Operating Instructions

Confirmation
Operating Procedure

Production Preparation
Production Modular
Model No. NM-EJM6E

NPM-D3A
Production Modular

change
Setting
Operating

administration
System
Instructions
a glance
At
Thank you for purchasing a
Panasonic brand equipment.
●Be sure to read the
Operating Instructions for
proper and safe usage.
●Before placing the machine
in service, be sure to read
the Safety precautions.
●Please keep these
operating instructions for
future reference.

202304 N7201A764E07(V10.09)
NPM-D3A S-2 EJM6EE-FC-01O-07
 Original Instructions

Use of this equipment

About this equipment

●This equipment is designed and manufactured to be used for electrical component mount on PCBs or
similar boards. It should not be used for any other purpose.
●This equipment requires board handling equipment, i.e. conveyors, at the entrance and exit side of the
machine.

For proper operation

●The machine should only be operated by operators who have received and completed a dedicated training
curriculum.
●This machine should not be operated by persons that have not received any formal training.
●For information regarding available training courses, please contact Panasonic Connect Co., Ltd. Sales
company or Sales agent.

For machine training in Europe,

you may contact Panasonic Connect Europe:

Panasonic Connect Europe GmbH

Caroline-Herschel-Strasse 100, 85521 Ottobrunn, Germany
Phone number: 0049-(0)89-453541192

Contents of EU Declaration of Conformity

The following information applies to equipment to which the CE label is affixed.
(Manufacturer) (Council directives)
Panasonic Connect Co., Ltd. Machinery Directive: 2006/42/EC
4-1-62 Minoshima, Hakata-ku, Fukuoka EMC Directive: 2014/30/EU
812-8531, Japan (Applicable Standards)
(Product Name) EN ISO 12100:2010,
Production Modular EN 60204-1:2018,
(Trade Name) EN 61000-6-4:2007 +A1:2011,
Panasonic EN 61000-6-2:2005
(Model ID) (Authorised Representative and Authorised
NPM-D3A Person to Compile the Technical File)
(Model Number) - Authorised Representative -
NM-EJM6E Panasonic Connect Europe GmbH,
(CE Requirements) Panasonic Testing Centre
This declaration of conformity is issued under the Winsbergring 15, 22525 Hamburg, Germany
sole responsibility of manufacturer.
The object of the declaration described above is in
conformity with the requirements of the following
EU legislation and harmonized standards:

NPM-D3A S-3 EJM6EE-BP-01N-04

 Model No.

The Model No. of NPM-D3A is always the same regardless of the head configuration of the machine
to be delivered to customers.

Model No. Position Head Configuration

Front side Placement head Placement head No head

NM-EJM6E
Rear side Placement head No head Placement head

Placement heads: Lightweight 16-nozzle head, lightweight 8-nozzle head, 2-nozzle head

Placement head names

The NPM-D3A supports three types of lightweight 16-nozzle placement heads. The table below summarizes
the names and product numbers of these heads. In this manual, these placement heads are just referred to
as “lightweight 16-nozzle head” if there is no particular need to distinguish the two types (V3 and V2) from
each other.

Placement head Name Product No.

Lightweight 16-nozzle head V3A MTKA042024AA

Lightweight 16-nozzle head Lightweight 16-nozzle head V3 MTKA031521AA

Lightweight 16-nozzle head V2 MTKA005670AA

NPM-D3A S-4 EJM6EE-BP-01N-04

 This page is intentionally left blank.

NPM-D3A S-5 EJM6EE-BP-02N-02

 Evolve the machine by

Flexibility Screen printer

■Large-size PCB support
Components can be mounted collectively on a
large PCB (510 x 590 mm). (This is for long
specification. For short specification, the PCB size
will be 460 x 590 mm.)
■Large-size component support
Large components (100 x 90 mm) can be mounted.
(For 2-nozzle head)
■Flexibility in head location
According to the production item, you can select
any combination of placement heads.

Product change, productivity

■Flexible feeder arrangement

You can arrange the feeder anywhere on
the same table.
■Simplified procedure to
attach/detach the feeder cart
The feeder cart can be attached/detached
just with four operations.

NPM-D3A S-6 EJM6EE-BP-02N-02

 placement change！
Composition of Manuals
Preparation and how to
use
■Operating Procedure
Describes overall operating
Production Modular procedure from production
preparation including material
setting to data configuration and
modification.
Required checks and
cleaning
■Maintenance
Describes contents of regularly
required checks, adjustments
and cleaning including
procedures to exchange
consumable parts.
Getting help
■Troubleshooting
Describes errors or problems
that may occur on the equipment
and associated
countermeasures.
●Please note that contents of this manual are
subject to change without notice.
●Other manuals (separate volumes)
・LNB ・Automatic changeover
・Multifunctional transfer ・Host communication
unit ・Support station
・Component verification ・Component supply
option (wired) navigator
・Component verification
option (wireless)
Above manuals are included depending on your
machine optional configuration.
See each manual for details.

Related Documentation
●Parts List (Mechanical ●Wiring Diagram
and Electrical wiring)

NPM-D3A S-7 EJM6EE-BP-02N-02

 How to read operating instructions… 1

Easy-to-find Titles / Tag headlines/ Page number

Title
Major classification Minor classification Minor classification title
number number

Preparation of the
Operating
Operating procedure
procedure Prepara-
tions

2-4-1
2-3-1 intelligent feeder 1
before
produc-
tion

Middle classification number Middle classification title When followed by

the same title

Tag headlines
Preparation

Major classification
Page number title

2 - 4 -1- 1
When multiple pages
Major・middle・minor have the same title
classification number

■About reference
(→P. 2 - 3 -1 )

Reference number
Symbol to show reference

NPM-D3A S-8 EJM6EE-BP-04N-01

 Visualized procedure/operation

Operating procedure

Operation button
Contents of operation

Detach the
1 2 feeder cart. 3
SERVO (→P.3-2)

ON ACTIVATION

Activation switch

Shows to turn in the Indicates to draw out to

direction of the arrow. the arrow direction.

Shows to push another switch or button

while holding down the ACTIVATION
switch.
(Position of switches may vary)

NPM-D3A S-9 EJM6EE-BP-04N-01

 How to read operating instructions… 2

Visualized procedure/operation

Operation mode button, press the button

that shows each level of operation.

Operation procedure

Shows to push the

1 A 2 operation button.

1
Shows to push another button
while holding down the
ENABLING switch.

2 +
(Completes continuous preparation.)

Shows the operation results.

A Run Results
● Homing axis

Screen explanation

Terms used in the button on the screen may differ from

Remarks the ones in explanation.

NPM-D3A S-10 EJM6EE-BP-04N-01

 Table of Contents

Confirmation -1 Safety precautions

1 -2
-3
-3-1
Warning labels
Safety management
Safety switches / Key management /
Maintenance placard
-3-2 Stopping specifications when coupled
-3-3 Connecting a device or a conveyor
prepared by customer
-4 Precautions
-5 Handling the SD card and the
Product nameplate
-6 Disposing the gas spring
-7 Handling the used battery
-8 Repairs on or disposal of linear
motors
-9 Component names
-9-1 Appearance diagram/Operating units
-9-2 Operation switch
-9-3 Main units

NPM-D3A S-11 EJM6EE-CT-01N-00

 2
Preparation -1 Basic operation
-1-1 Starting and stopping the machine
-1-2 Mode selection
-1-3 The default operation mode setup
-1-4 Password setting
-1-5 Customization setting
-2 Component names
-2-1 Touchscreen
-2-2 Menu configuration
-3 File operation
-3-1 Overview of file operation
-3-2 To the [File operation] screen
-3-3 Loading production data
-3-4 Saving production data
-3-5 Deleting production data
-3-6 Loading/saving machine parameters
-3-7 Line status check
Preparations before
-4 production
-4-1 Preparation of the intelligent feeder
-4-2 Preparation of the tray feeder
-4-3 Unlocking the magazine door
Checking the feeder attachment condition
-4-4
(intelligent feeder)
Checking the tray attachment condition
-4-5
(tray feeder)
-5 Individual preparation
-5-1 Replacing the nozzle changer
-5-2 Replacing the nozzle
-5-3 Setting support pins
-5-4 Adjusting transport conveyor width
-5-5 PCB transport test
Placement specification
-5-6 (conditional placement)
-5-7 Installing support pins (for automatic
change)
-5-8 Installing support pins (for batch change)

-6 Continuous preparations
Production plan
-7 (setting the production count)
Preparation in independent
-8 mode
NPM-D3A S-12 EJM6EE-CT-01O-03
 Production
3
-1 Production
-1-1 Production start
-1-2 Production stop and end
-1-3 Error stop and resume
-1-4 Placement mode
-2 Production information
How to check the screen in production
-2-1
when stationary
-2-2 Operating information
-2-3 Feeder pickup information
-2-4 Head pickup information
-2-5 Nozzle pickup information
-2-6 Stop history confirmation
-2-7 Saving and deleting stop history
-2-8 Vacuum sensor error history
-2-9 Feeder pickup monitor
-2-10 Head pickup monitor
-2-11 Nozzle pickup monitor
-2-12 PCB warpage detection error
-3 Component supply
Substitution component supply
-3-1
(intelligent feeder)
-3-2 Feeder free arrangement
Tray replacement
-3-3
(tray feeder)
-3-4 Ejection pallet

NPM-D3A S-13 EJM6EE-CT-01O-03

 Setting
4
-1 Data editing
-1-1 Overview of data editing

Change -1-2
-1-3
Editing PCB data
Editing PCB recognition data
PCB warpage measurement point data
-1-4 (option)
-1-5 Editing support pin data
-1-6 Checking and editing the arrangement list
Substitute components registration
-1-7 (intelligent feeder)
-1-8 Editing component shape data
-1-9 Editing placement condition data
-1-10 Editing tray data (tray feeder)
-1-11 Editing nozzle changer arrangement
-1-12 Editing pattern attribute data
-1-13 Editing production data
-1-14 Soft switch setting
-1-15 Library check
-1-16 Data check
-2 Production data teaching
-2-1 Before starting teaching operations
-2-2 PCB recognition teaching
PCB warpage measurement point teaching
-2-3 (option)
-2-4 Component recognition teaching
-2-5 Component displacement check
-2-6 Part pickup offset teaching
-2-7 Placement/pickup/transcription height check
-2-8 Pickup position learning teaching
-2-9 Placement coordinates teaching
-2-10 Bad mark recognition teaching
-2-11 Tray pickup position teaching
-2-12 Placement point recognition teaching
-2-13 Teaching in independent mode

NPM-D3A S-14 EJM6EE-CT-01O-03

 System
Administration 5 -1
-1-1
-1-2
-1-3
-1-4
Unit setting
Option setting
Action parameter setting
Signal tower setting
Network setting
-1-5 Monitor setting
-1-6 Bad head setting

-2 Unit adjustment
-2-1 All-axes origin return
-2-2 Axis information check
-2-3 Input check
-2-4 Output check
-2-5 Replacing the nozzle of the transfer head
-2-6 Action check of the placement head
-2-7 Vacuum output check (placement head)
-2-8 PCB transfer check
-2-9 Conveyor width adjustment
-2-10 Head camera information check
-2-11 Multi-recognition camera information check
Feeder information check
-2-12
(intelligent feeder)
-2-13 Tray feeder action check

-3 Machine parameter
-3-1 XY origin offset
/XY reference mark check
-3-2 Placement position offset check
-3-3 XY/Z plane correction check
-3-4 Head origin offset check
-3-5 Head rotation center check
-3-6 Offset check per head angle
-3-7 Checking the nozzle changer height
-3-8 Head placement load coefficient check
-3-9 Conveyor origin offset check
-3-10 Head camera offset check
-3-11 Multi-recognition camera check
-3-12 Tray origin offset/pickup position check
Feeder pickup position/transcription position
-3-13
offset checks
-3-14 Height sensor offset check

NPM-D3A S-15 EJM6EE-CT-01O-03

 At a Glance
6
-1 Specification
-1-1 Machine specifications/
Basic performance
-1-2 PCB flow direction
-1-3 Outside dimensions and working area
-1-4 Applicable PCB specifications
-1-5 Component tray and intelligent feeder
specifications
-1-6 Nozzle specifications
-1-7 Compatibility among nozzles
-1-8 Height sensor
-1-9 Automatic support pin change
-1-10 Placement mode
-1-11 Supporting 03015 component
placement (Option)
-1-12 Supporting placement accuracy
±0.025 mm (Option)

NPM-D3A S-16 EJM6EE-CT-01O-03

1 Confirmation
 1-1 Safety precautions 1

Precautions that must be observed in order to prevent injury to the user or other persons, and damage to
property are described below.
 The degree of danger or injury resulting from incorrect usage are classified and described as follows.
Indicates an imminently hazardous situation that could

DANGER result in death, severe bodily injury or major property

damage.

WARNING Indicates a potentially hazardous situation that could result

in death, severe bodily injury or property damage.

CAUTION Indicates a potentially hazardous situation that could result

in minor or moderate injury and property damage.

 Precautions that must be observed are classified by the symbols shown and described below.
(The followings are examples of symbols)

Indicates actions that must not be carried out.

Indicates actions that must be carried out.

Indicates matters to which attention must be paid.

Indicates that you must read the manual.

NPM-D3A 1-1-1 EJM6EE-SF-01N-06

 Be sure to observe the following

Confirmation
DANGER
Emergency stop switch
To prevent (Located in front and rear)

injury or
burn…

If you sense any danger or abnormalities,

press the emergency stop switch to stop
operation (If you continue to operate the machine in a dangerous
or abnormal state, an accident will occur)

● When you push the emergency stop switch, the

machine stops.
● Push the nearest emergency stop switch (two
locations). Either switch stops the machine.
[How to reset]
When you are ready to restart operation, turn the
emergency stop switch clockwise and pull out after
checking and clearing any danger or abnormalities.

Machine ■For several machines connected

stops ● The machine located on the right side seen from
Machine the machine front also stops along with the one on
does not stop which the emergency stop switch is pushed. Other
machines do not stop. (See the picture above)

Front side

Once the emergency

stop switch has been
pushed

NPM-D3A 1-1-2 EJM6EE-SF-01N-06

 1-1 Safety precautions 2

DANGER

Do not disable safety

switches
(Risk of injury)
● When safety switches on safety convers
are activated during operation, the machine Safety switches
stops. (Rear side : Under safety
Safety switch cover)
(Rear side: Under Safety switches
feeder table cover) (Front side: Under safety
cover)

Safety switch
(Front side: Under
feeder table covers)

Replenish-section
open/close switch
● It has a function of
safety switch
● Installed under the
cover

Safety switch
(In the magazine
Single tray feeder door)

NPM-D3A 1-1-3 EJM6EE-SF-01N-06

 Be sure to observe the following

Confirmation
Observe the following when placing any part
of your body into a moving part of the machine
(Risk of electric shock/Risk of injury if the machine is actuated)
Handle according to your task.
● When repairing control units ON
→Cut off the power supply of the factory that
the machine is connected to.
OFF

ON

● When performing periodic inspection or exchanging

control parts such as consumable parts, sensors or
head units OFF
→Turn off the main power supply switch and lock out
the machine.

● When performing changeovers or daily

OFF ON
maintenance, installing nozzles to the nozzle changer,
placing a PCB on or removing it from the conveyor,
performing maintenance of the inside of the machine
→Turn off the servo switch and open the safety cover.

Servo switch
(Located in front and
rear)

Main power switch

(Located in front)

NPM-D3A 1-1-4 EJM6EE-SF-01N-06

 1-1 Safety precautions 3

DANGER
These are what should be followed when handling the linear motor.

Individuals with Do not

pacemakers should disassemble the
keep away from the linear motors
(Risk of injury due to strong attraction of
linear motor stators: magnets)
(Risk of injury)

Be careful not to
Do not wear or touch the linear
approach any motor’s mover
metal during work (Risk of burn)
(Risk of injury when your hands are ● The temperature of the mover rises
pinched or pulled in due to the strong high (80 degrees in a temperature of
magnetic force of the linear motor) 25 degrees, 90 degrees in a
temperature of 35 degrees.)
● Pierced earrings, necklaces, ● After shutdown, it may need three
watches and tools hours or more before they reach room
temperature.

Y-axis upper stator

X-axis stator (magnet)
(magnet) Y-axis lower stator
(magnet)
X-axis linear motor
● Located in Mover ● Located in right
front and rear

Mover
Y-axis linear motor

NPM-D3A 1-1-5 EJM6EE-SF-01N-06

 Be sure to observe the following

Confirmation
WARNING
To prevent
injury or Shut off power
electric before performing
shock… maintenance work
(Risk of injury or electric shock)

● When you shut off the power source,

the air source is automatically shut
off in conjunction.
● Lock the main power supply switch
with the padlock.
● Put a maintenance placard during
maintenance.

Be aware of
possibility of
electric shock to
the primary line
during
maintenance work
(Risk of electric shock)
● Even if the main power supply is
turned OFF, the power is still
supplied to its primary line.
Primary line
(The power is being supplied)

Main terminal Main power supply switch

L1
L2
L3
PE

NPM-D3A 1-1-6 EJM6EE-SF-01N-06

 1-1 Safety precautions 4

WARNING
Be cautious not to pinch
Do not operate the your hand
machine without (Risk of injury)
receiving special ● This graphic symbol, a warning label,
training is put on parts which contain the
potential risk of squeezing hands.
(Risk of injury due to uncontrolled or ● Direct particular attention to any of the
incorrect motion of the machine caused following.
by improper operation) ・When closing the cover.
・When adjusting the width between
● Contact us about training. rails manually or automatically.
・When moving XY table, the head and
the axis by hand.
Be cautious not to Be sure to ground the
touch hot surfaces machine
(Risk of burns) (Risk of electric shock due to damage or
leak)
● This graphic symbol, a warning label,
● Consult a professional electrical
is put on parts which may increase in contractor.
temperature.
● They may remain heated even after
Do not touch an electrified
stopping operation. part with conductive
materials such as a wire
(Risk of electric shock)
Be cautious not to ● Current-carrying parts including the
connector and the terminal.
receive an electric Do not place your hands or
shock (Risk of electric shock) body into the moving parts
● This graphic symbol, a warning label, of the machine even while
is put on parts which carry the the machine is stopped
potential risk of electrical shock. (Risk of injury)
● When the machine is in single stop or
cycle stop state, moving parts of the
Do not put your machine may start running unexpectedly
hands in the if the sensors are activated.

openings between When moving an feeder

feeders installed cart, pay careful attention
(Risk of injury due to the contact with
to your surroundings
(Risk of injury due to crashing into
the moving part inside the machine)
people)
● We recommend installing all feeders
so that you will not accidentally put Be careful not to get your
your hands into the machine. fingers or hands caught
(Risk of injury)
● This graphic symbol, a warning label, is
put on parts which contain the potential
Feeder risk of catching fingers or hands.
mounting Do not touch the cutter part
area or the sheet-metal edge
part of the feeder
(Risk of cutting fingers or hands)

NPM-D3A 1-1-7 EJM6EE-SF-01N-06

 Be sure to observe the following

Confirmation
CAUTION
To prevent
injury or Do not put any
electric objects around
shock… emergency stop
switches
(Risk of an accident due to being
unable to press the switch to stop the
machine in case of emergency)

Do not climb on equipment,

peripheral devices and
moving parts
(Cause of damage by load or injury by
failing or being stuck in the equipment)
● Covers, the feeder cart and
inspection box.
Observe the precautions Do not apply any impact to
described in the Product’s motors or other electrical
[Material Safety Data Sheet equipment
(Risk of electric shock, cause of electrical
(SDS)] (Separate volume) leakage)
(Cause of injury or damage by chemical ● Motor or control boxes.
substances)
●See the separate Material Safety Data
Sheets (SDS).
Wear a cloth hat or helmet
and protective goggles
Handle the feeder carefully during maintenance work
when carrying it (Risk of injury)
(Risk of injury/backache due to dropping) ● Motor or control boxes.

● Handle properly in accordance with

the manual.

NPM-D3A 1-1-8 EJM6EE-SF-01N-06

 Warning labels 1
1-2
Follow the instructions on labels on the locations below.
If it has come off, place an order with us for it, referring to its label No. in the Parts List; then, put the new one
on the proper location.

Danger labels
■NPM-D3A main unit
Front side

On the feeder table cover

● The labels are attached to the inside of the machine.

PD0101M1

NPM-D3A 1-2-1 EJM6EE-SF-01N-06

 Confirmation
Tray feeder
Operator side

PD0101M1

NPM-D3A 1-2-2 EJM6EE-SF-01N-06

 Warning labels 2
1-2
Warning labels

■NPM-D3A main unit

Front side

NPM-D3A 1-2-3 EJM6EE-SF-01N-06

 Confirmation
Rear side

NPM-D3A 1-2-4 EJM6EE-SF-01N-06

 Warning labels 3
1-2
Warning labels
■NPM-D3A main unit

Right side
● The labels are attached to the inside of the machine.

Left side ● The labels are attached to the inside of the machine.

NPM-D3A 1-2-5 EJM6EE-SF-01N-06

 Confirmation
Right side

Left side

NPM-D3A 1-2-6 EJM6EE-SF-01N-06

 Warning labels 4
1-2
Caution labels
■NPM-D3A main unit

Front side
In front of the multi-recognition camera

Rear side
In front of the multi-recognition camera

NPM-D3A 1-2-7 EJM6EE-SF-01N-06

 Confirmation
Warning labels
■X-axis and Y-axis linear motor

Front side

NPM-D3A 1-2-8 EJM6EE-SF-01N-06

 Warning labels 5
1-2
Warning labels
■Feeder cart

Operator side

NPM-D3A 1-2-9 EJM6EE-SF-01N-06

 Confirmation
■Tray feeder

Operator side

Right side

Built-in motor

NPM-D3A 1-2-10 EJM6EE-SF-01N-06

 Warning labels 6
1-2
Danger labels / Warning labels
■Conveyor L (N-CONL)

Front side

PD0101M1

NPM-D3A 1-2-11 EJM6EE-SF-01N-06

 Confirmation
■Conveyor R (N-CONR)

Front side

PD0101M1

NPM-D3A 1-2-12 EJM6EE-SF-01N-06

 Warning labels 7
1-2
Warning labels

■Multifunctional transfer unit

Front side

■Support station box ■Power supply unit

Front side Front side

● It is attached on the right side of the unit.

NPM-D3A 1-2-13 EJM6EE-SF-01N-06

 Confirmation
■Safety cover
Front side

Safety cover

Rear side

Feeder cart specification Tray feeder specification

NPM-D3A 1-2-14 EJM6EE-SF-01N-06

 Safety Safety switches /
Key management /
1-3-1 manage-
ment Maintenance placard

Safety switches
Safety covers on the machine are equipped with safety switches. In the event that either front or rear of the
safety cover is opened accidentally during automatic production, the machine will come to an emergency
stop to ensure the safety of the operators.

Safety covers
Before starting automatic production, ensure that all safety covers are closed.
When material replenishment is needed, a message will be displayed on the screen instructing you which
corresponding cover can be opened to replenish the materials.

Servo Switch
When working inside the machine like performing changeovers or maintenance tasks, be sure to turn OFF
the servo switch on the side that is being worked on to ensure operator safety.
If the servo switch is turned OFF, all axes will be disabled.
Before starting production, verify whether the servo switches on the front and rear control panel have
been turned ON.

Key management
When you encounter a section in the manuals that reads [Turn off the main power supply as well as
stopping air supply], a lock is needed. The key for the lock should be managed by a trained person,
according to the customer’s management standard.

■Locking/Unlocking procedure
Lock plate
1 Rotate the knob to left to the position
where marks on the lock plate and the
1 case match.

2 Push in the lock plate.

3 2
3 Turn the knob to [OFF] position with
Knob holding the lock plate.
key 4
Mark on the
case
4 Put the padlock through the center
φ5 to φ8 hole to lock.
Lock plate
Lock 5 Place the maintenance placard
indicating maintenance work in
progress.

30 to 50 mm Placard

NPM-D3A 1-3-1-1 EJM6EE-SF-01N-06

 Confirmation
Maintenance placard
Before performing maintenance, affix the included maintenance placard (see below) to prominent positions in
the vicinity of the operating panel, for safety. During maintenance by two or more persons in particular, in
addition to using these warning sheets to ensure safety, be sure to send signals to each other.
● This maintenance placard uses a magnet. Do not use it or
store it near magnetic media or any other items susceptible
to magnetic influence.

NPM-D3A 1-3-1-2 EJM6EE-SF-01N-06

 Safety Stopping specifications
1-3-2 manage-
ment when coupled

MainSafety
body cover

STOP switch
Feeder
Feeder table cover Emergency stop
switch

Main power supply

Feeder section switch
opening sensor

■When three machines are coupled

Internal opening
Conveyor L sensor Conveyor R

3 1 2 4
NPM-D3A NPM-D3A NPM-D3A External opening
External opening
sensor A B C sensor

NPM-D3A 1-3-2-1 EJM6EE-SF-01N-06

 Confirmation
With three machines (A, B and C) coupled together, A and C perform the operations shown in the
following table once the safety device for B works. ○: Operable ×: Inoperable
A B C
○ The emergency stop switch is ON ×*1)

○ The main power supply switch is OFF ○

×*1) The feeder table cover is open ×*1)
×*2) The internal opening sensor 1 (left) is ON ○
○ The internal opening sensor 2 (right) is ON ×*2)

○ The safety cover is open ○

○ The feeder section opening sensor is ON ○
○ The feeder cart is detached ○
○ The STOP switch is ON ○

*1) If the emergency stop switch is ON or a feeder table cover is detached and XY unit is started up
while the main power turns OFF, servo OFF error appears. If this error appears, reset an
emergency stop switch or close the feeder table cover.

*2) And when the external opening sensors ( 3 and 4 ) for the conveyor L and conveyor R are
ON, A, B and C perform the operations shown in the following table.

○: Operable ×: Inoperable

Conveyor L A B C Conveyor R

When the external opening When the external opening

sensor 3 is ON
× ○ ○ sensor 4 is OFF

When the external opening When the external opening

sensor 3 is OFF
○ ○ × sensor 4 is ON

NPM-D3A 1-3-2-2 EJM6EE-SF-01N-06

 Safety Connecting a device or a
conveyor prepared by
1-3-3 manage-
ment customer

The NPM-D3A has a PCB transfer opening on the left and right sides. Since the front and rear heads in the
machine move within the area shown below at high-speed, it is very dangerous if you insert your hands into
the machine. If you couple a device or a conveyor prepared on your own, be sure to implement safety
measures.

Front side Rear side

804 mm
794 mm
103 mm
110 mm

Head movable area

77.5 mm 173.5 mm

NPM-D3A 1-3-3-1 EJM6EE-SF-01N-06

 Confirmation
NOTICE
● Be sure to connect the device or the conveyor satisfying the machine safety requirements such as
ISO13849-1 or IEC6201.
● Keep the safety distance of 600 mm or more from the opening in order not to reach hands into the
opening of the NPM-D3A from the adjacent device or conveyor. (Reference (1))
● If you can keep only the safety distance of 400 to 600 mm from the opening of the NPM-D3A, install the
safety sensor on the PCB transfer opening, and output the safety support signal to the NPM-D3A.
(Reference (2))
● Take measures not to insert hands or fingers from the space between the NPM-D3A and the device or
the conveyor.
● Install the full cover that usually you cannot open or close, to the transfer rail of the device or the
conveyor.
If you can reach the PCB transfer opening with the open/close cover installed, install the safety switch,
and output the safety support signal to the NPM-D3A while the cover is open. When the cover is open,
the NPM-D3A stops for confirming safety.(Reference (3))
● About detailed conditions regarding machine safety or safety about connection with machines
manufactured by us (CM series), please ask us.

PCB transfer opening PCB transfer opening

(3) Full cover
● Safety switch is
required for the
open/close cover

Peripheral Peripheral equipment

equipment (placement machine)
(conveyor) (1) 600mm or more (1) 600mm or more
(2) If the space is only 400 to (2) If the space is only 400
600 mm, the transfer to 600 mm, the transfer
opening sensor is opening sensor is
necessary necessary

NPM-D3A 1-3-3-2 EJM6EE-SF-01N-06

 1-4 Precautions 1

Precautions in use
● Do not move noise sources such as welders close to equipment. A malfunction may occur.
● During the operation of equipment, avoid turning OFF the power switch of the main controller, the servo
switch and the air unnecessarily.
Because equipment operates independently without being controlled, breakage may occur.
● During instruction or when moving a unit with the servo free from stress, be sure that there is no
interference. Breakage may occur.
● The tray feeder cover is locked with a cylinder. Forcing open the cover may cause breakage of the cover
or the cylinder.
● Do not take apart or alter the main body of equipment or the unit. It may affect the level of safety and
quality control of products.
● Data should only be changed by authorized personnel, who have received special training.
A malfunction may occur due to improper input.
● Do not block the fan outlet and inlet. Abnormal action arising from the increase in temperature inside the
control box may occur.
● Do not turn OFF the servo switch during operation. It may cause machine to malfunction. Turn it OFF
when the machine is in a temporary stop state (single stop or cycle stop) or operation stop state.
● When the nebulizer or the humidifier are used, be cautious about quality of water. Especially using the
ultrasonic humidifier, calcium, magnesium of components of hardness, silica or carbonate, and iron are
discharged in the air depending on quality of water. Adhesion of powder dust to the machine can cause
sliding or optical dysfunctions.
● Do not use the machine in the environment that low molecular weight siloxane is found due to gasification
of silicon materials (silicone adhesive, silicone oil and silicone powder.)
Adhesion of low molecular weight siloxane to the electrical contact part or optical part of the machine can
cause contact or functional defects.
● Do not use under conditions where ozone concentration is high. Recommended ozone concentration in
the compressed air in use is 0.03 ppm or less at 0.5 MPa. Higher ozone concentration may cause air
leaks from pneumatic devices such as reducing valves, speed control valves and solenoid valves, or
malfunction of these valves even during their durable lives.
● We have no responsibility regarding the followings.
・ Improper usage, and trouble and damage due to inappropriate repair or remodel
・ Accidental damage arising from the machine use or fail such as loss of business interests, or change
or deletion of memory data
・ Trouble or damage caused by relocation, transportation or drop of the machine after purchased
・ Trouble or damage caused by fire, an earthquake, flood damage, lighting strike or any other act of
providence, and environmental pollution, salt pollution, gas pollution (Corrosive gas and halogen gas),
abnormal voltage and power supplies, other than specified (voltage, frequency)
・ Trouble and damage arising when transported by vehicles and ships
・ Damage arisen from not being observed described matters in the manuals included in this product

NPM-D3A 1-4-1 EJM6EE-SF-01N-06

 Confirmation
Precautions for Maintenance and Inspection
■Follow the instruction manual when engaged in maintenance or
inspection.
● Refer to the Operating procedure and the Maintenance, which come with equipment, for maintenance and
inspection.
● Turn OFF the main power switch and the pneumatic source (cock) before maintenance or inspection.
Locking is recommended to ensure your safety.
● When cleaning parts of the equipment not mentioned in the instruction manual, wipe with a soft dry cloth.
For dirty spots, dampen a cloth with a neutral detergent diluted with water, and wipe the spots after
wringing out the wet cloth.
After cleaning with the damp cloth, dry with a dry cloth.
● When cleaning inside the clean room, use cleaning implements provided for the clean room.
● Do not use an organic solvent or the like because it contributes to the following.
・Cracking or deterioration of plastic parts
・Rapid decline in antistatic effect

■To ensure safety, use [water-soluble solvent ] for cleaning solvent.

・ Never use combustible solvent. It causes smoking and an ignition by catching fire.
・ Never use acetone and methanol (methyl alcohol). It causes machine malfunction.
・ Do not use ethanol (ethyl alcohol), IPA (isopropyl alcohol) or mixed solvent of ethanol with IPA. (It does not
conform to CE)
・ Use new cleaning solvent. Never reuse solvent.

■Clean the area around equipment when the equipment is not in use.
When cleaning equipment, be sure to turn the power source off and
do not use an air gun.
●The unit and products may be exposed to dust, thereby causing adverse influence on equipment and
products.

■Check the pneumatic equipment for any problem during production.

●Check for action slower or faster than usual, or any abnormal noise during normal production.

Security precautions
● Machine password is not set as default. Set a password after the machine is delivered to you.
● After performing operation that password entry is required, change the mode to the normal mode
(Operator mode.)
● Connect the machine, LNB and NPM-DGS to intranet before use.
● Keep your password safe and should not disclose it to any other person.
● When you send or dispose of the computer used for the LNB or NPM-DGS, remove the hard disk or
initialize it.
● When an SD card is used in emergency operation such as network error, delete the data in the SD
card after returning to normal operation.
● Recorded information on the SD card may not be completely deleted by the basic function of the
operation system. We recommend to use commercial software that can delete the data completely.
● Before disposing of SD card, erase all data on it completely.
● If you do not follow above precautions, you may crack a user ID, your password or your production
data by the third party with malign intent.

NPM-D3A 1-4-2 EJM6EE-SF-01N-06

 1-4 Precautions 2

Working near linear motors

■Keep magnetic bodies such as iron parts (e.g. tools, jigs, and bolts),
watches, cellular phones, and magnetic cards 40 mm away from the
linear motors.
● Metals you are holding may be attracted by the strong magnet contained in the linear motors, or your
hands may be pinched between the metals (magnetic bodies) and the magnet.
● Depending on the shapes of magnetic bodies, they may not be able to be detached from each
other. Such as small parts can be removed by hand. (There is no problem if you touch the
permanent magnets with bare hands.)
● Due to extremely powerful magnetic force, watches and cellular phones may be broken and data of
magnetic cards may be corrupted.
● See also “1-1 Safety precautions 1”.

NPM-D3A 1-4-3 EJM6EE-SF-01N-06

 Confirmation
Handling of the scanner (option)
A wireless scanner is a Class 2 laser product compliant with IEC60825-1.

■Do not peer into the alignment beam from the scan window.
● The eyes may be damaged by the alignment beam (laser beam).
● When there are changes in subject, the alignment beam is emitted automatically.
And then, when there are no change in it for two seconds, the alignment beam stops emission.

Alignment beam
(Shape of irradiated subject)

■Do not emit the alignment beam toward other peoples’ eyes.
● The eyes may be damaged by the alignment beam (laser beam).

■Do not disassemble the scanner.

● The alignment beam is emitted to your eyes when it is disassembled. The eyes may be damaged.

■Keep the connector on the NPM-D3A main unit connected as possible

except when necessary.
● If you frequently mate/unmate the connector on the NPM-D3A main body, communication trouble may occur.
● If you connect/disconnect the connector by necessity, be sure to turn OFF the machine power.

Wireless scanner

NPM-D3A 1-4-4 EJM6EE-SF-01N-06

 1-4 Precautions 3

Handling of motors
● In order to prevent the components being picked up from falling, the vacuum pump motor is designed
not to stop even if the emergency stop switch is pressed.

Rear side

Vacuum pump

(Inside of the machine)

● When the emergency stop switch is pushed, the following motors are stop.
・X-axis and Y-axis motors
・Head Z-axis and θ-axis motors
・Conveyor motor
・Width adjustment motor

Handling of connectors
● The following connectors do not cut off the power. Be sure to turn the machine OFF, when connecting
or disconnecting the connector.
・Power connector for the CPU BOX
・Power connector for trays

NPM-D3A 1-4-5 EJM6EE-SF-01N-06

 Confirmation
This page is intentionally left blank.

NPM-D3A 1-4-6 EJM6EE-SF-01N-06

 1-4 Precautions 4

Handling of the height sensor

■Never look it into directly.

● The height sensor complies with the class 1 (IEC60825-1) level of the laser safety standard, so it is
basically safe under the normal use. Do not directly look into during maintenance or operation.

■Height sensor specifications

● The height sensor can be installed to the X-unit in the front and rear of the machine.
Output of laser elements is maximum of 220 μW. The sensor head does not have mechanism to stop
emission of the laser beam when disassembled. If disassembled, you may be exposed by laser radiation.
Never disassemble the sensor head.
Item Laser specifications
Manufacturer Panasonic Connect Co., Ltd.
Model number N610166559AA
Wavelength 655 nm
Output 220 μW
Class Class 1
Installation position See below
Regulation IEC60825-1 2007

NPM-D3A 1-4-7 EJM6EE-SF-01N-06

 Confirmation
■Laser class label affixed on the unit
The following label is affixed to the machine with the height sensor installed.

Front side Height sensor

CLASS 1 LASER PRODUCT

(Inner body)

Rear side

NPM-D3A 1-4-8 EJM6EE-SF-01N-06

 1-4 Precautions 5

Handling of the feeder cart

Make sure you observe the following precautions before handling the
feeder cart to ensure its safe and proper use.
●When you want to move the feeder ● Do not hold the handlebar with your back to the
cart, stand in front of the feeder cart feeder cart, or hold any part other than the handlebar
and hold the handlebar to move. when moving the feeder cart. (Doing so may lead to
injury.)

WARNING
When moving a feeder cart, pay careful attention to your
surroundings
(Risk of injury due to crashing into people)

■Do not hold the handles of loaded feeders or the feeder table when
carrying the feeder cart. Doing so can deform the feeders’ handles or
the table mounting bracket.

Guide pipe
Tape feeder Feeder table
Handle bar
●Raise the handlebar and make sure that its guide pipe fits tightly into place.
●Use the dedicated handlebar when you move the feeder cart.

NPM-D3A 1-4-9 EJM6EE-SF-01N-06

 Confirmation
■Do not place anything other than feeders on the cart. Also, you should
not lean against, sit on or step onto the cart as it could deform the cart,
or cause bolt loosening.

■Do not leave the loaded feeders pulled out. the cart may be deformed.

● After pulling out the feeders, slide them

back into positions promptly.

Feeder

NPM-D3A 1-4-10 EJM6EE-SF-01N-06

 1-4 Precautions 6

Handling of the change cart switch unit

● Be careful enough in handling the change cart switch unit drive because it weighs 20kg; be sure to use
the switching cart when handling it.
Handle

● While handling the change cart switch unit

drive, hold its handles with your both hands.

Change cart switch unit drive Switching cart

● Whenever attaching or detaching the change

cart switch unit drive, lock the two stoppers on
the switching cart.

Switching cart stopper

● When moving the change cart switch unit

drive, be sure to use the switching cart.

Change cart switch unit drive

Switching cart

NPM-D3A 1-4-11 EJM6EE-SF-01N-06

 Confirmation
■The change cart switch unit should be stored in such a place as it will not
be bumped accidentally.
● Change cart switch unit drive

■In carrying the drawer connector extension unit, use both hands because
you may be injured if dropping it.
● Drawer connector extension unit

NPM-D3A 1-4-12 EJM6EE-SF-01N-06

 Handling of the SD card
1-5 and the Product nameplate

Handling of SD card
■SD memory card available in the machine
● Use memory cards compatible with SD standard.
● SD cards can save a maximum of 512 items, regardless of memory capacity.
● The available card capacity is from 64MB to 2GB.
● Defect SD cards may contribute to malfunction. In case of malfunction, insert and remove
cards again.

Write protection
It is possible to mechanically protect the stored data from an accidental deletion or overwrite.

“Released” position “Protected” position

Enables deleting and saving. Disables deleting and saving.

■Handling precautions
● Avoid severe shock, bending, dropping or exposure to water.
● Avoid placing heavy objects on the disk.
● Avoid applying excessive force to the disk.
● Do not touch metal terminals by hand or metal objects.
● Do not remove affixed labels.
● Do not affix seals or labels overlapped.
● Avoid storing or leaving in areas exposed to the following conditions.
High or low temperature
High humidity
Dusty
Direct sunlight
Corrosive gas
● Avoid using cases not specifically provided for storage and carrying.
● While the drive access lamp (→ P.1-9-1-2) is lit, avoid ejecting SD card or turning off the power supply.
● To prevent your PC from being infected by illegal software, conduct a virus check on your PC before
inserting and removing SD cards.
● SD cards may heat up after long hours of use, which does not cause failures.
● You may not be able to write to, and erase data from, SD cards that, if used for long periods, reach the
end of their life.
● We are not responsible for any damage caused by erasing data.

NPM-D3A 1-5-1 EJM6EE-SF-01N-06

 Confirmation
Type of SD cards
■Key disk (Engineer)
Used when a password on each mode is changed.
● Key disk is required to set a password. Keep it in a safe place so that you cannot lose it.
● Please contact us in case of loss.
■Installation disk
Used when software is stored and upgraded.
■Parameter disk
Used in saving production data and machine parameters as examples.

Product nameplate
The Product nameplate indicating the product name (Model ID) and serial number of the machine is affixed at
the following location.

Rear side

NPM-D3A
NM-EJM6E

MTNL000555AA

∗∗∗

∗∗∗

∗∗∗

∗ is replaced with a numeric value.

NPM-D3A 1-5-2 EJM6EE-SF-01N-06

 Disposing the gas
1-6 spring

The gas spring is used to open/close covers. It is very dangerous to dispose of it as it is, because high-
pressure air is sealed into it. When disposing a gas spring, be sure to degas before disposed.
Request to remove or dispose of it to the gas spring manufacturer.

■Locations where the gas spring is used

Front side
Hexagon socket
head cap screw

Gas spring

Hexagon socket
head cap screw
(4 locations)

■Removing gas spring

Turn the hexagon socket head cap screws counterclockwise and remove the spring.
● Two persons should work as a team. The unintentional closing of the cover could cause injury.

■Disposing gas spring

Make a hole with the drill and degas completely inside the gas spring.

15 to 20 mm

Drilled hole

CAUTION
Wear a hard hat and protective goggles
during maintenance work
(Risk of injury)

NPM-D3A 1-6 EJM6EE-SF-01N-06

 Handling the used
1-7 battery

Confirmation
ATTENTION
EU This product has a battery used for controlling PCBs. Disposal may be regulated in your
community due to environmental considerations. Dispose of or recycle it in conformity with
the laws or regulations of your country, or contact your local authorities for more information.

No. Mount location Battery type Reference page

1. CPU board Lithium battery

2. NCIO board Lithium battery

[Replacing the batteries]

3. Jig station Alkaline battery
(→P.12-3) in Maintenance
FA PC：Calendar
4. Lithium battery
battery（LNB）

FA PC：UPS
5. Nickel hydride battery
battery（LNB）

● Lithium batteries are primary batteries that cannot be recharged.

NPM-D3A 1-7 EJM6EE-SF-01N-06

 Repairs on or disposal of
1-8 linear motors

■TO THE CUSTOMER･･･

Entrust to a
waste disposal
expert for
removal or
disassemble!
You are prohibited to remove or disassemble
the linear motor on your own
Using a special jig, trained personnel have to disassemble or dispose of the linear motor.
Be sure to entrust to a waste disposal expert or contact us.

Submit this page and the next page to a waste disposal

expert when disposing
When disposing of the linear motor, the waste disposal expert has to be informed of the disposal
procedures to prevent a waste disposal accident.

Removal and disposal

1 Remove combustible materials (resin parts or wirings

surrounding the linear motor) (Prevents from fire)
Demagnetize the linear motor
2 ● Evenly apply heat to the surface of the linear motor’s stator (permanent magnet) with an
acetylene gas burner for more than five minutes, with the surface temperature kept at
approximately 1,000°C.

3 Confirm that the magnetic force is reduced

● Confirm that the magnetic force is 10 mT or less, or check to see whether the steel scale is not
strongly attracted.

4 Dispose of it as industrial waste

Danger
Do not wear or close to any metal during work (Risk of injury when your hands are
pinched or pulled in due to the strong magnetic force of the linear motor)
● Pierced earrings, necklaces, watches and tools
Individuals with Pacemakers should keep away from the linear motor
(Risk of injury)

NPM-D3A 1-8-1 EJM6EE-SF-01N-06

 Confirmation
Position of a linear motor

X-axis stator
(magnet)

Y-axis upper
stator (magnet)
Y-axis lower
stator (magnet)

X-axis linear motor Y-axis linear motor

Precautions in use
● The attractive force generated by the stator (permanent magnet) is very strong. (it varies depending on the
axis and it is 10 000 at the maximum). Once one stator is stuck to another or a thick steel sheet, they
cannot be detached from each other easily.
● A magnetic body (e.g. tool, jig, or bolt), such as iron, or a device, including a watch, cellular phone, or
magnetic card, should be kept 40 mm away from the linear motor. (It results in serious injury when the
stator attracts the magnetic body and then your finger or hand is caught between them/The strong magnetic
force may damage the watch or the cellular phone and destroy the data on the magnetic card)
● Only the stator has an attractive force. (The mover does not have an attractive force)

■Structure of the linear motor (reference)

● The structure may differ slightly from one model to
Be careful
another, but basically it is the same in each model. of magnetic
Iron core
Coil Mover
force!
(Maximum force
of 10 000 N)
Stator

NPM-D3A 1-8-2 EJM6EE-SF-01N-06

 Com- Appearance
1-9-1 ponent
names diagram/Operating units

Appearance diagram
Front side

Component empty lamp

Light OFF: Normal run

Light ON: Components have

run out

Flashing: Shortage of component

Touchscreen (Front)
Safety cover (Front)

Regulator cover (Front)

Various pressure gauges

Rear side

Safety cover (Rear)

Touchscreen (Rear)

Cover (Rear)

NPM-D3A 1-9-1-1 EJM6EE-SF-01N-06

 Confirmation
Signal tower
Red: Illuminates when you push emergency stop switch or in case
of error stop.
Yellow: Illuminates in case of material shortage.
Green: Illuminates in automatic operation.

