
 Preparation of cost estimates Tender documents.
 Instruments, Junction Box, Air header, Cable tray routing inputs and guidance
 Assist the design team for Preparation of CBD, Hook-up drawings
 Preparation of Bulk MTO, BOQ
 Managing on-site construction activities to ensure completion of project within the time & cost parameters by
effective resource utilization to maximize the output.
 Site visits as per the Project requirements.
 Reviewing engineering drawings, technical specifications, cost estimates Tender documents
 Responsible for regular maintenance, checkup and calibration of plant instruments
 Supervision and clearing the Calibration of instruments and Field instrument commissioning like RTD,
Thermocouples, Various Transmitters, pressure /limit switches,
 SDV(shutdown valves)s etc. and Skilled at troubleshooting and Repairing and Maintenance of FF (foundation field)
system
 Responsible for regular maintenance, checkup and calibration of plant instruments
 pressure /limit switches, I/P Converters etc. and Skilled at troubleshooting and Repairing and Maintenance of
Control & instrumentation Systems.
 Experience in PID Diagrams, cable routing schedule, cable schedule, groupings of cables in JB’s and engineering of
field instrumentation etc.
 Co-ordination with vendors for E&C activities for various elements & Vendor document reviews
 Broad knowledge in Commissioning of Analyzers –SWAS Analyzer, Oxygen Analyzer high & low temperature,
SOX/NOX/CO2 Analyzer, Opacity monitor (dust detector) in chimney.
 Maintenance Planning, Standard maintenance procedure developed.
 Leading project activities planning, resource allocation ensuring timely deliveries.
 Site preparation, mobilization of contract personal for carrying out erection activities
 Troubleshooting of pressure, temperature, flow, of power cylinder, pneumatic actuators and level transmitters
(smart type) by HART communicator
 Analyzed &reviewed the PIDs (Process & Instrumentation Diagrams), Wiring Details, Instrument Selection and Cable
Schedule
 Experience in PID Diagrams, cable routing schedule, cable schedule, groupings of cables in JB’s and engineering of
field instrumentation or modification of control logic etc.
 Analyzed & reviewed the PIDs (Process & Instrumentation Diagrams), Wiring Details, Instrument Selection and Cable
Schedule
 Working on installation of impulse tube and erection of various instruments.
 Maintenance Planning, Standard maintenance procedure developed.
 Handled the erection & commissioning of all Pneumatic Valves & Damper Actuators, Main Turbine & BFP, ID Fan, FD
Fan, PA Fan and Mill, APH, FSSS System
 Deal with all field’s instrument calibration
 Spare Management for running Unit, Plant VMS and TSI system
 Handled the calibration & maintenance of Boiler C&I, pressure & temperature gauges, temperature, level switches
and setting of limit switches
 Erection, Commissioning and Maintenance BOP Such as Ash Handling System, Stack Sox Nox & Opacity Dust
Analyzer, Coal Handling plant
 Troubleshooting of pressure, temperature, flow, power cylinder, pneumatic actuators and level transmitters (smart
type) by HART communicator
 Dealt with C&I Commissioning of BHEL supplied PFBC Boilers& auxiliaries, Mills, ID Fans, FD Fans, PA Fans, Air Pre-
heaters LIE (local Instrument Enclosure), LIR (Local Instrument Rack) with local Gauge instrument panel & control
panel to DCS
 In-charge of Pneumatic Control Valves (MIL, IL, & Fisher), Integral & non integral Motorized Valves , Smart Pressure,
Flow & Level Transmitters (Rosemount, Honeywell, ABB, Yokogawa) and Solenoid valves (Single & double acting)
 Monitored smooth functioning of Thermocouples, RTD, Switches (Temperature, Pressure, Level, Flow, Limit,
Vibration), Vibration sensors, EWLI for boiler drum level measurement, Inlet Guide Vanes for ID Fan, Scoop of ID, FD
& PA fans, Flow Nozzles.

PROFESSIONAL EXPERIENCE:
 CLIENT : Dr.Reddy’s Laboratories (DRL CTO-VI), Pydibheemavaram, A.P
 PROJECT : PB-16 (Ranolazine Product)
 CLIENT : INTAS Phrmacetuticals pvt.ltd. Valia,Gujarat
 PROJECT : ONCO Block,General API Block,LEVO Block
 CLIENT : CDYMAX pvt.ltd. Harohalli,karnatka
 PROJECT : PB12,PB-16
 CLIENT : Desano Pharmaceuticals Pvt.Ltd. Harohalli,karnatka
 PROJECT : API-4,API-5 Block
 CLIENT : MicroLabs Pharmaceuticals(I) Pvt.Ltd. Harohalli,karnatka
 PROJECT : PB-A,PB-B,Hydrogenation & Cryogenic Block,SRS
 CLIENT : Sai Life Sciences.Ltd .Bidar,karnatka
 PROJECT : Veterinary API Block
 ROLE : Instrumentation Engineer (Design & Detail Engineering)
 TIME : 16-04-2022 to till date

 CLIENT : Reliance KGD6 ( On shore terminal ), Pedda Gadimuga, Kakinada

(Under the M/S the M/S Techno Concept Instrument Pvt.Ltd)
 ROLE : Instrumentation Engineer (Maintenance)
 TIME : 20-05-2020 to 13-04-2022

 CLIENT : Reliance Industries Ltd, Coal Based Captive Power Plant (CCPP) 3x90MW Dahej, Gujarat
(Under the M/S Techno Concept Instrument Pvt.Ltd)

 ROLE : Instrumentation Engineer (Maintenance)

 TIME : 01-12-2017 to 3-5-2020

 CLIENT : Reliance Industries Ltd, Jamnagar Poly propylene (PPDBN-551&552UNIT) & RTF ,
Para-Xylene (PX4) (Under the M/S Techno Concept Instrument Pvt.Ltd)
 ROLE : Instrumentation Engineer (Erection & Commissioning)
 TIME : 01-04-2017 to 30-11-2017

 CLIENT : Reliance Industries Ltd,(CCPP)4x500 TPH, Dahej, Gujarat (Under the M/S Autotrical)
 ROLE : Instrumentation Engineer (Erection & Commissioning)
 TIME : 28-10-2015 to 12-02-2017

 CLIENT : Aditya Birla (CPP) Energy Ltd,6x150MW,Lapanga,Odissa (Under the M/S Autotrical)
 ROLE : Instrumentation Engineer (Erection & Commissioning)
 TIME : 12-2-2014 to 20-10-2015

 CLIENT : Jindal India Thermal Power Ltd,2x600 MW, Anugul, odissa (Under the M/S Autotrical)
 ROLE : Instrumentation Engineer (Erection & Commissioning)
 TIME : 09-05-2012 to 04-02-2014

IT SKILLS

 AutoCAD
 MS Office
 Internet Application

ACADEMIC QUALIFICATIONS
 B. Tech (Electronic and Communication Engineering) from VITS Engineering College. (Affiliated to JNTU, Kakinada
University) in 2012.
 Board of intermediate in vishaka junior collegein2006.
 SSC in Sri Vidhayanikethan High School in 2004.

PERSONAL DETAILS

Date of Birth : 02 April 1988.

Residential Address : Tippanaputtuga (vill), DG puttuga(post), Srikakulam, Andhra Pradesh (532312).
Languages Known : English, Telugu, Hindi,Oriya.

SELF DECLARATION

I Manojkumar, certify that the information mentioned above is reliable & correct to the best of my knowledge.

Place: Warm Regards,

Date : M.MANOJ KUMAR