Red: Illuminates when you push emergency stop switch or in case

of error stop.
●You can change the above setting. (→ [Operation Edition P.5-1-3)
●Refer to the [Operating Procedure] (→ P.5-2-4)
●The signal tower is placed sideways when shipped , however the angle can be adjusted.

Operating units
Front and
rear sides

Various operation
switches
Controls operation start / stop.

Servo switch
Turns ON/OFF the power of servo
units.
Emergency stop switch
Stops operation immediately

Main power supply

switch (Front side)
Turns ON/OFF the power and air
supply.(When you turn off the
power supply switch, the air
supply is shut off also.)

SD card reader
Reading and writing of
programming data.

Access lamp
(Green LED)

NPM-D3A 1-9-1-2 EJM6EE-SF-01N-06

 Com-
Operation switch
1-9-2 ponent
names

START
Starts production.
● Restarts production when in
temporary stop.
● Push the button with
at the same time

Front and
rear sides

NPM-D3A 1-9-2-1 EJM6EE-SF-01N-06

 Confirmation
ACTIVATION
SELECT Holding down the switch,
To enable the operation switch press the touchscreen’s
in front or rear, and the operation button or the switch
touchscreen operation. to operate the machine.
● The light is on if it is (For risk prevention)
enabled. ● Chapters in which the
switch is described
<Operation>
Chapters except 8 and 9
<Maintenance>
Chapters except 2, 3, 9,
14, 15 and 16

ACTIVATION STOP
To suspend production (single
stop) or to stop operations
accompanied by action.

OPTION
Backup used in adding
functions.
● Not in use for the standard.
EXCHANGE
To install/remove feeder carts.
● The light is on if it is
replaceable.

SERVO switch
Turns ON / OFF the motor
power supply.
（Conversion to disable
machine operation commands)
● Turns on when you start
production.
● Be sure to turn off before
placing your hands into the
moving parts of the machine.
Emergency stop switch
Stops the machine immediately
● Turn it clockwise and return it
to the original position to
release.
( Total 2 switches in front and
rear)

Emergency Released
stop state state

NPM-D3A 1-9-2-2 EJM6EE-SF-01N-06

 Com-
Main units 1
1-9-3 ponent
names

PCB conveyor
Loads, clamps or
unloads PCBs.

PCB holder
Keeps back side of a PCB
with the support blocks and
pins.

Supply unit Supplies components to be placed.

● The supply types of the rear side varies depending on machine specifications.

Single tray feeder Feeder cart

(Rear side) (Front and rear sides)

NPM-D3A 1-9-3-1 EJM6EE-SF-01N-06

 Confirmation
Placement head
The nozzles are picked up
components at the component
supply position and components are
mounted on a PCB.
● Lightweight 16-nozzle head, lightweight
8-nozzle head and 2-nozzle head are
available.

Y-axis
drive unit
Drives the placement
head Y-direction.

X-axis
drive unit
Drives the placement
head X direction.

Feeder table cover

Ensures safety for hazardous
source inside of the machine
when the machine starts up.

Multi- Nozzle changer unit

recognition Stores or exchanges nozzles.
camera unit
Recognizes
components.

Lightweight 16-nozzle Lightweight 8-nozzle 2-nozzle head

head head

NPM-D3A 1-9-3-2 EJM6EE-SF-01N-06

 Com-
Main units 2
1-9-3 ponent
names

Safety cover (option)

This cover is for ensuring safety by stopping up the
opening in the
machine when the cart or the tray feeder is
unnecessary.
● The safety cover for a rear cover has two types; a
normal safety cover and a safety cover for tray
feeder specification.
■Front side

■Rear side

Feeder cart specification Tray feeder specification

NPM-D3A 1-9-3-3 EJM6EE-SF-01N-06

 Confirmation

NPM-D3A 1-9-3-4 EJM6EE-SF-01N-06

 This page is intentionally left blank.

NPM-D3A 1-9-3-5 EJM6EE-SF-01N-06

2 Preparation
 Operating procedure Basic Starting and stopping
2-1-1 opera-
tion the machine

Starting the machine

1 Checks before operation

1 The emergency stop switch is reset. 2 The servo switch is turned OFF.
● Make sure that any risk SERVO
or trouble is eliminated
OFF
and then turn the
emergency stop switch
right to reset it.

3 No foreign material is present on the conveyor or the 4 The safety covers are closed.
feeder table.

Front side
5 The main pressure is appropriate. (→[Maintenance] P.4-1-1)

● Wait for 2 to 3 minutes after turning

2 ON the main power switch. (Once 3
the system starts, the screen below
is displayed)
SERVO

ON

● Keep the main power switch in

the OFF state for over 10 seconds
when turning it ON.

NPM-D3A 2-1-1-1 EJM6EE-MB-02O-04

 Stopping the machine

Preparation
1 Return all axes 2
to the origin

(→[Operating procedure]
P.5-2-1)

Turn OFF the main power

switch and lock the switch
with a padlock.

NPM-D3A 2-1-1-2 EJM6EE-MB-02O-04

 Operating procedure
Basic
Mode selection
2-1-2 opera-
tion

■Operator mode screen

Operator
mode

■To switch to Operator mode

NPM-D3A 2-1-2-1 EJM6EE-MB-02O-04

 ■To switch to Engineer mode

Preparation
1 Select
Engineer mode

2 Input the password

● To set the password (→P.2-1-4)
● The password is not set before
shipment.

2 3

■Engineer mode screen

Engineer
mode
1
NOTE
Before leaving the machine, change the mode from Engineer mode to Operator
mode.
● When you set the time on [Op. mode auto. log off time[min]](→P.5-1-2-2),
the machine can be locked with password after predetermined time.

NPM-D3A 2-1-2-2 EJM6EE-MB-02O-04

 Operating procedure Basic The default operation
2-1-3 opera-
tion mode setup 1

Select an operation mode on the default screen displayed when the machine is started up.

1 Insert a key disk

● Insert the SD card (the attached key
disk) to change the password into the
SD card drive.

3 Type in your password

4
■If you do not switch to Engineer mode

NPM-D3A 2-1-3-1 EJM6EE-MB-02O-04

 5

Preparation
5

7 Confirm the message

■If you do not switch the operation mode

NPM-D3A 2-1-3-2 EJM6EE-MB-02O-04

 Operating procedure
Basic The default operation
2-1-3 opera-
tion mode setup 2

Select the operation mode to

8 be used when you start the
machine
■If you do not select any operation mode

9 8

10

10 Confirm the message

● The same message is displayed

even by pressing another button in 9
■If you do not save data

NPM-D3A 2-1-3-3 EJM6EE-MB-02O-04

 Operating procedure
Basic
Password setting 1
2-1-4 opera-
tion

● Set a password to each operation mode.

3 2

Preparation
1 Perform the steps 1 through 5
on P.2-1-3

3 Touch the blank space

5 7 6 8
4
Select the operation mode to
4 which you want to set a
password
■If you do not select any operation
mode

5 Enter your password

● It is displayed as [*] in the password
field.
● No fewer than 1 character, nor more
than 10 characters
(marks can be included).
● You are advised to use more than 4
characters for security reasons.
■To cancel numerical entries

6
7 Re-enter your password

8
NPM-D3A 2-1-4-1 EJM6EE-MB-02O-04
 Operating procedure Basic
Password setting 2
2-1-4 opera-
tion

9 Press the operation button

● Press any button.
10

10 Confirm the message

(The password is set)

■If you do not save data

NPM-D3A 2-1-4-2 EJM6EE-MB-02O-04

 Operating procedure
Basic Customization setting
2-1-5 opera-
tion 1

● Set operating authority given to the operator.

Preparation
1

2 Touch the blank space

3 Select an operator to whom

you give operating authority

NPM-D3A 2-1-5-1 EJM6EE-MB-02O-04

 Operating procedure
Basic Customization setting
2-1-5 opera-
tion 2

A B

4 Define the scope of operating

authority
■To give operating authority

■Not to give operating authority

■To restore the default settings

C D 4

A Scope of operating authority of 1st class

B Scope of operating authority of 2nd class

C Scope of operating authority of 3rd class

D Scope of operating authority of 4th class

5 ■To give operating authority to 1st

class besides .

NPM-D3A 2-1-5-2 EJM6EE-MB-02O-04

 6

Preparation
6 Confirm the message

● The same message is displayed even

by pressing another button in 5
■If you do not save data

7 Define the scope of operating

authority
■To grant operating authority

■Not to grant operating authority

■To restore the default settings

8
9

9 Confirm the message

(Returns to the previous screen)

■If you do not save data

NPM-D3A 2-1-5-3 EJM6EE-MB-02O-04

 Operating procedure
Compo-
Touchscreen 1
2-2-1 nent
names

Basic screen structure

Explains the contents displayed in each area on the touchscreen.

Mode Icon
● Current mode.
Home
● Changes the operation mode. Network status icon
● Current network status.
Production
● Starts automatic production. Screen name
Preparation ● Name of the screen
currently displayed.
● Prepares for production.

Production information
● Displays information obtained
during automated production.

Maintenance
● Confirms maintenance
information and performs
maintenance.

Production data *1)

● Creates, modifies or
teaches production data.
Machine *1)
● Confirms information or
performance of each machine
part and configures various
settings.
*1) Displayed only in Engineer mode
or the customized Operator mode.

Function keys
● Select the desired function key with or .

Name Functions
Buzzer
Stops the buzzer sound.
stop
The recognition screen is superimposed.
Change in the following order:
Super-
full size ½ size (upper left) 
impose
½ size (upper right)  ½ size (lower right)
 ½ size (lower left)  deletion.
Output the screen data.
Screen ● [Screen print SD output] (→P.5-1-1)
print ・Output to an SD card when it is “ON.”
・Sent to LNB when it is “OFF.”

NPM-D3A 2-2-1-1 EJM6EE-MB-02O-04

 Menu hierarchy

Preparation
Production data name The 1st layer The 2nd layer
● Name of the production
data currently loaded. When
no data is loaded a blank box
is displayed.
Single conveyor: 1st layer
Dual conveyor: 2nd layer
Lane display
● Current lane is displayed
for dual conveyor.
:Lane 1 :Lane 2

:Lane 1 and 2

Table change button

● Changes the display
(operation) of the front/rear
tables.
Message area
● Displays one of various
messages
Status display, Button,
Message area The 3rd layer The 4th layer
● Current task status and ● The icons shown in the 1st layer vary depending on the operation
information. mode.
When shipped from the plant
Time/Version display Operator mode: 5 menu icons
● Displays the machine’s Engineer mode: 7 menu icons
current time, front/rear head ● The icons shown in the 2nd, 3rd and 4th layers vary according to the
configuration, and machine item that you have selected in the next higher layer.
software version.

Name Functions
Displays the explanation of the currently displayed
Help screen.
● See Help screen (→[Troubleshooting] P.2-1-1).
Displays error help in the event of an error.
Error help It changes back to the screen help button after
recovery from the error.
Switches the language displayed on the screen in
Language
the following order;
select
Japanese  Chinese  English

ESC Closes the function menu.

NPM-D3A 2-2-1-2 EJM6EE-MB-02O-04

 Operating procedure
Compo-
Touchscreen 2
2-2-1 nent
names

Operation types
■To select
A B C

A Select C Switch and input

(The next screen is displayed) ([OFF] changes to

[ON] and numeric
B Switch field is displayed

(The next parameter is displayed)

■To scroll the table

: Vertical direction

: Horizontal direction

■To move a recognition image

: Up, down, right and left

NPM-D3A 2-2-1-3 EJM6EE-MB-02O-04

 Preparation
■To input 2
1

1 Select an item

2 Enter numerical values

■To delete a single character

■To delete all

3 ■To cancel the entry

3 Complete the entry

Marks on the operation button

●Repeat mark (upper right)

: Operation runs while you press it.

●Unlock mark (upper left)

： Means to press the button

while holding down.

NPM-D3A 2-2-1-4 EJM6EE-MB-02O-04

 Operating procedure
Compo-

2-2-1 nent
names
Touchscreen 3

Commonly-used operations

■To change the display mode 1

1 Select the display mode

● Each time you press it, a reversed
display moves up and down to
switch the mode.

Message (Automatic)

Messages are displayed depending on the situation.

A Message

B Message icon

● Message icon types

Icon Meaning

Instruction

B A Inquiry

Time-waiting

Danger, Warning
Caution

Prohibition

NPM-D3A 2-2-1-5 EJM6EE-MB-02O-04

 Table/stage change display 1

Preparation
The XY unit is placed in front/rear of NPM-D3A, and the button at the upper-right corner of the screen is used
to switch operations. The display of the table change button varies according to the following conditions.
● What button you have selected in the 1st layer
● Where the machine is located in a line when it is coupled together with other equipment

■Stage change display

(if the 1st layer is ) 1

1 or

● The display remains the same,

even if the machine is coupled
together with other equipment.

A [Machine menu]

■Table change display

(If the 1st layer is other than )
B 1

1 or

(Changes the table displayed)

● Some words in the explanation text are
expressed as follows;
Front side → [F] or [TBL1]
Rear side → [R] or [TBL2]
● The table change button displays are
numbered sequentially, beginning
from the first machine in line.

First in line
1st 2nd Nth
TBL TBL … TBL
2 4 2N
B [Preparation menu] TBL TBL … TBL
1 3 2N-1

NPM-D3A 2-2-1-6 EJM6EE-MB-02O-04

 Operating procedure Compo-
Touchscreen 4
2-2-1 nent
names

By selecting either the front or rear table, the placement head (lightweight 16- or lightweight 8-nozzle head)
set to the table is displayed.

Table/stage change display 2

■Sample stage change display

Front side
C B

A [Machine menu]

B Front table

C Nozzle status schematic

Rear side
C B

A [Machine menu]

B Rear table

C Nozzle status schematic

NPM-D3A 2-2-1-7 EJM6EE-MB-02O-04

 Preparation
■Sample table change display

Table 1

A C B

A [Preparation menu]

B Table 1

C Nozzle status schematic

Table 2

A C B

A [Preparation menu]

B Table 2

C Nozzle status schematic

NPM-D3A 2-2-1-8 EJM6EE-MB-02O-04

 Operating procedure
Compo-
Touchscreen 5
2-2-1 nent
names

Choosing the dual conveyor enables you to switch the lane between 1 and 2.

A Lane switch button

● Every time you press it, the mode switches.

: Lane 1

: Lane 2

● If the button is not activated or the production data is installed only for one lane,
it does not switch.

NPM-D3A 2-2-1-9 EJM6EE-MB-02O-04

 Preparation
This page is left blank intentionally.

NPM-D3A 2-2-1-10 EJM6EE-MB-02O-04

 Operating procedure
Compo-
Menu configuration 1
2-2-2 nent
names

Operator mode 1
First layer Second layer Third layer Fourth layer

Changes the operation mode.

Operation mode change

Home menu

*1) *1)
Starts automatic production.

*2)
*2)

Production start
Production
menu
(before
production) Temporarily changes the operating environment to debug the machine.
Adjustment soft switch
*1)
Checks information on the component shortage of each table in line.

*2) Remaining monitor

Checks pickup status.

Production
Pickup monitor
menu
(during
Displays production information during operations, parts shortages and
production)
other status.
Status monitor

Displays inspection status during operation.

Inspection monitor

Controls individual preparation before production, per process.

Continuous preparation
Preparation
menu Handles files; for example, loading machine data and saving machine
parameters.
File operation

*1)・For single lane mode

・For alternate mode on the dual lane mode
*2)・For independent mode on the dual lane mode

NPM-D3A 2-2-2-1 EJM6EE-MB-02O-04

 Preparation
First layer Second layer Third layer Fourth layer

Displays machine data at each nozzle position.

Material Nozzle (placement head)

preparation

Checks feeder status.

Feeder Checks the correction values

obtained from pickup position learning
during production, per feeder address.

Displays production data and the

feeder status in color.

Operates the transcription unit.

(displayed when the transcription unit is mounted)

Checks tray status.

Tray
Checks the correction values
obtained from pickup position learning
during production, per tray address.

Displays production data and the tray

status in color.

Replaces the PCB support pin unit.

Conveyor Adjusts rail width.

Displays PCB positions, and transfers

PCBs from their respective positions.

Checks the pos./No. of support pins (for

automatic change). (displayed when
automatic change specifications are
selected for the support pin)

Calculates the consumption of components relative to the planned volume in

advance.
Production plan

NPM-D3A 2-2-2-2 EJM6EE-MB-02O-04

 Operating procedure
Compo-
Menu configuration 2
2-2-2 nent
names

Operator mode 2
First layer Second layer Third layer Fourth layer

Displays information on
Operating operating time per stage.
Production information
information
menu

Pickup
information Displays component pickup
information.

Displays up to 20 emergency stop errors in reverse

chronological order, with the most recent first.
History Stop history

Displays the latest 50 errors in the vacuum sensor that

occurred during automatic operation in reverse chronological
order.
Vacuum sensor error history

Pickup monitor Displays component pickup

information.

NPM-D3A 2-2-2-3 EJM6EE-MB-02O-04

 Preparation
First layer Second layer Third layer Fourth layer

Checks the inspection items and work history of each cycle.

Periodic inspection
Maintenance
menu
Displays the consumable parts replacement information.

Consumable parts replacement

Carries out maintenance operations on the XY unit.

Maintenance XY unit
operations

Carries out maintenance operations on heads.

Head

Carries out maintenance operations on PCB transfer.

Conveyor

Carries out maintenance operations on the tray feeder.

(Displayed when the tray feeder is installed)
Tray

Displays accuracy verification results.

Accuracy verification result

NOTE

You can handle of the first layer in the customized Operator mode.

NPM-D3A 2-2-2-4 EJM6EE-MB-02O-04

 Operating procedure
Compo-
Menu configuration 3
2-2-2 nent
names

Engineer mode 1
First layer Second layer Third layer Fourth layer

Changes the operation mode.

Operation mode change

Home menu
Edits the operation mode.

Operation mode edit

*1)
Starts automatic production.

*2)

Production start
Production
menu
(Before Specifies targets for placement by the pattern.
production)
Conditional Pattern
placement
Specifies targets for placement by the placement point.

Placement

Specifies targets for placement by the part.

Feeder

Specifies targets for placement by the tray.

Tray

Specifies targets for placement by the head.

Head

Clears the conditions specified.

Clear

Temporarily changes operating environment to debug the machine.

Soft switch for adjustment use

*1)・For single lane mode
・For alternate mode on the dual lane mode
*2)・For independent mode on the dual lane mode

NPM-D3A 2-2-2-5 EJM6EE-MB-02O-04

 Preparation
First layer Second layer Third layer Fourth layer

*1)
Checks information on the component shortage of each table in line.

Remaining monitor
*2)

Checks pickup status.

Production Pickup monitor

menu
(During Displays production information during operations, parts shortages and
production) other status.
Status monitor

Controls individual preparation before production, per process.

Continuous preparation
Preparation
menu
Handles files; for example, loading machine data or saving machine parameters.

File handling

Displays the machine data at each nozzle position.

Material Nozzle
preparation

Checks feeder status.

Feeder
Checks the correction values
obtained from pickup position learning
during production, per feeder address.

Displays production data and the

feeder status in color.

Operates the transcription unit.

(displayed when the transcription unit is mounted)

NPM-D3A 2-2-2-6 EJM6EE-MB-02O-04

 Operating procedure Compo-
Menu configuration 4
2-2-2 nent
names

Engineer mode 2
First layer Second layer Third layer Fourth layer

Checks tray status.

Material Tray Checks the correction values

Preparation
preparation obtained from pickup position learning
menu
during production, per tray address.
Displays production data and the tray
status in color.

Replaces the PCB support pin unit.

Conveyor Adjusts rail width.

Displays PCB positions, and transfers

PCBs from their respective positions.
Checks the pos./No. of support pins
(for automatic change). (displayed
when automatic change specifications
are selected for the support pin)
Calculates the consumption of components relative to the planned volume in
advance.
Production plan

Displays information on
Operating operating time per stage.
Production
information
information
menu

Pickup Displays component pickup

information information.

Displays up to 20 emergency stop errors in chronological

order, with the most recent first.
History Stop history

Displays the latest 50 errors in the vacuum sensor that

occurred during automatic operation in chronological order.
Vacuum sensor error history

Pickup monitor Displays component pickup

information.

NPM-D3A 2-2-2-7 EJM6EE-MB-02O-04

 Preparation
First layer Second layer Third layer Fourth layer

Checks the inspection items and work history of each cycle.

Periodic inspection
Maintenance
menu
Displays the consumable parts replacement information.

Consumable parts replacement

Carries out maintenance operations on the XY unit.

Maintenance XY unit
operations
Carries out maintenance operations on heads.

Head

Carries out maintenance operations on PCB transfer.

Conveyor

Carries out maintenance operations on the tray feeder.

(Displayed when the tray feeder is installed)
Tray

Displays accuracy verification results.

Accuracy verification result

NPM-D3A 2-2-2-8 EJM6EE-MB-02O-04

 Operating procedure
Compo-
Menu configuration 5
2-2-2 nent
names

Engineer mode 3
First layer Second layer Third layer Fourth layer

Checks and modifies PCB data.

Data PCB
Production Checks and modifies PCB warpage
modification
data menu data.

Checks and modifies PCB recognition

data.

Checks and modifies support pin

(for automatic change) data.

Configures feeder settings.

Feeder Enters and modifies component

shape data.

Enters and modifies placement

condition data.

Configures pallet settings.

Tray
Enters and modifies component
shape data.
Enters and modifies placement
condition data.
Enters and modifies the tray-related
data including tray sizes and pitches.

Checks and modifies pattern attribute

data.
Pattern
Checks and modifies group attribute
data.

Checks and modifies

production data.
Placement

Displays information on the nozzles retained by the

nozzle changer.
Nozzle stock

NPM-D3A 2-2-2-9 EJM6EE-MB-02O-04

 Preparation
First layer Second layer Third layer Fourth layer

Checks the setting status of the soft

switch used to set up operating
Soft switch conditions.
Checks the setting status of the
machine’s communication switch.
(option)
Checks transcription conditions.
(Displayed when the transcription unit is mounted)
Displays the library data of available nozzles.

Library Nozzle

Displays the library data of installable feeders.

Feeder
Checks production data

Data check

Checks the PCB recognition

process and fixes PCB recognition
coordinates.
Teach PCB
Checks the PCB warpage process and
modifies the measurement point data.

Checks the machine judgment mark

recognition process.
Checks the component recognition
process and modifies component data.
Feeder
Moves to a component pickup
position and sets the pickup offset.

Checks the component recognition

process and modifies component data.

Tray
Moves to a component pickup position
and sets the tray pickup position.

Checks the bad mark recognition

process and modifies the bad mark
coordinates.
Pattern attribute

Checks PCB placement state and then

the conditions to correct PCB
displacement.
Placement
Selects a target for conditional
placement on a placement point basis.
NPM-D3A 2-2-2-10 EJM6EE-MB-02O-04
 Operating procedure
Compo-
Menu configuration 6
2-2-2 nent
names

Engineer mode 4
First layer Second layer Third layer Fourth layer

Returns all axes to the origin.

Machine Adjustment Whole

menu Checks the current positions and
status of all the axes controlled by the
machine.
Input addresses are displayed in the
unit of bits.

Output addresses are displayed in the

unit of bits.

Replaces the nozzle.

Head
Checks the machine for normality
with the aid of head motions.

Checks the valve status and actuate

each valve on a stand-alone basis.

Transfers PCBs.

Conveyor
Adjusts the conveyor width to the
desired one.

Changes the lane to adjust.

(Displays only for dual lane)

Checks the motions of the feeders

installed to the machine.
Feeder

Displays information on the feeders

installed to the machine.

Checks tray unit operation.

Tray

NPM-D3A 2-2-2-11 EJM6EE-MB-02O-04

 Preparation
First layer Second layer Third layer Fourth layer

Checks all recognition operations.

HeadCamera
Displays head camera status and
related information.

Displays LED light status and related

information.

Displays the capture status of the

head camera and related information.

Displays multi-recognition camera

status and related information.
Multi-
recognition
camera

Configures the conditions for the

whole system operations.
Setup Whole
Configures the indicating lamp and
buzzer settings.

Configures the indicating lamp and

buzzer settings during production or
under suspension.

Configures the settings for

communication with LNB.

Configures the monitor settings.

Configures the defect beam settings

for the XY unit and the time variation
correction settings.
XY unit

Configures optional functions.

Head
Configures the parameters to move
the head vertically.

Checks and configures the defect

head status.

NPM-D3A 2-2-2-12 EJM6EE-MB-02O-04

 Operating procedure Compo-
Menu configuration 7
2-2-2 nent
names

Engineer mode 5
First layer Second layer Third layer Fourth layer

Configures the optional functions of

conveyors.
Machine Setup Conveyor
menu Configures the parameters.

Configures optional functions.

Feeder
Configures the parameters.

Configures optional functions.

Tray
Configures the parameters.

Configures optional functions.

Head
camera
Configures the parameters.

Configures optional functions.

Multi-
recognition Configures the parameters.
camera

Configures optional functions.

Height
sensor
Configures parameters.

Confirms data check results.

Parameter Whole

NPM-D3A 2-2-2-13 EJM6EE-MB-02O-04

 Preparation
First layer Second layer Third layer Fourth layer

Checks the origin offset.

XY unit Checks the offset of a reference mark of the

XY unit.

Checks the parameter for the plane

correction of the placement range.

Checks the offset of placement position.

Checks the offset of the head origin.

Head
Checks the head rotation center offset.

Checks the offset at each head angle.

Checks the nozzle changer offset.

Checks the parameters for load control.

(Displayed when the 2-nozzle head is installed)

Checks the origin offset.

Conveyor
Checks PCB control position offset.

Checks pickup position offset.

Feeder
Checks the offsets of squeegee-axis
and transcription position.

Checks pickup position offset.

Tray
Checks the origin offset.

NPM-D3A 2-2-2-14 EJM6EE-MB-02O-04

 Operating procedure Compo-
Menu configuration 8
2-2-2 nent
names

Engineer mode 6
First layer Second layer Third layer Fourth layer

Checks the offset and scale of the

head camera.
Machine Parameter Head
menu camera Checks the lamp values to be set to
the recognition device.

Checks the offset and magnification

of the component recognition camera.
Multi-
Recognition
camera
Checks the lamp values to be set to
the recognition device.

Checks and enters the lamp values to

be set to the recognition device.

Checks and enters the offset

correction coefficient of the height
Height sensor sensor.

Measures XY-origin and the head

camera.
Calibration First step
Obtains measurements required to
calculate the XY offset of the
placement range.
Measures the origin offset of Z-axis,
and obtains measurements required
to calculate the height offset of the
Second placement range.
step
Configures the origin offset of the
adjustment width.

Sets a PCB stop position and

placement height offset.

Corrects the height sensor.

Configures the parameters for load

control.
(for the 2-nozzle head)

NPM-D3A 2-2-2-15 EJM6EE-MB-02O-04

 Preparation
First layer Second layer Third layer Fourth layer

Sets the origin offset of the head θ-

axis and the multi- recognition
Third step camera magnification.
Measures scan position offset, multi-
recognition camera magnification and
camera tilt.

Measures the pickup height and

position.
Forth step
Measures the pickup height and
position offsets of the tray.
(tray only)

Measures the origin offset of Z-axis.

Unit
replacement

NPM-D3A 2-2-2-16 EJM6EE-MB-02O-04

 Operating procedure
Compo-
Menu configuration 9
2-2-2 nent
names

Engineer mode 7
First layer Second layer Third layer Fourth layer

Checks the connection status of plug-

and-play on the machine.
Information PnP

Checks the PnP history.

Checks system software information.

Machine
Updates machine system software,
messages, recognition system
software, and kernels.

Checks the system software history.

Displays special options being

enabled.

Loads the common parameters

selected from LNB or the SD card.

Checks firmware information.

Firmware
Updates each firmware program set
to the machine.

Checks the firmware history.

Checks feeder information.

Feeder

Updates the firmware of each feeder.

NPM-D3A 2-2-2-17 EJM6EE-MB-02O-04

 Operating procedure File Overview of file
2-3-1 opera-
tion operation

How to load and save

Preparation
DGS
(Data Generation System)
(*another product)

NPM-D3A configuration
(Main unit + options)

LNB (Line Network Box)

Saving production Loading production data (→P.2-3-3)

data Loading machine parameter data
(→ P.2-3-4 ) (→P.2-3-6)

Interior of the
machine

Loading production data (→ P.2-3-3)

Loading machine parameter data (→ P.2-3-6)

Memory
SD
card

Saving production data (→ P.2-3-4) Parameter disk

Saving machine parameter data (→ P.2-3-6)

NPM-D3A 2-3-1 EJM6EE-MB-02O-04

 Operating procedure File
[File operation] screen
2-3-2 opera-
tion

Preparation: Connect to LNB.

How to view screen/Single lane mode

E Date
(Updated date and time is displayed)
A B G K J
F
(The previous or next table is displayed)

G Preparation
● If currently loading production data does
not correspond to the arrangement of the
feeder or others, it suggests a need for
changeover.
: Changeover is necessary

: Changeover is unnecessary

(When production data is being selected,

“Selected” appears)

C D L E F H I H Changing file load destination

: LNB : SD card

A Sorting of files
: in numerical order I
: in file name order ● Select the machine parameter.
● Displayed deactivated while in
: in the order of update date “Operator mode.”
You can switch back and forth between
ascending and descending order every time
you press the button of each of the three
J
sorting types above. ● Check the network status or machine
operation status.
:Switches between Required
and Not required Saving and loading files

B K : Load files

(scrolls and displays a long file name)

:Save files

C File number
L
D File name
● Top: file name
● When an SD card is used, the
production data in the specified SD
card is deleted.
Bottom: created location

NPM-D3A 2-3-2-1 EJM6EE-MB-02O-04

 Preparation
How to view screen/Dual lane mode
● Describes the differences from the single lane mode.

M N

Production data name

M ● Name of the loading production data.
If no data, this area is blank.
：Production data name of Lane 1

：Production data name of Lane 2

Upon completion of loading production data,

the background color of the icons turns green.
(Once production starts, the original
background color is restored)

N Lane display
● Current lane is displayed on the dual
O P lane mode.
：Lane 1

：Lane 2

O
● Specifies and delete the data for the
lane not to be produced.

P Placement mode (Preparation for

lower level)
● Alternate mode/Independent mode
(→P.3-1-3)
● Alternate mode and independent
mode cannot be not loaded at once
on both front and rear lanes.
The message appears. Confirm the
message and continue operation.

NPM-D3A 2-3-2-2 EJM6EE-MB-02O-04

 Operating procedure
File Loading production
2-3-3 opera-
tion data 1

Loading data from DGS to the machine via LNB/Single lane mode
Load production data to the entire line or a single machine.

2 3

2 Select a file

1
4 Select a destination

: Single machine

: Entire line

4 ● Displays only on the first machine

when two or more machines are
coupled.

5 Confirm the message

■If you do not load data

Loading data from SD card to the machine/Single lane mode

Load production data to the machine with the SD card inserted.

NPM-D3A 2-3-3-1 EJM6EE-MB-02O-04

 1 Insert the SD card (parameter
disk)

Preparation
3 4

3 Select a file

2
5 Confirm the message

■If you do not load data

5
■This explains how to load machine parameters from the SD card to the machine,
or save machine parameters from the machine to the SD card.

3 Select data load or save

: Load

2 : Save
1

NPM-D3A 2-3-3-2 EJM6EE-MB-02O-04

 Operating procedure File Loading production
2-3-3 opera-
tion data 2

Loading data from DGS to the machine via LNB/Dual lane mode
Load production data separately to the lane 1 and 2. Even though you produce the same product, load it
separately.

3 7 2 4
1
2 Select a lane
: Lane 1

: Lane 2

NOTE
● If you use only one lane for production,
load the production data only for one
lane.
● You cannot load neither alternate
mode nor independent mode for lane 1
and 2 at once. (→P.2-3-2)

1
3 Select a file

4
5 Select a destination to load

: Single machine
5
: Entire line

● Displays only on the first machine

when two or more machines are
coupled.

6 Confirm the message

6 ■If you do not load data

7 Data check
: Production data name of lane 1

: Production data name of lane 2

NPM-D3A 2-3-3-3 EJM6EE-MB-02O-04
 Loading data from SD card to the machine/Dual lane mode

Preparation
Load production data to the machine with the SD card inserted.

4 7 3 5
1 Insert the SD card (parameter
disk)

2
3 Select a lane

: Lane 1

: Lane 2

NOTE
● If you use only one lane for production,
load the production data only for one
lane.
2 ● You cannot load neither alternate
mode nor independent mode for front
and rear lanes at once. (→P. 2-3-2)

4 Select a file

6 Confirm the message

■If you do not load data

7 Data check
: Production data name of lane 1

: Production data name of lane 2

NPM-D3A 2-3-3-4 EJM6EE-MB-02O-04

 Operating procedure File
Saving production data
2-3-4 opera-
tion

Saving data from the machine to DGS via LNB

This explains how to save production data, loaded from LNB to the machine, to DGS via LNB after modifying
the production data in the machine.

1 Modify data

2 Confirm the message

■Not to save the data

■To cancel

(remains in a state of 1 )

NPM-D3A 2-3-4-1 EJM6EE-MB-02O-04

 Saving data from the machine to SD card

Preparation
This explains how to modify the production data loaded from LNB to the machine, and save the data on
the SD card.

1 Check whether the SD card

(parameter disk) is inserted

3 Confirm the message

■If you do not save the data

3

(remains in a state of 2 )

NPM-D3A 2-3-4-2 EJM6EE-MB-02O-04

 Operating procedure
File Deleting production
2-3-5 opera-
tion data

■Describes how to delete the production data for dual lane mode.

4 1

1 Select a lane
: Lane 1

: Lane 2

Confirm the message

3
■If you do not delete data

4 Confirm that the deleted files

names are absent

: Production data name of lane 1

: Production data name of lane 2

NPM-D3A 2-3-5-1 EJM6EE-MB-02O-04

 Preparation
This page is intentionally left blank.

NPM-D3A 2-3-5-2 EJM6EE-MB-02O-04

 Operating procedure
File Loading/saving
2-3-6 opera-
tion machine parameters

This explains how to load machine parameters from the SD card to the machine or save machine parameters
from the machine to the SD card.

Single lane mode

3 4

2 1

3 Select data

4 Select data load or save

: Load

: Save

3 4

NPM-D3A 2-3-6-1 EJM6EE-MB-02O-04

 Preparation
Dual lane mode
2

2 Select a lane
: Lane 1

: Lane 2

3
3 1

4 Select data load or save

: Load

: Save

5 Data check
: Production data name of lane 1

: Production data name of lane 2

NPM-D3A 2-3-6-2 EJM6EE-MB-02O-04

 操作編
操作編
Operating procedure
File
Line status check
2-3-3
2-2-4
2-3-7 opera-
tion

This explains how to check the status of each machine in the whole line.

A B 1

A Status of each machine

Data
Color Network Line status
loading

・An error has occurred

Red Disconnected －
(including a communication error)

Green Connected Enabled ・Idling

・Under preparation
Yellow Connected Disabled
・Production data being modified

・Stopped
・Waiting for components supply
Gray Connected Disabled
・Waiting for a process
・Production in progress

B
● Cancel download reservation of the
production data. Displays only on the
first machine in line.

NPM-D3A 2-3-7-1 EJM6EE-MB-02O-04

 Preparation
This page is intentionally left blank.

NPM-D3A 2-3-7-2 EJM6EE-MB-02O-04

 Preparation of the
Prepara-
Operating procedure
tions

2-4-1 before
produc-
tion
intelligent feeder 1

Describes how to install the double tape feeder and thin-type single feeder.
(→[Intelligent tape feeder] Operating Instructions)
The installation method of the intelligent stick feeder is the same as step ② below.
(→[ Intelligent Stick Feeder ] Operating Instructions)

Installing the double tape feeder

● About replacement of components (→P.3-3-1)

1 Cut the carrier

tape
2 Attach the feeder to the feeder base

Carrier tape
2

1 Align the end of the feeder with 2 Pull up the lever and push
a slot and insert it into the it all the way inside.
feeder base.

3 Attach the reels

■Large reel
● Depending on the setting
condition of the adjacent
reel, install the separator.
● Use a spindle for a heavy
reel that does not rotate
smoothly.
( →P. 2-4-1-5)

1 Place the large reel on the

2 Make sure that the reel can rotate.
lower curved surface.
■Small reel

2
1 Place the reel. 2 Raise the lever until it touches the lower
small reel guide.

● Pull the lever toward you and lower it to the

stopper.

NPM-D3A 2-4-1-1 EJM6EE-MB-02O-04

 Installing the thin-type single feeder

Preparation
■How to attach the thin-type single feeder
Confirm that the dedicated attachment has been installed.

● Refilling the substitution part (→P.3-3-1)

1 Cut the carrier

tape
2 Attach the feeder to the attachment

Carrier tape 2
1

Align the feeder edge with the Pull down the lever and insert it
insertion slot of the dedicated all the way inside.
attachment and insert.

To step 3 on the left page

■How to attach the dedicated attachment

1 Align the attachment edge

with the slot and insert
2 Pull up the lever and insert
all the way inside

NPM-D3A 2-4-1-2 EJM6EE-MB-02O-04

 Preparation of the
Prepara-
Operating procedure
tions

2-4-1 before
produc-
tion
intelligent feeder 2

Describes how to remove the double tape feeder and thin-type single feeder.
(→[ Intelligent Tape Feeder ] Operating Instructions)
The removal method of the intelligent stick feeder is the same as the one of the double tape feeder.
(→[ Intelligent Stick Feeder] Operating Instructions)

Removing the double tape feeder

Pull up the lever Lift up the rear How to hold the feeder
1 and pull out the 2 side and remove
feeder the feeder with Hold the parts with
both hands both hands
2

Batch exchange using the feeder cart (option)

Setting up production feeders on the spare feeder cart in advance allows you to replace all feeders
collectively during a changeover. (→[Maintenance] P.3-2)

WARNING
Pay attention to your surroundings when you move the feeder
cart
(Risk of injury in a collision with the cart )

NPM-D3A 2-4-1-3 EJM6EE-MB-02O-04

 Removing the thin-type single feeder

Preparation
■Removing the thin-type single feeder

Remove it from How to hold the feeder

1 Pull out the
feeder
2 the dedicated
attachment Hold the parts with
both hands

■Removing the dedicated attachment

This procedure is performed when using the thin-type single feeder.

Pull up the lever Lift it up at the How to hold the feeder

1 and pull out the 2 stopper position
attachment and remove Hold the parts with
both hands

2
2 1

NOTE
● When the tape feeder is removed during production, remove in such a way that you
push the tape edge down.
● Do not put the tape feeder back in the middle of removal. Doing so may cause the light
of the feeder opening sensor to be blocked by the tape edge, thus stopping the
machine.

NPM-D3A 2-4-1-4 EJM6EE-MB-02O-04

 Prepara-
Operating procedure
tions Preparation of the
2-4-1 before
produc-
tion
intelligent feeder 3

Attaching the separator to the feeder cart

(If the large reel is too heavy to operate smoothly)

Attach the
1 Attach a spindle to the separator
2 separator to the
Separator cart

For large reel Spindle Separator

(2 locations)
Screw
M4x8L

Attachment hole
● Choose an attachment hole
according to the reel size.
1 Insert the top of the
● Choose a spindle (accessory)
upper side into the holder.
according to the mounting
pitch.

Accessories
Part No.: N610119865AA
For 21 mm pitch (L: 19.2 mm) Separator
Part o.: KXFB058WA00･･･2 pcs
For 42 mm pitch (L: 40.2 mm)
Part no.: KXFB058XA00･･･2 pcs
For 63 mm pitch (L: 61.2 mm)
Part no.: KXFB058YA00･･･2 pcs
For 84 mm pitch (L: 82.2 mm)
Part no.: KXFB058ZA00･･･2 pcs
2 Let the lower end through
the gap in the reel guide.

Make sure that

3 the reel can
rotate Separator

3 Attach it to sit on the

spacer.

NPM-D3A 2-4-1-5 EJM6EE-MB-02O-04

 Preparation
This page is intentionally left blank.

NPM-D3A 2-4-1-6 EJM6EE-MB-02O-04

 Preparation of the tray
Prepara-
Operating procedure
tions

2-4-2 before
produc-
tion
feeder 1

Setting the tray to the pallet

Adjust the pallet in accordance with the tray dimensions and set the tray to the pallet.

Loosen screws
1 Release the clamp 2 of the pallet
Clamp release Release position
lever ● Keep pushing the clamp
release lever until it is
secured at the release
position.

Clamp lever

● 4 screws

Adjust and fix the

4 clamp position 3 Adjust and fix the rail

Clamp screw
Gap: about 1 mm

Rail

● Allow the clamp to press 1 Slide the rail to leave a gap of 2 Fix the rail
down the center of the tray. about 1 mm between the tray ● 2 screws
● 1 screw and the clamp.

Fix the pallet

5 Adjust and fix the movable guide 6 with the clamp

1 Place the tray on the pallet.

2 Slide the movable guide

along the side of the tray.
3 Fix the movable guide.

Movable guide
● Release the clamp lever
● 1 screw after pulling it until the clamp
release lever is disengaged.

NPM-D3A 2-4-2-1 EJM6EE-MB-02O-04

 Setting the pallet to the magazine

Preparation
1 2 Magazine door 3 Unlock the pallet

ACTIVATION

● If the door is locked

(→P.2-4-3)
Pallet

6 5 Lock the pallet 4 Put the pallet in

the magazine

● Be careful with
pallet
orientation.

7
ACTIVATION

(The setting status is

updated)

NPM-D3A 2-4-2-2 EJM6EE-MB-02O-04

 Preparation of the tray
Prepara-
Operating procedure
tions

2-4-2 before
produc-
tion
feeder 2

Setting the magazine to the tray feeder

1
ACTIVATION

Fold the handle

6 Push in the magazine 5 toward you

Handle
Push it all the way inside until it touches the stopper.

Number of loadable pallets in Make sure the

the magazine 7 magazine is
Max. 20 in two magazines fixed

NPM-D3A 2-4-2-3 EJM6EE-MB-02O-04

 Checks

Preparation
Lock the
2 3 magazine
● Do not use a pallet
whose resin block part is
displaced, deformed or
damaged.
Such a pallet may cause a
malfunction or damage to
the tray feeder body.

Magazine

Place the magazine

4 rollers on the rails of
the tray feeder

Rail

Roller

8
Warning label

NPM-D3A 2-4-2-4 EJM6EE-MB-02O-04

 Preparation of the tray
Prepara-
Operating procedure
tions

2-4-2 before
produc-
tion
feeder 3

Removing the magazine from the tray feeder

1
ACTIVATION

Raise the stopper and pull the magazine out

3 until the magazine handle comes out 2
Stopper

Release the clamp lever

after pulling it until the clamp
release lever is disengaged.

Lift up the front Hold both handles

4 handle and draw 5 and remove the 6
out the magazine magazine
until you can see
the other handle

NPM-D3A 2-4-2-5 EJM6EE-MB-02O-04

 Unlocking the
Prepara-
Operating procedure
tions

2-4-3 before
produc-
tion
magazine door

In case normal operation is disabled *1) because of a tray feeder error, the following operations help you unlock
and open the door.

Preparation
*1)( →P.2-4-2-5) ‘Removing the magazine from the tray feeder’

To unlock

2 +
(Status is OFF)

2
3 +
(Status is ON)
(The magazine door is unlocked and
1 3 opens)

To lock again

1 Close the magazine door

2 +
(Status is OFF)

3 +
3 (Status is ON)

(The magazine door is locked)

NPM-D3A 2-4-3 EJM6EE-MB-02O-04

 Operating procedure
Prepara-
tions Checking the feeder
2-4-4 before
produc-
tion
attachment condition 1
(intelligent feeder)

Check whether the production materials that have been mounted to the feeder table agree with
the corresponding data.
● Replacing the intelligent feeder (→P.2-4-1)

● Check whether the feeder being

actually installed agrees with the
stock data.

● If they do not agree with each other

To the step 1

● To confirm the pickup positions

To step 2

1
● Check components and the feeder
type and then reconfigure the
feeder settings.

(The display changes)

(→P.2-4-4-4 ‘Arrangement screen’)

2
● The correction values obtained
using the pickup position learning
during production can be checked
on a per-feeder address basis.

(→P.2-4-4-5 ‘Pickup pos. screen’)

NPM-D3A 2-4-4-1 EJM6EE-MB-02O-04

 Check Install screen

Preparation
Set end
A Overall number of feeders that have already
been installed

● Those feeders not to be used in

production are not included in the count.

B Feeder condition

Color Feeder condition

A B C D E F G H Blue Feeder that exists in production data

Feeder that does not exist in
Green
production data
Gray No feeder exists

Yellow Error

Component on the left side

C of the feeder is displayed F
Component on the right side
Displays the feeder info details screen
of the feeder is displayed
(→P.2-4-4-3 ‘Details window screen of feeder
● Use with double tape / thin-type single information’)
feeders

D Component Name
Pitch: Tape feed pitch G
Rem.: The quantity of remaining components
Width: Tape width Resets component information written on the
feeder in the address you have selected
Kind: Tape type
(Paper / Embossed)

E H
Collectively writes production data-based
component information on the feeders Resets component information written on all
feeders
● Displayed only when “ the feeder
parts collation” as an option is set to
ON (→P.5-1-1)

NPM-D3A 2-4-4-2 EJM6EE-MB-02O-04

 Operating procedure
Prepara-
tions Checking the feeder
2-4-4 before
produc-
tion
attachment condition 2
(intelligent feeder)

Details window screen of feeder information

A B C D

A Detailed feeder information

C
Displays the portion of feeder information that
is currently not being shown because its name
is too long to be shown

B D
Restores feeder information to the state Closes the screen
that the feeder information was in before
the tape moved (pre-tape move condition)
● Used when you want to restore feeder
information containing splicing part data
that has been updated upon mis-
detection of a splice joint

● Displayed only when substitute parts

can be used for the feeder

NPM-D3A 2-4-4-3 EJM6EE-MB-02O-04

 Arrangement screen

Preparation
A B F I J

A Reel Number
The total number of reels

B Skip Number
The number of reels set as skipped

C ADR
The number of the address of an
arranged feeder and the side (L/R) of the
feeder on which a component is
arranged

C D E G L K D STK
H Components of the same part number
make a stock component each other

E CompName
Name of the component

F
Displays the hidden portion of a
component name when the name is too
long to be shown

G Pitch / Width / Kind

H Remain1: The remains of tape in current use

Remain2: The remains of splicing tape

J ● When the tape volume is selected

The background is yellow if the tape
Resets the number (*) of remaining volume has exceeded 10 000
components on the feeder the cursor is
● When Remain is selected
currently sitting over
The background turns yellow if Remain
(*)The number of components on 1 reel
reaches ‘0’
● When no feeder is arranged
K (-) displayed
● When a feeder(s) not to be used in
Resets component remains on all feeders
production is arranged
(*) displayed
L
Scrolls up and down the list
I Refreshes the display

NPM-D3A 2-4-4-4 EJM6EE-MB-02O-04

 Operating procedure
Prepara-
tions Checking the feeder
2-4-4 before
produc-
tion
attachment condition 3
(intelligent feeder)

Pickup pos. screen

F G H

A ADR
The number of the address of an
arranged feeder and the side (L/R) of
the feeder on which a component is
arranged

B CompName
Name of the component

C Displays the hidden portion of a

component name when the name is too
A B C D E K J I long to be shown

D Learning value X[mm] Y[mm] Z[mm]

Pickup position learning value
H Redisplays
● Z[mm] not in use

E Feeder Origin
I
Resets the correction value the cursor is
F currently sitting over

<Pickup pos (teach)> screen display

For details(→P.4-2-8 ‘Pickup position learning
teach’) J
G Resets the correction values for all
addresses
Selects a target component(s) for the pickup
position (teach)
[All parts]:
・All components
K
[Auto parts]: Scrolls up and down the list
・Components for which the pickup position
automatic teaching is set
[Manual parts]:
・Components for which the pickup position
automatic teaching is not set

[Auto parts continuous]:

・Performs continuous teach for those components
with the pickup position automatic teaching set for
them.

NPM-D3A 2-4-4-5 EJM6EE-MB-02O-04

 Operating procedure
Prepara-
tions Checking the tray
2-4-5 before
produc-
tion
attachment condition 1
(tray feeder)

Check that the condition of the trays being arranged in production data coincides with the one
of those being actually attached.

Preparation
■When they do not coincide
1 A 2 B F G To step １
■To confirm the pickup position
To step 2

1
● Confirms the condition of trays being
arranged on the table and parts
information
(→P.2-4-5-2 ‘Arrangement screen’)

2
● Confirms the correction value per tray
address obtained using the pickup pos
D I H learning during production
C (→P.2-4-5-3 ‘Pickup pos. screen’)
E
Set end
E Pallet condition (PT)

A number of trays have already been

installed/ The total number of trays that
Color Pallet condition
need to be installed Tray that exists in production
Blue
● Trays that are not used in production data
are not included in the count. Tray that does not exist in
Green
Rem. production data
B The remaining number of trays to be
installed.
Gray No tray exists

Yellow Error

EjectPart
C Select the ejection pallet from among the
pallets 1 through 20. F Replaces the tray of the selected pallet.

D Production data condition (DT) ● When pressing

comes out.
, a tray

Color
Blue
Data status
Data used in production
G Unlocks the magazine door.
Green Data not used in production ● Trays in a pickup position or supply
position are stored in the magazine.
Data in which no trays are
Gray arranged in terms of
production data H Displays <Detailed pallet
information screen>
Yellow Error
I Updates the attachment
condition.
NPM-D3A 2-4-5-1 EJM6EE-MB-02O-04
 Operating procedure
Prepara-
tions Checking the tray
2-4-5 before
produc-
tion
attachment condition 2
(tray feeder)

Arrangement screen

G H I J
A B

A PalletPiece
The total number of arranged tray
pallets
Skip Piece
B The number of tray pallets set as
skipped

C ADR
The number of the address of an
arranged tray

D STK
Components of the same part number
make a stock component each other
C D E F
K L M N E CompName
Name of the component

F Tray name

G Displays the hidden portion of a component

L
Initializes the number of remaining
name when the name is too long to be shown components on all trays

H BL
The block number of the component M
Initializes the number of remaining

I X, Y
The location of the component on a
components on the tray the cursor is
currently sitting over
tray pallet
N
J Rem.
The number of remaining components Scrolls up and down the list

K
Clears the number of components having
been ejected into the eject pallet back to zero

NPM-D3A 2-4-5-2 EJM6EE-MB-02O-04

 Pickup pos. screen

Preparation
A B C D

G F E

A ADR E
Tray address Clears all correction values

B CompName F
Name of the component Scrolls up and down the list

C Learn Z [mm] G
The pickup learning value for Z-axis
Displays the hidden portion of a
component name when the name is too
long to be shown
D
Resets the correction value the cursor is
currently sitting over

NPM-D3A 2-4-5-3 EJM6EE-MB-02O-04

 Individu-
Replacing the nozzle
Operating procedure

2-5-1
al
prepara- changer 1
tion

This section describes how to move X-axis automatically or manually.

How to move X-axis automatically

1 +
(X-axis drive units of the front and rear
sides move to their center)

2 Detach the feeder cart

(→[Maintenance] P.3-2)

3 Servo switch OFF

1
4 Open the safety cover

to 5

NPM-D3A 2-5-1-1 EJM6EE-MB-02O-04

 Preparation
If you cannot reach the nozzle changer, use a stepstool.

Detach the
1 feeder cart 2 3
(→[Maintenance]
SERVO
P.3-2)
OFF

Push the X-axis

4 inward

To 5

NPM-D3A 2-5-1-2 EJM6EE-MB-02O-04

 Individu-
Replacing the nozzle
Operating procedure

2-5-1
al
prepara- changer 2
tion

How to change the nozzle changer

This section describes how to replace the nozzle changer.

5 Remove the nozzle changer

1
2

1 Fold the lever to the left Lever 2 Remove the nozzle changer

6 Attach the new nozzle changer

● Slide it after aligning [▲] with [▼].

NPM-D3A 2-5-1-3 EJM6EE-MB-02O-04

 Preparation
7 Secure the nozzle changer

Lever
Fold the lever to the left to secure the
nozzle changer.

Attach the
8 9 10 feeder cart
(→[Maintenance]
SERVO P.3-2)

ON

● Move the front/rear X-axes

and make sure they do not
interfere with the stopper.

NPM-D3A 2-5-1-4 EJM6EE-MB-02O-04

 Operating procedure Individu-

Replacing the nozzle 1

2-5-2
al
prepara-
tion
This helps you replace or remove nozzles. Nozzles can be attached to, or detached from, the head by one
operation, and also the nozzle configuration of each head can be confirmed. The numbers of nozzles
currently being attached to each head are shown.
The below procedure shows an example of replacement of the lightweight 16-nozzle head, but the same
applies also to the lightweight 8-nozzle head and 2-nozzle head.

Nozzle check
1 6

1
2
● Switches the display to Changer.
● Make sure that the nozzles actually
set on the changer are consistent with
the screen display.
● To confirm the nozzles by detaching
the nozzle changer. (→P.2-5-1)

2 A B 3 5 4 3 +
(The nozzles inside the nozzle changer
are installed to the head.)
A
Displays the measurement value
of the nozzle outer dimensions.
4 +
(The axis diameter of the nozzles are

B measured.)
● Check on the nozzles.*1)
Displays the nozzle image recognized
by the [Nozzle check].
5 +
● Check foreign matter adhering on the
nozzle tips.
The axis
diameter of
the nozzles 6
7 Confirm the nozzles in the same
manner as shown in steps 2
*1) through 5
● To accurately identify the type of nozzles, remove and visually check the nozzles. (Since the shape of
the nozzle end face is unrecognizable, the type of nozzles cannot be identified.)
● For information on the 2D code recognition of the nozzles, refer to the following. (→ P.2-5-2-7)
● For the 2-nozzle heads, the “Change nzl” button does not appear.

NPM-D3A 2-5-2-1 EJM6EE-MB-02O-04

 Preparation
How to replace the nozzles attached to the head
The procedure for replacing the nozzles attached to the head when loading different production data

2 1
1
(If the nozzles attached to the head do not
coincide with the nozzles set based on
the production data, the nozzles
displayed on the screen turn yellow)

2 +
● In the presence of any nozzle within
the nozzle changer, the nozzles cannot
be removed.
● Upon confirming the
message,
4 (All nozzles are returned to the nozzle
changer)

3 Check on the nozzles

● Remove the nozzle changer, and
check / correct the nozzles. (→P.2-5-1)

● Attach the nozzle changer.

4 +
(The nozzles within the nozzle changer
are installed to the head.)

NPM-D3A 2-5-2-2 EJM6EE-MB-02O-04

 Operating procedure Individu-

Replacing the nozzle 2

2-5-2
al
prepara-
tion

Replacing nozzles

Remove the
1 nozzle changer
(→P.2-5-1)

Attach the
5 4 3 nozzle changer
ACTIVATION ACTIVATION (→P.2-5-1)

● If the attached nozzles are

not proper, a warning (Based on the data, nozzles
message appears. in the nozzle changer are
Change them with correct attached to the head)
ones.

6
Repeat the steps from
1 to 5 and replace
desired nozzles

NPM-D3A 2-5-2-3 EJM6EE-MB-02O-04

 Preparation
2 Replace nozzles

● As far as the nozzles for the 2- ● Orient the nozzles for the lightweight 16-/8-nozzle heads
nozzle head use are concerned, be having a 2D barcode as shown below.
careful of the right and left grooves ● Option settings can detect nozzle types by 2D barcodes and
orientation. thus help prevent the nozzles from being placed in the wrong
places.
(For information on how to set, see P.5-1-1)
● Nozzles for AM100 are not available.

<Nozzle for 2-nozzle head> <Nozzle for lightweight <Nozzle for lightweight
8-nozzle head> 16-nozzle head>
2D barcodes

Narrow Wide
groove groove

Feeder table side Feeder table side Feeder table side

NPM-D3A 2-5-2-4 EJM6EE-MB-02O-04

 Operating procedure Individu-

Replacing the nozzle 3

2-5-2
al
prepara-
tion
This is used to display the recognition image captured during a nozzle check. You need to carry out a [Nozzle
check] to display the measurement screen.
Nozzle check is not made when the short nozzles for the lightweight 16-nozzle head are used.
The below procedure uses the screens for lightweight 16-nozzle head as an example; however, the same
applies also to the lightweight 8-nozzle head and 2-nozzle head.
Nozzle setting (measurement image) screen

1
<MeasImg> screen:
Displays the recognition image that was
displayed when the nozzle setting was
checked on the <Attachment> screen.

B A

A B Displays the enlarged

image of the selected
Displays the image of the overall head. nozzle position.

NPM-D3A 2-5-2-5 EJM6EE-MB-02O-04

 This is used to display the measurement value obtained when the nozzle check was carried out to check
the nozzle and its adherents.
The below procedure uses the screens for lightweight 16-nozzle head as an example; however, the same
applies also to the lightweight 8-nozzle head and 2-nozzle head.

Preparation
Nozzle setting (measurement value) screen

1
<Measurement value> screen

A B C D E F
A Pos. D Check result Size X, Size Y
The nozzle position The nozzle size measured during nozzle check
(Unit: mm)

B Nozzle No E Check result NozzlePos X, NozzlePos Y

The nozzle position offset measured during nozzle
The nozzle number
check (Unit: mm)

C Size X, Size Y F Adh Check

OK: No adherents
The nozzle size (Unit: mm)
NG: With adherents
-: Not measured

NPM-D3A 2-5-2-6 EJM6EE-MB-02O-04

 Operating procedure Individu-

Replacing the nozzle 4

2-5-2
al
prepara-
tion
The nozzle 2D recognition is carried out, and its results are displayed on the screen.
This is used to prevent incorrect settings of the nozzles. At the start of automatic operation, the nozzle 2D
code recognition is carried out so as to detect a nozzles' incorrect settings.
The [2D code chk] and [Read value] buttons are active only when “the nozzle 2D code recognition” is ON in
the Option setting (→P.5-1-1).
The below procedure uses the screens for lightweight 16-nozzle head as an example; however, the same
applies also to the lightweight 8-nozzle head and 2-nozzle head.

Nozzle 2D code recognition

1 +
(All nozzles are returned to the changer,
and the 2D codes of all the nozzles
within the changer are recognized)

2
(2D code recognition results are displayed)

1 2
<2D code recognition result> screen

A Changer
The nozzle changer number

B Nozzle Name Prod. data

The nozzle number in production data

C Nozzle Name Bar code

The barcode-scanned nozzle number
A B C D E F ‘- - - (Hyphens)’:
Yet to be scanned
Failed to read
Yellow frame:
The nozzle number differs from the
one in production data.

NPM-D3A 2-5-2-7 EJM6EE-MB-02O-04

 Preparation
D Material
Nozzle material read from the barcode
‘- - - (Hyphens)’:
Yet to be measured
Failed to read

E Serial
Nozzle serial number read from the barcode
‘- - - (Hyphens)’:
Yet to be measured
Failed to read

F Other information
Other nozzle information read from the
barcode
‘- - - (Hyphens)’:
Yet to be measured
Failed to read

NPM-D3A 2-5-2-8 EJM6EE-MB-02O-04

 Operating procedure Individu-

Setting support pins 1

2-5-3
al
prepara-
tion

Remove all PCB-support blocks need to be removed from the front side of a target stage.

Detach the
1 After removing
PCBs
2 3 feeder cart
(→[Maintenance] P.3-2)

ACTIVATION ACTIVATION

● The PCB support block

raises
Front side

8 Install the support pins into the support block

● Pins should be mounted so as to evenly support the entire PCB.

● Be careful not to bump pins against the components on the

reverse side of PCB.

Attach the feeder

9 table cover 10 Remove the
cloth 11

NPM-D3A 2-5-3-1 EJM6EE-MB-02O-04

 Preparation
4 5
SERVO
OFF

Cover the multi-

7 Detach the 6 recognition
feeder table
camera with a
cover
lint-free cloth

Attach the feeder

12 13 cart 14
SERVO (→[Maintenance] P.3-2)
ACTIVATION
ON

To 15

Front side

NPM-D3A 2-5-3-2 EJM6EE-MB-02O-04

 Operating procedure Individu-

Setting support pins 2

2-5-3
al
prepara-
tion

15
ACTIVATION

● The PCB-support block

moves down.

NPM-D3A 2-5-3-3 EJM6EE-MB-02O-04

 Operating procedure Individu-
Adjusting transport
2-5-4
al
prepara-
tion
conveyor width
This explains how to adjust the transport conveyor width.
● When you change to smaller PCBs, remove the PCB support blocks and the support pins.
● Avoid changing the conveyor width by rotating the belt by hand. (Otherwise, PCBs may not be detected
with precision)

Preparation
2
■To adjust to the PCB width of
production data

1
(The PCB width of production data is shown
in the numerical field of ‘AdjWidth’)

To 4
■To enter a new PCB width

2 Touch

(The numeric keypad window appears)

1 4

3 Type a PCB width

4 +
(The transport rail width is adjusted)

3 5 Press the next operation button

6 Confirm the message

+
■To cancel
(Switches to the next operation screen)
6

NPM-D3A 2-5-4 EJM6EE-MB-02O-04

 Operating procedure Individu-

PCB transport test

2-5-5
al
prepara-
tion

This explains how to test PCB transport on the assumption that you have completed testing on the
preceding processes and that PCBs are present in the upstream process.
● For dual conveyor, you need to choose a lane in advance.

A 1

1 +
(Confirm PCB presence and put it in
transfer ready condition)

2 +
(Transported to the loading position)

3 +
(Transported to the placement position)

2 3 5 4 4 +
(Transported to the unloading position)

5 +
(Unloaded to the next machine)

Placement position

A PCB transfer position

The location of PCBs on the transport
conveyor is displayed.

B Sensor

Color Sensor status*1)

Red ON

Gray OFF

*1) This sensor shows the presence /

absence of PCB, with the support
plate being lowered.
Loading position B Unloading position

NPM-D3A 2-5-5-1 EJM6EE-MB-02O-04

 Preparation
This page is intentionally left blank.

NPM-D3A 2-5-5-2 EJM6EE-MB-02O-04

 Individu-
Placement specification 1
Operating procedure

2-5-6
al
prepara- (conditional placement)
tion

A target for placement is specified for production in the unit of patterns or placement points.
Before starting production, using a particular component or block, run a trial to check the placement condition.
For a placement check based on conditional placement, perform the following steps.
For dual conveyor, you can set it per lane by changing the lane.

Preparation: perform steps 1 through 4 in P.3-1-1-1, P.3-1-1-2.

2 1

1 Specify a target for placement

■To specify by the pattern

(→P.2-5-6-2)

■To specify by the placement point

(→P.2-5-6-3)

■To specify by the component

(intelligent feeder)

(→P.2-5-6-4)

■To specify by the component

(tray feeder)

(→P.2-5-6-5)

■To specify by the head

(→P.2-5-6-6)

■To cancel selection

(→P.2-5-6-5)

2 or

3 +
(Production starts under the specified
conditions)

NPM-D3A 2-5-6-1 EJM6EE-MB-02O-04

 Specify by the pattern

Preparation
1 2 A B G 3

2 Select a pattern
●Multiple patterns are selectable.

3
●Deselected by pressing the button
again.
C D E F H I J

PatternPiece PK
A The total number of patterns. G The pattern number.

SkipPiece GK
B The total number of specified patterns H The group number.
to be skipped.

C No.
The pattern ID number. I
Run search by entering a pattern
number with the numeric keypad.
ORG.X/ORG.Y
D The X/Y coordinates of the origin
pattern.
J
Displays the ROT definition window.
BAD.X/BAD.Y
E The X/Y coordinates of bad patterns.

R
F The pattern developing angle number.

NPM-D3A 2-5-6-2 EJM6EE-MB-02O-04

 Individu-
Placement specification 2
Operating procedure

2-5-6
al
prepara- (conditional placement)
tion

Specify by the placement point

1 J 2 A F B G 3

1
Select a placement point
2 ●You can select multiple points by
repeating steps 2 and 3 .

3
●Deselected by pressing the button
again.
C D E I H

MntPoints
A A total of placement points. G
Scrolls and displays component
SkipPoints names/FA, PN, No. and comments if
B Total number of specified
they are too long to be shown.
placement points to be skipped.
H
SEQ
C The sequence No. of a placement point.
You can search for a placement point
by entering the sequence No. with the
numerical keypad.
X[mm]/Y[mm]/A[deg]
D Coordinates of placement I
points and placement angles.
Displays the previous or next table.

P: Priorities among placement

E points
Blank: Standard J Changes the display of a placement point on
H: High priority
L: Low priority the placement position. (This is displayed
when a PCB with division is used.)

F : Displays a placement
point on the first
Changes display placement point
・Component name : Displays a placement
・FA: Feeder address point on the division
・PN: Pattern No. placement point.
・No: Sequence No.
・Comment
NPM-D3A 2-5-6-3 EJM6EE-MB-02O-04
 Specifying by the component (intelligent feeder)

Preparation
1 2 A F B H K 3

2 Select a pattern
● You can select multiple points by
repeating steps 2 and 3 .

3
● Deselected by pressing the button
again.

C E G L
D l J

A Reel of lead
The number of feeders arranged.
G FP
Feed of the feeder.

B Skip reel
The number of specified feeders to be
H FW
Feeder width.
skipped.

C ADR
The number of the slot on which feeders
I RK
Tape type. (paper or embossed)
are placed and the address of the feeder
on which components are placed.

D STK
Component ID No.
J Style
Placement angle.
(When any stock component is available)

E CompName K ANG
Name of the component Pickup angle

F L
Scrolls and displays a long Displays the previous or next table.
component name.

NPM-D3A 2-5-6-4 EJM6EE-MB-02O-04

 Individu-
Placement specification 3
Operating procedure

2-5-6
al
prepara- (conditional placement)
tion

Specifying by the component (tray feeder)

1 2 A B 3 I

2 Select a placement point

● You can select multiple points by
repeating steps 2 and 3 .

3
● Deselected by pressing the button
again.

C E F F J
D G H

A PalletPiece
Total number of trays registered in the
F
selected table. Scrolls and displays a long component name.

B SkipPiece
Total number of specified pallet to be
G Tray
skipped.

C ADR
Tray address No.
H ANG
Pickup angle.

D STK
Component ID number.
I RTY
The frequency of retries.
(When any stock component is available)

E CompName J
Name of the component Displays the previous or next table.

NPM-D3A 2-5-6-5 EJM6EE-MB-02O-04

 Selecting the head

Preparation
2

2 Select whether to place or not

on a head by head basis

: Place

: Do not place

Deselecting the head

2 Select a target to cancel

You can select multiple buttons and
clear them all at once.

3
1 3

NPM-D3A 2-5-6-6 EJM6EE-MB-02O-04

 Installing support pins
Operating procedure Individu-
al
2-5-7 prepara-
tion
(for automatic change) 1

Installing the support pin (for automatic change) 1

Detach the feeder

1 After removing
PCBs
2 3 cart(→[Maintenance]
P.3-2)

ACTIVATION ACTIVATION

● The PCB-support block

moves up. Front side

Cover the multi-

6 recognition 5 4
camera with a SERVO
lint-free cloth
OFF

Detach the
7 feeder table
cover

NPM-D3A 2-5-7-1 EJM6EE-MB-02O-04

 Preparation
8 Detach the PCB support block (for automatic change)

● Draw out the PCB support block (for automatic change).

PCB support block

(for automatic change)

● Draw it out slowly with both hands.

● Be careful not to drop foreign bodies on the multi-recognition camera (LED

lighting) or bump it.

● Remove the blocks from both lanes in the same way.

To 9

NPM-D3A 2-5-7-2 EJM6EE-MB-02O-04

 Installing support pins
Operating procedure Individu-

2-5-7
al
prepara- (for automatic change) 2
tion

Installing the support pin (for automatic change) 2

Set the support pins (for automatic change) to

9 the PCB support block (for automatic change)

● When the support pins are set, be sure to set to the home
position. (Avoid interfering with the conveyor)
● Place support pins with pushing Bolts on the hole position.
(They may interfere with vacuumed support pins during
arrangement of the pins)
● If a PCB flow is from right to left, place pins from the left end in
order. If it is reverse flow, place pins from the right end.
● For single lane mode, set pins only on the fixed rail side.

Bolt

From left to right

Arrangement on single lane mode Arrangement on dual lane mode

･･･ 4 3 2 1
Rear Lane 2

Front Lane 1
･･･ 4 3 2 1 ･･･ 4 3 2 1

Front Front

From right to left

Arrangement on single lane mode Arrangement on dual lane mode

1 2 3 4 ･･･
Rear Lane 2

Front Lane 1
1 2 3 4 ･･･ 1 2 3 4 ･･･

Front Front

NPM-D3A 2-5-7-3 EJM6EE-MB-02O-04

 Preparation
10 Attach the PCB support block (for automatic change) as there is no tilt
(Avoid interference with the rail)

● Place the PCB support block carefully not to bump

the support pins against the rail.
● After it is placed, push the support pins to the bolt,
and make sure that pins are pressed against the bolt.

13 12 Remove the
cloth
11 Attach the
feeder table
cover

14 15 Attach
cart
the feeder
16
SERVO (→[Maintenance] P.3-2)

ON ACTIVATION

To 17

Front side

NPM-D3A 2-5-7-4 EJM6EE-MB-02O-04

 Installing support pins
Operating procedure Individu-
al
2-5-7 prepara-
tion
(for automatic change) 3

Installing the support pin (for automatic change) 3

17
● Then, check the number of
ACTIVATION
support pins actually arranged
on the home position and the
number of support pins being
kept.

● The PCB support block

lowers.

NPM-D3A 2-5-7-5 EJM6EE-MB-02O-04

 Using the long specs as an example, the screen below explains how to check the number of support pins;
however, the same procedure applies to the short specs as well.

Checking the number of support pins

Preparation
1 +
(The number of support pins can be
decreased or increased just after XY-
unit is retracted)
*For dual lane mode, switch to your
desired lane with a lane display icon
to register pins. （→P2-2-1-9 ‘Lane
switch button’)

2 Enter the number of support

pins present in the machine.

2 1

3 +
(Information will be updated upon
confirmation of the position and number
of the support pins)

3
■When the number of the support
pins being installed to the machine is
not the same as the support pin keep
number entered

4
● Make an entry, or install a support
pin(s), in order to equate the number of
the set (installed) support pins with the
support pin keep number.
4

NPM-D3A 2-5-7-6 EJM6EE-MB-02O-04

 Installing support pins
Operating procedure Individu-
al
2-5-7 prepara-
tion
(for automatic change) 4

Checking the support pin arrangement positions

Download the production data including support pin arrangement information in advance.

1 B C

1 +
(Arrange the support pins to the
arrangement coordinates of the
production data)
● If the machine comes to an emergency
stop during replacement of support pins,
the support pins may fall. Reinstall the
dropped support pin and set to the
home position or replace it with the new
one.
● It is equally applicable when the safety
cover is opened during replacement of
the support pins. Replace the support
pins again.
A D ■When “Support pin keep number” is
more than “Used pin count”:
A Support pin status
The pins not used for production are
determined by the machine according
*The pin status is indicated by color
to the PCB size. They are automatically
Home: support pins are present in the
moved out of the PCB area
home position.
* Make sure that “Support pin keep
(Displayed in yellow-green)
number” minus “Used pin count” does
Arrange: support pins are located at the
not exceed “the number of pins that can
arrangement coordinates
be extracted” in (→P2-5-8-10)
described by production data.
(Displayed in blue)
■When “Support pin keep number” is
Unclear: the support pin status, being
less than “Used pin count”:
neither Home nor Arrange, is
An error message is displayed. Change
unknown. (Displayed in yellow)
the “Support pin keep number”
None: no support pins.
(Displayed in gray) accordingly.

Pin return
B Returns the support pin to the home position.

C Pin rearrange
Recognizes the arranged support pins and if
their arrangement position is within tolerance
of placement displacement of the support
pins, arrange the support pins again.

D Pin info delete

Uses when you want to remove the support pins
from the machine. After executing, the
arrangement data is cleared.

NPM-D3A 2-5-7-7 EJM6EE-MB-02O-04

 Checking the setting positions of support pins 1

Preparation
Inadvertently moving a support pin(s) by hand while in the process of removing a PCB, a support pin(s) being
misaligned due to the impact of the machine, etc., or decreasing/increasing a support pin(s) in the production
process may cause the support pins that are arranged in the production data to differ in number from those
actually being present in the machine.
Check the setting positions of support pins once a week.

1 +
(Confirms the status of support pins
displayed on the screen)

■When it completes successfully,

Continue on production.

■When the pin status displayed on the

screen dose not reflect the actual state
of the support pins set in the machine

NPM-D3A 2-5-7-8 EJM6EE-MB-02O-04

 Installing support pins
Operating procedure Individu-
al
2-5-7 prepara-
tion
(for automatic change) 5

Checking the setting positions of support pins 2

■In the presence of a support pin
whose status is displayed as Unclear
on the screen
Return all the support pins to the home
position by hand, and start again from
the beginning of “Checking the number of
support pins.” （→P2-5-7-6）

■In the absence of a support pin

whose status is displayed as Unclear
on the screen
Rearrange the support pins

3 +
(Only the pins in the wrong position will
be rearranged)

NPM-D3A 2-5-7-9 EJM6EE-MB-02O-04

 PCB size and the number of pins that can be retracted

Preparation
The machine determines the number of pins to be retracted according to the size of the PCB used, and the
pins not used in production can be automatically retracted within the limits of the number specified by the
following table.
When setting support pins to the home position, make sure to set the correct number of the support pins
based on the number of the pins that are arranged in the production data and also the number of the ones
that can be retracted.
(The more the pins are retracted, the longer the time to change pins)

■Short specification
Over 50 53 69 85 101 117 133 149 165 181 197 213 229
Below 53 69 85 101 117 133 149 165 181 197 213 229 260
Or more Or less L
70 81 12 11 10 9 8 7 6 5 4 3 2 1
81 97 14 12 10 8 6 4 2
97 113 15 12 9 6 3
113 129 12 8 4
129 145 15 10 5
145 161 12 6
161 177 14 7
177 193 8
W 16 0
193 209 9
209 225 10
225 241 11
241 257 12
257 273 13
273 289 14
289 305 15
305 590

■Long specification
Over 50 63 79 95 111 127 143 159 175 191 207 223 239 255 271 287 303 319
Below 63 79 95 111 127 143 159 175 191 207 223 239 255 271 287 303 319 350
Or more Or less L
70 81 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
81 97 18 16 14 12 10 8 6 4 2
97 113 18 15 12 9 6 3
113 129 16 12 8 4
129 145 15 10 5
145 161 18 12 6
161 177 14 7
177 193 16 8
193 209 18 9
209 225 10
W 11
225 241 20 0
241 257 12
257 273 13
273 289 14
289 305 15
305 321 16
321 337 16
337 353 17
353 369 18
369 590

NPM-D3A 2-5-7-10 EJM6EE-MB-02O-04

 Installing support pins
Operating procedure Individu-
al
2-5-8 prepara-
tion
(for batch change) 1

Installing support pins (for batch change) 1

Remove the
1 After removing
PCB,
2 3 feeder cart
(→ [Maintenance]
P.3-2)
ACTIVATION ACTIVATION

● The PCB support block

moves up. Front side

Cover the multi-

6 recognition 5 4
SERVO
camera with a
lint-free cloth OFF

Remove the
7 feeder table
cover

NPM-D3A 2-5-8-1 EJM6EE-MB-02O-04

 Preparation
8 Remove the PCB support block (for batch change)

● From the operator side, lift the right and left levers.

Removal levers

● Pull out the PCB support block.

● Draw it out slowly with both hands.

● Be careful not to drop foreign bodies

on the multi-recognition camera (LED
lighting) or bump it.

● Remove the blocks from both lanes in

the same way.

PCB support block

To 9

NPM-D3A 2-5-8-2 EJM6EE-MB-02O-04

 Installing support pins
Operating procedure Individu-
al
2-5-8 prepara-
tion
(for batch change) 2

Installing support pins (for batch change) 1

9 Set support pins on the PCB support block (for batch change)

● Install support pins so that the entire PCB is evenly supported.

● Be careful to avoid contact with the parts on the bottom side of a

PCB.

● By using the support pin set jig (option), you can prevent
missetting of support pins.

(Jig: N610168255AB）

Install the feeder

16 15 cart 14
(→ [Maintenance] SERVO
ACTIVATION P.3-2)
ON

Front side

17
ACTIVATION

●The PCB support block

moves down.

NPM-D3A 2-5-8-3 EJM6EE-MB-02O-04

 Preparation
10 Keep the PCB support block (for batch change) from tilting
when installing it (Risk of interference with the rails)
● Align the guide pin on the body side with the hole in
the PCB support block.

Guide pin

13 12 Remove
cloth
the
11 Install the feeder
table cover

NPM-D3A 2-5-8-4 EJM6EE-MB-02O-04

 Operating procedure
Continuous
2-6 preparations

How to view screen

B A C

E Work condition
: Planned

: Done
H D E G I F
F Operating time

A Running day
Work start date.
Time required for each preparation.

G Total

B User Name
Operator’s name.
Total time required for preparation.

H Next work arrow

C Lot name
The name of the lot of loading production
Descriptions of an upcoming work.

Work log: History of continuous

l
data or history data.
preparations
D Work descriptions
Descriptions of the work to be executed.
: Most recent history

: Past history
■Descriptions of each task
Task name Descriptions Reference page

Loads or saves production data during production

File op. P.2-3-2 to 2-3-6
changeover.

Change nzl Exchanges or cleans nozzles. P.2-5-2

Supply parts Attach feeders. P.2-4-1 to 2-4-2

Exchange
Replace the holder. P.2-5-3
holder

PCB transfer Tests the transfer of PCBs. P.2-5-5

NPM-D3A 2-6-1 EJM6EE-MB-02O-04

 When using proven production history data, a series of preparation works can be performed successively.
● For individual preparation (→P.2-3-2 to P.2-5-5)

Preparation
1
● Transitions to the changeover screen.

1
2

2 Perform each task in sequence

(For details, see D )

■To proceed to the next task

(The next preparation screen is displayed

in five seconds)

■To discontinue preparation

(Press [Yes] to return to the

Continuous preparation screen)

■To skip a task

●Press it again to cancel.

■To suspend preparation

●Press [Restart] to cancel.

●Skip settings is alterable even under
suspension.

NPM-D3A 2-6-2 EJM6EE-MB-02O-04

 Operating procedure
Production plan
2-7 (setting the production count)

This allows you to set the planned volume during automatic operation.
In addition, you can calculate and display the consumption of components relative to the planned volume
in advance.

3 2 1
Select a lane
1 : Lane 1

: Lane 2

2
Enter ‘ProdSchedule.’
3 ● Input range: 0 to 99999
● The setting of ‘0’ enables continuous
production without interrupting
A B C automatic operation.

A Loading count
Displays the PCB count to be loaded.

B
Clears the loading count to zero.

C
Displays the required component points for the set count.
(→P.2-7-2)

NPM-D3A 2-7-1 EJM6EE-MB-02O-04

 Displays component consumption screen

Preparation
E D K L M

F G H I J

D Displays component consumption

PCB cnt: Total number of PCBs produced
I Parts/Count
The number of components relative to
MutPoints: Total number of components a single feeder.
placed on PCBs
SkipPoints: Total number of components
not placed on PCBs
TotalPoints: Placement points + skip points
Mount/Board
J The number of parts relative to a single
PCB.
ADR (Address)
E The number (address) of the slot on
which the feeder is placed. Skip/Board

L/R
K The number of skip points with respect

F The tape placement position.

to a single PCB.

TotalParts
G CompName L The total number of components.
Name of the component

H M Reel
The number of feeders.
Scrolls and displays a long component
name.

NPM-D3A 2-7-2 EJM6EE-MB-02O-04

 Operating procedure
Preparation in
2-8 independent mode

You can prepare for the lane during production in the independent mode.

1 Select a lane on the screen in

production and perform cycle stop
(→P.3-1-2)
● The lane under cycle stop is
displayed in yellow color.

2
(→P.2-3-2 to P.2-5-5)

3
(→3-1-1)
● Displays step 1 screen.

● When you resume production

NPM-D3A 2-8 EJM6EE-MB-02O-04

3 Production
 Operating procedure
Produc-
Production start 1
3-1-1 tion

Describes how to start production. It is the operator’s daily task.

Starting production

1 Check before operation 2 Turn the

1 Check that the emergency stop switch is reset. following main
● To reset, make sure that danger or power switches
abnormality is removed, and then turn the on
switch to the right.
● Conveyor L
● Conveyor R

2 Check that there is no foreign 3 Check that the front and

matter on the conveyor or the rear safety covers are
feeder table. closed.
8
Production
start

For independent mode

1 2

1
(The independent mode is displayed)

2 Select a lane
To start production in front and
rear lanes:

To start production only in lane 1:

To start production only in lane 2:

NPM-D3A 3-1-1-1 EJM6EE-MB-03O-02

 3 ON 4 5

Production
SERVO
■For alternate mode
ON

● Keep it in the OFF

position for at least 10
seconds before turning it.
● Read operation takes For independent mode
about a minute. (→P.3-1-1-1)

7 Self-diagnosis is conducted
6 Start production
■For abnormal case ■For normal case
Abnormal items are displayed. Origin return is carried out. ACTIVATION START
(→’ When errors are found by self-diagnosis’)

When errors are found by self-diagnosis

1 2

Choose the item

1 (The modification method is displayed)

2 Correct error as instructed

NPM-D3A 3-1-1-2 EJM6EE-MB-03O-02

 Operating procedure
Produc-
Production start 2
3-1-1 tion

When the feeder cart is detached

In the independent mode, even if the feeder cart is detached, PCBs can be produced on the opposite-axis
side. Preparation for the production is described here.

1 2
SERVO
OFF

Move the X-axis

3 Move the X-axis of which the feeder cart is detached until its end comes on the retract position
label of the Y-axis

Retract position label

X-axis end

4 5
SERVO

ON

NPM-D3A 3-1-1-3 EJM6EE-MB-03O-02

 Production
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NPM-D3A 3-1-1-4 EJM6EE-MB-03O-02

 Operating procedure
Produc- Production stop and
3-1-2 tion end

Stopping production Ending production

■To stop production immediately <single stop>
■For manual operation

1 ● To restart production
2 Ends
production
+

2 Confirm the
message,
● Production stops.
● For dual lane, both lane
1 and 2 stop.

■To stop production after the PCB being produced is

completed <cycle stop>
● To restart production
1
+

● Production stops after

the PCB being produced
is completed.
● For independent mode, Cancel stop
select the lane.

■To stop production after completing the PCB

production <Automatic stop> 2 Before stop

After the planned PCBs are produced, production stops

automatically and the screen returns to the Home menu.
(→P.2-7-1)

NPM-D3A 3-1-2-1 EJM6EE-MB-03O-02

 ■For automatic operation ■To turn off the machine

3 Ends production 1

Production
SERVO
●Production ends when the machine completes the last PCB
after receiving a signal from the upstream equipment, and then OFF
the screen returns to the main menu.

OFF

NPM-D3A 3-1-2-2 EJM6EE-MB-03O-02

 Operating procedure
Produc-
Error stop and resume
3-1-3 tion

This section describes how to resume production in the case of error occurrence.

Resume production after error stop

● The error stop screen is displayed during production.

1 2

1 After error occurrence, the

error stop screen is displayed

2 Confirm error information and

help and take measures

3 3 +

(Production resumes in the lane

enabled production)

NPM-D3A 3-1-3 EJM6EE-MB-03O-02

 Operating procedure
Produc-
Placement mode
3-1-4 tion

If the machine is configured with dual lane, you can select from the following modes for production.

■Alternate mode ■Alternate front (rear) mode ■Independent mode

Production
● The head moves ● Using the front and rear heads, ● Each head independently
alternatively and performs only PCBs on the front (rear) lane carries out production for
production. are produced, and PCBs on the PCBs on each head.
● Each head produces PCB rear (front) lane are passed through. Front head: Front lane
on the front and rear lane. production
● The head moves Rear head: Rear lane
alternatively and after production
production of the target
lane completes, it
produces PCB on the other
lane.

Feature
● It minimizes the PCB ● Production start and stop are ● Production start and stop
transfer loss. applicable per lane. is applicable per lane.
● It improves productivity
because the head does not
need to wait for head
alternative motion (waiting
for motion of the other
head. *1)
Changeover
● You need to stop the ● Changeover (changing the ● Changeover (changing
machine to carry out production data or replacing the the production data or
changeover for each lane. feeder cart or tray magazine) is replacing the feeder cart
enabled for the suspended lane or tray magazine) is
while PCBs are passed through. enabled for the suspended
lane during one-side
*1)Head standby may arise depending on the PCB size. production.

NPM-D3A 3-1-4 EJM6EE-MB-03O-02

 Operating procedure Produc- How to check the screen in
tion
production, when stationary
3-2-1 informa-
tion 1

How to check the screen in production 1

●Displays production information and operation status during production.

■Placement head (alternative mode)

1

1
Choose either by machine or by line

: By machine

: By line

A PCB
The number of produced PCBs/patterns.
D MntPoints
The number of components that
have been placed/total placement
points.
B or

Switches the display of time required to E Stop production after the produced
produce a PCB. (Display changes every
time you pressed) current PCB. (→P.3-1-2)
●Cycle time 1
Time from when clamping is completed
Component empty / Component
before placement until clamping is
released after placement. F empty warning
●Cycle time 2 Component empty occurrence condition.
Placement time including transfer time.
Transfer Status
Rate G The transfer status and current
C Operating rate of the machine.
(Changeable by action parameter)
position of PCBs are displayed.
: Blue…Action status
● : 0% to 20% or less
: Yellow…Standby
● : 20% to 40% or less Waiting for loading
Waiting for unloading
● : 40% to 60% or less
● : 60% to 80% or less H Warning
Errors and warnings on the
machine are displayed.
● : 80% up to 100%

NPM-D3A 3-2-1-1 EJM6EE-MB-03O-02

 ■By machine
A B C F D E

Production
No.(name) assigned to
L the connected machine

G H
■By line
M Cycle time
Upper level: Lane 2
I A B F C E J Lower level: Lane 1

N Production status
Display color Production status
Green Ongoing
Yellow Stopped
Waiting for component
Gray
supply
Blue Waiting for processing

Upper level: Lane 2

Lower level: Lane 1

■Display position of bottleneck machine

L M H N K A bottleneck machine position can be
displayed in yellow in the following
I Number of planned PCBs position by LNB setting .
LNB setting  Display area
L
J Estimated end time
By machine

By lane M
K Achievement rate About the setting of LNB, see the [LNB]
operating instructions.
Actual performance in line / Planned PCBs in line

NPM-D3A 3-2-1-2 EJM6EE-MB-03O-02

 Operating procedure Produc- How to check the screen in
tion
production, when
3-2-1 informa-
tion stationary 2

How to check the screen in production 2

■Placement head (independent mode)
O

O Lane selection

: To start production in front

and rear lanes

: To start production only in lane 1

: To start production only in lane 2

NPM-D3A 3-2-1-3 EJM6EE-MB-03O-02

 Production
This page is intentionally left blank.

NPM-D3A 3-2-1-4 EJM6EE-MB-03O-02

 Operating procedure Produc- How to check the screen in
tion
production, when stationary
3-2-1 informa-
tion 3

Remaining components
You can check remaining components per machine or line during production.

1
Choose either by machine or by line

: By machine

: By line

TBL (table)
A Table to be referred. C Status
■When the feeder is out of components
Feeder: White
Background: Grey
B ■When the feeder is out of components
Stop production after producing the but components are in stock
current PCB. (→P.3-1-2) Feeder: White
Background: Grey, Slash: Yellow
■When the feeder is out of components
and components are also out of stock
Feeder: White
Background: Yellow, Slash: Yellow
■When the tray is out of components
Tray color: Grey
Background: Grey
■When the tray is out of components but
components are in stock
Tray color: Grey
Background: Grey, Slash: Yellow
■When the tray is out of components and
components are also out of stock
Tray color: Grey
Background: Yellow , Slash: Yellow

NPM-D3A 3-2-1-5 EJM6EE-MB-03O-02

 ■By machine A B I

Production
ADR (address)
D Component address.

E CompName
Name of the component

Time
F The estimated time to component
empty.
● Unit: minute

PCB
G The number of PCBs produced before
component empty.
D E F H K
Length
C G J H The remaining tape length.
● Unit: m

■By line A B I
Even though component empty
warning is displayed, it is a
misjudgment. So, production is
continued.

J
LED of unused feeders flashes.

K
When the number of components
remaining in a feeder happens to be
incorrect, you can manually enter the
correct number in the Current section.
C D E F H
A G

NPM-D3A 3-2-1-6 EJM6EE-MB-03O-02

 Operating procedure Produc- How to check the screen in
tion
production when stationary
3-2-1 informa-
tion 4

Feeder pickup condition

● Information of component pickup from feeders is displayed.

1 B A

1
Choose either by machine or by line

: By machine

: By line

D C

A D
Stop production after the produced current ● Displays the graph of error count
PCB. (→P.3-1-2) per hour of the selected nozzle.

B
Updates to latest information.

C
Displays detailed pickup information. Vertical axis: Error count
Horizontal axis: Time Returns to the
previous screen

NPM-D3A 3-2-1-7 EJM6EE-MB-03O-02

 ■By machine
MC (Machine)
N G I J L E The machine numbers that are assigned

Production
to machines organized into a line and
that start at the head of the line.

TBL (table)
F Table to be referred.

ADR (address)
G Component address.

H CompName
Name of the component

E F H K M I
Shows the rest of the component name
by scrolling.

J PickupCnt

■By line
N G I J L K Err cnt

L Err Rate

M LeadTo
Displays increase or decrease tendency
of the error rate with arrow icons.

● : Super upward tendency

● : Upward tendency
● : Constant tendency
● : Downward tendency

● : Super downward tendency

E F H K M
Ｎ
Displays the error rate per machine or per
line.

NPM-D3A 3-2-1-8 EJM6EE-MB-03O-02

 Operating procedure Produc- How to check the screen in
tion
production when stationary
3-2-1 informa-
tion 5

Head pickup condition

● Pickup information of the placement head is displayed.

1 B A

1
Choose either by machine or by line

: By machine

: By line

D C

A D
Stop production after producing the ● Displays the graph of error count
current PCB. per hour of the selected nozzle.
(→P.3-1-2)

B
Updates to latest information.

C
Shows the previous or next Vertical axis: Error count
table. Horizontal axis: Time Returns to the
previous screen

NPM-D3A 3-2-1-9 EJM6EE-MB-03O-02

 ■By machine
MC (Machine)
M G I K N E The machine numbers that are assigned
to machines organized into a line and

Production
that start at the head of the line.

TBL (table)
F Table to be referred.

NpzzlePos
G Nozzle position number in the
placement head.

H Nozzle No

E F H J L I PickupCnt

J Err Cnt

■By line
K Err Rate
M G I K N
LeadTo
L Displays increase or decrease tendency
of the error rate with arrow icons.

● : Super upward tendency

● : Upward tendency
● : Constant tendency
● : Downward tendency
● : Super downward tendency

M
Displays the error rate per machine or per
E F H J L line.

Ｎ
Displays detailed pickup information.

NPM-D3A 3-2-1-10 EJM6EE-MB-03O-02

 Operating procedure Produc- How to check the screen in
tion
production when stationary
3-2-1 informa-
tion 6

Nozzle pickup condition

●Pickup condition of nozzles in the nozzle changer is displayed.

1 B A

1
Choose either by machine or by line

: By machine

: By line

D C

A D
Stop production after producing the ● Displays the graph of error count
current PCB. (→P.3-1-2) per hour of the selected nozzle.

B
Updates to latest information.

C
Shows the previous or next Vertical axis: Error count
table. Horizontal axis: Time Returns to the
previous screen

NPM-D3A 3-2-1-11 EJM6EE-MB-03O-02

 ■By machine MC (Machine)
M G I K N
E The machine numbers that are assigned
to machines organized into a line and
that start at the head of the line.

Production
TBL (table)
F Table to be referred.

Changer Pos.
G Nozzle position in the nozzle changer
on the selected table.

H Nozzle No

E F H J L
I PickupCnt

J Err Cnt

■By line K Err Rate

M G I K N LeadTo
L Displays increase or decrease tendency
of the error rate with arrow icons.

● : Super upward tendency

● : Upward tendency
● : Constant tendency
● : Downward tendency

● : Super downward tendency

M
Displays the error rate per machine or per
line.
E F H J L
Ｎ
Displays detailed pickup information.

NPM-D3A 3-2-1-12 EJM6EE-MB-03O-02

 Operating procedure Produc- How to check the screen in
tion
production when stationary
3-2-1 informa-
tion 7

Feeder arrangement information

● Information of feeders arranged on the supply unit is displayed.
Information displays on a per-machine basis.

A B C D E F G H

A ADR (address)
E FeedPitch
Tape length of one feed.
Displays the slot number (address) by
which feeders are arranged, and a lane
of the double tape feeder or the thin-type
single feeder.
F Width
Tape width.
B STK
ID number of stock components.
(If there is any stock)
G Kind
Tape material type.
C CompName
Name of the component

H
D Stop production after producing the
current PCB.
Shows the rest of the component name (→P.3-1-2)
by scrolling.

I
Shows the previous or next table.

NPM-D3A 3-2-1-13 EJM6EE-MB-03O-02

 Production
This page is intentionally left blank.

NPM-D3A 3-2-1-14 EJM6EE-MB-03O-02

 Operating information
Operating procedure Produc-
tion
3-2-2 informa-
tion
1
Operating time information is displayed for each machine.
● For dual lane mode, you need to choose a lane in advance.

Running time

B A

C D E F

A Prod count
●Prod count
B Rate
●Rate
The number of PCBs passed through Rate of the actual operating time for
the specified stage. operating time.

●PatternPiece ●MCOpRate
The number of PCBs produced Rate of actual operating time and
(components are placed). process waiting time for operating
time.
●Total/Lot
Choose the display type.

:The total number of

PCBs after switching
the production data

:The number of
PCBs per lot

●Clear
Clears the count.

NPM-D3A 3-2-2-1 EJM6EE-MB-03O-02

 Preparation time

Production
B A

C D E

Operating time
C ● RealOpTime
■For single lane mode:
D
Time that previous and next processes Clears production information.
waiting time and stop time caused by error
are subtracted from time in production
mode.
(RealOpeTime
＝OpeTime - Total Stop time) E Total time

■For dual lane mode:

Time that previous and next processes
waiting time, stop time caused by error
and transfer time are subtracted from time
in production mode.
F
(RealOpeTime Shows the previous or next table.
＝OpeTime - Total Stop time-Transfer
time)

● ProcWaitTime
Preparation time for previous and next
processes.
● SupplyWaitTime
Waiting time for component supply.
● StopTime
Downtime during production.
● OpTime
Time that the machine is in production
mode.
NPM-D3A 3-2-2-2 EJM6EE-MB-03O-02
 Feeder pickup
Operating procedure Produc-
tion
3-2-3 informa-
tion
information 1

You can check component pickup information of a feeder per feeder address.

● Perform on both and .

D E F I 1

D
Shows the rest of the component name by
A B C H G scrolling.

A TBL (table)
Table to be referred.
E PickupCnt
Number of components being picked up
per feeder

ADR (address)
B Feeder address.
F
Err Cnt
Number of components resulting in error
Tape / Stick Feeder
●Number: Feeder position number
●R/L/C: Feeder component position
(For double tape feeder, thin-type single
feeder)
G Err Rate
Error occurrence rate for pickup count
R(right), L(left),
(For 3-slot stick feeder)
R(right), L(left), C(center)

Tray feeder H Total

Total of pickup count of all feeders and
●A/B: Tray feeder table error count, and error occurrence rate
(Only A is available in a single tray for total pickup count.
feeder)
● Number: Tray pallet position number Lane
I Change the display item to “All” or

C CompName
Name of picked-up component
“Lane”. When you select “Lane”, also
select the lane by the lane change
button.

NPM-D3A 3-2-3-1 EJM6EE-MB-03O-02

 Production
A B C D E F G I J

1
(Error detailed information is displayed)

H 2

PickupCnt TotalErr
A The number/rate of pickup of feeder. G The number/rate of feeder errors.

Pickup Total
B The number/rate of pickup errors. H The total number/rate of pickup of all
feeders or the total number/rate of errors
for each feeder.
Recog.
C The number/rate of recognition errors.

I
Choose the display type.
Thick
D The number/rate of component thickness
errors.

Mount
E The number/rate of mounting errors.

J
Down
F The number/rate of component drop
Returns to the previous screen.

errors.

NPM-D3A 3-2-3-2 EJM6EE-MB-03O-02

 Feeder pickup
Operating procedure Produc-
tion
3-2-3 informa-
tion
information 2

7 4 3 2
(Recognition error image information
is displayed)

3 Choose an image to display

● All error images in the selected table
are displayed in reverse chronological
order.
:Displays all images.

Select : Displays the image of

the feeder address
specified on the
previous screen.

Image display during operation

Each time you press D A B C D ON : Display
OFF: Non-display
● When a superimpose image is being
displayed, the tact time gets worse
about 5%.

4 : Displays all images.

(Saves error histories)
5
5 Confirm the message
or

6
6 Confirm the message

●When you do not save the data

A C
Go to the previous/next image. Returns to the previous screen.

B D
Deletes the image. Switches between showing and hiding
the recognition result on the recognition
screen when each time you press the
button.
NPM-D3A 3-2-3-3 EJM6EE-MB-03O-02
 7
● You can check the image per nozzle
resulting in error and save the data.

Production
■To check the data
Select the nozzle position
8
8 (The recognition error image is displayed)

● If necessary, press to
hide the recognition result.

■To save the data

9 8
9 Confirm the message
or

10 Confirm the message

●When you do not save the data

10

■To cancel

8
NPM-D3A 3-2-3-4 EJM6EE-MB-03O-02
 Head pickup
Operating procedure Produc-
tion
3-2-4 informa-
tion
information 1

You can check component pickup information of a nozzle per head.

● Perform on both and .

A B C D E I 1

G H F 2
TBL (table)
A A table referred to. F Err Rate
Error occurrence rate for pickup count

NozzlePos Total
B Nozzle installation position number of a G Total of pickup count of all heads and
head. error count, and error occurrence rate for
total pickup count.

Nozzle No
C Nozzle type being picked up
H
Shows the previous or next table.
Pickup Cnt
D Number of components being picked up
Lane
per head
I Change the display item to “All” or
“Lane”. When “Lane” is selected, also
select the lane by the lane change
E Err Cnt
Number of components resulting in error
button.

NPM-D3A 3-2-4-1 EJM6EE-MB-03O-02

 Production
A B D E

1
(Error detailed information is displayed)

C 2
Error item
A (→P.3-2-3-2) D
Changes the display type.

Total Err
B Total / rate of error count per head

Total
C Total of pickup count/rate of all heads, or E
total / rate of error count of each head.
Returns to the previous screen.

NPM-D3A 3-2-4-2 EJM6EE-MB-03O-02

 Head pickup
Operating procedure Produc-
tion
3-2-4 informa-
tion
information 2

7 4 3 2
(Recognition error image information
is displayed)

3 Choose an image to display

● All error images in the selected table
are displayed in reverse chronological
order.
: Displays all images.

Select :Displays the image of

the head number
specified on the
previous screen.
Each time you press D A B C D
4

5 Confirm the message

or

6
6 Confirm the message

■When you do not save the data

A C
Go to the previous/next image. Returns to the previous screen.

B D
Deletes the image. Shows/hides the recognition result on
the recognition screen each time you
press the button.

NPM-D3A 3-2-4-3 EJM6EE-MB-03O-02

 7
● You can check the image in error per
nozzle and save the data.

■To check the data

Production
8 Choose the nozzle position

8 (The recognition error image is displayed)

● If necessary, press to
hide the recognition result.

■To save the data

8
9

9 Confirm the message

or

10 Confirm the message

●When you do not save the data

10

■To cancel

8
NPM-D3A 3-2-4-4 EJM6EE-MB-03O-02
 Nozzle pickup
Operating procedure Produc-
tion
3-2-5 informa-
tion
information 1

You can check component pickup information of a nozzle per nozzle.

● Perform on both and .

A B C D E I 1

G H F 2
TBL (table) Err Rate
A A table referred to. F Error occurrence rate for pickup count

Changer Pos
B Nozzle position in the nozzle changer on G Total
Total of pickup count of all nozzles and
the selected table. error count, and error occurrence rate for
total pickup count.

Nozzle No
C Pickup count per head.
H
Shows the previous or next table.
PickuCnt
D Pickup count per nozzle Lane
I Switches the display item between “All”
and “Lane”. When “Lane” is selected,
also select the lane by the lane change
E Err Cnt
Number of components resulting in error
button.

NPM-D3A 3-2-5-1 EJM6EE-MB-03O-02

 Production
A B D E

1
(Detailed error information is displayed)

C 2
Error item
A (→P.3-2-3-2) D
Changes the display type.

Total Err
B Total / rate of error count per nozzle

Total
C The total of pickup count / rate of all E
nozzles, or the total / rate of each error
count. Returns to the previous screen.

NPM-D3A 3-2-5-2 EJM6EE-MB-03O-02

 Nozzle pickup
Operating procedure Produc-
tion
3-2-5 informa-
tion
information 2

6 3

2
(Recognition error image information is
displayed)

Each time you press D A B C D

4 Confirm the message

or

5 5 Confirm the message

■When you do not save the data

A C
Go to the previous/next image. Returns to the previous screen.

B D
Deletes the image. Shows/hides the recognition result on
the recognition screen each time you
press the button.

NPM-D3A 3-2-5-3 EJM6EE-MB-03O-02

 6
● You can check the image per nozzle
resulting in error and save the data.

■To check the data

Production
Choose the nozzle position
7
7 (The recognition error image is displayed)

● If necessary, press to
hide the recognition result.

■To save the data

8 7
8 Confirm the message
or

9 Confirm the message

■When you do not save the data

■To cancel

7
NPM-D3A 3-2-5-4 EJM6EE-MB-03O-02
 Stop history
Operating procedure Produc-
tion
3-2-6 informa-
tion
confirmation

You can check up to 50 records of stop information, caused by emergency stop errors, in reverse
chronological order.

■Stop history screen

A B C D 1 3

1
(An image occurring recognition error
is displayed)

E 5
No
A Data number. D Stop content

B Date
The date on which the machine stopped. E
Shows the previous or next table.

C Time
The time at which the machine stopped.

2
(Returns to the stop history screen)

NPM-D3A 3-2-6-1 EJM6EE-MB-03O-02

 Production
3
Axis information of the selecting error
is displayed.
(→P.5-2-2)

4
(Returns to the stop history screen)

5
Displays input and output information
when error occurred in selecting item
is displayed.
(→P.5-2-3, P.5-2-4)

6
(Returns to the stop history screen)

NPM-D3A 3-2-6-2 EJM6EE-MB-03O-02

 Saving and deleting
Operating procedure Produc-
tion
3-2-7 informa-
tion
stop history

Stop information caused by emergency stop error is saved or deleted.

■To save the stop history or axis logs of machine on the SD card

2 Confirm the message

● When not saving:

1
■To save the stop history or axis logs of LNB on the SD card

2 Confirm the message

● When not saving:

1 1
■To delete all stop history

NPM-D3A 3-2-7-1 EJM6EE-MB-03O-02

 Production
This page is intentionally left blank.

NPM-D3A 3-2-7-2 EJM6EE-MB-03O-02

 Vacuum sensor error
Operating procedure Produc-
tion
3-2-8 informa-
tion
history

You can check up to 50 records of vacuum sensor error information, that occurred during automatic
production, in reverse chronological order.

A C D E F G 1

B I H

A No
Data number.
F Error kind

B TBL (table) G Nzl

The nozzle number at which error
The table on which the error occurred.
occurred.

ADR (address)
C Feeder address. H
(→P.3-2-3-1) Deletes all the error histories.

D Date/Time
I
Shows the previous or next table.
Head
E The nozzle position number at which
error occurred in the transfer head.

NPM-D3A 3-2-8-1 EJM6EE-MB-03O-02

 A B C E F

Production
1
(Error detail information is displayed)

Turn Actual
A The turn between a feeder and a PCB E Vacuum actual value.
when error occurred. (8-bit gradation display)

B X [mm]/Y [mm]
The coordinates on which the error
F
Occurred. Returns to the previous screen.

C PCB
The placement order in the turn in
which the error occurred.
● For one PCB,
0 is displayed.
● For two PCBs,
0: First PCB, 1: Second PCB.

JudgeVal
D Vacuum error judgment value.
(8-bit gradation display)

NPM-D3A 3-2-8-2 EJM6EE-MB-03O-02

 Operating procedure Produc-
tion
Feeder pickup monitor
3-2-9 informa-
tion

You can check feeder component information per feeder address.

A B 2 Pickup information per feeder

A (→P.3-2-1-8)

B LeadTo
Displays increase or decrease tendency
of the error rate.

● : Super upward tendency

● : Upward tendency
● : Constant tendency
● : Downward tendency

● : Super downward tendency

C 1 C
D Shows the previous or next table.

1
(Displays component error count in a
graph)
● Error count of the selecting feeder
per hour is displayed on the graph.

Vertical axis: Error count

Horizontal axis: Time
● Choosing the total error or an error
item can change the display of the
graph

Total error and error item

D (→ P.3-2-3-2)

NPM-D3A 3-2-9-1 EJM6EE-MB-03O-02

 A B C

Production
(Detailed error information is displayed)

Pickup information per feeder

A (→P.3-2-1-8)

B
Choose the display type.

C
Returns to the previous screen.

NPM-D3A 3-2-9-2 EJM6EE-MB-03O-02

 Operating procedure Produc-
tion
Head pickup monitor
3-2-10 informa-
tion

You can check component pickup information of a nozzle, per nozzle.

A B 2 Pickup information per head

A (→P.3-2-1-10)

LeadTo
B Displays increase or decrease tendency
of the error rate.

● : Super upward tendency

● : Upward tendency
● : Constant tendency
● : Downward tendency

● : Super downward tendency

C 1 C
D Shows the previous or next table.

1
(Displays component error count in a
graph)

● Error count of the selecting head

per hour is displayed on the graph.

Vertical axis: Error count

Horizontal axis: Time
● Choosing the total error or an error
item can change the display of the
graph

Total error and error item

D (→ P.3-2-4-2)

NPM-D3A 3-2-10-1 EJM6EE-MB-03O-02

 A B C

Production
(Detailed error information is displayed)

Pickup information per head

A (→P.3-2-1-10)

B
Choose the display type.

C
Returns to the previous screen.

NPM-D3A 3-2-10-2 EJM6EE-MB-03O-02

 Operating procedure Produc-
tion
Nozzle pickup monitor
3-2-11 informa-
tion

You can check nozzle pickup condition.

A B 2 Pickup information per nozzle

A (→P.3-2-1-12)

B LeadTo
Displays increase or decrease tendency
of the error rate.

● : Super upward tendency

● : Upward tendency
● : Constant tendency
● : Downward tendency

● : Super downward tendency

C 1 C
D Shows the previous or next table.

1
Displays error count of a component
in a graph.

● Error count of the selecting head

per hour is displayed on the graph.

Vertical axis: Error count

Horizontal axis: Time
● Choosing the total error or an error
item can change the display of the
graph

Total error and error item

D (→ P.3-2-3-2)

NPM-D3A 3-2-11-1 EJM6EE-MB-03O-02

 A B C

2
(Detailed error information is displayed)

Production
Pickup information per nozzle
A (→P.3-2-1-12)

B
Choose the display type.

C
Returns to the previous screen.

NPM-D3A 3-2-11-2 EJM6EE-MB-03O-02

 PCB warpage detection
Operating procedure Produc-
tion
3-2-12 informa-
tion
error 1
Describes how to handle the PCB warpage detection error.
● There are five types for error;
A:PCB warpage range over, B:PCB warpage possible range error, C:PCB warpage result grade error, D:PCB
warpage measurement error, E:PCB warpage correction disabled

● If PCB warpage detection error occurs, the following four types of handling methods are available.

Handling method Error type

(1) Re-measuring the PCB warpage shape A, B, C
(2) Removing the error PCB A, B, C
(3) Changing the PCB warpage grade C
tolerance
(4) Teaching PCB warpage measurement A, B, C, D, E

(1)Re-measuring the PCB warpage shape

Return to the main menu and start the production again

(2)Removing the error PCB

Perform the following flow

2 +

(Return to the Home screen)

NPM-D3A 3-2-12-1 EJM6EE-MB-03O-02

 Remove the error PCB from
3 the machine

Production
After confirming removal
4
+
(Production starts)

After a PCB position error

5

NPM-D3A 3-2-12-2 EJM6EE-MB-03O-02

 PCB warpage detection
Operating procedure Produc-
tion
3-2-12 informa-
tion
error 2

6
(PCB information of error occurrence
position is deleted)

7
(Returns to the production preparation
screen)

8 +

(Resumes production)

● This completes PCB removal operation.

NPM-D3A 3-2-12-3 EJM6EE-MB-03O-02

 (3)Changing the PCB warpage grade tolerance

Production
Change the setting of the [PCB warpage grade tolerance] of the
action parameter

(4)Teaching PCB warpage measurement

Perform teaching

NPM-D3A 3-2-12-4 EJM6EE-MB-03O-02

 Substitution component
Operating procedure Compo-

3-3-1 nent
supply supply (intelligent feeder)

● Operate the following procedure in Engineer mode.

● Registering components used in normal production as [Master component] and components used in
substitution as [Sub component] enable you to substitute components in the case of component empty.
・How to register (→[NPM-DGS] Operating Instructions Chapter.6)

1 2
● If you are in Operator
mode, change to
Engineer mode.
or

(The component empty (The machine stops)

message appears)

Restart Set the feeder for Remove the

10 production 9 sub components 8 feeder for master
to the same slot components

11
ACTIVATION START

NPM-D3A 3-3-1-1 EJM6EE-MB-03O-02

 Confirm the
3 4 Display the data edit Choose the arrangement

Production
message screen list from “Feeder/Tray” layer

(Data edit)

Choose a sub Choose a master

7 6 component 5 component
(→P.4-1-7)

(The component source

is switched from master
to sub)

CAUTION
Be careful not to get your fingers caught
(Risk of injury)

● When you attach or detach the feeder.

NPM-D3A 3-3-1-2 EJM6EE-MB-03O-02

 Operating procedure
Compo- Feeder free
3-3-2 nent
supply arrangement

A feeder free arrangement function allows the machine to continuously produce PCB even when component
empty by arranging a feeder stored with the same components to the given slot on the table.
Preparation: ● Writes parts information. (→[Support station] Operating Instructions Chapter 3)
● Turn [ON] the [Parts verification] and [Feeder free arrangement] in
[option]-[Feeder] (→P.5-1-1).

Component supply during component empty

Install the feeder set with

the same components to
the empty slot.

The message
disappears and
production restarts

Component empty feeder

Component supply before component empty

Install the feeder set the

same components to the
empty slot.

The message
disappears and
production restarts

Component running out

feeder

NPM-D3A 3-3-2 EJM6EE-MB-03O-02

 Operating procedure
Compo- Tray replacement
3-3-3 nent
supply (tray feeder)

When all components in the tray have run out, replace it with a tray loaded with new components.

Take out the Release the

1 Open the feeder
cover
2 pallet 3 clamp

Production
Feeder cover Pallet Clamp Clamp release lever

6 Return the pallet 5 Secure the tray 4 Replace the tray

back

Clamp release lever Tray

7 Close the feeder 8 Press the Feeder set

button
cover

Feeder set button

(The pallet moves back into the magazine)

NPM-D3A 3-3-3 EJM6EE-MB-03O-02

 Operating procedure
Compo-
Ejection pallet
3-3-4 nent
supply

Defective components supplied from a tray feeder are ejected to an ejection pallet.
If the ejection pallet is full and the nozzle picks up ejected components during production, this message
appears.

1
Confirm the message, and
1 perform any of the followings

■If ‘Use tray supply side” is “ON” (If the ‘Set’ item below A is ‘ON’)
If the ejection pallet is full, it moves to the refill section: therefore you replace the
tray.(→P.3-3-3 ‘Tray replacement (tray feeder)’)

■If ‘Use tray supply side” is “OFF” (If the ‘Set’ item below A is ‘OFF’)

the ejection pallet is full, the machine stops in error; therefore you replace the
magazine.
(→P.2-4-2-5 ‘Removing the magazine from the tray feeder’)

■[Machine] - [Setting] - [Tray] - [Option] screen

A Use tray supply side

A (→ P.5-1-1 ‘Option setting’)

NPM-D3A 3-3-4 EJM6EE-MB-03O-02

4 Setting Change
 Operating procedure
Data Overview of data
4-1-1 editing editing

You can check or modify the data related to production.

● Parameter details in: (→ Chapter 5 ‘PCB EDIT’ in [NPM-DGS] Operating Instructions)
If the data is modified while LNB is connected, it is automatically uploaded to LNB.

NPM-D3A 4-1-1-1 EJM6EE-MB-04O-04

 change
Setting
This page is intentionally left blank.

NPM-D3A 4-1-1-2 EJM6EE-MB-04O-04

 Operating procedure
Data
Editing PCB data
4-1-2 editing

Explains how to check and modify the PCB data.

A E G F H
Edit the data by pointing the
1 cursor to the desired field
● Touching the screen opens the input
window.

B D C J I

A Origin offset E PCB dimensions

Enter all the offset values of origin for Enter PCB dimensions.
placement coordinates, PCB recognition
coordinates and bad mark coordinates. ATTENTION
Regarding PCB width, you may be able to
input a little bit larger value than the

B
maximum size of the machine PCB
Bad PCB mark specifications. It means that the
maximum width can be input on the
Coordinates of bad mark.
machine mechanism because we give
● If the coordinates have this mark, it is
you extra space for variation of your PCB
regarded as defective, where size. However, regarding a PCB
placement will not be carried out. exceeding the maximum size of PCB
● To edit it, set [ON] of [Detect Bad
specifications, we do not guarantee.
Board Mark] of the soft switch.
(→P.4-1-14)
F Coordinate standard

C Mnt max T
The maximum height of the components
Choose the PCB coordinate reference.
● Left-rear ● Right-rear
that are already placed on the front side. reference reference

D Both sides mnt H

The maximum height of the components ● Left-front ● Right-front
that are already placed on the bottom reference reference
side.

NPM-D3A 4-1-2-1 EJM6EE-MB-04O-04

 G Choose a PCB transfer
speed.

change
Setting
Choose whether to exist a carrier
PCB or not.

■When ’Yes’ selected

I Height
Touching the numerical part on the ● Enter the difference in height between a
screen opens the input window (See
placement surface and a clamp surface of the
below).
carrier PCB when the carrier PCB is used. If the
placement surface is higher than the clamp surface,
enter the positive value, if it is lower, enter the
negative value.
● Height input (for positive value)

Placement surface PCB

Clamp surface
Height

Carrier PCB

J Jutting out Mount Length (Left, Right)

● Enter max. length in cases where components already placed juts out of right or left PCB edges.
Input range : 0 to 9 mm
● If the placed component juts out from the PCB, the machine misjudges that the edge of the
placed component is the edge of the PCB, resulting in PCB recognition error.
So, entering the length of the jutting out placed component can carry out correct positioning.

■Normal PCB positioning ■Placed component jutting out of PCB edges

PCB flow direction PCB flow direction PCB flow direction

Reference Reference Reference

Placed
components Placed
components
Length of a placed Length of a placed
PCB component jutting out (left) component jutting out (Right)

NPM-D3A 4-1-2-2 EJM6EE-MB-04O-04

 Operating procedure
Data Editing PCB
4-1-3 editing recognition data 1

Describes how to edit the PCB recognition data registered by DGS.

B A C
Edit the data of the desired
1 field on the screen
● Touching the screen opens the input
window.

B
Choose a recognition mark.
D E 3 F

A
Choose a recognition mode.

C Recognition position on a PCB

Illustration of a recognition mark (A or B or
ABC).

● PCB: Recognizes the PCB recognition mark

● Pattern: Recognizes the pattern recognition
mark
D X[mm], Y[mm]
Enter the PCB recognition coordinates
● Group: Recognizes the group recognition (X,Y) of each recognition mark.
mark

If ‘Panel Fiducial before Pattern/Pattern

Group Fiducials’ of Software Switch in DGS
E Type
The recognition method for each
is set, you can select only [Pattern] or recognition mark. Pressing the [Type]
[Group]. field causes the shape setting screen of
each recognition mark to appear .

F
If [Pattern] or [Group] is selected in the
recognition mode and there are several
types, choose the pattern number or
group number.

NPM-D3A 4-1-3-1 EJM6EE-MB-04O-04

 Shape selection and editing

2 By the step of (P.4-1-3-1) 1

A C B D E (type)

A Shape selection
Choose a recognition mark shape.

change
Setting
Choose a recognition mark color.

Size
C Size of a selected recognition mark
E F G H shape.
● Touching the screen opens the input
D window.

D
Changes to the previous or next screen.

E
Choose a light adjustment method.

F Lighting
Lamp value of lamps 1 to 4.
E F G H
● Relationship between the head camera
lighting type and lighting value (P.5-3-10)
G Search area
Recognition range of one recognition mark. Lighting Type
● Touching the screen opens the input window.
1 Coaxial lighting
2 High angle lighting
H 3 Middle angle lighting
Returns to the previous screen.
4 Low angle lighting

NPM-D3A 4-1-3-2 EJM6EE-MB-04O-04

 Operating procedure
Data Editing PCB
4-1-3 editing recognition data 2

Expanded data display

3 By the step of (P.4-1-3-1) 1

A B C

A PTN (pattern)
Pattern number.

B X[mm], Y[mm]
PCB recognition coordinate of a
recognition point (X,Y)

C PK
Number to arrange several types of patterns.

D
Returns to the previous screen.

NPM-D3A 4-1-3-3 EJM6EE-MB-04O-04

 Operating procedure
Data
PCB warpage
4-1-4 editing measurement point data
(option)

Describes how to check and edit the PCB warpage measurement point data.
Move the cursor to the position where you change the data and enter the value.

A D C
A PCB warpage measurement
point data

change
Setting
Enables to edit coordinates.
●X[mm]:X-coordinates of measurement
point
●Y[mm]:Y-coordinates of measurement
point

B
Skips the selected coordinates.
●At least nine points are necessary for
measurement points
●If points are less than nine, skip is not
allowed.

B C Warpage mode
Select either PCB warpage or pattern
warpage.
:Corrects entire PCB by the
measurement result

:Correct per pattern by the

measurement result.

D
●Changes the display of the pattern
data (The number of registered
patterns is displayed
1,2,3・・・・・N)
●Only pattern warpage is operable.
Confirmation
If warpage information is transferred to the post process or received from the pre process, it is necessary to
set [PCB warpage information] on the communication switch of the production data to ‘ON’. The setting can
be confirmed on the screen. Change the setting from DGS.
Even though if the functions (such as defect pattern information, APC information) to communicate PCB
information is used, the simultaneous transfer function is available, it cannot be set on the machine. So, we
recommend you to set the function disabled. You can confirm the function for PCB information
communication by the following screen.
(→P.5-1-1)
●Receiving: Set to ON when information is received from the pre process.
●Sending: Set to ON when information is sent to the post process.
*Transmission of PCB warpage information between different product types is not supported. (→P.6-1-7)

NPM-D3A 4-1-4 EJM6EE-MB-04O-04

 Operating procedure
Data Editing Support pin
4-1-5 editing data

Describes how to check and edit the support pin (for automatic change) data.

Support pin arrangement

A coordinate data
Arrangement coordinates (X,Y) of the
support pin are displayed. You can edit
arrangement coordinates by DGS.

B
Skips selected coordinates. The skipped
coordinates become disabled and the
support pins are not arranged.

NPM-D3A 4-1-5-1 EJM6EE-MB-04O-04

 change
Setting
This page is intentionally left blank.

NPM-D3A 4-1-5-2 EJM6EE-MB-04O-04

 Operating procedure
Data Checking and editing
4-1-6 editing the arrangement list

This section explains how to check and modify the arrangement of the feeders on the feeder table or pallets
on the tray feeder and their stock condition.

Intelligent feeder

C A F B I K

Edit the data of the desired

1 field on the screen
● Touching the screen opens the input
window.

D E G H J L

A Reel of lead/Pallets E CompName

The total number of reels or pallets Name of the component
registered in the selected table.

B Skip reel
F
The total number of reels or pallets Shows the rest of the component name
specified to be skipped in K . by scrolling.

C ADR (address) G FP/FW

Address of a feeder. ● FP: Tape feed pitch.
(→P.3-2-3-1) ● FW: Tape feed width.

D STK (stock)
H RK (tape reel kind)
ID number of stock component. Choose a tape type.
(Only when there is stock)

NPM-D3A 4-1-6-1 EJM6EE-MB-04O-04

 Tray feeder

C A B J 1 N

change
Setting
Edit the data of the desired
2 field on the screen
● Touching the screen opens the input
window.

L
D E F M I L O Shows the previous or next table.
K
I Style M Tray name
Choose a component supply angle.

N
■For a twin tray feeder
Choose a tray.

■For a single tray feeder

J ANG (angle)
No item displayed (cannot be selected)

Component pickup angle.

O
K The tray origin window is displayed.
The data on the cursor lines are skipped. (When several trays are placed on a
(Become disabled and no placement is pallet, the tray origin window is
carried out) displayed)

NPM-D3A 4-1-6-2 EJM6EE-MB-04O-04

 Operating procedure
Data
Substitute components
4-1-7 editing registration
(intelligent feeder)

You can check and edit the substitute components data which is substituted with originally used master
components registered by DGS in advance.

●Substitution component refill (→P.3-3-1)

1 Choose a component name

● Displayed components are the master
components.

2 3

2 Choose a substitute component

3
(The substitute component is registered)

■When you do not set

NPM-D3A 4-1-7-1 EJM6EE-MB-04O-04

 change
Setting
This page is intentionally left blank.

NPM-D3A 4-1-7-2 EJM6EE-MB-04O-04

 Operating procedure
Data Editing component
4-1-8 editing shape data 1
This section describes how to check and edit the data of components in the feeder or tray.
You can browse and change a part of data in the machine. Detailed data editing is performed on DGS.

or

Square chip component 1

A B C D E

Edit the data of the desired

1 field on the screen
● Touching the screen opens the input
window.

2 3 H G F

A ADR (Address) E Parts size

Address of a feeder.
(→P.3-2-3-1)

B CompName F Max. size

● Displays when it is set.
Name of the component

C Shape G Electrode length

1: Upper electrode length.
2: Right electrode length.
3: Lower electrode length.
4: Left electrode length.
D
Shows the previous or next
component information. H Electrode width
2: Right electrode width.
4: Left electrode width.

NPM-D3A 4-1-8-1 EJM6EE-MB-04O-04

 A B

change
Setting
Confirm and edit the detailed data.

D E F C

A Limit D Recog height

● + L: Limit of the component length in + Enter the recognition height.
direction.
● - L: Limit of the component length in -
direction. +
● + W: Limit of the component width in +
direction. －
● - W: Limit of the component width in -
direction.
E Eject height
B Pickup pos. Enter the eject height.

+
－

C Press F
● Mount:
Returns to the previous screen.
The placement gap [mm]
● Pickup:
The pickup gap [mm]
(*Editable only for 2- and 3-nozzles)
NPM-D3A 4-1-8-2 EJM6EE-MB-04O-04
 Operating procedure
Data Editing component
4-1-8 editing shape data 2

Square chip component 2

3
Confirm and edit the recognition option
data.

4 Choose the desired item to

confirm

● Choose the placement position offset

data to display the related data.

● Choose the trend range check data to

display the related data.

4 5 ● Choose the center range check data

to display the related data.

● Choose the luminosity check data to

display the related data.

● Choose the 2D clipping level data to

display the related data.

NPM-D3A 4-1-8-3 EJM6EE-MB-04O-04

 5 Edit the desired item

● Choose the insertion lead detection

change
Setting
to display the related data.

● Choose the insert lead detect (all)

to display the related data.

● Choose the flux check to display

the related data.

Bright Diff Check

● Choose the bright diff check to

display the related data.

NPM-D3A 4-1-8-4 EJM6EE-MB-04O-04

 Operating procedure
Data Editing component
4-1-8 editing shape data 3

Component with leads 1

Edit the data of the desired

1 field on the screen
● Touching the screen opens the input
window.

A CompName
(→P.4-1-8-1)

B Lead information

2 3 B 4

■Enlarged view of B
C D
Lead length
D 1: Upper side lead length.
2: Right side lead length.
3: Lower side lead length.
4: Left side lead length.
● Unit: mm.

Lead width
F E E 1: Upper side lead width.
2: Right side lead width.
3: Lower side lead width.
4: Left side lead width.
● Unit: mm.

Reel of lead Lead pitch

C 1: Upper side lead count. F 1: Upper side lead pitch.
2: Right side lead count. 2: Right side lead pitch.
3: Lower side lead count. 3: Lower side lead pitch.
4: Left side lead count. 4: Left side lead pitch.
● Unit: piece. ● Unit: mm.

NPM-D3A 4-1-8-5 EJM6EE-MB-04O-04

 C A 2
Confirm and edit the detailed data.

change
Setting
D E F B G

A CompName E Lead pitch

(→P.4-1-8-1) Limit of lead pitch on upper, right lower
and left sides.

B Tolerance of a component size,

pickup/ mount information
F Lead float
Limit of lead float.
(→P.4-1-8-2)

G
C Returns to the previous screen.
Choose a lead group.

D Lead width
Limit of lead width on upper, right lower
and left sides.
3
Confirm and edit the recognition option
data.
(→P.4-1-8-3)

NPM-D3A 4-1-8-6 EJM6EE-MB-04O-04

 Operating procedure
Data Editing component
4-1-8 editing shape data 4

Component with leads 2

C B A E
4
Confirm and edit the missing lead
information.

E Displays the screen to set “Missing

lead” position.

D F G H
F
Displays the screen to set “Noise”
A CompName position.

G
B Side
Choose a side to check a component.
Displays the screen to set “Lead
existence” position.

C Reel of lead
The number of leads of each side. H
Returns to the previous screen.

D Lead information
Lead existence of each component. The leads are numbered in clockwise direction.

Lead Top side

Symbol Setting button 1 2 3 4 ･･･
information

Lead
○ 1
existed 2
･
･ 3
Lead Left ･ 4 Right
× side 4 ･ side
absence 3 ･
2 ･
1
Noise N

･･･ 4 3 2 1

Bottom side

NPM-D3A 4-1-8-7 EJM6EE-MB-04O-04

 ■Missing lead setting screen

Set a start position of

I missing lead and lead count
● Set this when judged as “Lead mis”,
but the lead actually exists.

change
Setting
J
It is reflected as [X] in lead
information D .

K J I
K
Returns to the screen in 4 .
■Noise position setting screen

L Set a start position of lead

noise and lead count

M
It is reflected as [N] in lead
information D .

K M L

■Lead existence setting screen

N Set a start position of lead

existence and lead count

O
It is reflected as [○] in lead
Information D .

K O N

NPM-D3A 4-1-8-8 EJM6EE-MB-04O-04

 Operating procedure
Data Editing component
4-1-8 editing shape data 5

BGA １
BGA 1

A B

Edit the data of the desired

1 field on the screen
● Touching the screen opens the input
window.

2 3 D 4 C

A CompName C Ball pitch

(→P.4-1-8-1) X: Ball pitch on side 1 and side 3.
Y: Ball pitch on side 2 and side 4.
● Unit: mm.

B Ball number
D Ball diameter
X: The number of balls on side 1 and side 3. ● Unit: mm.
Y: The number of balls on side 2 and side 4.
● Unit: piece.

NPM-D3A 4-1-8-9 EJM6EE-MB-04O-04

 2
A Confirm and edit the detailed data.

change
Setting
B D E F C G

A CompNam
(→P.4-1-8-1)
E Ball pitch
Tolerance of ball pitch in X and Y
direction.
● Unit: mm.

B Tolerance of a component size,

pickup/ mount information
F Ball float
Tolerance of ball float.
(→P.4-1-8-2) ● Unit: mm.

C Recog height (mm)

Eject height (mm) G
Returns to the previous screen.

D Ball diameter
Tolerance of component ball diameter.
● Unit: mm.
3
Confirm and edit the recognition option
data.
(→P.4-1-8-3)

NPM-D3A 4-1-8-10 EJM6EE-MB-04O-04

 Operating procedure
Data Editing component
4-1-8 editing shape data 6

BGA 2

A B C
4
Confirm and edit the missing ball
information.

F E D G H

A CompName F BGA coordinates

Missing ball information.
Name of the component
● : Ball existence
○: Ball absence.

B G
Displays the screen to set the Choose existence of selected alternate.
coordinate display area.
■Alternate ON (BGA coordinates)
C
Displays the screen to set missing ball
positions.

D ■Alternate OFF (BGA coordinates)

Displays the screen to set ball

existence position.

E
Restores the setting of missing balls in
the selected ball positions. H
Returns to the previous screen.

NPM-D3A 4-1-8-11 EJM6EE-MB-04O-04

 ■Coordinate display range setting screen

I Set the coordinate display area

● Area displaying 625 (25x25) balls in a
cell.

change
Setting
I J Returns to the screen in 4 .

■Ball missing position setting screen

K Set a start and end position to

be missing ball

L
● [○] is shown in the table F .

●Before execution ●After execution

(BGA coordinates) (BGA coordinates)
(12,12)
J L K

■Ball existence position setting screen

(3,3)
N Set a start and end position
to be existed ball

O
● [●] is shown in the table F .
●Before execution ●After execution
(BGA coordinates) (BGA coordinates)
(10,10)
M J N

(5,5)

NPM-D3A 4-1-8-12 EJM6EE-MB-04O-04

 Operating procedure
Data Editing Component
4-1-8 editing shape data 7

Irregular shape 1

Edit the data of the desired

1 field on the screen
● Touching the screen opens the input
window.

A CompName
(→P.4-1-8-1)

2 3 4

2
A Confirm and edit the detailed data.

Recognition height and

A press information
(→P.4-1-8-2)

3
Confirm and edit the recognition option
data.
(→P.4-1-8-3）

NPM-D3A 4-1-8-13 EJM6EE-MB-04O-04

 4
5 Confirm and edit the shape option data.

5 Choose the desired item to

confirm

change
Setting
● Displays data related to lead
group information.

● Displays data related to ball group

information.

6 ● Displays data related to insertion

lead group information.

● Displays data related to rectangle

information.

● Displays data related to circle

information.

● Displays data related to line

information.

● Displays data related to corner

information.

Confirm and edit the data of

6 the desired field

NPM-D3A 4-1-8-14 EJM6EE-MB-04O-04

 Operating procedure
Data Editing placement
4-1-9 editing condition data

Describes how to check and edit the placement condition data for the components registered in each feeder
address.

Checking and editing pickup, placement, nozzle condition

A

Edit the data of the desired

1 field on the screen
● Touching the screen opens the input
window.

D B C

A CompName
(→P.4-1-8)
D Switching condition setting

B Item name ●

C Set data
Placement condition of each item. ●

Displays either ‘Type 2’ or ‘Type 3’

of the multi-recognition camera is
installed and ‘Yes’ is selected in
“Part Thickness Measurement”of
NOTICE “Component data”.

See the NPM-DGS Operating Instructions for setting of each item.

NPM-D3A 4-1-9-1 EJM6EE-MB-04O-04

 Checking and editing the recognition condition
A

change
Setting
Edit the data of the desired
2 field on the screen
● Touching the screen opens the input
window.

1 B D C
A CompName
(→P.4-1-8)
C Set data
Placement condition of each item.

B Item name D
Recog. Speed:
・(Auto / Fast / Mid / Slow) The offset data of lamp value is
Recog error stop: initialized.
・(1 / 3)
Camera kind：
・(2D / 3D / 3D(Multi))
ATTENTION
Lighting mode： About the light setting of the multi-recognition
・(Shadow / Reflect / BGA / PIP)∗1) camera [Type 3].
Shadow lamp offset：
・Shadow lamp offset value for component 1. When the reflecting light is illuminated, the BGA
recognition ball height inspection is not performed.
Reflect lamp offset： 2. The BGA lamp value is automatically converted
・Reflect lamp offset value for component recognition inside the system. Therefore, when the BGA ball
BGA lamp offset： height inspection is performed, the different
・BGA lamp offset for component recognition value from the one set on the recognition screen
PIP lamp offset:∗1) may be displayed.
・PIP lamp offset value for component recognition 3.To keep the 3D inspection condition, sometimes
polarity： the recognition system automatically changes
・The presence / absence of component polarity the lamp value.
Chk adhesion around the parts： 4. The settings related to PIP (*1) apply only to the
・Picking up 2 components results in a recognition multi-recognition camera equipped with the PIP
error. Prevents an extra component from falling on a lighting.
PCB.

NPM-D3A 4-1-9-2 EJM6EE-MB-04O-04

 Operating procedure
Data Editing tray data
4-1-10 editing (tray feeder)

Describes how to check and edit tray information.

H A B

Edit the data of the desired

1 field on the screen
● Touching the screen opens the input
window.

D E F G C

A CompName
(→P.6-1-6)
E Lifter axis speed
Choose a moving speed of lifter-axis.
● Choose the same set data as D .

B Tray F Tray thickness

Tray name.

C Basic information
(→P.6-1-6)
G Pickup height
Enter the pickup height.
Electric Pickup
component height
D Pallet axis speed
Choose a moving speed of pallet axis. Tray

NPM-D3A 4-1-10-1 EJM6EE-MB-04O-04

 ■Enlarged view of C
H I J

change
Setting
L K

H Size
Enter the outer dimensions of a tray.
K Chip no
X: The number of components stored in
X: Dimension of longer side. the longer side.
Y: Dimension of shorter side. Y: The number of components stored in
the shorter side.
● Unit: piece.

I StartPos. L Pitch
Enter the first pickup point coordinates. Pitch between components.

J EndPos.
Enter the last pickup point coordinates.

NPM-D3A 4-1-10-2 EJM6EE-MB-04O-04

 Operating procedure
Data Editing nozzle changer
4-1-11 editing arrangement

Describes how to check nozzle information stored in the nozzle changer.

A １

A Changer B Nzl
The nozzle number in the changer.
Nozzle changer number.

41 42 43 44 45 46 47 48
31 32 33 34 35 36 37 38
21 22 23 24 25 26 27 28
11 12 13 14 15 16 17 18

Operator

NPM-D3A 4-1-11-1 EJM6EE-MB-04O-04

 1
The nozzle number and nozzle changer
C position used per nozzle position are
displayed.

change
Setting
D

C Nozzle arrangement data

D
Displays the nozzle number and nozzle
changer position used per nozzle Returns to the previous screen.
position.

NPM-D3A 4-1-11-2 EJM6EE-MB-04O-04

 Operating procedure
Data Editing pattern
4-1-12 editing attribute data

Describes how to check and edit the pattern attribute. (→.P4-2-2)

Pattern

A B I C D

Edit the data of the desired

1 field on the screen
● Touching the screen opens the input
window.

F ORG.X/ORG.Y
X-/Y-coordinates of pattern origin.

E F G H J K G BAD.X/ BAD.Y
Bad mark X-/Y-coordinates of a pattern.

A PatternPiece H R
Rotation definition number of a pattern.
The total number of registered patterns.
(See the [Rotation definition] screen)

B SkipPiece
The total number of skip patterns.
I PK
The number for arranging more than
one type of pattern.

C J GK
The number to discriminate a pattern
Set the selected pattern to the bad group.
pattern.

D K
Enter the pattern number to search the Displays the [Rotation definition] screen.
pattern.

E No.
Pattern number.

NPM-D3A 4-1-12-1 EJM6EE-MB-04O-04

 Group

change
Setting
B C D

A GroupCount C BAD.X/BAD.Y
X-/Y- coordinates of the bad group mark.
The total number of registered group
data.

B No. D GK
The number to identify the pattern group.
Group data number.

NPM-D3A 4-1-12-2 EJM6EE-MB-04O-04

 Operating procedure
Data
Editing production data 1
4-1-13 editing

Describes the screen on which to confirm and edit production data.

Screen explanation 1

A B C 1 D H

E F G

A MntPoints
The total number of placement point.
E Production data information
(→P.4-1-13-2)

B SkipPoints
The total number of placement points to
F
Shows the previous or next table.
be specified as skip.

C G Searches the placement point by

(Scrolls the table to the right.) sequence number, coordinate or
comment.

D H
● This button is enabled when there is Selecting placement point is
recognition data of placement points. select/deselect to be skipped.

NPM-D3A 4-1-13-1 EJM6EE-MB-04O-04

 ■The table of production data information E
I K M N

change
Setting
J L O

Fixed column C Horizontal scrolling with or

I SEQ.
Placement point sequence No.
M Choose the display type.

Location Symbol Name

J X[mm],Y[mm] , A[°]
Coordinates and angle of a placement
Upper
field
CompName Component name

point. Lower FA Feeder address

field
PN Pattern No

K P
Priority of a placement point.
No
Comment
Sequence No
Comment
Symbol Priority
Blank Standard N
H Higher priority. Shows the rest of component name if it is
too long to show the whole name.
L Lower priority.

CompName/FA, PN, No, O OHL/OHR

L Comment
OHL: Length jutting out from left edge of
a PCB.
Displays the information of the OHR: Length jutting out from right edge
selected display type. of a PCB.
● Input range: 0 to 9 mm.
NPM-D3A 4-1-13-2 EJM6EE-MB-04O-04
 Operating procedure
Data Editing production
4-1-13 editing data 2

● Describes the screen on which to edit the placement points in production data.

Screen explanation 2

A B D C 1
● This button becomes enabled when
there is recognition data of placement
points.

E F G

A Mount position
XY coordinates of the placement point.
D
Shows the rest of component name if it
is too long to show the whole name.

B E X[mm]/Y[mm]
Choose the display type. Coordinates of a recognition mark.

Location Symbol Name

Recog type
Upper field CompName Component name F Recognition type of a recognition mark.
Lower field FA Feeder address Pressing the [Type] field displays the
PN Pattern No shape setting screen of each
recognition mark.
No Sequence No (→P.4-1-3)
Comment Comment

C CompName/FA, PN, No,

Comment G Comment
Comment on a recognition mark set in DGS.
Displays the information of the selected
display type.

NPM-D3A 4-1-13-3 EJM6EE-MB-04O-04

 change
Setting
This page is intentionally left blank.

NPM-D3A 4-1-13-4 EJM6EE-MB-04O-04

 Operating procedure
Data
Editing production data 3
4-1-13 editing

Describes how to confirm and edit production data.

Edit the data of the desired

1 field on the screen
● Touching the screen opens the
numerical input window (figure below).

1 4
■To set the length jutting from left or
right edge of a PCB

2
Edit the data of the desired
3 field on the screen
● Touching the screen opens the input
window.

1 3 4

NPM-D3A 4-1-13-5 EJM6EE-MB-04O-04

 ■To edit the placement point

4
● It is effective when the recognition
data of a placement point exists.

Edit the data of the desired

5 field on the screen

change
Setting
● Touching the screen opens the
input window.

■Input screen for X[mm],Y[mm]

5
■Input screen for the recognition
type
(→P.4-1-3)

NPM-D3A 4-1-13-6 EJM6EE-MB-04O-04

 Operating procedure
Data
Soft switch setting
4-1-14 editing

You can set the operation conditions or switch a pass table between ON and OFF.

A B C

A Set pass
C Set

● : Pass. ● : Enable.

● : Not pass. ● : Disable.

B Item
D
Displays soft switch items.
Shows the previous or next table.
About settings other than the items
in the next page, see the operating
instruction of NPM-DGS.

NPM-D3A 4-1-14-1 EJM6EE-MB-04O-04

 Item Description
Safe mode action Perform the following when [ON] is set.
(For 2-nozzle head) ・Do not allow overlapping among X-axis, Y-axis and Z-axis during

change
Setting
pickup or placement
・Do not allow preliminary lowing during pickup or placement.
・Pickup check is performed by the vacuum sensor before X-axis or
Y-axis are moved during pickup or placement, and if pickup error is
detected, the action stops regardless of pickup error count.
High production Perform the following when [ON] is set.
mode(F) ・Production is performed in high-production mode on the machine
front side*1) *2) *3)

High production Perform the following when [ON] is set.

mode(R) ・Production is performed in high-production mode on the machine
rear side. *1) *2) *3)

Mount angle recog Perform the following when [Yes] is set.

・Recognition is performed based on a placement angle.

Pattern/Group Mark Perform PCB mark recognition before recognizing pattern/pattern

Recog. group when [ON] is set.
PCB Recog Offset Change this setting from ‘Panel Fiducial before Pattern/Pattern Group
Fiducials’ of Software Switch in NPM-DGS.
(The setting cannot be changed on the machine.)

*1) It is enabled when the lightweight 16-nozzle head is installed.

*2) When OFF is set, production is performed in “High-accuracy mode”.
*3) About “High-production mode” and “High-accuracy mode”. (→P.6-1-1 ‘Basic performance’)

NPM-D3A 4-1-14-2 EJM6EE-MB-04O-04

 Operating procedure
Data
Library check 1
4-1-15 editing

Describes how to check available nozzles or feeder information.

● Edit on NPM-DGS if necessary.

Nozzle library (placement head)

C A

A
(Scrolls the table to the right.)

B
Shows the previous or next table.

Nozzle information
C (→P.4-1-2-1, -2)

D NzlNo.
H Max Height
Nozzle total height.
● Unit: mm.

E NozzleName

I Recog Mode
Nozzle recognition method.

F Size X/Size Y Recognition

mode
Nozzle recognition
method
The dimension in the X-/Y-direction as
seen from the top of the nozzle. Reflective Reflective recognition
● Unit: mm.
Transmissive Transmissive recognition
Both reflective and
G Pickup height
The height from the nozzle top to the
Both transmissive recognition
are available
pickup surface.
● Unit: mm.

NPM-D3A 4-1-15-1 EJM6EE-MB-04O-04

 Nozzle check is not made when the short nozzles for the lightweight 16-nozzle head are used.

■The table of nozzle information C

D F H J L N P R

change
Setting
E G I K M O Q

Fixed column A Horizontal scrolling with or

Vacuum Stand Studded Detect

J The time interval from when the nozzle N Judgment value of nozzle clogging
has reached the pickup bottom dead detection.
point after switching the vacuum valve,
while a component is picked up.
● Unit: ms.
O Pickup Learn

K Vacuum Break
The time interval from when the nozzle
Whether a pickup learning
function is enabled or not.
has reached the placement bottom
dead point after switching the vacuum Mount Check
break blow, while a component is
placed.
P Whether a placement check by a flow
sensor is enabled or not.
● Unit: ms.

Pickup keep Nozzle Check

L The time to lower the transfer head
while a component is picked up.
Q Nozzle existence.

● Unit: ms.

Mount Keep Adhesion check

M The time to lower the transfer head R There is nozzle adhension check or not.
while a component is placed.
● Unit: ms.

NPM-D3A 4-1-15-2 EJM6EE-MB-04O-04

 Operating procedure
Data
Library check 2
4-1-15 editing

Feeder library

B D F

A
Shows the previous or next table.

B Type

C PickupCalX/Y
Offset of a feeder pickup position.

C E A
D Set Pitch
The number of slots occupied by a feeder.

E FeedVol

F Tape Width

NPM-D3A 4-1-15-3 EJM6EE-MB-04O-04

 Operating procedure
Data
Data check
4-1-16 editing

Explains how to check the production data.

● All the data, including unchangeable and hidden data, that influence production are targeted for checking.
● Depending on the settings, some data will not be checked.

Normal
A

change
Setting
A Check result

Abnormal
A B C E

B Data name

C Error information

D Detailed information
Detailed of the selected error in A .

D F E
Shows the previous or next table.

A Detail
Choose the error to display detail
information.
● Pressing this button shows details
F
in D . Returns to the previous screen.

NPM-D3A 4-1-16 EJM6EE-MB-04O-04

 Operating procedure Produc- Before starting
4-2-1 tion data
teaching teaching operations 1

■For dual lane

Describes how to operate production data teaching.

1 Select a lane
:Lane 1

: Lane 2

NPM-D3A 4-2-1-1 EJM6EE-MB-04O-04

 change
Setting
This page is intentionally left blank.

NPM-D3A 4-2-1-2 EJM6EE-MB-04O-04

 Before starting
Operating procedure
Produc-

4-2-1 tion data

teaching teaching operations 2

Teaching is the correction of the production data (e.g., PCB recognition data) values, which can be made by
recognizing PCBs and components with the recognition camera.

Recognition method

■Shape data recognition (PCB recognition)

Use this when the target to be recognized has one of the following shapes and each dimension has been
found.

● Shape (Auto): The lamp value is automatically set.

● Shape (Manual): The lamp value is manually set.
(Use this when the color contrast between a mark and its background is
not clear (e.g. the paper phenol PCB), and when the lamp cannot be
decided automatically owing to an unclear contrast.)

■Pattern match recognition

Use this when the outline of the recognition target (mark) is unclear because it has a complex
shape or when it is too large to be inside the recognition screen.

<Recognition ・Four-point pattern

screen> Part recognition

Four-point pattern

NPM-D3A 4-2-1-3 EJM6EE-MB-04O-04

 How to adjust the lamp value
Describes how to adjust the lighting (lamp) when the image obtained by teaching is not clear.

change
Setting
B
Changes the moving rate.

A B D

A Inching key C Lamp value adjustment button

■Increase the lamp value

■To move the camera upward (Brighter)

■To move the camera downward ■Decreases the lamp value

(Darker)

■To move the camera to left direction

* The lamps are arranged from the inner
side ordering lamp 1 (inner side) to
lamp 4 (outer side).
■To move the camera to right direction
D
Changes the lamp value changing rate.

NPM-D3A 4-2-1-4 EJM6EE-MB-04O-04

 Operating procedure
Produc- PCB recognition
4-2-2 tion data
teaching teaching 1

PCB recognition
Production data is corrected by recognizing marks set on the print patterns of a board and calculating the
difference in print pattern position between the board and production data.
Set recognition marks for placement before a placement operation.
● There are three types of recognition modes; [PCB], [Group] and [Pattern]. You can set both recognition
and bad marks by type (a bad mark is used to judge NG placement).

PCB

Group
bad mark Group recognition
Group mark
PCB recognition
bad mark mark PCB recognition
mark
Group 1 Group 2

Pattern 1 Pattern 2 Pattern 9 Pattern 10

Pattern 3 Pattern 4 Pattern 11 Pattern 12

Pattern 5 Pattern 6 Pattern 13 Pattern 14

Pattern
bad mark
Pattern 7 Pattern 8 Pattern 15 Pattern 16

PCB recognition Group recognition marks Pattern recognition marks

mark

NPM-D3A 4-2-2-1 EJM6EE-MB-04O-04

 Teaching Flow

Inputting the PCB data

Created on NPM-DGS

Inputting the PCB recognition data

change
Setting
Starting the teaching

← Unnecessary if the automatic

Setting the lamp values
lamp setting is selected

Recognition

Saving data

Recognition Test

Teaching is complete

NPM-D3A 4-2-2-2 EJM6EE-MB-04O-04

 Operating procedure Produc- PCB recognition
4-2-2 tion data
teaching teaching 2

Teaching 1
● Before performing PCB recognition teaching, check in NPM-DGS that the soft switch ‘PCB Recog’
(→P.4-1-14) of the created data is set to [ON].
● If a conveyor width is not matched, adjust it (→P.2-5-4)

1 Servo switch OFF

2 Open the safety cover

3 Set a PCB on the PCB entrance

7
4 Close the safety cover

5 Servo switch ON

6
● Select recognition mode that you want
to perform teaching.

■If it is not displayed

To 7

7 +

(The PCB is loaded and clamped at the

unloading position. The head camera
moves to the recognition mark position)

NPM-D3A 4-2-2-3 EJM6EE-MB-04O-04

 A 8

8
● Adjust in A to change position
and size are changed in the
recognition area.

change
Setting
9 +

(The recognition result is displayed)

10 ■For one recognition mark

To 12
10 12 9
11 ■For two or three recognition
A Recognition area adjustment marks
■To adjust the position
+

■To resize
11 +

(The recognition result is displayed)

● If there are three recognition marks,
execute again.

12

13 Confirm the message

13 ■When you do not save the

teaching result

NPM-D3A 4-2-2-4 EJM6EE-MB-04O-04

 Operating procedure Produc- PCB recognition
4-2-2 tion data
teaching teaching 3

Teaching 2

14 +

(The measurement result of the recognition

mark is displayed)

14

15 Confirm the measurement result

15

NPM-D3A 4-2-2-5 EJM6EE-MB-04O-04

 17
■To reconfirm the data

16

change
Setting
(The measurement result of the
recognition mark is displayed again)

17
● You may transition to the other
screen.

16

18

18 Confirm the message

■When the PCB is not unloaded

NPM-D3A 4-2-2-6 EJM6EE-MB-04O-04

 Operating procedure
Produc- PCB recognition
4-2-2 tion data
teaching teaching 4

Block match 1
This is used when the shape of a recognition target (mark) is too complex to be sharply defined, or when a
recognition target is too large to fit in the recognition screen.
Note that, when using this function, you should set the shape type of PCB recognition marks for 1 point block
on DGS. You can check on the PCB recognition data screen or the PCB recognition teaching screen to see
whether it has been set for 1 point block.

Display the <Main menu> screen in advance, and send PCB data used to change production PCBs from
NPM-DGS.

1 Put a PCB at the PCB loading

entrance

2 Close the safety cover

3 Turn ON the servo switch

4 4 +

(The PCB is loaded and clamped at the

unloading position. The head camera
moves to the recognition mark position.)

A Adjust the lamp value so that the mark

Can be seen clearly.

5 Make a fine adjustment or

inching of the mark so that it is
centrally-located

NPM-D3A 4-2-2-7 EJM6EE-MB-04O-04

 6

6
B Move or resize the window so that the
mark comes to the center of the teaching
target.

change
Setting
B 7

C Move or resize the window so that the

mark comes to the center of the teaching
target.

C 8

D Set an area of an image used for block

match recognition.

D 9
NPM-D3A 4-2-2-8 EJM6EE-MB-04O-04
 Operating procedure
Produc- PCB recognition
4-2-2 tion data
teaching teaching 5

Block match 2

Set a search area (recognition area)

E when block match recognition is
performed.

10

E 10
Set a search area (recognition area)
F when block match recognition is
performed.

11
● It is not necessary to set a skip value.

F 11

12
● No operation is necessary for image
check.

12
NPM-D3A 4-2-2-9 EJM6EE-MB-04O-04
 13 +

change
Setting
13

If the ANS value is larger than the

G recognition OK rate (operation parameter
(judgment)), recognition results in OK.

14 +

● Only if there is next mark, teaching is

continuously performed as the same
way.

G 15 14
15 +

Save the teaching result.

NPM-D3A 4-2-2-10 EJM6EE-MB-04O-04

 PCB warpage measurement
Operating procedure
Produc-

4-2-3 tion data

teaching point teaching 1 (option)

PCB warpage measurement points

The PCB warpage detection function is available to control the height by predicting PCB warpage. This
function measures the height of a few points on the PCB surface by the height sensor, draws the
approximate curve to be assumed by the measurement result and controls the placement height
according to the approximate curve. PCB warpage measurement and correction mode has two patterns;
PCB and Pattern. You must choose which mode is used depending on PCB warpage condition.

Conceptual drawing
PCB warpage measurement point
■Warpage mode: PCB

Pattern 1 Pattern 2

Pattern 3 Pattern 4

■Warpage mode: Pattern PCB warpage measurement point

Pattern １ Pattern 2

Pattern 3 Pattern 4

● It is necessary to confirm the appropriateness of the measurement points (in terms of surface material, area,
the number of points, and arrangement) in advance. (→P. 6-1-7)
● The changing PCB data is sent from CPM-DGS in advance. (→P. 2-3-3)
● PCB warpage measurement point teaching can be performed by the PCB data of the PCB warpage target.
[PCB warpage detection] of the soft switch must be turned ON and the PCB warpage measurement point
coordinates must be registered. (→NPM-DGS 4.3.3 Option setting)
● Before performing measurement point teaching, [Measurement by the height sensor] and [PCB warpage
Correction] of the option setting must be turned ON. (→P.5-1-1 Option setting)
NPM-D3A 4-2-3-1 EJM6EE-MB-04O-04
 Teaching Flow

Entering the PCB warpage measurement points data Created by NPM-DGS

Starting teaching

change
Setting
Choosing the measurement points data

Adjusting the position

Measurement test

Saving the data

Completion of teaching

NPM-D3A 4-2-3-2 EJM6EE-MB-04O-04

 PCB warpage measurement
Operating procedure
Produc-

4-2-3 tion data

teaching point teaching 2 (option)

Teaching procedure 1

■For measuring warpage point by point and changing the measurement points:
To step 3
■For measuring all points and checking the result:
To step 11
3 1 2
Select a lane
1 (For dual lane)

2
●Set the pattern number
(Selectable only when the warpage
mode is pattern.)

3 +

4 Confirm the message

(Confirm the PCB loading message

and place the PCB.)
(The PCB is loaded and the
recognition mark is recognized.)
5

5
(The PCB warpage measurement
point data is displayed.)

NPM-D3A 4-2-3-3 EJM6EE-MB-04O-04

 6 7

6 Select the coordinate No. to

measure

7 +

change
Setting
(The head camera moves to the
coordinates to measure so that you
can visually check the condition of
measurement point.)
●The center of the image displayed on
the screen is the measurement point.
●Visually check that the measurement
points are appropriate for the
conditions of the PCB surface.

NPM-D3A 4-2-3-4 EJM6EE-MB-04O-04

 PCB warpage measurement
Operating procedure
Produc-

4-2-3 tion data

teaching point teaching 3 (option)

Teaching procedure 2

8 +

(The selected coordinates and four

points around it are measured, and
the results are displayed.)

5 2

1.5mm
1
4
3
1.5mm
●Confirm the following point
The difference between the
measurement point (center) and its
surrounding is 0.03mm or less
8 9 10 ●If the measurement result is unstable
Adjust an appropriate position with
inching, and measure surroundings
again.
(Make adjustments so that the
boundary of copper foil is not included
within the area of 1.5 x 1.5 mm.)

9 +

(Move to the next measurement point)

●Confirm all points
●If you have changed the measurement
coordinates in the step 8 , you are
asked whether or not to save the
changed coordinates.
Select either one.

10
●If you have changed the measurement
coordinates in the step 8 , you are
asked whether or not to save the
changed coordinates.
Select either one.

NPM-D3A 4-2-3-5 EJM6EE-MB-04O-04

 11

11 +

(Measurement is performed at all

measurement points and the results are
displayed.)

change
Setting
13 14

12
12 Confirm the PCB exists and the
message

13 13
MeasVal: The difference between the ideal
PCB top surface and the measured
PCB top surface (If the measured PCB
top surface is higher than ideal one, a
positive value is displayed)

Correction value: The same coordinate value

of the correction curve calculated from
the measurement result
Difference: The difference between
measured value and correction value
●If the difference exceeds 0.3mm, it results
in error, the background in the frame turns
in yellow.
To obtain the appropriate correction curve,
review the measurement points. Also, if
the measured value or correction value is
-4.5mm or less, or +2 mm or over, it
results in error.

: Transition to the screen 11

NPM-D3A 4-2-3-6 EJM6EE-MB-04O-04

 PCB warpage measurement
Operating procedure
Produc-

4-2-3 tion data

teaching point teaching 4 (option)

Teaching procedure 3

14
Displays the PCB warpage condition
●Displayed only when LNB is connected.

Z Y

Front
X
The graph is as seen from the front

14

15

15 Press any other menu button and

confirm the message

■When you do not unload the PCB

NPM-D3A 4-2-3-7 EJM6EE-MB-04O-04

 change
Setting
This page is intentionally left blank.

NPM-D3A 4-2-3-8 EJM6EE-MB-04O-04

 Operating procedure
Produc- Component recognition
4-2-4 tion data
teaching teaching 1

If component recognition errors frequently occur, one of the factors might be pickup position or angle
misalignment. To calibrate the error, this section explains component recognition teaching. Besides, the
component data might be wrong. Check the data before teaching.

● Perform on both and .

Checking recognition error

■Recognition errors occur at the specific feeder

The machine is single stop and error information is displayed.

A Error name

B Referred TBL (table)

C ADR (address)
Feeder address

A B C

■Recognition errors occur at the specific unit

Check on the error detail information screen. (→P.3-2-3)

NPM-D3A 4-2-4-1 EJM6EE-MB-04O-04

 Checking the component data
● Check the component data before component recognition teaching.

1 Check the component data

change
Setting
● If it is wrong, edit it.
（→P.4-1-8）

● Choose table

and choose in the third layer

The tray component data is displayed.

Checking the multi-recognition camera

●Check the component data before component recognition teaching.

1
● Confirm that the recognition OK rate
is about 85%.
(If the recognition error rate is 50% or
less, it results in an error (shared with
the error code)
Recognition NG
Frequency Recognition OK

Judged as error Judgment range*1)

0 50 85 100
Recognition OK rate[%]
*1)Varies with component

NPM-D3A 4-2-4-2 EJM6EE-MB-04O-04

 Operating procedure
Produc- Component recognition
4-2-4 tion data
teaching teaching 2

Component recognition teaching 1

1
The screen for choosing a component to
recognize is displayed.

A B C

A C
You can confirm all recognition You can enter and edit the placement
processes. (→ P.5-2-10) condition. (→P.4-1-9)

B
You can enter and edit the component
shape data.(→P.4-1-8)

NPM-D3A 4-2-4-3 EJM6EE-MB-04O-04

 Choose a component to
2 recognize

change
Setting
● “ADR” field shown in green means
the component requires part
recognition teaching.

■To cancel

3
(The setting screen of pickup condition is
displayed)

NPM-D3A 4-2-4-4 EJM6EE-MB-04O-04

 Operating procedure Produc- Component recognition
4-2-4 tion data
teaching teaching 3

Component recognition teaching 2

G A 4 C D

4 Choose a pickup condition

5 Complete the setting

E Teach
Teaching target
■To recognize a component by
B E F 5 the multi-recognition camera

A NozzlePos
Nozzle position to pick up.
■To change the brightness of a
recognition image

B Scan direct.
Recognition direction ■To correct brightness by selecting
the component color
: From left to right

: From right to left

F Shape
Four shape patterns of teaching component.
● Shape: Chip ● Shape: BGA
C Pickup
■To automatically pick up a
component
● Shape: Lead ● Shape: Odd-form

■To manually pick up a

component
G Scan method

Horizontal Scan:
Moves only X-axis to recognize a
D ThickMeas
Displayed only when the multi-recognition
component
Slant Scan:
camera is enabled Moves both X-axis and Y-axis to
recognize a component
NPM-D3A 4-2-4-5 EJM6EE-MB-04O-04
 6

6 +

(A component is picked up)

change
Setting
7 Only if transcription is performed

(A component transcription is carried out)

● It is available only if the transcription
function is enabled.

8 7
8 +

(The recognition screen appears in large

form and teaching is started)

10 9

9 +

(Suitable lamp value is decided)

10
● Adjust the brightness so that the
bad mark may be seen.(→P.4-2-1-
4 ‘How to adjust the lamp value’)

NPM-D3A 4-2-4-6 EJM6EE-MB-04O-04

 Operating procedure
Produc- Component recognition
4-2-4 tion data
teaching teaching 4

Component recognition teaching 3

11

11 +

(An image recognized by the multi-

recognition camera is displayed)

■If the component outline is invisible

After pressing ,
adjusts the brightness values using
‘Shadow’, ‘Direct’ and ‘Side’ buttons
to make the component outline
12 visible.
A
12
(Luminance distribution in vertical direction
at the specified position on the screen is
displayed.)
Check by luminance distribution whether
there is enough luminance contrast between
the component and the background.

A Cursor movement

B 13
B
Change cursor moving pitch
“High” / “Low”

13

14

14
NPM-D3A 4-2-4-7 EJM6EE-MB-04O-04
 15
Confirm the message
15

change
Setting
16

16
(Recognition starts)

ATTENTION
About the light setting of the multi-recognition camera [Type 3].

1. When the reflecting light is illuminated, the BGA ball height inspection is not performed.
2. The BGA lamp value is automatically converted inside the system. Therefore, when the BGA ball height
inspection is performed, the different value from the one set on the recognition screen may be displayed.
3.To keep the 3D inspection condition, sometimes the recognition system automatically changes the lamp
value.

NPM-D3A 4-2-4-8 EJM6EE-MB-04O-04

 Operating procedure Produc- Component recognition
4-2-4 tion data
teaching teaching 5

Component recognition teaching 4

17 Choose a recognition method

■When a component is recognized once

■When a component is recognized ten

times

■When a pallet component is recognized

17 ■When all components within the range

from the selected address to the last
address are recognized

■When all components which have not been

performed teaching within the range from the
selected address to the last address are
recognized

■When you do not choose the

recognition method

18 +

18
NPM-D3A 4-2-4-9 EJM6EE-MB-04O-04
 19 : Each time you press the
button, magnification of the
image changes in the order
below:
×1 ×2 ×4

change
Setting
+

: performs recognition again.

: performs pickup again.

19
Confirm the recognition result
: closes the pop-up
window.
● Ensure [ANS=100] appears in the
recognition result field.
● If ANS is less than 100, repeat
from 1 .

20 To reconfirm the result of 19

20

NPM-D3A 4-2-4-10 EJM6EE-MB-04O-04

 Operating procedure Produc- Component
4-2-5 tion data
teaching displacement check 1

Explains how to check nozzle height visually during placement, pickup and transcription by operating X-, Y-,
Z-axis of the placement head.
● Perform on both and .

2
Perform steps from 1 through
1 15 in (P.4-2-4)

Choose a recognition
3 method

3 4

NPM-D3A 4-2-5-1 EJM6EE-MB-04O-04

 5 +

change
Setting
5

6 Confirm the recognition result

● Ensure [ANS=100] appears in the

recognition result field.
● If ANS is less than 100, repeat
from 1

7 To reconfirm the result of 5

NPM-D3A 4-2-5-2 EJM6EE-MB-04O-04

 Operating procedure
Produc- Component
4-2-5 tion data
teaching displacement check 2

2-nozzle head-only function

This function, intended only for the 2-nozzle head, recognizes a component by rotating it in 1 degree
increments in the set angel range of ±5 degrees.

● Perform on both and .

Perform steps from 1 through

1 15 in (P.4-2-4)

3 Choose a recognition method

3 4

NPM-D3A 4-2-5-3 EJM6EE-MB-04O-04

 5 +

change
Setting
5

6 Confirm the recognition result

● Ensure [ANS=100] appears in the

recognition result field.
● If ANS is less than 100, repeat from 1
Rθ : Recognition angle
ANS : Result
ΔX : Recognition result X
ΔY : Recognition result Y
Δθ : Recognition result θ
6

7 To reconfirm the result of 5

NPM-D3A 4-2-5-4 EJM6EE-MB-04O-04

 Operating procedure Produc- Part pickup offset
4-2-6 tion data
teaching teaching 1

Pickup position teaching is performed. It is used for components whose pickup position is other than the center.
Specify the center of the component and then specify the pickup position.

● Perform on both and .

A B

A ADR
Number assigned to the slot where the
feeder is arranged
(Address number, arrangement position
(L/R))

Scroll the component name if it is too

long to see

B X,Y
Moving amount of X and Y

G F E D C

C F
Execute a feeding action of a feeder Select the image moving rate
(“High” / “Low”)

D G
Switch addresses Select the cursor moving rate
(10 / 1.0 / 0.1)

E Switch a lamp to adjust

Change an amount of the lamp value

Adjust the lamp value

NPM-D3A 4-2-6-1 EJM6EE-MB-04O-04

 1

1
(Display the <Part selection> screen)

change
Setting
2 Choose a component
● “ADR” field shown in green means the
component requires part recognition
teaching.

3
(Returns to the <Part pickup offset> screen)

2 3

4 +

(Load a component image (composite))

NPM-D3A 4-2-6-2 EJM6EE-MB-04O-04

 Operating procedure Produc- Part pickup offset
4-2-6 tion data
teaching teaching 2

6
Specify the parts center using inching.

7
Specify the actual pickup position using the
scale move buttons.

Scale move buttons

NPM-D3A 4-2-6-3 EJM6EE-MB-04O-04

 8

change
Setting
8

9 Confirm the message

■When you do not save the teaching

result

NPM-D3A 4-2-6-4 EJM6EE-MB-04O-04

 Operating procedure Produc- Placement/pickup/
4-2-7 tion data
teaching transcription height check

Explains how to check nozzle height visually during placement, pickup and transcription by operating X-, Y-,
Z-axis of the placement head.

●Perform on both and .

2
Perform steps from 1 through
1 15 in (P.4-2-4)

Choose a recognition
3 method

3 4

NPM-D3A 4-2-7-1 EJM6EE-MB-04O-04

 5 +

6 Choose height action

change
Setting
■To check the nozzle height
when a component is placed
6 5 on a PCB

6 A
( A is displayed)
■To check the nozzle height when
a component is picked up from
the feeder

■To check the nozzle height for

transcription

7 9
● It is available only if the transcription
function is enabled.
7 9

7 +

● Visually check that the nozzle is

lowered to a target position
(PCB, a component or
8 transcription.)

8 Confirm the message

+
(Z-axis moves to origin)

9
NPM-D3A 4-2-7-2 EJM6EE-MB-04O-04
 Operating procedure Produc- Pickup position
4-2-8 tion data
teaching learning teaching 1
The offset value performed by pickup position learning during production can be checked per feeder
address. If there is any problem on the learning value, teach the position.

● Perform on both and .

1 Choose the data to teach

2 +

(The head camera moves to the

pickup position and a component
image is displayed)

1
■To automatically teach
● Automatic teaching is available only for
components having a tape width of 4 mm or
8 mm that support pickup position automatic
3 teaching.

3 +

(Recognition teaching starts and the

result is displayed in A )

NPM-D3A 4-2-8-1 EJM6EE-MB-04O-04

 4

4 +

(The data is saved)

5 +

change
Setting
6 Repeat steps from 3 to 5

5
■To manually teach
8
7
Adjust the brightness so that you can
view an image of the pocket.

Pocket

Component

8 +

Aligns the pocket center (pickup

B C 7 position) with the cross line center.

B Adjust the area to view.

C Change the image moving
rate

NPM-D3A 4-2-8-2 EJM6EE-MB-04O-04

 Operating procedure
Produc- Pickup position
4-2-8 tion data
teaching learning teaching 2

9 +

(The pickup position obtained by

teaching is saved)

10

10

11 Confirm the message

■When you do not save the data

11

NPM-D3A 4-2-8-3 EJM6EE-MB-04O-04

 change
Setting
This page is intentionally left blank.

NPM-D3A 4-2-8-4 EJM6EE-MB-04O-04

 Operating procedure
Produc- Placement coordinates
4-2-9 tion data
teaching teaching 1

Generally placement check must be performed before production. It is necessary to edit the data by
performing placement coordinates teaching in either of the following cases:
● When displaced components were found by visual check of mounted PCBs
● When checking coordinates of PCB hole and component pin before placing PGA

Choosing a teaching mode

■Mount
Because the position of a certain component is displaced, edit the placement position.

Placement position

Placement data

■Mount/Pattern
Because the same position of a component on multiple patterns on the PCB is displaced, edit
the placement position.

Placement position

Placement data

■Origin offset
Because the placement positions of all components are displaced to the same direction, edit the
placement positions.

Placement position

Placement data

● Origin offsets obtained by teaching are

reflected in all components

NOTICE

●Before teaching, make sure the data registered in the machine is correct.
●Keep the data properly after teaching to use the data for the production data.

NPM-D3A 4-2-9-1 EJM6EE-MB-04O-04

 Starting the teaching

PCB is transferred.
PCB transfer
Steps 1 through 8

Set a placement point to perform placement

Placement point set coordinates teaching.
Choose Center Choose Parts position set
Adjusts the center position of a Adjusts the particular position of a part
part. including the lead.
■Using a PCB and a part, adjust
Meas. position set placement position.

Choose Meas.1 to 4

change
Whether the previous teaching data is

Setting
Adjusts the positions of 4 used
measuring points such as Use Not used
four corners of a part.
■Using a PCB, adjust Image selection <Parts pos. teach>
placement position. (recog. /shape lithography) screen
Steps 13 through
23
Inching

Parts position set

Not used
Use Whether the previous
Head camera movement
teach data is used

Inching

Present position confirmed

Inching

Modified position confirmed

Last meas*)
No
Yes <Placement coordinate
Last meas *) teach> screen
No Steps 8 through 27
Yes
Offset value calculation

*) Last measurement position

Board transfer Selection of Meas.1,3: Meas.1→3 (last)
Selection of Meas.2,4: Meas.2→4 (last)
Selection of Meas.1,2,3,4:
Meas.1→2→3→4 (last)
Teaching is complete
Selection of Part position specification:
Meas1→2 (last)

NPM-D3A 4-2-9-2 EJM6EE-MB-04O-04

 Operating procedure Produc- Placement coordinates
4-2-9 tion data
teaching teaching 2

Choosing a measurement position

Measures the selected position to calculate the center coordinates of a component or those between two
electrodes on the PCB.
■Measurement position setting screen

■Measurement methods and position buttons

Measurement
Button Component Electrodes on PCB
method

Center Center

One point

+ Measure 1 + Measure 1
- -

Measure 3 Measure 3
Tape flow direction Tape flow direction
Two points
Measure 2 + Measure 2
+
- -

Measure 4 Tape flow direction Measure 4 Tape flow direction

+ Measure 4 Measure 1 + Measure 4 Measure 1

- -

Four points

Measure 3 Measure 2 Measure 3 Measure 2

Tape flow direction Tape flow direction

NPM-D3A 4-2-9-3 EJM6EE-MB-04O-04

 Teaching with component (measuring method: 1 point) 1
●Perform on both and .

change
Setting
Choose a teaching mode

● The description below assumes that

has been chosen

2 Set a PCB on the PCB entrance

NPM-D3A 4-2-9-4 EJM6EE-MB-04O-04

 Operating procedure
Produc- Placement coordinates
4-2-9 tion data
teaching teaching 3

Teaching with component (measuring method: 1 point) 2

4

3 +

A B

A B
Once an action starts, the button changes to “Stop”. If you press this button, the head stops on the
The head moves to the next coordinates and after it coordinate and you can perform teaching.
stops and the time set on Teach image confirm*1) has Once an action starts, the button changes to
elapsed, it automatically moves to the next coordinates. “Moving”.
The action is repeated until the last coordinates Pressing the [Moving] button starts moving from
Press the [Stop] button on the coordinate you want to next coordinates.
perform teaching.
●Movement also stops by pressing the [STOP]
*1) (→ 5-1-2-2 “Teach image confirm”) key. However, if independent placement is
performed, the machine stops as single stop.

NPM-D3A 4-2-9-5 EJM6EE-MB-04O-04

 5 6
Choose SEQ number of a
5 component to evaluate

6 +

change
Setting
7

8
● The component shape is displayed
when both the maximum length
and width of the component are
below 2.0 mm and the placement
angle is 45 degree basis.

9 +
8 9

NPM-D3A 4-2-9-6 EJM6EE-MB-04O-04

 Operating procedure Produc- Placement coordinates
4-2-9 tion data
teaching teaching 4

Teaching with component (measuring method: 1 point) 3

11 ■If the component is off-center

10 +

● Aligns the component center with the

cross line center.

The following two directions are used

for the above example.

+ +
10 A B

● Notice1

A If B is ,
Adjust the area to view.
are not

displayed.

11 Press any of the following buttons

Button Action
Returns to the
screen in 5

B Returns to the
screen in 8
Change the image moving
rate Returns to the
screen in 1

NPM-D3A 4-2-9-7 EJM6EE-MB-04O-04

 12

12 Confirm the message

■When you do not save the teaching

result

change
Setting
■To teach the next component

13 Repeat steps 5 to 12

14 Confirm the message

■When you do not complete

14 the teaching

NPM-D3A 4-2-9-8 EJM6EE-MB-04O-04

 Operating procedure
Produc- Placement coordinates
4-2-9 tion data
teaching teaching 5

Teaching with component (measuring method: 2 point) 1

● Perform on both and .

Perform steps 1 through 7 in

1 [Teaching with component
(measuring method: 1 point) ]

2 and

or
and

3 +

2 3 4 ■When components are placed

on the PCB, go to step 5

■When components are not

placed on the PCB, go to
step 7

NPM-D3A 4-2-9-9 EJM6EE-MB-04O-04

 5 Align the cross line to the edge
of a component
■ When and
are selected

change
Setting
● Align the cross line to the top of the
component.
● The edge of the component to be aligned with
the cross line differs depending on component
placement angle. (See below)
5 6

■ When and
are selected

● Align the cross line with the right side of the

component.
● The edge of the component to be aligned with
the cross line differs depending on component
placement angle. (See below)

● Notice1 (→P.4-2-9-7)

■Component edges to be aligned with the cross line

Angle
0° 90° 180° -90°
Position

Measure 1
Measure 3

Measure 2
Measure 4

6
NPM-D3A 4-2-9-10 EJM6EE-MB-04O-04
 Operating procedure Produc- Placement coordinates
4-2-9 tion data
teaching teaching 6

Teaching with component (measuring method: 2 point) 2

7 Align the cross line to an

electrode on the PCB
■ When and
are selected

+
● Align the cross line with the top of the
component electrode.
● The edge of the component to be aligned with
the cross line differs depending on regular
component placement angle. (See below)

7 8

■ When and

are selected

● Align the cross line with the right of the

component electrode.
● The edge of the component to be aligned with
the cross line differs depending on regular
component placement angle. (See below)

● Notice1 (→P.4-2-9-7)
■Electrode position on PCB to be aligned with the cross line

Angle
0° 90° 180° -90°
Position

Measure 1
Measure 3

Measure 2
Measure 4

8 +

NPM-D3A 4-2-9-11 EJM6EE-MB-04O-04

 9 Repeat once steps 2 to 8

■ When and
are selected
Perform steps 5 through 7 ,
changing from [Top] to [Bottom].
■ When and

change
Setting
are selected
Perform steps 5 through 7 ,
changing from [Right] to [Left].
●The edge of the component to be aligned with the
cross line differs depending on placement angle.
(See below)
■Edge positions to be aligned with the cross line
Angle
0° 90° 180° -90°
Position

Measure 1
Measure 3

Measure 2
Measure 4

10

10 Press any of the following buttons

Button Action

Return to the screen in 5 of

[Teaching with component
(measuring method: 1 point)]

Return to the screen in 2

Return to the screen in 1 of

[Teaching with component
(measuring method: 1 point)]

NPM-D3A 4-2-9-12 EJM6EE-MB-04O-04

 Operating procedure
Produc- Placement coordinates
4-2-9 tion data
teaching teaching 7

Teaching with component (measuring method: 2 point) 3

11

11 Confirm the message

■When you do not save the teaching

result

12

12 Confirm the message

■When you do not calibrate the

angle

13

13 Confirm the message

■When you do not save the data

NPM-D3A 4-2-9-13 EJM6EE-MB-04O-04

 change
Setting
This page is intentionally left blank.

NPM-D3A 4-2-9-14 EJM6EE-MB-04O-04

 Operating procedure Produc- Placement coordinates
4-2-9 tion data
teaching teaching 8

Teaching with component (measuring method: 4 point)

● Perform on both and .

1 Perform steps 1 through 7

in [Teaching with component
(measuring method: 1 point)]

2 , ,

3 +

2 3
4 ■When components are placed
on the PCB to 5

■When components are not

placed on the PCB to 7

5 Align the cross line with the

edge of the component

● Align the cross line with the top of the

component.

● See the step 5 of [Teaching with

component (measuring method: 2 point)]

6
5 6

NPM-D3A 4-2-9-15 EJM6EE-MB-04O-04

 7 Align the cross line with an
electrode on the PCB

change
Setting
+

Align the cross line with the top of the

component electrode.
● See the step 7 of [Teaching with
component (measuring method: 2 point)]

8 +

7 8

9 Repeat steps
tree times
4 to 8

■ If measurement is ,
Perform steps 5 through 7 ,
changing from [Top] to [Right].

■ If measurement is ,
Perform steps 5 through 7 ,
changing from [Top] to [Bottom].

■ If measurement is ,
Perform steps 5 through 7 ,
changing from [Top] to [Left].

10 Perform steps 10 through 13

in [Teaching with component
(measuring method: 2 point)]

NPM-D3A 4-2-9-16 EJM6EE-MB-04O-04

 Operating procedure
Produc- Placement coordinates
4-2-9 tion data
teaching teaching 9

Teaching by specifying component position 1

● Perform on both and .

1 Perform steps 1 through 7

in [Teaching with component
(measuring method: 1 point)]

3 +

2 3

4 Confirm the message

■When you do not want to transition to

4 the component position selection
screen

5 Choose

with

NPM-D3A 4-2-9-17 EJM6EE-MB-04O-04

 6

6 ■When picking up component

by the nozzle manually

change
Setting
To 7

■When picking up component

by the nozzle automatically

To 14

7 Prepare for component

installation

8 Servo switch OFF

9 Open the safety cover

10 Install components

11 Close the safety cover

13 12 Servo switch ON

13 Confirm the message

NPM-D3A 4-2-9-18 EJM6EE-MB-04O-04

 Operating procedure
Produc- Placement coordinates
4-2-9 tion data
teaching teaching 10

Teaching by specifying component position 2

15

14 +

15

13

16 Confirm the recognition result

■When an image is recognizable

To 18
■In case of recognition error,
or unclear image
To 17

16
17

17
(→P.4-2-1-4 ‘How to adjust the lamp value’)

■For recognition error, the button

is grayed out

and becomes disabled

■Adjustment is necessary
since pins for insertion
components are not easy to
recognize

NPM-D3A 4-2-9-19 EJM6EE-MB-04O-04

 18 Place the cursor on the electrode
or a pin of a component

19

change
Setting
18 19

Cursor

20 Confirm the message

20 ■When you do not perform placement

position teaching

21 Align the cross line center

● Align the cross line center with an

electrode or a hole.

22
21 21 22
23
23 +

NPM-D3A 4-2-9-20 EJM6EE-MB-04O-04

 Operating procedure
Produc- Placement coordinates
4-2-9 tion data
teaching teaching 11

Teaching by specifying component position 3

Repeat steps 18 to 23 as
24 many times as the electrodes
or pins

25 Perform steps 10 through 13

in [Teaching with component
(measuring method: 2 point)]

If the previous teaching data exists, the following message appears after the
step 2 .

■To use the previous data

● The steps after this

21 22 23 24

■When you do not use the data

Choosing部品4点でティーチングする 3
origin offset with the teaching mode
● Perform on both and .

2 1

1 Choose

with

2 +

NPM-D3A 4-2-9-21 EJM6EE-MB-04O-04

 3 Obtain origin offset by the
following steps

Measurement position Process step

[Button name] Section name Step
「Teaching with component
(measuring method: 1point)」 4 to 12

change
Setting
(→P.4-2-9-4 to P.4-2-9-8)

and
「Teaching with component
or (measuring method: 2point)」 1 to 13
(→P.4-2-9-9 to P.4-2-9-13)
and

「Teaching with component

(measuring method: 1point)」 1 to 10
(→P.4-2-9-15 to P.4-2-9-16)

4 Confirm origin offset

A Origin offset
(Origin offset obtained by teaching is
displayed)

NPM-D3A 4-2-9-22 EJM6EE-MB-04O-04

 Operating procedure
Produc- Bad mark recognition
4-2-10 tion data
teaching teaching 1

When partial defect occurred with the produced PCB in the middle of the process, if a bad
mark is put on it, you can skip placement on that pattern.

Teaching Flow
To enable the bad mark recognition process, you need to turn ON the corresponding soft
switch.
←Input the PCB bad mark
Inputting the PCB data
position (coordinates).
Created on
NPM-DGS.
Inputting the pattern attribute data ←Input the pattern bad mark
position

Starting the teaching

Choosing the bad mark

Setting the lamp values

Setting the area and threshold

Recognition

Saving data

Recognition test

Teaching is complete.

NPM-D3A 4-2-10-1 EJM6EE-MB-04O-04

 Describes how to check mark recognition when a bad mark exists on the PCB.

1 Set a PCB on the PCB entrance

change
Setting
2 +

(The PCB is loaded onto the

placement stage, and the
recognition camera moves to the
bad mark position)

3
● Select the mark type.

White When the bad

mark is white

Black When the bad

mark is black

4
3

NPM-D3A 4-2-10-2 EJM6EE-MB-04O-04

 Operating procedure
Produc- Bad mark recognition
4-2-10 tion data
teaching teaching 2

5
● Adjust the brightness to obtain the bad
mark. (→P.4-2-1-4 ‘How to adjust the
lamp value’)

■If the bad mark is not located

near the center

● Align the cross line center with the

bad mark center.

■When the position and the size of

6 recognition area are changed.

■When the threshold for recognition,

screen switch or mark
7 type are changed.

After change

8 +

（Recognition is performed）

NPM-D3A 4-2-10-3 EJM6EE-MB-04O-04

 9

9 Confirm the recognition result

■For OK PCB
OK PCB
■For defect PCB
NG PCB

change
Setting
10 +

● Choose the next bad mark.

● Displays in ‘Pattern’.
10 11

11
12

12 Confirm the message

13

13 +

(The recognition result is displayed)

NPM-D3A 4-2-10-4 EJM6EE-MB-04O-04

 Operating procedure Produc- Bad mark recognition
4-2-10 tion data
teaching teaching 3

14 After confirming the

recognition result

TH : Threshold
Level : Luminosity
Rate : Pixel rate

14
16

15 To reconfirm the test result

(The test result of 11 is displayed)

16
● You may transition to the other
screen.

15

17 Confirm the message

17

NPM-D3A 4-2-10-5 EJM6EE-MB-04O-04

 change
Setting
This page is intentionally left blank.

NPM-D3A 4-2-10-6 EJM6EE-MB-04O-04

 Operating procedure
Produc- Tray pickup position
4-2-11 tion data
teaching teaching 1
The tray data teaching fine-adjusts the pickup position based on the tray data (tray
dimensions, pickup start position, pickup end position, chip count, etc.).
The tray data teaching determines the positions of the components to be picked up first
and last with the help of images captured by the head camera. The pickup positions of
other components are automatically calculated based on the number of components
arranged in a matrix.
Teaching Flow

Selecting the address of the tray to teach

Selecting a teaching mode

Teaching the pickup start position

Teaching the pickup end position

Completion of teaching

NPM-D3A 4-2-11-1 EJM6EE-MB-04O-04

 Teaching procedure 1

change
Setting
2

2 Choose the tray address

NPM-D3A 4-2-11-2 EJM6EE-MB-04O-04

 Operating procedure
Produc- Tray pickup position
4-2-11 tion data
teaching teaching 2

Teaching procedure 2

4 3

3
Choose a mode

■1 point mode

The position viewed through

the camera becomes the
pickup position.
■2 edges mode
Find the positions of two diagonal
corners through teaching by the
camera to calculate the pickup
position.
■4 corners mode
Find the positions of four
corners through teaching by
the camera to calculate the
pickup position.
■4 sides mode
Find the center positions of
four sides through teaching
by the camera to calculate
the pickup position.

4 +

(A large recognition window appears and

teaching is started)

NPM-D3A 4-2-11-3 EJM6EE-MB-04O-04

 ■ When 1 point mode is selected
5

5 +

●If the tray stock pocket center is not

aligned to the cross line center

Switch to

Align to the center with

change
Setting
+

5 8 ■‘1 point mode’ is selected in 3

To 8

■ When other than 1 point mode is selected ■Other than ‘1 point mode’ is selected
in 3

6 +

(Moves to the next teaching position)

Repeat steps 5 to 6 as
7 many times as the number of
recognition points

8
5 6 8

9 Confirm the message

■When you do not save the data

9

NPM-D3A 4-2-11-4 EJM6EE-MB-04O-04

 Operating procedure
Produc- Placement point
4-2-12 tion data
teaching recognition teaching 1

Teaching Flow

Inputting the placement data

Created on NPM-DGS
Inputting the placement
recognition data

Starting the teaching

Setting the lamp values

Recognition ←Unnecessary if the automatic

lamp setting is selected

Saving data

Recognition Test

Teaching is complete.

NPM-D3A 4-2-12-1 EJM6EE-MB-04O-04

 Measures placement position of a component on the PCB and teaches offset which is the difference of the
original position.
● Turn On soft switch [Detect Component Fiducial]of the created data with the NPM-DGS.

● Perform on both and .

change
Setting
1

2 3

2 Choose the teaching

component

NPM-D3A 4-2-12-2 EJM6EE-MB-04O-04

 Operating procedure
Produc- Placement point
4-2-12 tion data
teaching recognition teaching 2

4 Set a PCB on the PCB

entrance

5 +

(The PCB is loaded to the placement

stage, and after PCB is recognized,
the head camera moves to the
recognition mark position)

6 +

(Recognition starts and the result is

displayed)

7
(The data is held)

NPM-D3A 4-2-12-3 EJM6EE-MB-04O-04

 ■1 point recognition
To 10

■Multi-points recognition

8 +

change
Setting
(Moves to the next placement point
recognition mark position)

9 Repeat steps 6 to 8 as
many times as the number of
recognition points, and then

(The data is held)

8

10 Confirm the message

10

NPM-D3A 4-2-12-4 EJM6EE-MB-04O-04

 Operating procedure
Produc- Placement point
4-2-12 tion data
teaching recognition teaching 3

11 +

11

12 Confirm the recognition result

12

NPM-D3A 4-2-12-5 EJM6EE-MB-04O-04

 change
Setting
This page is intentionally left blank.

NPM-D3A 4-2-12-6 EJM6EE-MB-04O-04

 Operating procedure Produc- Teaching in
4-2-13 tion data
teaching independent mode

Teaching is available on the suspended lane in the independent mode.

1 Choose a lane for teaching

(→ P.3-2-1 ‘How to check the screen in
production’)

2
(→P.3-1-2)

1 2

When part recognition teaching is performed

3 Perform part recognition teaching

(→P.4-2-4)

NPM-D3A 4-2-13-1 EJM6EE-MB-04O-04

 When pickup position learning teaching is performed

3 Perform pickup position learning

teaching
(→P.4-2-8)

change
Setting

NPM-D3A 4-2-13-2 EJM6EE-MB-04O-04

 This page is intentionally left blank.

NPM-D3A 4-2-13-3 EJM6EE-MB-04O-04

5 System Administration
 Operating procedure
Unit
Option setting 1
5-1-1 setting

Entire condition of system actions is configured.

You can set either ON or OFF on each item.

∗1)

A 1 2

1 Choose the settings of each item

■To enable the item

■To disable the item

2 For temporary suspended option

setting
A B

A Option item set status

(The description of the selected item is
displayed)

B
The previous or next table is
displayed.
∗1) Some options are not available depending on the model. In such cases,
the multi recognition camera is to be used instead.

NPM-D3A 5-1-1-1 EJM6EE-MB-05O-03

 Setting information 1
■Whole

● Default：OFF

No. Item name Function when [ON] is selected

Transfers the log files including pickup/mounting orders and correction values
1 Quality trace
to the LNB during automatic operation.
Comm. abnormality
2 Stops the NPM machine if communication with the LNB is disconnected.
MC stop
Displays a message requesting the key disk (SD) when an attempt is made to
Operation mode
3 switch the operation mode to Engineer. Insert the key disk to switch to the
Switch SD
Engineer mode.

administration
System
Sends the parts trace information to the LNB once the operation is started.
The information to be sent include the part information that is written to the
4 Parts trace
tape feeders whenever production of a PC board has been finished, and the
mounted part information by mounting point.

5 Screen print SD output Pressing the print screen switch saves the screenshot onto an SD card.

Empty Parts Auto If a “parts empty” error has occurred, the display automatically switches to the
6
Screen Transition remaining monitor screen of the part component concerned.
Empty Parts Auto
If a “parts empty” error has occurred, the display automatically switches to the
7 Screen Transition
remaining monitor screen of the part component concerned.
(with stock)
Auto product change Performs production changeover (loading production data, replacing nozzles
8
(option) and support pins, and adjusting the conveyor rail width, etc.) automatically.
Auto product change
Recognizes barcodes on PCBs by the head camera to perform production
9 PCB bar code recog
changeover automatically.
(option)
Permits the production data to be downloaded when switching the production
In again when auto
10 data in cases where the ‘Auto product change’ function is used and defective
product change
PC boards are reloaded after repair.
NG part Eject before Ejects parts judged to be NG such as pickup error, recognition error or raised
11
mounting lead, before mounting.
Production information
Counts up all pickups attempted including parts empty and empty pockets of
12 not picking up
the spliced tape feeders.
management
When feeder pickup
Counts up all unsuccessful pickups including those caused by parts empty
13 error happened.
and empty pockets of the spliced tape feeders as pickup error.
Pickup error count
When parts for one
When the machine has stopped due to a “parts empty” error, this option
piece of PCB is being
14 allows production to be resumed by just replenishing at least one of the
supplied, restart
exhausted feeders.
operation
Allows the X/Y-axis to be retracted at the mounting speed for the part being
Mount speed escape
15 picked up when the machine has comes to a single stop due to a cushion end
action
error or mounting error.
5-1-1-2
 Operating procedure
Unit
Option setting 2
5-1-1 setting

Setting information 2
■Whole

● Default: OFF

No. Item name Function when [ON] is selected

Keeps using the lamp value recorded in the machine, without performing
Keep PCB recog lamp,
16 auto lamp teaching at PCB recognition during production changeover for
changing data
each machine.
Applies the lamp value recorded in the upstream machine to all
PCB recognition lamp value
17 downstream machines, without performing auto lamp teaching at PCB
communication set
recognition during production changeover for each machine.
Return action
Returns the nozzles and trays at the end of automatic operation after the
18 (when production schedule
scheduled production is reached.
pieces are completed)
Style and pickup angle set Enables the tape / stick feeder or tray style (angle) and tray pickup angle
19
freely (for 2-/3-nozzle heads only) to be set in 1-degree increments.
Vacuum sensor error If, in the independent mounting mode, the machine comes to a single
20 opposing lane product stop due to mounting error or vacuum sensor error caused by dropped
continue part, this option allows the opposing lane to continue production.

21 Auto log off in production Enables the automatic log off function during production.

Transfer error opposing Allows production on the opposing lane to continue even if a PCB
22
lane product continue transfer, pickup, or position error has occurred.
PCB warp clamp 0 Generates the curved surface for PCB warp correction with the heights
23
calibration of clamp positions as 0.
Change parts gap action Sets the range of measurement with the [Parts gap confirm] button on
24
(short distance) the Parts recog. teach screen to “100 x 100 mm”.
Remote Control
25 Enables the remote control function by the host system.
(Option)

Enables remote production start with the remote control function.

Remote Production Start
26 Production starts by the production start instruction from the host
(Option)
system.
LM Operation Message Shows the information or instruction messages from the host system on
27
(Option) the machine screen.
Distribution eject box Carries defective components separately to the ejection box specified in
28
(Option) the data.
Picks up parts from the feeder at the supply position determined by
Supply position fix when
29 optimization when performing recovery mounting after a parts empty or
recovery
pickup error.
When communication between MC and PCB barcode reading from the
Head camera barcode
30 head camera is ON in NPM^ require the PCB information from LNB
recognition
according to the PCB barcode.

5-1-1-3
 Setting information 3
■Whole

● Default: OFF

No. Item name Function when [ON] is selected

Pre-pickup Inspection
31 Check the supplied components before picking them up.
(Option)
Save whole image of the
Saves the entire image of the specified component during the pre-pickup
32 pre-pickup inspection
inspection.
(Option)
No recog and PCB pass Shows the [No recog] and [PCB pass] buttons on the PCB recognition error
33
when PCB recog Error. screen.

administration
Pickup miss count in the Includes the pickup errors occurred during tape feed start in the Pickup

System
34
start up tape status count and Pickup error count in the Production report.
Recognition history LNB Transfers the recognition history to the LNB when the machine has stopped
35
transfer during error stop due to an error.
Divides the production data to be output lot by lot. Set this option to ON
Split and output recipe
36 when the “Output production data divided lot by lot” is ON in the DGS
per lot
production data setting.
Production management information can be referred to during automatic
operation (without interrupting the machine).
In production Product
However, if it is displayed during automatic operation, an error screen such
37 manage information
as the PCB recognition error screen cannot be displayed. The error screen
display
is displayed at the timing when you go back to the screen in production
from the production management information screen.
If you exit automatic operation halfway through the mounting process that
uses production data based on PCB ID scanning, the machine recognizes
the PCB barcode using its head camera and confirms PCB ID before
resuming automatic operation. The machine comes to an error stop if the
PCB ID confirm during
38 PCB located at the mounting position at the time of exit from automatic
auto running resume
operation is not identical in PCB ID (PCB info) to the one recognized, as
mentioned above, using the head camera. In such case, putting the former
back in the mounting position allows the machine to resume automatic
operation.
It is available only when [Empty Parts Auto Screen Transition] or [Empty
Parts Empty Warning Parts Auto Screen Transition(with stock)] is on. If this parameter is ON it
39
Auto Screen Transition will also transfer to production remaining monitor screen(machine)
automatically when parts empty warning
This function is only aimed at lightweight 16-nozzle head. After ending the
parts recognition if there are parts judged as pickup error or recognition
NG part Eject before error or lead float after moving the mount position without executing the
40
mounting (MntPosMov) mount action eject the parts and execute the mount action again when it is
ON and eject the parts after the mount action when it is OFF. (The error
parts still pass on the PCB even if it is ON.)
Production data DL by According to reading the barcode from the wired scanner of first equipment
41
Form Reading select the next production program and download to equipment.

5-1-1-4
 Operating procedure
Unit
Option setting 3
5-1-1 setting

Setting information 4
■ XY-axis

● Default: OFF

No. Item name Function when [ON] is selected

1 Bad XY axis(front) Disables the front XY axis.

2 Bad XY axis(rear) Disables the rear XY axis.

Time-lapse change calibration Performs time-lapse change calibration during production of one
3
during producing of one piece PCB.

With the cover opened, if the tape looseness sensors are ON, or if
the nozzle changer or parts eject box is removed, brakes are
XY unit brake function during
4 applied to the XY unit so that it cannot be moved by hand. To move
cover open
the XY unit by hand, fail to satisfy the conditions above, or set this to
OFF.

■ Head

● Default: OFF

No. Item name Function when [ON] is selected

Detects wrong nozzle setting and checks for proper orientation of
1 Nozzle 2D code recog nozzle on the nozzle changer by recognizing the 2D code on the
nozzle at the start of automatic operation.
Can't use the Nzl without 2D Causes the machine to stop if nozzles without 2D code are mixed
2
Code up.
Causes the head camera to skip 2D code recognition of all nozzles set in
2D code recognition only when
3 the nozzle changer when restarting the machine that has been stopped
nozzle exchange
during production.
Rearranges the nozzles on the nozzle changer according to the
4 Inside changer auto arrange
data after recognizing the nozzle 2D code.
If a certain nozzle is determined to be bad due to “Bad nozzle error
5 Bad nozzle auto change rate”, this option replaces the nozzle concerned with a normal one
automatically. (Lightweight 16-nozzle head)

Continue to product when stuff Allows production to be continued even after an error has occurred
6
detect due to detection of stuffed nozzle or filter.

Big nozzle manual change Enables the nozzles to be set manually rather than replacing them
7
(front side) automatically.

Big nozzle manual change (rear Enables the nozzles to be set manually rather than replacing them
8
side) automatically.

NPM-D3A 5-1-1-5 EJM6EE-MB-05O-03

 Setting information 5
■ Head

● Default: OFF

No. Item name Function when [ON] is selected

When checks are made for any component that has not been
9 Mount blow check mounted but carried back by the nozzle, the mount blow is also
checked for any problem.

In the event of detection of a stuffed nozzle during production

Bad nozzle set during nozzle
10 preparation, the nozzle is automatically set as bad nozzle and
stuff
production operation is continued.

administration
Even if the component eject check is OK according to the vacuum
Inprove the check of nozzle at

System
11 pressure execute the nozzle adhesion check according to the
component ejection
component recognition camera.

Nozzle adhesion check is not made when the short nozzles for the lightweight 16-nozzle head are used.

NPM-D3A 5-1-1-6 EJM6EE-MB-05O-03

 Operating procedure
Unit
Option setting 4
5-1-1 setting

Setting information 6
■ Conveyor

● Default: OFF

No. Item name Function when [ON] is selected

Ejects PCB forcibly even if there is no PCB request signal from the
1 Force PCB Eject
downstream machine.
Pre process other Makes the timing of PCB request signal OFF from the downstream machine
2
company M/C joint earlier.
Pre process other Hastens the timing of PCB request signal OFF from the downstream
3
company M/C joint2 machine.
All pattern bad board When all patterns are judged to be bad by bad mark recognition, this option
4
pass unloads the PCB to the downstream side without mounting parts on it.
When a third-party machine or conveyor is connected on the upstream side,
5 F Proc. Eject Wait and “B. A. (Board Available) signal from it is received, PCB request signal is
sent to the upstream machine or conveyor, and a PCB is loaded.
When this option is ON, the NPM machine checks the product name before
Production item name
6 a PCB is loaded from the upstream machine. If the production data names
check
do not agree, the NPM comes to a single error stop.
Disables width adjustment at any operation screen even during automatic
7 Width adjustment fixed
operation.

8 PCB connection detect Determines an error if two PCBs connected with onto each other are loaded.

Conveyor width check Checks that the conveyor width matches the setting in the production data
9
before production before starting production.

Positioning action when

10 Allows positioning to be performed again if a loaded PCB has overrun.
overrun
PCB Y clamp
11 Keeps the Y clamp engaged also during mounting.
(option)
Multiple lot prevent Controls the PCB transfer during dual lane production so that the
12
carrying (option) subsequent lot will not overtake the lot ahead.

NPM-D3A 5-1-1-7 EJM6EE-MB-05O-03

 Setting information 7
■ Feeder

● Default: OFF

No. Item name Function when [ON] is selected

Displays a warning message when the shot count of tape feeder has
1 Feeder maint warning
exceeded the warning value.

Part remainder number Displays a warning message when “Feeder remainder number warning
2
warning length” in “Action parameters” is reached.

Simple Remain When the remainder of a reel used reaches 1, this option resets the
3
Manage remainder, assuming that the reel has been used up.

administration
Supply parts count Allows the supply parts count for splicing to be input without stopping

System
4
input when running production.

Causes the machine a single stop when the remaining reel is less than 1
5 Splicing length stop
200 mm (minimum length required for splicing).

If tape feeders containing any parts different from those in the production
Fdr parts collation
6 data downloaded to the machine are loaded, the interlock function of the
(option)
machine is activated, causing the machine to stop due to an error.

Unconditional parts Enable parts to be re-verified when feeder parts verification is ON, even
7
splicing though splicing verification has already been done.

Component splicing
executes when Enables splicing only for tape feeders with which a remainder warning has
8
remaining warning occurred.
happen

Allows a tape feeder containing the same parts can be placed at any
desired slot before starting production or if parts empty has occurred. When
9 Feeder deploy free
the specified feeder is used up, the arranged feeder is used automatically to
continue production.

Pick up sequence has Gives priority to simultaneous pickup if it is involved when picking up parts
10 high priority when free with “Feeder deploy free” ON. Notifies the operator that the cycle time may
arrange be slower depending on the tape feeder arrangement.

If tape feeders have been removed/set during single stop, this option
executes parts collation for the feeders concerned after production is
Fdr parts collation
11 started. If there is no problem, production continues. If any problem is found,
(Time of feeder set )
a message “Hasn’t executed parts verification” appears and the machine
stops.

Enables tape feeder collation by the customer’s parts collation system.

When replenishing parts after a parts empty error, this option inquires of the
Feeder outside parts parts collation system whether collation has done. If collated, parts
12
collation replenishment will be completed to continue production. If not collated,
parts replenishment is considered to be unfinished and production will be
stopped.

Substituted parts auto Enables pickup of substitute parts using the registered data when the
13
change master parts are used up.

5-1-1-8
 Operating procedure
Unit
Option setting 5
5-1-1 setting

Setting information 8
■ Feeder

● Default: OFF

No. Item name Function when [ON] is selected

All arranged
Allows loading of tape feeders that contain any parts registered in the
14 components supply
arrangement list.
target

When several feeder carts are used for one machine, pickup rate lowers due
Auto Cart Height
15 to variation in the height of cart. To prevent this problem, this option
Measure
measures the height of reference post automatically to make correction.

Causes the machine a single stop if the splicing tape is detected, and
16 Stop at S-tape sense
displays an error message “Splicing tape detection stop”.

Trans material empty

check of syringe Detects material empty of the syringe (supply tables A to D) by the sensor
17
(front) mounted on the transfer unit.
(Currently unused)

Trans material empty

Detects material empty of the syringe (supply tables A to D) by the sensor
18 check of syringe(rear)
mounted on the transfer unit.
(Currently unused)

Recognizes the mark at the retainer of the feeder tape, to perform pickup
Feeder mark position teaching automatically.
19
recognition Pickup position teaching is not required for transparent embossed tape and
12 mm or wider feeder parts.

Disused Feeder LED

At the start of running blink the green LED of unused feeder in the production.
20 Blink at AutoProd
So that it can be noticed by one glance.
Start

Certify Feeder First

Displays the screen that shows the feeder pickup position after production
21 Pick Up Pos Teach
changeover. Confirm the pickup position before the first pickup.
after Change over

Confirm stock parts Displays a window for confirming the target parts when parts with stock have
22
verification again been collated.

If a recognition error has occurred with a part that requires pocket recognition
8mm feeder(paper)
23 at the start of recognition, the tape is fed by a half pitch automatically. If the
gap correct function
part is present, correction is made after the pocket is recognized again.

Displays a frame showing the shape of part on the Pickup position teach
Pick up position teach
24 screen (Arrange - PartsPrepare - Feeder - Pickup pos) and Pickup position
Parts shape display
check error screen.

Changes the input range for the second origin offset according to the size of
Prevention of feeder
25 the flat chip (to prevent values beyond the half of the part size from being set
over-exposure
as the second origin offset).
Applicable only to components of feed pitch 1 mm. This function prevents the
Prevention of 1mm
next component from being exposed. Each time at the pickup position T, the
26 pitch next parts over-
target learned value is reset to return the tape feed to origin. Then, the pickup
exposure
position is corrected with respect to the feeder cover mark.
5-1-1-9
 Setting information 9
■ Feeder

● Default: OFF

No. Item name Function when [ON] is selected

Trans unit
screen(Step Disables operation buttons other than the transfer supply time setting buttons
27
Exchange) operation when the Operator mode is selected.
limited
If the feeder error rate among the 100 most recent pickups is more than the
Feeder defective rate
specified defective feeder rate, a warning is displayed. If the setting is OFF,
28 warning (specified
error rate from the start of automatic operation is calculated, and a warning is
count)

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displayed if the specified defective feeder rate is exceeded.

System
Thin Type Single
29 Allows the thin-type single feeders to be used.
Feeder

Pickup position teach

Causes all machines to perform pickup position teaching before starting
30 before the production
production.
start
Display pickup
Moves the head to the pickup position of the tape feeder if the machine comes
31 position teach when
to a single stop due to any of the following feeder errors.
occurred feeder error
Product Continue If a “no splicing check” error has occurred, this option allows the machine to
32 when No Splicing continue operation with the feeders containing the mountable components,
Check and then stops operation.
For the reels specified as “whole feed” in the production data, even if joint
Force whole feed after detection is canceled when stopped due to “No splicing check”, whole feed is
33
splicing tape detected carried out without fail when the detection position comes to the pickup
position.
Conduct a tape guide check again after the insertion or removal of AL (auto
Tape guide check
34 load) feeder, regardless of whether you have conducted a tape guide check
again
before the removal of the AL feeder.
Feeder pulling and When “Feeder parts collation (parts loaded) 2” is enabled, feeders are
35 inserting monitoring in checked even during setup. If any feeder has been inserted or removed,
arrangement operation cannot be started until components are verified.
Save pickup position The image on the pickup position recognition error screen that has been
36 when feeder error shown by the “Pickup position display at feeder errors” function is captured
occurred and saved in the LNB.
Pickup again in start When the “Pickup error recovery” function is used, recovery for pickup error is
37
up tape status carried out even during tape feed start.
Adjacent lane pickup
The feeders on the left and right of the inserted feeder are also subject to
38 position teach when
pickup position teaching.
inserting feeder
Large parts pickup When pickup position auto teaching for 12 mm or wider feeders is performed,
39 position Auto teach the feed hole is recognized followed by the pocket. Teaching is finished if
extend either of them is recognized successfully.

5-1-1-10
 Operating procedure
Unit
Option setting 6
5-1-1 setting

Setting information 10
■ Feeder

● Default: OFF

No. Item name Function when [ON] is selected

Clear feeder memory
Automatically clears the memory of feeders loaded in the slots when
40 when downloading
production data is downloaded.
prod data
If “Auto height measure (flow)” in the mount condition data (part data) is ON
Pickup height auto
41 for lightweight 16-nozzle head, pickup height is measured automatically.
measure(flow)
Applicable to components of 1.0 mm or less in width.
All arranged
Shows “Unverified feeder warning” also for feeders not used for production if
components
42 they can be verified. Setting is enabled only if both “Unverified feeder
unverified feeder
warning” and “All parts in arrange list subject to supply (feeder)” are ON.
alert target

Allows multiple sticks to be verified as a group when the stackable stick

43 Group verification
feeders are used.

Wire stackable stick Allows the use of wire-driven stackable stick feeder installed on the front side
44
feeder (front side) and disallows the removal of a feeder cart from the front side.

Wire stackable stick Allows the use of wire-driven stackable stick feeder installed on the rear side
45
feeder (rear side) and disallows the removal of a feeder cart from the rear side.

Not allows for splicing if substituted parts are different in parts data from
original parts. When reels that differ in parts data from each other are spliced
Substituted parts
together, due to splicing variations, such as the ones in splicing tape
46 splicing can't be
attachment position, there will be a difference in timing between parts change
allowed
and parts data change. The difference can result in a recognition error or
other error.

Splicing length stop If it is ON the button which removes all the feeders of the selected table from
47
suspension the splicing length stop object is added to the production screen.

Splicing length stop When it is ON add the button that can be removed from the splicing length
48
every reel suspension stop object to the production screen in the feeder lane of the select table.

Material empty check The material empty of the transfer table(front) is checked with the sensor
49
of trans table (front) during auto running.

Material empty check The material empty of the transfer table(rear) is checked with the sensor
50
of trans table (rear) during auto running.

Display the multiple

Prefer pickup to RoadRunner which finished the supply preparation when
51 RoadRunner
using multiple RoadRunner.
application

5-1-1-11
 Setting information 11
■ Feeder

● Default: OFF

No. Item name Function when [ON] is selected

Display RecogData
Check production data when production start if there are parts becoming
52 check after
[Transfer after recognizing] display the error and quit the production.
transferring

Feeder free arrange If this parameter is ON feeder free arrange will be executed when the feeder
53
in production arrangement is changed in production or components are empty.

Remain writing The remains specified in outside parts collation are written into feeder. And

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54 specified by upper when running starts the remains collated by upper system will be written

System
system automatically.

Return the parts It is possible to return the parts to the pickuped position after teaching an
55
when teaching emboss or tray parts.

It is possible that the feeder top interferes with the picking up nozzle when set
the thin feeder. Set to ON because it is possible to execute the operation of
Thin single feeder set
56 set / remove frequently in production. If set to ON when the thin feeder that
solution
the components empty occurred the tact time is low because the pickup
prepare descent action isn't executed.

Continue pick-up at When tape-end is detected on radial feeder continue to pick-up without part
57
tape-end exhaust stop.

When it is ON judge the supply component empty by mount point and

Mount point interlock
58 execute the component supply waiting according to the verification. Pickup
judge (front side)
error won't become component empty. The splicing isn't corresponded.

When it is ON judge the supply component empty by mount point and

Mount point interlock
59 execute the component supply waiting according to the verification. Pickup
judge (rear side)
error won't become component empty. The splicing isn't corresponded.

Product continue When it is ON the feeder error rate over occurs the MC doesn't stop right
60 when feeder error away it will stop after mounting the parts from other feeders which can be
rate over mounted. Press the feeder confirm button and resume the production.

Pickup position auto When it is ON if the lamp value is fixed execute the pickup position teach.
61 teach Lamp value When it is OFF adjust the lamp value and execute the pickup position teach
fixed at the same time.

When the option is OFF disable the tape component auto supply function of
Tape component auto
62 auto load feeder. When the option is ON enable the tape component auto
supply (front side)
supply function of auto load feeder.

When the option is OFF disable the tape component auto supply function of
Tape component auto
63 auto load feeder. When the option is ON enable the tape component auto
supply (rear side)
supply function of auto load feeder.

5-1-1-12
 Operating procedure
Unit
Option setting 7
5-1-1 setting

Setting information 12
■ Tray

● Default: OFF

No. Item name Function when [ON] is selected

If trays containing any parts different from those in the production data
Tray Pts-collation
1 downloaded to the machine are loaded, the interlock function of the machine
(option)
is activated, disabling production from being continued automatically.

Rearranges the pallets judged to have been loaded in wrong positions

2 Tray auto sort (detected by parts collation via RFID) to their correct positions according to
the production data.

Send require sorted in

3 Uses the loaded stock trays in order from top to bottom.
tray

Part remainder Displays a warning message when “Feeder remainder number warning
4
number warning length” in “Action parameters” is reached.

Tray stock auto. When the top pallet position of the stock tray is emptied, a lower pallet
5
change containing the same parts will be moved to the position during parts supply.

Enables tray feeder collation by the customer’s parts collation system.

Tray outside parts When replenishing parts after a parts empty error, this option inquires of the
6 collation parts collation system whether collation has done. If collated, parts
(option) replenishment will be completed to continue production. If not collated, parts
replenishment is considered to be unfinished and production will be stopped.

Make tray counter Enables the tray counter to be only after production changeover until the
7
changeable start of the first production.

All arranged
Allows loading of trays that contain any parts registered in the arrangement
8 components supply
list.
target

During the production

9 the tray magazine Keeps the magazine shutter closed during production.
shutter is off

NPM-D3A 5-1-1-13 EJM6EE-MB-05O-03

 Setting information 13
■ Tray

● Default: OFF

No. Item name Function when [ON] is selected

Tray pickup order Y
Picks up tray parts (front side) in order in the longitudinal direction (Y
10 direction change
direction).
(front)
Tray pickup order Y
11 direction change Picks up tray parts (rear side) in order in the longitudinal direction (Y direction).
(rear)
Returns the tray parts used for teaching to their original positions after
Return the parts when

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12 teaching.
teaching

System
This enables recognition test for all the parts on the pallet after teaching.
RFID tray remain Holds the parts remainder in the memory of pallets when RFID-supported tray
13
correspond feeder is used.
No tray remain RFID No confirmation dialog for loading parts remainder is displayed when RFID-
14
load confirm supported tray feeder is used.
Do vacuum error
Sets the tray change timing after checks component pickup by the vacuum
15 check before tray
sensor before changing trays during production.
action
Import tray out parts
When “Tray outside verification” is used for remain management, Remain
16 collation pickup
import button is available on the Arrange – Tray arrangement screen.
position
Sets the tray remain count to 0 (parts empty) when component name differs
Product change tray
17 after changeover.
remain zero
When this option is OFF, default value is set for the tray remain count.
Based on the pallet serial number arrangement written in the RFID tray pallet,
RFID serial tray the LNB is checked for any misloading. Link the pallet serial numbers and
18
component verify components on the PanaCIM in advance. Host system option is required to
connect to PanaCIM.

NPM-D3A 5-1-1-14 EJM6EE-MB-05O-03

 Operating procedure
Unit
Option setting 8
5-1-1 setting

Setting information 14
■ Head camera

● Default: OFF

No. Item name Function when [ON] is selected

When a part of recognition mark on PCB is hidden behind the conveyor rail,
1 One Side Mark Recog
this option enables recognition with visible area of the mark.
Prevents false detection of marks in the following cases:
(1) Uneven luster in area other than mark
Detect mark
2 (2) Land patterns open on one side
appropriate determine
(3) Similar shape patterns other than mark
(4) Thru-holes of similar size other than mark
Bad mark recognition Uses the criterion value in the bad mark information to judge the bad mark
3
judge value is variable recognition for production PCBs.
Recognition image
4 save(During mark Saves the image of mark recognition regardless of the result (OK/NG).
recognition)
Recognition image
Saves the image of pickup position recognition regardless of the result
5 save(During pickup
(OK/NG).
position recognition)

■ Recognition camera

● Default: OFF

No. Item name Function when [ON] is selected

Saves all images of the parts for which “Force to save the recognition OK
Save recognize
1 image” has been set in the production data, regardless the result of
screen in time
recognition.
Recognizes the end of nozzle by the recognition camera and makes checks
Micro parts takeout
2 by the vacuum sensor after mounting a part. If “part takeout” has occurred,
detection
“mount error” is displayed.
Drop detect before Checks the pickup state before putting the component into the ejection box.
3
ejecting If not picked up, the machine stops due to an error.
Drop detect before Adds the parts of pickup error to those to be subject to Drop detect before
4
ejecting (pickup error) ejecting.
Drop detect before
When the result of recognition before ejecting does not agree with the result
5 ejecting (recognition
of recognition after pickup, the machine stops due to an error.
ANS compare)
Drop detect before When the result of recognition after pickup is multiple pickup and the result of
6 ejecting (multiple recognition before ejecting is other than multiple pickup, the machine stops
pickup) due to an error.
Parts data reflect When a part thickness range error has occurred during production, a
7 during parts thickness confirmation dialog is displayed asking whether or not to add the part
range error thickness offset to the part thickness in the part data.

NPM-D3A 5-1-1-15 EJM6EE-MB-05O-03

 Setting information 15
■ Height sensor

● Default: OFF

No. Item name Function when [ON] is selected

Measure by the Measures the PCB height (warp) by the height sensor, in order to control the
1
height sensor (front) nozzle height during mounting or dispensing.

Measure by the Measures the PCB height (warp) by the height sensor, in order to control the
2
height sensor (rear) nozzle height during mounting or dispensing.

administration
System

NPM-D3A 5-1-1-16 EJM6EE-MB-05O-03

 Operating procedure
Unit
Option setting 9
5-1-1 setting

Setting information 16
■Whole (Suspension)

● Default: OFF

No. Item name Function when [ON] is selected

Production report
1 clear at auto product Clears the production report at production changeover.
change

Production report
Clears the production report only when changing production to a different lot
clear at the other lot
2 name.
name auto product
The report is cleared also when the MJS ID differs.
change

Display transfer
3 direction of status Displays the PCB flow direction on the Status monitor screen.
monitor PCB

Buzzer stop button Changes the function button to [Buzzer stop] automatically when the buzzer
4
auto change sounds.

Estimates the PCB warp based on the heights measured by sensor at

5 PCB warp correction
several points on the PCB, in order to control the mounting height.

Pre-pickup inspection Executes pre-pickup check if suspended automatic operation is restarted on

6
at run resume the Production start screen

■ XY-axes (Suspension)

● Default: ON

No. Item name Function when [ON] is selected

Time-lapse change
1 Performs calibration for time-lapse change.
calibration

■ Head (Suspension)

● Default: ON

No. Item name Function when [ON] is selected

Vacuum sensor error

1 Detects error by the vacuum sensor during automatic operation.
detection

Nozzle holder filter

Detects the presence of nozzle holders when the head maintenance unit is
2 detect during head
used.
maintenance

NPM-D3A 5-1-1-17 EJM6EE-MB-05O-03

 Setting information 17
■ Conveyor (Suspension)

● Default: ON

No. Item name Function when [ON] is selected

Prohibits the loading of next PCB from the upstream process during single
1 PCB in when stop
stop or cycle stop.

Carries out the PCB waiting in the machine to the downstream process during
2 PCB out when stop
single stop or cycle stop.
Determines whether or not to have a PCB held in between the machines in
3 Wait between MC the line where the NPM is directly connected upstream or downstream the

administration
machine.

System
4 Simultaneous transfer Enables PCB unloading and loading of the next PCB at the same time.

Support action time Lowers the support to the “both sides mount height”, and raises it after the
5
being shortened next PCB is loaded.
Keep clamping in
6 Keeps the clamp engaged during cycle stop.
cycle stop
Decelerate in the pre Activates the timer whenever a PCB is transferred from the third-party
7 waiting position while conveyor to the loading conveyor, to allow the PCB to stop in the loading
carrying out conveyor.

■ Feeder (Suspension)

● Default: ON

No. Item name Function when [ON] is selected

1 Cover tape error detected Detects cover tape exhaust and tape jamming error.

2 Tape joint error detect Detects tape joint error.

3 Component remains input Allows the part remainder to be input manually after splicing.

Syringe trans material Causes the machine a single stop if material empty has been detected
4
empty stop by the sensor during automatic operation.

Tape feed during the

5 Feeds the tape during production.
production

NPM-D3A 5-1-1-18 EJM6EE-MB-05O-03

 Operating procedure
Unit
Option setting 10
5-1-1 setting

Setting information 18
■ Feeder (Suspension)

● Default: ON

No. Item name Function when [ON] is selected

Return to origin after Performs origin return after pickup position teaching. When OFF is selected,
6
pickup pos teach one part will be fed after pickup position teaching.
Substituted parts list When component has been switched from master to substitute, this option
7
Data switch switches the parts data from master to substitute accordingly.
When an auto load feeder is used for production, the machine checks whether
8 Tape guide check the tape guide is properly attached at the start of production or at the time of
removal or insertion of the feeder during production.
Insert entrance shutter When auto load feeders are used for production, the reel inlet shutter is
9
link opened only if part has been verified.
Shows an error indicating unavailable for the feeders that were judged as NG
10 NG Feeder Detect
by the feeder maintenance unit. No error is shown when set to OFF.
Shows the message “Unverified feeder” for the feeders that are used in
11 Unverified feeder alert
production but have no part name in the feeder memory.

Gang pickup rate

12 Enables simultaneous pickup with microchips.
promotion

■ Tray (Suspension)

● Default: ON

No. Item name Function when [ON] is selected

Allows tray parts to be replenished and NG pallet parts to be removed from

1 Use tray supply side
the tray supply side during production.

Prod unused parts Prevents the pallets not used for production from moving to the tray supply
2
supply action side even when parts are exhausted.

Supplies pallets during inspection and prepares for the next mounting
Tray pre supply of
3 preferentially when the inspection head and mount head have been set on
exceeding priority
the machine and the order of their tasks has been fixed.

NPM-D3A 5-1-1-19 EJM6EE-MB-05O-03

 Setting information 19
■ Head camera

● Default: ON

No. Item name Function when [ON] is selected

Mark recognition
Reduces the settling time of the XY unit to shorten the mark recognition time
1 move setting time
during automatic operation.
reduction

■ Recognition camera

administration
System
● Default: ON

No. Item name Function when [ON] is selected

1 Oblique scan Performs recognition by moving the X-/Y-axis over the recognition camera.

NPM-D3A 5-1-1-20 EJM6EE-MB-05O-03

 Operating procedure
Unit Action parameter
5-1-2 setting setting 1

You can set the parameters for system actions.

1 A 2 1

1 Choose the type of action parameter

■To set the size

■To set the timer

■To determine

B
■To set as standard specifications

(Initialize)
Setting status of action
A parameter
Edit data on the screen as
2 needed
● Touching the screen opens the input
window.
B
The previous or next table is
displayed.

NPM-D3A 5-1-2-1 EJM6EE-MB-05O-03

 Setting information 1
■Whole
Type Item Description Initial Setting
value range
When this set time elapses after the entry of the
production end signal, or when a PCB is loaded,
Prod. end waiting
the machine judges it as the completion of 10 0 to 60
time [s]
production. Thus, all the PCBs inside the
machine are unloaded, and auto run ends.
When this set time has elapsed, the buzzer stops
Buzzer stop time [s] automatically.
●When ‘0’ is set, it does not stop until the buzzer stop 0 0 to 100
(0,100: special)
key is pressed. When ‘100’ is set, it does not stop.
The current mode is automatically changed to the

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operator mode if no action is taken within the set
Timer Op. mode auto. log

System
time period. (Except during production or calibration) 0.0 0 to 60.0
off time [min]
●When ‘0’ is set, it is not changed to the operator
mode.
In the machine operating in the accuracy verification
Waiting time before
reflection mode, a placement action (lowering the Z-
mounting 300 0 to 1000
axis) is performed after it is moved to the placement
(accuracy verify) [ms]
position and the set time has elapsed.
If ‘Auto feed mode’ is used for checking an image on
Teach image confirm the placement coordinate teach screen, each time the
1 1 to 10
Time [s] specified amount of time set here has passed, the
head automatically moves to the next placement point .
The operating rate of face icons on the
indication monitor screen is defined.
Max value of
(For example)If enter the 60 icon display changes as
operate 80 0 to 100
the threshold 15/30/45/60.)
Determine ratio icon [%] (→P. 3-2-1 ‘How to check the screen in production
when stationary’)
Accuracy judge 0.01 to
Modify the value of accuracy judge value Cpk. 1
value Cpk 3.00

■XY unit (1/2)

Type Item Description Initial Setting
value range

Time-lapse change Set the minimum measure interval time in

calibration interval time time-lapse change calibration. There is initial 180 1 to 5400
(min) [s] value of measure interval time.

Time-lapse change
Timer Set the maximum measure interval time in
calibration interval time 5400 1 to 5400
time-lapse change calibration.
(max) [s]

Time-lapse change
Do time-lapse change calibration when
calibration machine stop 300 1 to 1200
machine stop time exceeds this time.
elapsing time [s]

NPM-D3A 5-1-2-2 EJM6EE-MB-05O-03

 Operating procedure
Unit Action parameter
5-1-2 setting setting 2

Setting information 2
■XY unit (2/2)
Type Item Description Initial Setting
value range
Time-lapse change
Do time-lapse change calibration and initialize
calibration machine
Timer interval time when machine stop time exceeds 1200 1 to 1200
stop elapsing time
this time.
(reset) [s]

If the amount of deviation relative to the previous

Time-lapse change
measurement result exceeds the setting value, 0.01 to
calibration interval 1
shorten the interval time. The interval time is 1.50
threshold [mm]
Determine lengthened if it does not exceed the setting value.

Time-lapse change If the amount of deviation relative to the previous

0.01 to
calibration error measurement result exceeds the setting value, 1.5
1.50
threshold [mm] the machine comes to a single error stop.

■Head (1/2)
Initial Setting
Type Item Description
value range

Placement down The lowering speed on the 2nd step when moving
2nd speed down two steps for placement. 10 3.0 to 100.0
(Standard) [mm/s] ● For the 2-nozzle head only

Placement down The lowering speed on the 2nd step when moving
2nd speed (Low) down two steps for placement under a placement load. 5 3.0 to 100.0
[mm/s] ● For the 2-nozzle head only

The rising speed on the 1st step when moving up two

Placement 2nd up
Mechanic 1st speed [mm/s] steps for transcription / placement of a transcription 5 3.0 to 100.0
component.

Nozzle 2D code This is a coefficient used to adjust the lamp luminosity

recognition luminosity for nozzle 2D code recognition on the front side.
1.00 0.5 to 1.50
adjustment coefficient The product of standard luminosity multiplied by this
(F) coefficient will be set as the luminosity at recognition.
Nozzle 2D code This is a coefficient used to adjust the lamp luminosity
recognition luminosity for nozzle 2D code recognition on the rear side.
1.00 0.5 to 1.50
adjustment coefficient The product of standard luminosity multiplied by this
(R) coefficient will be set as the luminosity at recognition.
This is a criterion used to judge nozzles good or bad.
Bad nozzle error The nozzle whose error rate has reached this value or
20 0.1 to 100.0
rate [%] more is determined to be a bad nozzle, which will not
be used in automatic operation.
Determine This is a criterion used to judge heads good or bad.
The head whose error rate has reached this value or
Bad head error rate
more is determined to be a bad head, which will not be 20 1.0 to 100.0
[%]
used in automatic operation.
● For lightweight 8-/2-nozzle heads only

NPM-D3A 5-1-2-3 EJM6EE-MB-05O-03

 Setting information 3
■Head (2/2)
Type Item Description Initial Setting
value range
Set the frequency with which the nozzles are
cleaned during automatic operation.
Nozzle clean
When the production count reaches this 0 0 to 200
quantity [piece]
value, a forced blow cleans the nozzles of
heads.
This is a criterion for detecting filter clogging.
If, in filter clogging check, the vacuum
LW16-filter ultimate
sensor value has exceeded this value, the -80 -100 to 0
detect data
filter is determined to be clogged.

administration
● For lightweight 16-nozzle head only

System
This is a criterion for detecting filter clogging.
Lightweight 8-nozzle If, in filter clogging check, the vacuum
head filter clogging sensor value has exceeded this value, the -84 -100 to 0
detection value filter is determined to be clogged.
● For lightweight 8-nozzle head only
This is a criterion for detecting filter clogging.
Determine 2-nozzle head filter If, in filter clogging check, the vacuum
clogging detection sensor value has exceeded this value, the -90 -100 to 0
value filter is determined to be clogged.
● For 2-nozzle head only
After component is ejected, if the larger
component size of either L or W is less than
After ejecting adhesion the value, and if it is reflection component,
0.0 0.0 to 150.0
check parts size the ejection OK component is checked for
multi-recognition camera adhesion to detect
ejection error.

Threshold value of This value sets the range for rotation center
rotate center check check to be made when correcting changes 0.0 0.0 to 0.50
[mm] over time.

Reflective nozzle
This is a threshold value for determining an
diameter check 25 5 to 30
error in reflective nozzle diameter check.
threshold [%]

NPM-D3A 5-1-2-4 EJM6EE-MB-05O-03

 Operating procedure
Unit Action parameter
5-1-2 setting setting 3

Setting information 4
■Conveyor (1/4)
Type Item Description Initial Setting
value range
PcbRecogErrInchingVa The area where the inching operation is
lue [mm] 5 0 to 20
enabled on an PCB recognition error.

The number of support pins being present in

Support pin keep
the machine (Lane1)
number [pin/Lane] 0 0 to 20
● Displayed when automatic change
(Lane1)
specifications are selected for the support pin
Mechanic
The number of support pins being present in
Support pin keep
the machine (Lane2)
number [pin/Lane] 0 0 to 20
● Displayed when automatic change
(Lane2)
specifications are selected for the support pin

Decelerate adjust value Set this value if a PCB is easy to slip out during
0 0 to 100
[mm] transport due to PCB material matter.

NPM-D3A 5-1-2-5 EJM6EE-MB-05O-03

 Setting information 5
■Conveyor (2/4)
Type Item Description Initial Setting
value range
If, keeping the PCB request signal sent to the
upstream equipment, the machine comes to a
single stop during production, it drops the
request signal and stops loading a PCB of
certain size that cannot be loaded to the
standby position.
PCB in confirm time [s] Taking into account the possible presence of a 1 0 to 5
PCB being unloaded, this sets the time for
loading confirmation after dropping of the
request signal.

administration
When single stop is detected in large PCB

System
transport, convey is ended if it has not reached
the tip sensor after READY-OFF.
The time that elapses after the PCB request
signal from the downstream equipment is
turned off and before the conveyor stops during
the PCB ejection process.
PCB eject waiting
After post process equipment has READY-OFF,
time(After Require Off) 0 0 to 100
move to the carry-out completion process after
[s]
setting time.
● It is the ability to extend the READY-ON
time after post process equipment in a
simulated manner.
Timer
The time limit that elapses after the start of
PCB ejection and before the PCB request
PCB eject waiting signal is turned off.
10 5 to 100
time(Require Off) [s] After post process equipment has READY-OFF,
it is judged as time out if the carry-out process
does not complete even over setting time.

The time limit that elapses after the start of

PCB in waiting time
PCB loading and before a PCB sits at the PCB 10 5 to 100
[s]
standby position.

PCB move waiting The time limit for a PCB to travel inside the
10 5 to 100
time [s] machine.

The minimum waiting time that elapses after

Z-clamp release
the Z clamp releases a PCB and before the 0 0 to 5000
waiting time [ms]
transfer motor spins.

The time limit for completing transfer when

PCB in confirm time there is a PCB being transferred on the
5 0.0 to 60.0
before carry in again [s] reloading conveyor.
● For the inspection head only

NPM-D3A 5-1-2-6 EJM6EE-MB-05O-03

 Operating procedure
Unit Action parameter
5-1-2 setting setting 4

Setting information 6
■Conveyor (3/4)
Type Item Description Initial Setting
value range

At time of Sets the time to delay the simultaneous

simultaneous transfer transfer PCB request signal. This is used
0 0 to 20000
requested singnal when the PCB clamp timing is adjusted
delayed time [ms] such as cutout PCB.

This is used when the start timing of PCB Y

F Y clamp start delay clamp on the F lane is adjusted.
50 0 to 3000
timer [ms] ● This is available only when PCB Y clamp is
turned ON (option)

This is used when the forward limit timing of

F Y clamp forward PCB Y clamp on the F lane is adjusted.
50 0 to 3000
limit timer [ms] ● This is available only when PCB Y clamp is
turned ON (option)
This is used when the backward limit timing
F Y clamp backward of PCB Y clamp on the F lane is adjusted.
50 0 to 3000
limit timer [ms] ● This is available only when PCB Y clamp is
turned ON (option)
This is used when the start limit timing of
R Y clamp start delay PCB Y clamp on the R lane is adjusted.
50 0 to 3000
timer [ms] ● This is available only when PCB Y clamp is
turned ON (option)
This is used when the forward limit timing of
R Y clamp forward PCB Y clamp on the R lane is adjusted.
Timer 50 0 to 3000
limit timer [ms] ● This is available only when PCB Y clamp is
turned ON (option)
This is used when the backward limit timing
of PCB Y clamp on the R lane is adjusted.
R Y clamp backwa 50 0 to 3000
● This is available only when PCB Y clamp is
turned ON (option)
When the pre process wait time is shorter than
the setting time, it is not included in the pre
process count. (Counted in production time)
● Normally, it is included in the pre process
Wait for pre process
count in such a case as when the loading 0 0 to 10
count Invalid time [s]
sensor being blocked from sensing the PCB
at the standby position for a brief time; so,
this can be used when you do not want to
take such a count.
When the post process wait time is shorter
than the setting time, it is not included in the
pre process count. (Counted in production
time)
Wait for post process ● Normally, it is included in the post process
0 0 to 10
count Invalid time [s] count in such a case as when the loading
sensor being blocked from sensing the PCB
at the standby position for a brief time; so,
this can be used when you do not want to
take such a count.
NPM-D3A 5-1-2-7 EJM6EE-MB-05O-03
 Setting information 7
■Conveyor (4/4)
Type Item Description Initial Setting
value range
Waiting time from when the sensor turns
Motor OFF delay timer
OFF at the time of unloading a PCB till when 0 0 to 10000
while carrying out [ms]
the transfer motor turns OFF.
Timer
When returning after an overrun has been
PCB over run waiting
detected, if the overrun sensor does not turn 10 0 to 60
time [s]
OFF within this time, an error will result.
Palette pieces Performs the remote teaching of the PCB
between remote teach detect sensor (deceleration sensor unit) per 0 0 to 100000
Runnings [Pieces] setting production volume.

administration
System
Rearrange the support pins when the
number of loaded PCBs reaches the setting
value.
Pieces between support
(Lane 1)
pin checking
The integrated value of the number of loaded 0 0 to 100000
[Pieces/Lane]
PCBs is reset to “0” at the time of replacing
(Lane1)
or rearranging the support pins.
● Enabled only for support pin auto change
specs
Determine Rearrange the support pins when the
number of loaded PCBs reaches the setting
value.
Pieces between support
(Lane 2)
pin checking
The integrated value of the number of loaded 0 0 to 100000
[Pieces/Lane]
PCBs is reset to “0” at the time of replacing
(Lane2)
or rearranging the support pins.
● Enabled only for support pin auto change
specs
Checks the conveyor width before the start
Position gap limit of of production, and adjust the conveyor width
0.5 0.0 to 1.5
conveyor width[mm] if the measured value is larger than the
setting value.

■Feeder (1/6)
Type Item Description Initial Setting
value range
The minus limit area of the second origin
2mm Limit of the No2 offset on the 2mm feeder is set to narrower
-1.0 -1.0 to 0.0
origin offset (-) [mm] when component supply condition is
degraded.
Mechanic
The plus limit area of the second origin
2mm Limit of the No2 offset on the 2mm feeder is set to narrower
1.0 0.0 to 1.0
origin offset (+) [mm] when component supply condition is
degraded.

NPM-D3A 5-1-2-8 EJM6EE-MB-05O-03

 Operating procedure
Unit Action parameter
5-1-2 setting setting 5

Setting information 8
■Feeder (2/6)
Type Item Description Initial Setting
value range

The minus limit area of the second origin

4mm Limit of the No2 offset on the 4mm feeder is set to narrower
-1.0 -1.0 to 0.0
origin offset (-) [mm] when component supply condition is
degraded.

The plus limit area of the second origin

Mechanic 4mm Limit of the No2 offset on the 4mm feeder is set to narrower
1.0 0.0 to 1.0
origin offset (+) [mm] when component supply condition is
degraded.

Pickup position teach The recognition retry count if pocket

1 1 to 9
count [cnt] recognition error occurs

BowlFeeder Vibration
Bowl Feeder vibration time (Std) 250 0 to 30000
time (Std) [ms]

BowlFeeder Vibration
Bowl Feeder vibration time (Mid) 500 0 to 30000
time (Mid) [ms]

BowlFeeder Vibration
Bowl Feeder vibration time (Slow) 1000 0 to 30000
Timer time (Slow) [ms]

With “Verification 2” turned ON and set to

any value other than “0”, a feeder is not
Verification2 limit time required to be verified again if you pull out
of pulling out and or insert the feeder within the setting time 0 0 to 60
inserting [s] frame.
● Re-verification is required when the
value is “0”

This is a criterion used to judge whether

feeders are good or bad.
Bad feeder error
The feeder whose error rate exceeds the 20 0.1 to 100
rate [%]
set value is considered a bad feeder, and
the machine stops on error.

If the set number of pickup errors occurs

Determine Parts empty pickup successively in the 8 mm wide reel, the
error times (8 mm) 15 3 to 30
machine
[piece]
judges it as a shortage.

If the set number of pickup errors occurs

Parts empty pickup
successively in the 12-mm-or-more wide
error times (over 12 3 3 to 30
reel,
mm) [piece]
the machine judges it as a shortage.

NPM-D3A 5-1-2-9 EJM6EE-MB-05O-03

 Setting information 9
■Feeder (3/6)
Type Item Description Initial Setting
value range

Setting value used to cut tape during

Tape cutting length (F) automatic operation. Tape is cut when the 10.0 to
100
[mm] longest empty tape on the front table 2000.0
exceeds this value.

Setting value used to cut tape during

Tape cutting length (R) automatic operation. Tape is cut when the 10.0 to
100
[mm] longest tape on the rear table exceeds this 2000.0

administration
value.

System
Feeder mainte qty
100 1 to 500
(8 mm) [ten thousand]

Feeder mainte qty

(12/16 mm) [ten 100 1 to 500
thousand]

Determine

Feeder mainte qty

(24/32 mm) 100 1 to 500
[ten thousand] When the maintenance count has reached
this value with feeder maintenance warning
ON, operation cannot be continued.
Feeder mainte qty
(44/56 mm) 100 1 to 500
[ten thousand]

Feeder mainte qty

(72 mm) 100 1 to 500
[ten thousand]

Feeder mainte qty

(88/104/120 mm) [ten 100 1 to 500
thousand]

NPM-D3A 5-1-2-10 EJM6EE-MB-05O-03

 Operating procedure
Unit Action parameter
5-1-2 setting setting 6

Setting information 10
■Feeder (4/6)
Type Item Description Initial Setting
value range
The number of times a feeder has been
maintained exceeds the quantity obtained by
Feeder mainte
“Feeder mainte qty x Setting value”, a feeder 100 0 to 100
warning rate [%]
maintenance warning is displayed.
● If 100% is set, only warning is displayed.
When the joint part of splicing is detected
and fed at once, and pickup position
automatic teaching is carried out, if the chip
size of MAX L and MAX W exceeds the
Pickup position value (%) automatic teaching retry is carried
reteaching out as recognition result out of area error. 0 0 to 100
deviation [%] This is used only if the joint part of splicing is
detected and fed at once.
● If 0 is set, if the chip size of MAX L and
MAX W exceeds ±1mm, it results in error
and no retry is carried out as usual.
This sets the maximum number of times
Pickup position re-
recognition is reattempted for a pickup 0 0 to 20
teach count
position recognition error.
Determine This is the stop length from the joint
detection position in splicing no-check.
● When 0 is set, the joint detection position
becomes the immediate stop position.
Splicing no-check stop
● When values other than 0 are set, it 0 0 to 100
length [mm]
becomes in the warning state and stops at
the length of the set value.
● This function is valid for the feeder
firmware version of 530 or later.
When the part empty pickup reaches to the
error count, if the number of remaining parts
Parts empty judge 0.000 to
is not below this set value, the machine 0
Remains [%] 99.999
does not judge as parts empty. In this case,
pickup error is also counted.

Even though splicing is detected, if the

remaining amount is not below this set value,
Splicing judge remains the machine does not judge as splicing. 0.000 to
0
[%] ●With 0 set, if splicing is detected, the 99.999
machine judges as splicing without any
condition.

NPM-D3A 5-1-2-11 EJM6EE-MB-05O-03

 Setting information 11
■Feeder (5/6)
Type Item Description Initial Setting
value range
Even if parts are fed as many times as the
set value after the remaining number of the
parts being used reaching 0, information on
Auto Tape Moving all parts in the splicing unit will be reflected
0 0 to 15
Remain [%] in the unit where parts are used if any splice
joint is not detected.
● Enabled when feeder verification or
remaining warning is set to ON
When the machine stops after the number of

administration
The remains when the remaining parts reaches “1”, selecting “the

System
joint not pass is join not pass” sets the “default value x the 0 0.0 to 100.0
selected [%] setting value” as the remaining number of
parts.
Ignores as many errors as the number of the
parts set at the trailing edge of the reel on
Unfixed cnt. before the machine side after completion of splicing.
0 0 to 3
Splicing [piece] Because the improper taping of splicing tape
is likely to cause pickup errors, this is used to
ignore such errors as an unstable zone.
When production starts, the number of chips
obtained from specified length / pitch is
Determine compared with the number of chips currently
Feed length set on workpiece exhaust, and the larger one
0 0.0 to 120.0
(8mm) [mm] is applied for the number of workpiece
exhaust chips.
● Applicable feeder: 8mm or less (Paper,
embossed)
When a pickup position gap has occurred, a
Pickup position gap retry can be attempted in combination with
0 0 to 5
retry count pickup position teaching as many times as
specified by this setting value.
When the tape feed in pickup position
In pickup position
teaching has exceeded the limit length
teach Tape feed limit 0 0 to 20
(Judge value x Feed pitch), tape feed will be
judge value [Piece]
limited.

When this value is other than 0 and “joint

detection” in the mount condition data is “1.
Excluded from errors”, unfixed count
Splicing Position processing is carried out for the length set 0.0 to
0.0
Unfixed Length [mm] here. Fractions are rounded up. (When 100.0
excluded from errors, the “Whole Feed
Count” is handled as “Splicing Position
Unfixed Count”.

NPM-D3A 5-1-2-12 EJM6EE-MB-05O-03

 Operating procedure
Unit Action parameter
5-1-2 setting setting 7

Setting information 12
■Feeder (6/6)
Type Item Description Initial Setting
value range
When “Action when joint detected” is “0:
Whole Feed (default)”, whole feed is
Whole Feed Length performed for the length set here. Fractions 0.0 to
0.0
[mm] are rounded up. “Whole Feed Count” in the 100.0
mount condition data prevails over this
setting.

Pickup again count Set the number of times pickup is

1 1 to 3
during pickup error reattempted for a pickup error.

Pickup/recognition errors are not counted

Unfixed length before
for the length set here from the splicing 0 0 to 40
splicing [mm]
position on the old reel side.
Unfixed Length After Pickup/recognition errors are not counted
0 0 to 40
Whole Feed [mm] for the length set here after a whole feed.

This is used when Feeder defective rate

Determine
warning (specified count) is ON.
Feeder defective rate 100 to
Feeder defective rate is calculated when the 100
measure count [cnt] 10000
measurement count reaches the value set
here.

This is used to determine whether or not to

perform end detection for the parts fed by
auto loading feeder when “Pickup error
stop” is set at “1” in the mount condition
data. When a pickup error has occurred,
Terminal detect action end detection is performed if the following 0.00 to
0.50
execute judge [%] condition is met: Number of remaining parts 10.00
< Initial part quantity x End detection judge
remain[%]. If the end of tape is not
detected, the machine will stop due to a
pickup error. (End detection is not
performed when this is set at 0.)

■Transfer (1/2)

Type Item Description Initial Setting

value range
Transcription unit film
formation speed The maximum speed for forming film. 75 0 to 500
[mm/s]
Mechanic
Transcription unit
The maximum speed for scraping and
taking out speed 150 0 to 500
retracting.
[mm/s]

NPM-D3A 5-1-2-13 EJM6EE-MB-05O-03

 Setting information 13
■ Transfer (2/2)
Type Item Description Initial Setting
value range
Time Keep thick film Coating thickness formation holding time
30 0 to 600
time [s] for the transcription unit.
After transcription materials at the front side
Stamp material are automatically supplied, spill detection is
Spill Detect Invalid disabled during the set time period. 0.5 0.0 to 5.0
Time (F) [s] ● It assumes the time between the start of
Timer
material dripping off and until dripping off stops.
After transcription materials at the rear side
Stamp material are automatically supplied, spill detection is

administration
SpillDetect Invalid disabled during the set time period. 0.5 0.0 to 5.0

System
Time (R) [s] ● It assumes the time between the start of
material dripping off and until dripping off stops.

■Tray

Type Item Description Initial Setting

value range
Mechanic Tray pickup place gap [mm] This gap is added in pickup from trays. 0.5 -2.0 to 2.0

■Multi-recognition camera
Type Item Description Initial Setting
value range
This is a criterion used to judge recognition
results good or bad.
Recog. OK rate [%] 85 0 to 100
If “ANS” of recognition results falls short of it,
a recognition error occurs.
Determine This is the threshold for bad mark
recognition block matching.
Bad mark judge rate
The block is judged to be OK if the result of 85 0 to 100
[%]
matching is equal to or greater than the
value set here.

■Height sensor
Type Item Description Initial Setting
value range
When PCB warpage is measured, if the
PCB warpage grade tolerance obtained form the height
Determine 0.5 0.0 to 10.0
tolerance [%] measurement value exceeds the set value,
the single stop error occurs.

NPM-D3A 5-1-2-14 EJM6EE-MB-05O-03

 Operating procedure
Unit
Signal towers setting 1
5-1-3 setting

Machine status/Production status/Single stop/Immediate stop

● You can configure the indicator lamp and buzzer settings to fit various conditions.
The signal tower and buzzer settings are divided into four categories; [MCState], [Prod state], [Single stop]
and [Stop Soon].
If several “conditions” occur in the machine, the setting of an item which has the highest priority is reflected to
the signal tower and buzzer condition.

A Signal tower setting status

“No.”: Sequence number

“Condition”: Item to set signal

A B
● Choose the buzzer ● Choose the status of red/yellow/green indicators
status

:Buzzer does not produce sound :Lamp turns off

:Buzzer produces continuous sound : Lamp turns on
:Buzzer produces sounds at long interval : Lamp blinks (in one second interval)
(in one second interval) : Lamp blinks (in 0.5 seconds interval)
:Buzzer produces sound at short interval : Lamp condition is not changed*1)
(in 0.5 seconds interval)
:Buzzer condition is not changed*1)

*1) The setting of an item which has second priority is being kept.
Ex) The condition changes to “None” while the red lamp setting is “Blink 1”, the red lamp condition is kept
as “Blink 1”.

B
The previous or next table is
displayed.
NPM-D3A 5-1-3-1 EJM6EE-MB-05O-03
 1 1

1 Choose a setting type

■To set for each machine status

administration
■To set for each status during

System
production

■To set for each type during single

stop

C D

■To set for each type during immediate

stop

■To set as standard specifications

(Initialize)
C
The parts empty information is displayed.

D
The window for setting the bottleneck lamp
condition is displayed.

NPM-D3A 5-1-3-2 EJM6EE-MB-05O-03

 Operating procedure
Unit
Signal towers setting 2
5-1-3 setting

Components empty
● You can configure a table lamp for each component shortage status.

2 Choose the lamp settings for

each status

■To set as standard specifications

(Initialize)

2 3
3
(Returns to the previous screen)
■Press the next operation button

4 Confirm the message

4 ■When you do not save the data

NPM-D3A 5-1-3-3 EJM6EE-MB-05O-03

 Bottle neck
● You can configure a bottleneck lamp condition of a bottleneck machine in line.

administration
System
2 Choose the lamp settings

■When you set to “Blink 1” of initial status,

2 3

3
(Returns to the previous screen)

■Press the next operation button

4 Confirm the message

■When you do not save the data

4

NPM-D3A 5-1-3-4 EJM6EE-MB-05O-03

 Operating procedure
Unit
Network setting
5-1-4 setting

You can configure communication between the machine and LNB.

Setup

A 2

1 Set required items in A to C

B C

A MC count
The number of machines coupled C
Client
Machine settings.
together in line.
● For a stand-alone unit, MC count is not ● Machine number
displayed. Enter the number of machines after
first in line (which number).
B Server
LNB settings.
● Group number
Enter the number of the group to
● IP address (WAN)
which this machine belongs
LAN network address on the WAN
side (for DGS). ● Table start number
Display and configure the table start
● IP address (LAN) number for the line of this machine
IP address of LNB of the partner that
● Machine serial
this machine is communicating to.
Serial number.
● ● DHCP
Initializes IP address of LNB of the ■To enter automatically
partner that this machine is
communicating to.
■To enter manually

Enter [IP address], [Sub-net mask] and

[Gateway].

NPM-D3A 5-1-4-1 EJM6EE-MB-05O-03

 3 Confirm the message

■When you do not register

3

Deleting the setup

administration
System
1
(The machine serial list of LNB is
displayed)

2 Choose the machine number

3
■When you do not delete

2 3

NPM-D3A 5-1-4-2 EJM6EE-MB-05O-03

 Operating procedure
Unit
Monitor setting
5-1-5 setting

You can configure the settings related to the monitor.

Monitor setting

■When changing the waiting time to

1 shut off the screen saver

Change the numerical number

1 on the screen
● Touching the screen displays the
input window.

A 3 B 5 C

2 Choose the waiting time to shut off

(The time is registered)

■When you do not choose the time

screen saver
2
A Enter the time (seconds) to shut off the
backlight.
It does not light off when ‘0’ is set.

Time
B Enter the current time.
● If the machine is connected to LNB,
the time is adjusted to LNB side,
therefore, you cannot set the time on
the screen.

Language
C Choose the display language from
among Japanese, English and Chinese.
Fourth language is optional.

NPM-D3A 5-1-5-1 EJM6EE-MB-05O-03

 Change the numerical number
3 on the screen
● Touching the screen displays the
input window.

Enter the
4 numerical value,

administration
● Repeat the steps 3 and 4 ,and

System
enter year/month/date/time.
■When you do not enter

4 5

6 Confirm the message

(Time starts)
■When you do not set time
6

■To change the language

■To enable

■To disable

NPM-D3A 5-1-5-2 EJM6EE-MB-05O-03

 Operating procedure
Unit
Bad head setting
5-1-6 setting

You can configure the bad head settings.

For placement head

1 Choose with

2 Choose nozzle head position

■When all heads are to [Normal]

(Operation ends)

1 3
2
3 Choose the defect status
of the head using

4 Only when [Action Bad] is chosen,

confirm the message

■When you do not optimize DGS

4

●”Pickup Bad” appears when the rate of

pickup or recognition errors exceeds
20%.
It is reset after changeover.

●”Action Bad,” which cannot be reset

even after changeover, is not used in
production.

NPM-D3A 5-1-6-1 EJM6EE-MB-05O-03

 For nozzle changer

1 Choose with

administration
System
1

2 Confirm a defective nozzle and

replace it with the normal nozzle
● (Gray): Normal
● (Green): Defective

3
(All nozzles become [Normal])

A 2 3

4 Confirm the message

■When you do not want to normalize all

heads

Bad head display

A ● Displayed when there is any bad
head.

NPM-D3A 5-1-6-2 EJM6EE-MB-05O-03

 Operating procedure Unit
All-axes origin return
5-2-1 adjust-
ment

Returns all axes to their origins

1 +
(The origin return process starts and the
result is displayed)

A Result of origin return

■Axes succeeded in the origin return

■Axes failed in the origin return

● Contact us.

NPM-D3A 5-2-1-1 EJM6EE-MB-05O-03

 administration
System
This page is intentionally left blank.

NPM-D3A 5-2-1-2 EJM6EE-MB-05O-03

 Operating procedure Unit
Axis information check
5-2-2 adjust-
ment

You can check the current positions and status of all the axes controlled by the machine.

●Perform on both and .

A 2 B

1 Choose an axis

2
(Detail information on the status code
or error code is displayed)
● Status code: Axis information is
expressed in units of bits.
● Error code: Error information is
expressed in units of bits.

1 D C

Axis status code/error RX

A code C Encoder rate value of the multi-
recognition camera is displayed.
The screen of axis information is displayed.
・Position
・Status Code
・Err Code

B D
Choose a unit. The previous or next table is
displayed.

NPM-D3A 5-2-2-1 EJM6EE-MB-05O-03

 Error code detail screen

E H I

administration
System
F G

E Axis information check item H

Choose [Axis].

Axis check
Icon Selectable axis type
item

XY unit

Head

PCB transfer

Tray

Transcription
unit

F Bit table
Shows the status indicated by each bit.
I
Choose a code.

G Bit line
Shows the position of each bit.

NPM-D3A 5-2-2-2 EJM6EE-MB-05O-03

 Operating procedure Unit
Input check
5-2-3 adjust-
ment

You can check the status of all input addresses per second.

How to view the screen

A C D 1

A Address

Bit
B Index number

Name
C ● When Bit is
color.
, it is displayed in blue

Status
B 2 1 E D I/O status (ON/OFF)

E
Scroll the table right and left.

NPM-D3A 5-2-3-1 EJM6EE-MB-05O-03

 How to check

1 Choose an I/O channel

■For

to

administration
System
■For

or or

2 1

2
(The bit list per input address is
displayed)

NPM-D3A 5-2-3-2 EJM6EE-MB-05O-03

 Operating procedure Unit
Output check
5-2-4 adjust-
ment

You can check the status, to which the name of each Bit is given, of all the output addresses used by the
machine and switch between ON/OFF as needed.

■[Output confirm] screen

A C D

1 Choose a channel

to

■When you change status of each bit

2 Hold down and press

[Name]

3 To change status
■To enable
B 1 2 F E

■To disable

Status
A Address D I/O status (ON/OFF status).

B Bit
Index number.
E
Scroll the table right and left.

C Name F
● When bit is , it is displayed in Transition to the tray screen
blue. ● Displayed when the tray feeder is
installed.

NPM-D3A 5-2-4-1 EJM6EE-MB-05O-03

 administration
System
This page is intentionally left blank.

NPM-D3A 5-2-4-2 EJM6EE-MB-05O-03

 Operating procedure Unit Replacing the nozzle of
5-2-5 adjust-
ment the placement head 1

This explains how to house some of the nozzles attached to the placement head in the nozzle changer, or
to attach some of the nozzles housed in the nozzle changer to the placement head.

● Perform on both and .

Removing nozzles
Remove nozzles on the placement head and stored into the nozzle changer.

1 2

1 Choose with

2 Choose a nozzle to remove

(The button turns blue)

3 Choose with

3 B C A
4

4 Choose the position to

store the nozzle
(The button turns blue)

5 +

B C 5

NPM-D3A 5-2-5-1 EJM6EE-MB-05O-03

 A
Set the nozzle positions, displayed in yellow
as discord nozzles, for Discord nzlClear.

● Nozzles, if different from the current ones

that install new production data, are
displayed in yellow. (A nozzle cannot be

administration
attached or removed as it is)

System
Opening or closing of the
B nozzle changer shutter
■To open the shutter

■To close the shutter

C or

Select the presence or absence of

a nozzle.

NPM-D3A 5-2-5-2 EJM6EE-MB-05O-03

 Operating procedure Unit Replacing the nozzle of
5-2-5 adjust-
ment the placement head 2

Installing nozzles
Install nozzles in the nozzle changer to the placement head.

1 Choose with

1
2

2 Choose a nozzle to install

(The button turns blue)

3 Choose with

NPM-D3A 5-2-5-3 EJM6EE-MB-05O-03

 4

4 Choose the head to install the

nozzle
(The button turns blue)

5 +

administration
System
5

NPM-D3A 5-2-5-4 EJM6EE-MB-05O-03

 Operating procedure Unit Replacing the nozzle of
5-2-5 adjust-
ment the placement head 3

Describes how to attach the nozzle for the support pin to the placement head after setting it to the nozzle
changer for the support pin.

Attachment of the nozzle for the support pin

Set the nozzle intended for support pin use to the nozzle changer
1 intended for support pin use

● Pay attention to the position of the ● Set the nozzles for the lightweight 16-nozzle head or
groove of the nozzle for the 2-nozzle lightweight 8-nozzle head in the orientation shown below.
head. ● The option setting can be used to read 2D codes and detect
nozzle types so as to prevent the wrong nozzle from being
set.
Support pin use nozzles
100-nozzle
1100-nozzle
(for lightweight 16-/8-nozzle heads)
(for 2-nozzle head)
2D code
2D code

Feeder table side

Feeder table side

ATTENTION
The support pin use nozzles differ in shape from the ones specifically used for picking up
components.
Make sure to attach the support pin use nozzle to the support pin use nozzle changer and, the
component pickup use nozzle, to the component pickup use nozzle changer.
Attachment of a wrong nozzle may damage the shaft of the head unit.

NPM-D3A 5-2-5-5 EJM6EE-MB-05O-03

 2 Attachment/detachment of
the nozzle

■To attach the nozzle

administration
System
(The support pin use nozzle will be
attached to the head)

■To detach the nozzle

A 2 (The support pin use nozzle will be

detached from the support pin use
nozzle changer)

A Support pin use nozzle changer

Displayed when automatic change function
specifications are selected for the support
pin. When attaching/detaching the support
pin use nozzle, you will select it.

NPM-D3A 5-2-5-6 EJM6EE-MB-05O-03

 Operating procedure Unit Action check of the
5-2-6 adjust-
ment placement head

You can collectively check whether the actions of the placement head or nozzles are normal.

● Perform on both and .

1
1
● Change the action count (1 or 10).

2 +

(The vacuum check result of each nozzle

is displayed)
■If vacuum check has completed successfully
[Check vacuum complete] is displayed in F .

■If vacuum check failed to complete

successfully
The background of the measured value of the
corresponding nozzle is displayed in yellow.
2
F A B C D
B Sensor value
● If the measured value is abnormal, its
background is shown in yellow.

C Full
● Filter clogging detection value. Check
if the measured value is abnormal as
the result of [Filter cleaning].

D Err.
● Nozzle clogging detection value.
Check if the measured value is
abnormal as the result of [Vacuum
check].

E
G E The previous or next table is displayed.

A Nozzle F Message display area

A number of a nozzle attached to the
placement head.
● ”-” is displayed if any nozzle is not
attached.
G
Change the display of the measured
result.
● It is effective when more than two
measured results exist.
NPM-D3A 5-2-6-1 EJM6EE-MB-05O-03
 3 +

(The blow check result for each nozzle is

displayed.)
●For the measured value, only the
sensor value is displayed.
■In case blow check is successfully
completed
[Blow check completed] is shown
in F .

administration
System
H 4 3 4 +

(Air blow and the vacuum pressure of

each head (nozzles are removed) are
measured)

■If air blow and vacuum pressure

measurement completes without error
[Cleaning blow complete] is displayed
in F .

■If air blow and the vacuum pressure

measurement results in error

Confirm the message

pos button
H It is effective only when ‘10’ is set to (The background of the measured value
‘Action count’ of Vacuum check or Blow of the corresponding nozzle is
check is performed. Pressing each pos displayed in yellow.)
button will appear the measured result
window of the selected nozzle position
as below.
■To show the sensor value of
vacuum check

■To show the sensor value of

blow check

■To close the window

NPM-D3A 5-2-6-2 EJM6EE-MB-05O-03

 Operating procedure Unit
Vacuum output check
5-2-7 adjust-
ment (placement head)

You can change the valve and check whether each of the vacuum pumps and air blows operates normal
individually.
● Perform on both and .

1 Check the air flow value during

vacuuming or blowing
■To turn ON/OFF the cleaning blow

(The cleaning blow valve is switched

ON/Off)
■To turn ON/OFF the vacuum pump

(The vacuum pump is switched ON/OFF)

A B C
■With the vacuum pump turned ON, to

A
turn ON/OFF only the vacuum valve
of a specified nozzle
Vacuum valve +

B Air flow value

Nozzle air flow value.
(The vacuum pressure is displayed in the
field below)
■With the vacuum pump turned ON,
● B , B
C in 5-2-6 is displayed in
terms of 8-bit. to turn ON/OFF only the vacuum
break valve of a specified nozzle
B ：“Sensor value” C ：“Full”
+

(The pressure for the vacuum break is

C displayed in the field above)

Vacuum break valve

NPM-D3A 5-2-7-1 EJM6EE-MB-05O-03

 administration
System
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NPM-D3A 5-2-7-2 EJM6EE-MB-05O-03

 Operating procedure Unit
PCB transfer check
5-2-8 adjust-
ment

You can check whether PCBs are transferred normally.

● For dual lane mode, you need to choose a lane in advance.

■In single lane mode

A B 1 1 +

(When a PCB is present on the transfer

conveyor, its position is displayed)

2 Transfer
■To load a PCB into the machine

+
(The PCB is transferred to a selected
position)
■To unload a PCB outside of the
machine

2 +
■In dual lane mode C
■To unload a PCB without the request
signal from the post process

becomes enabled.

C Sensor
Displays the status of the PCB sensor.

Transfer position
D Displays presence or absence of the
current PCB.

D
B
A Choose a PCB length.

■Short specification ■Long specification

Choose a transfer speed.

50.00－250.00mm 50.00－160.00mm

160.01－250.00mm
250.01－260.00mm
250.01－350.00mm
260.01－460.00mm
350.01－510.00mm

NPM-D3A 5-2-8 EJM6EE-MB-05O-03

 Operating procedure Unit Conveyor width
5-2-9 adjust-
ment adjustment

● Always remove all PCB support pins before adjusting conveyor width.

(Manual input)

■In single lane mode 1

1 Input adjustment width

■To input manually

Touch the numerical part on the screen

administration
to display the input screen.

System
1 2
(Production data)

■In dual lane mode

■To input production data of LNB
or the SD card

2 +

(The conveyor width is adjusted)

A Lane
Select the desired lane and adjust the
A 1 2 width. If both lanes are selected, both
lanes can be moved simultaneously.

DANGER
When PCBs are loaded onto or removed from the conveyor, be
sure to turn OFF the servo switch
(Risk of injury due to machine movement)

NPM-D3A 5-2-9 EJM6EE-MB-05O-03

 Operating procedure Unit Head camera
5-2-10 adjust-
ment information check 1

You can check the recognition process of the head camera or the status of Head camera/LED light/Capture.

Checking the recognition device

C A

A Cursor movement/Frame
size adjustment
■To move the cursor

■To enlarge or reduce the frame size

■To initialize the cursor position

and the frame size

B D

B
Choose a cursor moving
speed.
■[Function] screen

C
(Recognition device functions are
displayed)

D
(The error screen is displayed)

NPM-D3A 5-2-10-1 EJM6EE-MB-05O-03

 E Screen display functions

Button Function Button Function

Displays a concentric scale on the Adjusts the brightness.

administration
screen.

System
Displays a quadrangular frame on the Displays the recognition system
screen. version
Displays cross hairs on the Clears a display image from the
recognition screen. screen.
Checks the captured recognition Returns to the original screen.
image.

Saving the recognition error history

2 1
2 Confirm the message

■When you do not save data

NPM-D3A 5-2-10-2 EJM6EE-MB-05O-03

 Operating procedure Unit Head camera
5-2-10 adjust-
ment information check 2

Saving the error image history

2 1

2 Choose the nozzle position

with error
● Black: Nozzle position on which error
occurred just before

■To confirm the error image

■When you do not save or

confirm
3

NPM-D3A 5-2-10-3 EJM6EE-MB-05O-03

 Checking head camera status

B C

A Status and error of each item

administration
Switches the display type.

System
C
Updates to the latest information.

D
(The action/image test screen is displayed)
D A

F E
■[Action test] screen

E
Communication status is displayed.

F
Test pattern status is displayed.

G
Function status is displayed.

G H
H
Returns to the previous screen.

NPM-D3A 5-2-10-4 EJM6EE-MB-05O-03

 Operating procedure Unit Head camera
5-2-10 adjust-
ment information check 3

Checking capture status

B C

A Status and error of each item

B
Switches the display type.

C
● Updates to the latest information.

NPM-D3A 5-2-10-5 EJM6EE-MB-05O-03

 Unit
Multi-recognition camera
Operating procedure

5-2-11 adjust-
ment information check 1

Checking camera status

B C

A Status and error of each item

administration
Switches the display type.

System
C
Updates to the latest information.

NPM-D3A 5-2-11 EJM6EE-MB-05O-03

 Operating procedure Unit Feeder information
5-2-12 adjust-
ment check 1 (intelligent feeder)

You can confirm intelligent feeder action and memory information.

Checking feeder action

E 1 F A G

1 Choose a feeder

■Only for the double tape feeder or the

thin-type single feeder

2
or

2 B D C H

A +

Tape cut operation.

B
Choose a feed speed.

C 2
Choose feed amount.
● Set range: 1 to 40
● Unit: mm

NPM-D3A 5-2-12-1 EJM6EE-MB-05O-03

 D +

Feeds the feeder being selected.

E Displays the origin offset of the feeder

motor.

administration
System
F
● Origin offset is displayed [0].

Confirm the message

■When you do not clear origin offset

G
Joint sensor status is displayed.

H
Status information is displayed.

NPM-D3A 5-2-12-2 EJM6EE-MB-05O-03

 Operating procedure Unit Feeder information
5-2-12 adjust-
ment check 2 (intelligent feeder)

Checking memory status

1 ■Only for the double tape feeder or the

thin-type single feeder.

1 or

I J K L M N O

Tape Feed
I ADR (Address)
Position to install a feeder. M The take-up length of a tape inside a
feeder.
● Unit: mm

Origin offset
J The second origin offset of each feeder. N
Switches between the maintenance
count of a feeder and the total feed
count.

K Feed Count
The amount of feed. O
The previous or next table is displayed.

Rem.
L The number of remaining components in
a feeder.

NPM-D3A 5-2-12-3 EJM6EE-MB-05O-03

 administration
System
This page is intentionally left blank.

NPM-D3A 5-2-12-4 EJM6EE-MB-05O-03

 Operating procedure Unit Tray feeder action
5-2-13 adjust-
ment check

You can check actions of each function in a tray feeder.

A B C D

1 Choose a pallet

2 Check action

1 E 2

Selected pallet
A Selected pallet number.
● The ejected pallet is displayed as [21].

B Lifter position
Pallet number on lifter.

Supply position
C Pallet number at supply position.

D
If the above button is pressed after
selecting the [Lifter position] or [Supply
position], [None] is shown in the
corresponding field.

NPM-D3A 5-2-13-1 EJM6EE-MB-05O-03

 E ■To change the pallet moving speed

Choose a pallet moving

speed.

■To perform other actions

■How to view the table below (*when opening the supply shutter)

administration
System
● + (the supply shutter)

Button Action

Moves a pallet to the

supply position.
Moves a pallet to the
pickup position.
Stores a pallet to the
magazine.
Draws out a pallet from
the magazine.

Replaces a magazine.

Unlocks a magazine cover.

A＋+
Opens the supply shutter.

Closes the supply shutter.

Opens the magazine

shutter.
Closes the magazine
shutter.

Turns ON the lamp.

Turns OFF the lamp.

NPM-D3A 5-2-13-2 EJM6EE-MB-05O-03

 Operating procedure
Machine XY position offset /XY
5-3-1 parame-
ter reference mark check

設備に設置されているフィーダーのメモリー情報を表示します。
XY origin offset
You can check the origin offset values (calibration result) of X-/Y-axes.

Origin offset X[mm]/Y[mm]

A The criterion for X-/Y-axes actions and
the origin offset value of each axis.

Install X[mm]/Y[mm]/Z[mm]
B The criterion for X-/Y-axes actions that
is used in installing the head, and the
origin offset value of each axis.

B A

XY standard mark
You can check the offset value (calibration result) to move the head to the XY standard mark position.

■For dual lane mode

(Select a lane in advance)

Standard mark coordinates

A X[mm]/Y[mm]
XY coordinate offset of the standard
mark of the transfer conveyor.

NPM-D3A 5-3-1 EJM6EE-MB-05O-03

 Operating procedure
Machine Placement position
5-3-2 parame-
ter offset check

You can check placement position offset.

Placement head
A
Multi-recognition camera
A X[mm]/Y[mm]/ θ[°]
Displays X-, Y- and θ-coordinates
corresponding to the multi-recognition
camera on the placement position offset.

administration
System
B Z [mm]
Displays Z-coordinate on the
placement position offset.

NPM-D3A 5-3-2 EJM6EE-MB-05O-03

 Operating procedure
Machine XY/Z plane correction
5-3-3 parame-
ter check

You can check the placement surface offset (calibration result) used in correcting PCB recognition and
placement positions.

A / /
Switches between offset displays.

Offset
B Placement surface offset.
● Displayed at intervals of 20 mm.

C
The front/rear/right/left of the display

B 4 D C areas of B and D are displayed.

D
Display area of B is shown in light blue.

NPM-D3A 5-3-3-1 EJM6EE-MB-05O-03

■To change the offset display area using a matrix

2
1 Touch the display area

2
(Matrix moves right or left)

3 Choose an area to display the

offset

administration
(Offset of the area selected in 3 is

System
displayed in B )

■When you do not select the area to

display the offset
1 3

5 Confirm the message

5 ■When you do not clear plane

correction parameters

NPM-D3A 5-3-3-2 EJM6EE-MB-05O-03

 Operating procedure Machine Head origin offset
5-3-4 parame-
ter check

You can check the origin offset values (calibration result) of θ-/Z-axes.

Placement head

A
θ [°]
A Offset angle on head origin.

B Z [mm]
Offset of the height direction of Z-axis
of each loading head.

NPM-D3A 5-3-4 EJM6EE-MB-05O-03

 Operating procedure Machine Head rotation center
5-3-5 parame-
ter check
You can check rotation center offset (calibration result) of each nozzle head.
Nozzle recognition is not performed when the short nozzles for the lightweight 16-nozzle head are used.

Placement head

A B

A Rotate center X[mm]/Y[mm]

XY coordinates of rotation center.

administration
System
Switches the display of [Rotate center]
to the value used in recognizing
components with the multi-recognition
camera.

C E D C
Standard value of rotation center that is
used in correcting temporal changes.

D
Amount of change in the reference
rotation center that occurs during
temporal change correction.

E
Switches to the value being temporarily
retained after measurement.

NPM-D3A 5-3-5 EJM6EE-MB-05O-03

 Operating procedure Machine Offset check per head
5-3-6 parame-
ter angle

You can check the X/Y/θ element offset values (calibration result) per head θ rotation angle.

Placement head

Nozzle position
A Offset of the selected nozzle is displayed
in A .

Offset per head angle

B X[mm]/Y[mm]/ θ[°]
Offset values of X/Y coordinates and θ.

C Component selection

A B C
D Oblique scan component
recognition offset
[Normal/reverse scan]
X [mm]/Y [mm]
Offset values for X/Y coordinates

NPM-D3A 5-3-6 EJM6EE-MB-05O-03

 Operating procedure
Machine Checking the nozzle
5-3-7 parame-
ter changer height

You can check the nozzle changer height offset (calibration result).

A B

A Display switch
Switches parameter display of the
nozzle changer for placement (Mount) or
the nozzle changer for support pins
(Support)

B Nozzle changer height Z[mm]

administration
System
Height direction offset of the nozzle
changer.

Coordinates of A/B points

C X[mm]/Y[mm]

NPM-D3A 5-3-7 EJM6EE-MB-05O-03

 Operating procedure Machine Head placement load
5-3-8 parame-
ter coefficient check

You can check the coefficient to apply the placement load of the head set in Load teaching
(→ [Maintenance] P.13-8-1).
● It is available only for 2-nozzle head.

A Load coef
Load coefficients A and B per nozzle
position.

B Stroke end
Stroke end per nozzle position.

B A

NPM-D3A 5-3-8 EJM6EE-MB-05O-03

 Operating procedure
Machine Conveyor origin offset
5-3-9 parame-
ter check

You can check conveyor origin offset (calibration result).

● For dual lane mode, you need to choose a lane in advance.

Checking origin offset

Width axis
A Conveyor width offset.

administration
System

NPM-D3A 5-3-9 EJM6EE-MB-05O-03

 Operating procedure
Machine Head camera offset
5-3-10 parame-
ter check

設備に設置されているフィーダーのメモリー情報を表示します。
Checking magnification and offset

A B
Mgfc. X[mm/pix]/Y[mm/pix]
A Magnification of the head camera set to
the recognition device.
● Used in calculating PCB recognition.

Offset X[mm]/Y[mm]/ θ[°]

B Offset of position that moves when
recognizing with the recognition camera.

Checking light luminosity

Light luminosity offset and

A gain values

Light
Color Description
type
Coaxial light
Coax Peach ・Luminosity offset value
・Luminosity gain value
High angle light
Hangle Red ・Luminosity offset value
・Luminosity gain value
Medium angle light
Mangle Brown ・Luminosity offset value
・Luminosity gain value
A Low angle light
Langle Orange ・Luminosity offset value
・Luminosity gain value

NPM-D3A 5-3-10 EJM6EE-MB-05O-03

 Operating procedure Machine Multi-recognition
5-3-11 parame-
ter camera check 1
You can check the offset values (calibration result) of the Magnification/Light luminosity/Lamp value of the
multi-recognition camera.

Checking camera magnification/offset

設備に設置されているフィーダーのメモリー情報を表示します。

B A
Mgfc.
A Magnification of the multi-recognition
camera set to the recognition device.
● Used in calculating component
recognition.

administration
System
Offset
B Offset of position that moves when
recognizing with the recognition camera.

E C D
Sensor angle [ °]
C D Offset of tilt of the multi-recognition
Choose a nozzle corresponding to the camera against the X-axis.
values that you want to display in [Offset].

E
Choose the scanning direction
(horizontal or oblique) to be used for the
target for which [Offset] is intended.

Hor.

Oblique

NPM-D3A 5-3-11-1 EJM6EE-MB-05O-03

 Operating procedure
Machine Multi-recognition
5-3-11 parame-
ter camera check 2

Checking light luminosity

Light luminosity offset and

A A gain values

Light type Color Description

Transmission lighting
・Luminosity offset
Shadow Red
value
・Luminosity gain value
Reflection lighting
・Luminosity offset
value
・Luminosity gain value
Direct Brown ●The reflection
evaluation value is
used to evaluate
deterioration of light
luminosity
E Side lighting
・Luminosity offset
Side Peach
value
・Luminosity gain value
Enlarged view of E PIP lighting (option)
・Luminosity offset
PIP Orange
value
・Luminosity gain value
B
C
D

B Side lighting

C Transmission lighting

B
C D Reflective lighting

D E PIP lighting (option)

NPM-D3A 5-3-11-2 EJM6EE-MB-05O-03

 設備に設置されているフィーダーのメモリー情報を表示します。
Multi-recognition camera lamp value

H
A Light modes
●Shadow: Transmission mode
●1: Direct 1 mode
●2: Direct 2 mode
●BGA: Shadow BGA mode

B Light

administration
Display Color Type

System
Transmission
Shadow Red
lighting
Reflective
Direct Brown
lighting

A B C D Side Peach Side lighting

PIP lighting
PIP Orange
(option)

Enlarged view of H

F G E C Standard value
Lamp standard value for each light
mode.

D Offset
Lamp offset for each light mode.

E Side lighting

F G E
F Transmission lighting

G Direct lighting

H PIP lighting (option)

NPM-D3A 5-3-11-3 EJM6EE-MB-05O-03

 Operating procedure
Machine Tray origin offset/
5-3-12 parame-
ter pickup position check
You can check the tray feeder for the pickup position offset of the tray feeder and the origin offset values of
TP-/TL-axes.

Checking pickup position offset

A B

A Position offset X[mm]Y[mm]

Position offsets of marks A and B in
X-/Y-directions.

Position offset Z[mm]

B Position offsets of mark C, D and E
in Z-direction.

Checking origin offset value

A Origin offset
● TP [mm]
Origin offset of TP-axis of the tray
feeder.
● TL [mm]
Origin offset of TL-axis of the tray
feeder.

NPM-D3A 5-3-12 EJM6EE-MB-05O-03

 Operating procedure
Machine Feeder pickup position/
5-3-13 parame-
ter
transcription position offset
checks

Feeder pickup position

Cart position offset

A X[mm]/Y[mm]/Z[mm]
Position offset of the right/left carts.

Pickup position offset

B X[mm]/Y[mm]/Z[mm]
Offset of feeder pickup position.
(X-/Y-/Z-coordinates)

administration
C

System
Displays all values measured during
calibration. For the value shown as “－”,
it is measurement non-target data.
A B A D C
D
Displays the value measured when
pickup action is performed after feeder
cart is re-attached. Displays only the
value of a cart.

Transcription position offset

A
A Squeegee-axis offset
● Origin offset [pulse]
Origin offset of squeegee-axis.
● A: Gap 0.05mm [pulse]
Offset of the point A on squeegee-axis
(0.05mm position).
● B: Gap 0.50mm [pulse]
Offset of the point B on squeegee-axis
(0.50mm position).

B Trans pos offset Z[mm]

Offset of transcription position in Z-axis
direction.
B
NPM-D3A 5-3-13 EJM6EE-MB-05O-03
 Operating procedure
Machine Height sensor offset
5-3-14 parame-
ter check

You can check the sensor offset value (calibration result) of the height sensor.
● Bank A, Bank B・・・Measurement range (resolution) of the height sensor can be changed.
On bank A and B, values measured in each range are used.
● For the dispensing head, only bank A is used.

B A

A X[mm]Y[mm]
Offset values of the height sensor
installation position.

B Tilt, Section
Correction coefficient values for
calculation of the height sensor.

C Z[mm]
Offset values of the height sensor and
the standard nozzle.
C

NPM-D3A 5-3-14 EJM6EE-MB-05O-03

6 At a Glance
 Operating procedure
Machine specifications/
6-1-1
Specifi-
cation Basic performance 1

Machine specifications 1
Item Specification
Control system Microcomputer system
The data is managed by LNB *3)
External memory
Approximately 1 MB is required for a piece of data
No. of placement points: max. 10 000 per machine, max. 10 000
per line; No. of patterns: max. 1 000 per machine, max. 1 000 per
line; No. of set marks: max. 1 000 per machine, max. 1 000 per
line (Placement coordinates, recognition mark coordinates,
defective mark coordinates and PCB height measurement points
are included.)
* In the case of production in dual lane mode, the number of
placement points refers to the sum of those in the front and rear
lanes.
Using a paid license of “Placement Expansion”, these numbers
can be increased as follows:
No. of placement points: max. 50 000 per machine, max.
50 000 per line; No. of patterns: max. 8 000 per machine, max.
8 000 per line; No. of set marks: max. 8 000 per machine, max.
Program data *1) 8 000 per line.
Consult with us separately when NPM-D3A and CM/DT series
machines are used in the same line.
Restrictions
1. Operation screens become slow to respond or switch, or the
system fails to run smoothly during automatic operation.
These are not failures, but are caused since it takes time to
retrieve or process information internally due to too much
production data.
• Loading production data
• Uploading trace information
• Cycle time
• Teaching operations, motions
• Transiting to Production data modify screen,
or saving data
2. LNB PC model must be E27B or later.
Normal service power source: Three-phase AC 200 / 220 ±10 V,
Machine body Three-phase AC 380 / 400 / 420 / 480 ±20 V
Power Frequency: 50 /60 Hz
source
Conveyor L (N-CONL) *4) Single phase AC 100 to 240 V Frequency: 50/60 Hz
Conveyor R (N-CONR) *4) The conveyor power is supplied from the machine main unit.
Machine body 2.7 kVA
Rated Conveyor L (N-CONL) *4) 320 VA
capacity
Conveyor R (N-CONR) *4) 40 VA
Supply air pressure 0.5 to 0.8 MPa (working air pressure: 0.50 to 0.55 MPa)
Supply air volume 100 L / min (A.N.R.)
W 832  D 2 652  H 1 444 mm
Feeder cart specifications
(The signal tower and the touchscreen are not included)

Outside ■When a feeder cart *4) is connected

dimensions W 832  D 2 729  H 1 444 mm
Tray feeder specifications (The signal tower and the touchscreen are not included)
■When a tray feeder *4) is connected
W 832  D 2 683  H 1 444 mm
NPM-D3A 6-1-1-1 EJM6EE-MB-06O-03
 Machine specifications 2
Item Specification
1 680 kg per unit (Mass of 110 kg per unit of a standard
Main body
configuration feeder cart *4) is not included)
Feeder cart *4) 110 kg per unit

Mass *2) Tray feeder *4) 200 kg per unit

Standard configuration 1 900 kg (one main unit and two feeder carts *4) )
Conveyor L (N-CONL) *4)
150 kg per unit
Conveyor R (N-CONR) *4)
Temperature: 10 to 35 °C
Environmental condition
Humidity: 25 to 75 % RH (No condensation)
Temperature: -20 to 60 °C
Transportation and storage condition
Humidity: 75 % RH or less (No condensation)
Altitude 1 000 m or less above sea level
Noise < 70 dB (A)

a glance
∗1 ) The machine can modify only some data. The data is created by NPM-DGS.

At
NPM-DGS is software creating production data for NPM (not included in this product)
∗2 ) Mass of the main body excluding the optional units.
∗3 ) LNB (Line Network Box) manages the production data shared in the line.
∗4 ) Options

NPM-D3A 6-1-1-2 EJM6EE-MB-06O-03

 Operating procedure
Machine specifications/
6-1-1
Specifi-
cation Basic performance 2

Basic performance
Specification
Item
Lightweight 16-nozzle head Lightweight 8-nozzle head 2-nozzle head

Placement angle 0 to 359 °(It can be set in increments of 0.01°)

Placement range (→P.6-1-4 ‘Applicable PCB specifications’)
PCB flow direction (→P.6-1-2 ‘PCB flow direction’)
High production mode *4) ■For Chip ■For Chip
(High production mode: ON) 43 000 CPH 11 000 CPH
■For Chip 0.084 s per chip 0.33 s per chip
84 000 CPH
Placement tact 0.043 s per chip ■For QFP
time *1) 8 500 CPH
(under optimum High accuracy mode (for QFP, 0.327 s)
conditions) (‘High production mode:
OFF)
■For Chip
76 000 CPH
0.047 s per chip
■Placement of 0402, 0603, ■Placement of 0402, 0603, ■For QFP
1005, (03015) 1005
High production mode *4) ±0.03 mm: Cpk ≧1 ±0.03 mm: Cpk ≧1
(High production mode:
Placement ON) ■For QFP
accuracy*1) *2) ±0.04 mm: Cpk ≧1
(under optimum ±0.05 mm: Cpk ≧1
conditions) (12 12 mm or less)
High accuracy mode
(‘High production mode: ±0.03 mm: Cpk ≧1
OFF) (12 x 12 to 45 x 45 mm or
±0.03 mm: Cpk ≧1 less)
(±0.025mm: Cpk ≧1.0 *4)

Part dimensions
Part dimensions
Part dimensions (0603 chip)
(0402 chip)
Target part (0402 chip, 03015 chip*4)) to 100 x 90 mm
to 45 x 45 mm
to 8.5 x 8.5 mm (Width across corners: 134.5
(or 100 x 40 mm)
mm or less)
Max. 6 mm
Dimensions of parts taller
than 3 mm are limited to 6.5
x 6.5 mm.
Part height Max. 12 mm Max. 28 mm
To place parts taller than 3
mm, short nozzles (101GS,
101GSN, 102GS, 102GSN)
are required.

2.3 s (PCB size: L 250 mm or less, Not placed on

bottom side)
Short specification
3.6 s (PCB size: L 250 mm or less, Placed on bottom
PCB change time side)
*3)
2.6 s (PCB size: L 350 mm or less, Not placed on
bottom side)
Long specification
3.9 s (PCB size: L 350 mm or less, Placed on bottom
side)

NPM-D3A 6-1-1-3 EJM6EE-MB-06O-03

 ■Part recognition camera specifications

Multi-recognition camera V2 *5)

Item Type 1 (2D measurement) /

Type 2 (Part thickness Type 3 (3D measurement)
measurement) *6)
Chip Outside dimension 03015*7), 0402 ~
Outside dimension 2 x 2 to 45 x 45 mm
QFP
Minimum lead pitch 0.4 mm
SOP
Minimum lead width 0.2 mm
Outside dimension 2 x 2 to 45 x 45 mm
0.5 mm
Minimum ball pitch 0.075 mm (0.15mm*8))
0.075 mm*8) (0.15mm*8))
BGA
CSP Minimum ball 0.3 mm
0.045 mm (0.09 mm*8))

a glance
diameter 0.075 mm*8) (0.15mm*8))

At
Minimum ball
--- 0.25 mm
height
Up to 100 (L) x 90 mm (W)
Outside dimension
Width across corners: 134.5 mm
Connector
Minimum lead pitch 0.5 mm
Minimum lead width 0.2 mm
*1 ) The values may vary with the type of component.

*2 ) This is the case where the placement angle is 0°, 90°, 180°, or 270°.
They may be affected by rapid changes in ambient temperature.
*3 ) It is 0 s when the cycle time is equal to or more than the right description in the dual lane mode.

*4 ) For supporting a placement accuracy ±0.025 mm. (→P.6-1-12 ‘Supporting placement accuracy ±0.025
mm’)
*5 ) The values may vary depending on head specifications.

*6 ) Thickness can be measured by 03015 to Min Tr/Di.

*7 ) To support 03015 components, see (→P.6-1-11 ‘03015 placement support’)

*8 ) For 2D measurement and part thickness measurement that are common with multi recognition camera
Type 1 and Type 2, the specifications of multi recognition camera Type 1 and Type 2 apply.

●Regarding the machines released later than NPM-D3 / NPM-W2 and equipped with multi-recognition
camera, the component library for the conventional line camera may not be partially compatible.
(When the function such as illuminance check of recognition option is used)

NPM-D3A 6-1-1-4 EJM6EE-MB-06O-03

 Operating procedure
Machine specifications/
6-1-1
Specifi-
cation Basic performance 3

Recognition unit configuration 1

■Multi-recognition camera: [Type 1]

Corrects position and angle displacement during component pickup.
It can also detect the presence of BGA / CSP solder ball using the side light (option).

Recognition
Recognition speed Applicable component
method
General chip components including 03015 or larger flat chips
Batch recognition High speed
BGA / CSP, QFP, SOP, connector, etc.

*1) There are some limitations for detectable parts.

For details, (see →”BGA/CSP recognition condition (Type 1)”
●Regarding the NPM-D3 / NPM-W2 or later machines that are equipped with multi-recognition camera,
the component library for the conventional line camera may not be partially compatible.
(When the function such as luminosity check of recognition option is used)

QFP recognition condition (Type 1)

Conditions of QFPs that can be placed are as follows*1).

Lightweight 16-nozzle head Lightweight 8-nozzle head 2-nozzle head

Outer
2 x 2 to 8.5 x 8.5 mm 2 x 2 to 45 x 45 mm 2 x 2 to 45 x 45 mm
dimensions

Thickness 1.0 to 3.0 mm 1.0 to 12 mm 1.0 to 28 mm

0.5, 0.65, 1.0, 1.27, 0.4, 0.5, 0.65, 1.0, 1.27,

Lead pitch 0.65, 1.0,1.27, 1.5 mm
1.5 mm 1.5 mm

Lead width 0.2 mm or longer

Lead shape The amount of lead protrusion from the mold should be 1 mm or more.

Supply type: Tape, tray

*1) Basically, applicability is determined by placement review and experimental trial using sample.

●For components outside the above specifications, contact us.

NPM-D3A 6-1-1-5 EJM6EE-MB-06O-03

 BGA / CSP recognition conditions (Type 1)
Conditions of BGA and CSP that can be placed are as follows:*1)

Lightweight 16-nozzle head Lightweight 8-nozzle head 2-nozzle head

Outer
2 x 2 to 8.5 x 8.5 mm *2) 2 x 2 to 45 x 45 mm *2) 2 x 2 to 45 x 45 mm *2)
dimensions

Thickness 0.3 to 3 mm 0.3 to 12 mm 0.3 to 28 mm

Ball pitch 0.075 *2) to 1.5 mm

Ball diameter φ0.045 to φ0.9 mm

Ball shape Ball or cylinder type *3)

Ball material High temperature solder or eutectic solder

a glance
4 096 balls

At
For grid array: Number of outermost balls (rows x columns) is 64 x 64
Maximum
For staggered array: Number of outermost balls (rows x columns) is 32 x 32
number of balls
15 000 balls
For non-grid array

4 balls
Minimum For grid and staggered arrays: Number of outermost balls (rows x columns) is 2 x 2
number of balls 2 balls
For non-grid array

Ball arraignment The balls should be uniform in pitch and size. *4)

Supply type: Tape, tray

・The outline recognition of BGA / CSP and the simultaneous recognition of solder balls are intended for
those whose body is made of glass epoxy.
Recognition may be difficult depending on the condition of the solder ball placement surface (presence of
patterns / through holes, gloss, etc.).
・Those whose body is made of ceramic, or whose body color is gold, are placed by using the outer shape
recognition only.
・The ball surfaces must be free from cloudiness due to oxidation. Experimental confirmation is required to
determine the recognizability depending on the degree of oxidation.
*1) Basically, recognizability should be determined by reviewing / conducting experimental placement using
samples.
*2) Consult us for large-sized fine-pitch components.
*3) Certain combinations of 2 ball pitches and ball diameters may make it impossible for you to perform
placement.
*4) The same Ball Miss and staggered pattern that are defined in the JEDEC and EIAJ with respect to BGA /
CSP are used.

●For components outside the above specifications, contact us.

NPM-D3A 6-1-1-6 EJM6EE-MB-06O-03

 Operating procedure
Machine specifications/
6-1-1
Specifi-
cation Basic performance 4

Recognition unit configuration 2

Connector recognition conditions (Type 1)

General conditions of connectors that can be placed are as follows *1) .

Lightweight 8-nozzle head 2-nozzle head

Outer dimensions 100 x 40 mm or less L 100 x W 90 mm or less*2)

Lead pitch 0.5 mm or more

Lead width 0.2 mm or more

Lead shape The amount of lead protrusion from the body should be 1 mm or more.

There should be no through holes in a vertical direction around contact pins.

Other shape
Contact pins should not be exposed to the bottom side.

Supply type: Tape, tray, stick

*1) Basically, recognizability should be determined by reviewing / conducting experimental placement using
samples.
*2) In the case of placement of larger connectors, its size may be limited due to the relationship between the
pickup position and the camera view as well as these conditions. For details, contact us.

NPM-D3A 6-1-1-7 EJM6EE-MB-06O-03

 ■3D measurement function (multi-recognition camera: [Type 3])
Multi-recognition camera: For type 3, in addition to the function in type 2, it is possible to detect the coplanarity
and XY-directional position of all leads of QFP / SOP at high speed.
Presence / absence or chipping of each ball on BGA / CSP can be detected.
Example of Minimum lead / Minimum lead width /
Recognition Recognition Minimum ball
applicable
method speed Minimum ball pitch Minimum ball diameter height
components
QFP, SOP 0.4 mm *1) 0.12 mm ―
Batch 3D high 0.5 mm *2) φ0.3 mm 0.25 mm
recognition speed BGA, CSP 0.075 mm *3) φ0.45 mm *3) ―
(0.15 mm ) *3) (φ0.09 mm *3))
*1) For QFP/ SOP whose lead pitch is 0.4 mm or less, consult us.
*2) For CSP whose ball pitch is 0.5 mm or less, consult us.
*3) For 2D measurement and part thickness measurement that are common with multi recognition camera
Type 1 and Type 2, the specifications of multi recognition camera Type 1 and Type 2 apply.

a glance
●Regarding the NPM-D3 / NPM-W2 or later machines that are equipped with multi-recognition camera, the
component library for the conventional line camera may not be partially compatible.

At
(When the function such as luminosity check of recognition option is used)

QFP recognition conditions (Type 3)

Conditions of QFPs that can be placed are as follows*1) .
Lightweight 16-nozzle head Lightweight 8-nozzle head 2-nozzle head
Outer
2 x 2 to 8.5 x 8.5 mm 2 x 2 to 45 x 45 mm 2 x 2 to 45 x 45 mm
dimensions

Thickness 1.0 to 3.0 mm 1.0 to 12 mm 1.0 to 28 mm

Lead pitch 0.65, 1.0, 1.27, 1.5 mm 0.4, 0.5, 0.65, 1.0, 1.27, 1.5 mm

Lead width 0.2 mm or longer

Lead shape The amount of lead protrusion from the mold should be 1 mm or more.

Supply type: Tape, tray

・The measurement range of lead coplanarity is ±0.5 mm.

・The planar portion of the lead under surface needs to be 0.2 mm or more in length.
The planar portion of the bottom surface
0.2 mm or more

・Depending on the recognition speed or the number of leads, it may take some time to wait for recognition
processing at the time of placement.

*1) Basically, recognizability should be determined by reviewing / conducting experimental placement using
samples.

● For details, contact us.

NPM-D3A 6-1-1-8 EJM6EE-MB-06O-03

 Operating procedure
Machine specifications/
6-1-1
Specifi-
cation Basic performance 5

Recognition unit configuration 3

BGA / CSP recognition conditions (Type 3)

Conditions of BGA / CSP that can be placed are as follows*1).

Lightweight 16-nozzle head Lightweight 8-nozzle head 2-nozzle head

Outer dimensions 2 x 2 to 8.5 x 8.5 mm 2 x 2 to 45 x 45 mm 2 x 2 to 45 x 45 mm

Thickness 0.3 to 3 mm 0.3 to 12 mm 0.3 to 28 mm

0.5 mm
Minimum ball pitch
0.075 mm*3)
0.075 mm*3)
(0.15 mm*3))

φ0.3 mm
Minimum ball
diameter φ0.045 mm*3)
φ0.045 mm*3)
(φ0.09 mm*3))

Ball shape Spherical

Ball material High temperature solder or eutectic solder

2 x 2 to 64 x 64: For grid and staggered arrays

Number of balls
2 to 15 000: For non-grid array

Ball arrangement The balls should be uniform in pitch and size. *2)

Supply type: Tape, tray

・Some ball surface conditions may prevent recognition.

・Applicable supply types are those that have ball-shaped terminals on their bottom side.
・Depending on the recognition speed or the number of leads, it may take some time to wait for recognition
processing at the time of placement.
・ When the reflecting light is illuminated or the reflecting lamp offset value is set, the ball height inspection is
not performed.

*1) Basically, recognizability should be determined by reviewing / conducting experimental placement using
samples.
*2) The same Ball Miss and staggered pattern that are defined in the JEDEC and EIAJ with respect to BGA /
CSP are used.
*3) For 2D measurement and part thickness measurement that are common with multi recognition camera
Type 1 and Type 2, the specifications of multi recognition camera Type 1 and Type 2 apply.

● For details, contact us.

NPM-D3A 6-1-1-9 EJM6EE-MB-06O-03

 Connector recognition conditions (Type 3)
General conditions of connectors that can be placed are as follows*1).

Lightweight 8-nozzle head 2-nozzle head

Outer dimensions 100 x 40 mm or less L 100 x W 90 mm or less *2)

Lead pitch 0.5 mm or more

Lead width 0.2 mm or more

Lead shape The amount of lead protrusion from the body should be 1 mm or more.

There should be no through holes in a vertical direction around contact pins.

Other shape
Contact pins should not be exposed to the bottom side.

Supply type: Tape, tray, stick

a glance
・The measurement range of lead coplanarity is ±0.5 mm.

At
・The planar portion of the lead under surface needs to be 0.2 mm or more in length

The planar portion of the bottom surface

0.2 mm or more

・Recognition may fail depending on the bottom surface conditions of leads.

*1) Basically, recognizability should be determined by reviewing / conducting experimental placement using
samples.
*2) In the case of placement of a large connector, its size may be limited due to a relationship between the
pickup position and the camera view as well as this condition.

● For details, contact us.

NPM-D3A 6-1-1-10 EJM6EE-MB-06O-03

 Operating procedure
Machine specifications/
6-1-1
Specifi-
cation Basic performance 6

Recognition unit configuration 2

■Part thickness measurement function (Multi-recognition camera: [Type 2])

Multi-recognition camera: For type 2, in addition to the function in type 1, it equips with the part thickness
measurement and flip-over detection function to improve placement quality.

Item Description
03015 to Mini Tr / Di
Applicable Minimum part thickness: 0.1 mm
component *To detect the pickup of a component being in a standing or slanted position, the difference
between any two of the following --- the thickness, width and length of the component ---
needs to be at least 50 μm.
Part thickness is measured each time, which is
reflected in placement height. In addition, you can
Each time simultaneously check the pickup of micro parts being
in a standing or slanted position and the reversing
pickup of transistors or diodes.
Part thickness
At the time of
measurement Thickness measurement is done for first pickups after
first pickup
function “Automatic operation start”, “Component replenishment
after
Function following exhaustion detection”, “Tape splicing
component
detection” and “Chip data modify.”
changes
You can make thickness measurement and chip data
Part teaching
entry on a per-part basis.
Nozzle tip check
Checks the height of the nozzles for abnormalities.*1)
function
Eject detection If an error such as a recognition error has occurred, it checks the tip of
function the nozzles for any extraneous / foreign matter after ejecting parts.

・This is not applicable to the measurement of nozzles with a pad, short nozzles, or nozzles (e.g., 205A)
having a stepped tip.
・Purchase on a per-table (front / rear) basis.

*1) Breaks, sliding failures in nozzle holders

●Regarding the NPM-D3 / NPM-W2 or later machines that are equipped with multi-recognition camera, the
component library for the conventional line camera may not be partially compatible.
(When the function such as luminosity check of recognition option is used)

NPM-D3A 6-1-1-11 EJM6EE-MB-06O-03

 Operating procedure

PCB flow direction

6-1-2
Specifi-
cation

●Change of the PCB flow direction is optional.

●The machine should be turned by 180 degrees when changing to the rear reference (single lane mode).

Single lane mode

1 Left-to-right flow, Front reference 2 Right-to-left flow, Front reference
Fixed rail Fixed rail

PCB flow Movable rail Movable rail PCB flow

Fixed rail Front Front Fixed rail

a glance
At
Dual lane mode

1 Left-to-right flow, Front reference 2 Right-to-left flow, Front reference

Fixed rail Fixed rail

PCB flow Movable rail Movable rail PCB flow

PCB flow PCB flow

Movable rail Movable rail

Fixed rail Front Front Fixed rail

NPM-D3A 6-1-2 EJM6EE-MB-06O-03

 Operating procedure
Outside dimensions
6-1-3
Specifi-
cation and working area 1

Feeder cart specification

■When the feeder cart is connected (Unit: mm)
Outside dimensions

Changing truck

421
941

1 025
465
PCB transfer reference
2 652

964

686
686

PCB transfer reference

Adjustment bolt
1 207
305
941

864
420

Front side

830 (Conveyor width)

5 820 (Cover exterior) 5

1 514 (Horizontal signal tower)
1 629 (Vertical signal tower)

PCB transfer height

1 444

900

5 820 7
832 (Main body)

NOTE
● Scale of the above illustration does not exactly agree with that of actual machine.
Please ask us for information when you consider line configuration and dimensions.
● If running a duct under the machine, keep a gap of 40 mm or more from the machine.

NPM-D3A 6-1-3-1 EJM6EE-MB-06O-03

 ■When the stackable stick feeder is installed

Outside dimensions

400
785

a glance
At
4 297
946
400

Front side

NOTE
To remove/insert stackable stick feeders, the following working areas are required:
● 400 mm behind the stick feeder, as shown above, when removing/inserting feeders in order from
the end
● Max. 1 600 mm if the one in the middle of three adjoining stick feeders is removed/inserted
(Required for moving along the entire length of the feeder)

NPM-D3A 6-1-3-2 EJM6EE-MB-06O-03

 Operating procedure
Outside dimensions
6-1-3
Specifi-
cation and working area 2

Tray feeder specification

■When tray feeder is connected
(Unit: mm)
Outside dimensions Tray feeder

1 711
1742
2 683

PCB transfer reference

1 207

864
941

Feeder cart
Front side

■When feeder carts are connected

Outside dimensions Feeder cart

1 788

1 711
2 729

PCB transfer reference

1 207
941

864

Feeder cart
Front side

NPM-D3A 6-1-3-3 EJM6EE-MB-06O-03

 ■When the stackable stick feeder is installed

Outside dimensions
■When the tray feeder is connected ■When the feeder cart is connected

400
946

a glance
At
3 548

4 458
946

946
400

400

Front side Front side

NOTE
To remove/insert stackable stick feeders, the following working areas are required:
● 400 mm behind the stick feeder, as shown above, when removing/inserting feeders in order from
the end
● Max. 1 600 mm if the one in the middle of three adjoining stick feeders is removed/inserted
(Required for moving along the entire length of the feeder)

NPM-D3A 6-1-3-4 EJM6EE-MB-06O-03

 Operating procedure
Applicable PCB
6-1-4
Specifi-
cation specifications

Item Specification

Single lane mode ● Min. : L 50  W 50 ● Max.: L 460  W 590

Short
specification Dual lane mode ● Min. : L 50  W 50 ● Max.: L 460  W 300
Dimensions
(mm) ● Min. : L 50  W 50 ● Max.: L 510  W 590
Long Single lane mode
specification Dual lane mode ● Min. : L 50  W 50 ● Max.: L 510  W 300
Thickness 0.3 to 8.0
(mm)

Mass (kg) 1.5 kg or under (after placement)

Downward warp: within 0.5 Upward warp: within :0.5

Allowable
PCB warp
(mm)

c No component area

a b
PCB flow

Available
placement
area c d Y
(mm)
X Fixed side

Short Single lane mode a:50 to 590 b:43 to 583 c:3 d:50 to 460
specification Dual lane mode a:50 to 300 b:43 to 293 c:3 d:50 to 460
Long Single lane mode a:50 to 590 b:43 to 583 c:3 d:50 to 510
specification Dual lane mode a:50 to 300 b:43 to 293 c:3 d:50 to 510

Lightweight 16-nozzle head:

Max. 6.5
3.5 3.5 Lightweight 8-nozzle head:
Max. 12
2-nozzle head: Max. 28

*1）
Dead *1)
space 28
(mm)

PCB support pin

*1）
No component area

*1)Keep 2 mm away from the component on the bottom side.

● If you want to make your own PCB-support blocks, contact us.

NPM-D3A 6-1-4-1 EJM6EE-MB-06O-03

 Item Common
■Examples of mark shape
● PCB recognition implements compensation through the use of the physical relationship
between recognition marks and a circuit pattern.
● A fixed contrast is required between recognition marks and a PCB.
c Triangle on the 3rd figure on the left:
Equilateral triangle
Line width on 4th figure on the left:
0.3 mm or more
0.5 mm ≦ a ≦ 1.6 mm
0.3 mm ≦ c

■Recognition mark dimensions and background

● The background of a mark requires the noninterference area - larger than certain
dimensions- outside the mark itself.
● Marks are not always black in color.

Noninterference area

a glance
At
■Recognition mark position
● PCB recognition mark requires two points in a diagonal position on a PCB.
PCB ● For a PCB of which the transport direction exceeds dimensions (L) of short
recognition specification: 260mm and long specification: 350 mm, split placement can be applied
mark (only when the machine operates under the single lane mode.) You still require the
recognition marks on two points in a diagonal position.

・Recommended example (Long specification)

A PCB recognition mark is required in this area.

PCB recognition mark

(Used for the split
placement ②) PCB flow

PCB recognition mark

(Used for the split
placement ①)
350 mm
Area for the split placement ①

350 mm
Area for the split placement ②

350mm < L ≤ 510mm

* These are example of PCB recognition mark positions. It may vary depending on
your PCB specifications.

NPM-D3A 6-1-4-2 EJM6EE-MB-06O-03

 Operating procedure Component tray and
6-1-5 intelligent feeder
Specifi-
cation
specifications 1

Component tray
Item Specifications

Dimensions: Max 100  90 mm (Width across corners: 134.5 mm)

Component Thickness: Max 28 mm
Mass: Max. 30 g
■Tray outside dimensions
● Max. 2 to 33 mm
L 230  W 335  H 33 mm
● Min.
L 85  W 100  H 2 mm

Tray setting
■Relationship between component pickup surface and position error reference point
Xw ＋ Position error (Tray origin)
X
Component pickup surface Position error

Yw＋Position
Less than 10 × 10 mm ± 1.0 mm or less
Tray
10 × 10 mm or over ± 1.5 mm or less

error
● Top surface of component should be flat Pocket
Component

Y
■Warp (Clearance)
Clearance
Tray

Max. 335 mm
Maximum 0.5 mm

Tray Clearance
Tray

■Type
● Inject-molded trays having enough strength and dimensional accuracy
● Other than the above, we check your sample trays and suggest optional trays or
customization on costs.
■Loading the tray feeder pallet (option), the tray feeder magazine (option)
Condition
● Weight of a tray (including components) on a tray feeder pallet: 1 kg or less.
● Weight of a tray feeder magazine (including tray feeder pallet, trays, components): 20 kg
or less per magazine.
● Limitation of a tray feeder pallet insertion
・11 mm ＜ tray height ≦ 26 mm ・26 mm ≦ tray height ≦ 33 mm

Not insertable
Not Insertable
at the top and
at the slot
second slot

Magazine Magazine

Tray
Pallet Tray Pallet

NPM-D3A 6-1-5-1 EJM6EE-MB-06O-03

 a glance
At
This page is intentionally left blank.

NPM-D3A 6-1-5-2 EJM6EE-MB-06O-03

 Component tray and intelligent
Operating procedure

6-1-5
Specifi-
cation feeder specifications 2

Intelligent feeder
●Common to CM101, CM212, CM232, CM400 series, CM602, DT401, NPM series and AM100.

Tape Max. reels with a Feed pitch (1 pitch = 4 mm)

Reel dia- Installa- Max. Max.
Feeder type width Type *1) tion pitch depth of tray feeder (option)
meter reels*3)
(mm) (mm) boss connected*2)

0.25 0.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14
8 mm Paper Small 21 34 68 ●
8 3 ●●
Double T/F*4) Embossed Large 21 17 34 1mm
8 mm Small 21 34 68
Paper
Double T/F*4) 8 3 ●●
Embossed Large 21 17 34
(for 0402)
8 mm
Small 21
Double T/F*4) Paper ●
8 3 17 34 ●●
(for thin film Embossed 1mm
Large 21
embossed)
4 mm
Thin-type single ●
4 Embossed Small 10.5 0.5 34 68
1mm
T/F*9)
8 mm Small 10.5 34 68
Thin-type single Paper ●
8 3 ●●
T/F*9) Embossed Large 10.5 17 34 1mm
(from 0402)
12 mm Small 21 15 34
12 Embossed
16 mm Large 21 15 17 34 ●●●●
Shared T/F 16 Embossed Large 21 15 34*5）
24 mm 24 Embossed Large 42 15 16
32 mm 8 ●●●●●●●●
Shared T/F 32 Embossed Large 42 15 16
15
44 mm 44 Embossed Large 63 10
21
56 mm 5 ●●●●●●● ● ● ● ● ● ●
Shared T/F 15
56 Embossed Large 63 10
21
15
72 mm T/F 72 Embossed Large 84 4 8 ●●●●●●● ● ● ● ● ● ●
21
88mm
88 Embossed Large 105 21 3 6 ●●●●●●● ● ● ● ● ● ●
T/F *6）
104 mm
104 Embossed Large 126 21 2 4 ●●●●●●● ● ● ● ● ● ●
T/F*6）
32 mm
Adhesive T/F*8) 32 Adhesive Large 63 2.8 5 10 3 (12 mm)
*8)

*1) Small reel: φ178 mm, Large reel: φ178 mm to φ382 mm

*2) This is the maximum number of reels to be installed when the tray feeder (option) is connected.
*3) This is the maximum number of reels to be installed when the feeder carts (option) are connected to
both of the two stages.
*4) Two small reels can be set.
Small and large reels cannot be set in the same slot of the reel container.
*5) Depending on the reel width, the maximum installation count may decrease.
*6) Only for a joint detection sensor equipped.
*7) No joint detection sensor equipped.
*8) An air supply unit (1 set/1 table) (option) is required.
*9) The thin-type single feeder can be used in NPM series and AM100.
When the thin-type single feeder is installed, “Attachment for thin-type single feeder” is required for
each slot.
A small and large reels cannot be set in the same slot of the reel storage unit.
NOTE
●To use the R/L lane simultaneous feed function of the double tape feeder with the lightweight 16-nozzle
head, software version of the double tape feeder must be 5.00 or later.
●The feeder for 4 mm tape width is custom specification. Please contact us.

NPM-D3A 6-1-5-3 EJM6EE-MB-06O-03

 Auto load feeder
● Common to NPM series and AM100.

Max. reels with a

Tape Reel Installa- Max. Feed pitch (1 pitch = 4 mm)
tray feeder Max.
Feeder type width Type diameter* tion pitch depth of
1)
(option) reels*3)
(mm) (mm) boss
connected*2)
0.25 0.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14
8 mm Small 10.5 34 68 ●
Thin-type auto 8 Paper - ●●
Large 10.5 17 34 1mm
load F*4）

*1) Small reel: φ178 mm, Large reel: φ178 mm to φ382 mm

*2) This is the maximum number of reels to be installed when the tray feeder (option) is connected.
*3) This is the maximum number of reels to be installed when the feeder carts (option) are connected to
both of the two stages.
*4) When the thin-type auto load feeder is installed, “Attachment for thin-type auto load feeder” is required
for each slot.

a glance
At

NPM-D3A 6-1-5-4 EJM6EE-MB-06O-03

 Operating procedure Component tray and
6-1-5 intelligent feeder
Specifi-
cation
specifications 3

Intelligent stick feeder

Item Descriptions

(Unit: mm)
Ws Ls Hs
(Stick width) (Stick length) (Stick height)
Min - 300 -
Max 34 600 28*1)
Supported
sticks

■Standard*2)
(Unit: mm)
Ws Ls Hs
(Stick width) (Stick length) (Stick height)
Min - 300 -
Max 34 600 28*1)

Supported
parts

Connector

■Special *3)
Other than standard chip type and dimension range, sticks within the following
dimensions may be supported depending on the chip and stick shapes.
(Unit: mm)
Ws Ls Hs
(Stick width) (Stick length) (Stick height)
Min - 300 -
Max 34 600 28*1)

*1) Maximum stick height which can be supported by a feeder. Use it according to the machine, head
configuration and nozzle restrictions.
*2) Even if the dimensions fall within the specification range, some parts may not be used depending on
the chip and stick shapes.
e.g.: In case bending rigidity of the stick is too high to install it to the feeder.
In case parts do not flow smoothly and get stuck in the middle, even though a stick is tilted.
*3) About special parts, we will provide samples. Extra cost is required for the special parts.

NPM-D3A 6-1-5-5 EJM6EE-MB-06O-03

 Intelligent stick feeder

Maximum stick
Maximum stick
feeders when the
Installation feeders when the
feeder carts
Feeder type pitch tray feeder
(option) are
(mm) (option)
coupled to all
coupled*1)
stages*2)

Single stick feeder 42 8 16

3-rows stick feeder 84 4 8

Stackable stick feeder

42 3 6
(S size)*3)
Stackable stick feeder
84 3 6
(L size)*3)

a glance
*1) The maximum number of stick feeders installed when the tray feeder (option) is coupled.
*2) The maximum number of stick feeders installed when feeder carts (option) are coupled to all stages.

At
*3) The 17-slot feeder cart (option) can be installed to slot No. 6 to 17 (front) and 1 to 12 (rear).

NPM-D3A 6-1-5-6 EJM6EE-MB-06O-03

 Operating procedure

Nozzle specifications 1
6-1-6
Specifi-
cation

The machine is equipped with the standard nozzles in each head, supporting many different components.
Common to CM400 series.

Lightweight 16-nozzle head V3A

Target Target
Nozzle Nozzle
Shape (mm) components Shape (mm) components
No. No.
(Ex.) (Ex.)
0.3 0201C 1005R, C
1608R, C

766CS 230CS
766CSN 230CSN
0.08
0.24

13.8 0.15

03015R 1608R, C
0.3
2012R, C
3216R, C
276CS 235CS SS-Mini Tr, Di
276CSN 235CSN S-Mini Tr, Di
0.24
0.1

13.8 0.2

0.39 0402R, C 3216R, C

4532R, C
TAN-X
256CS 240CS
256CSN 240CSN
13.8 0.3
0.17
0.3

0603R, C AI electrolytic
4
SOP
225CS
140S
225CSN
140SN 1.5
13.8 0.2 2.5

0603R, C 3 Inductor
1005R, C 4532/5848
AI electrolytic
226CS 101GS
226CSN 101GSN

11.3 2

Inductor
●For the nozzle No. including ‘C’, the nozzle tip is 4
4532/5848
made of ceramic. AI electrolytic
●For the nozzle No. including ‘N’, the 2D code is 102GS
102GSN
provided on the nozzle flange supporting the 2D
code recognition in the NPM series. 11.3 3

*1 101GS/GSN and 102GS/GSN are short nozzles.

The following restrictions apply when the short nozzles are used:
(1) Nozzle recognition is not performed.
(2) Adhesion check is not made.
(3) Components having a concave pickup surface cannot be picked up.
(4) Short nozzle length is fixed at 11.3 mm.
(5) Push depth when picking up a component is limited to 0.3 mm or less.
(6) Shadow recognition is not supported. (Components subject to shadow recognition are not applicable.)
(7) LCR Checker is not supported.

NPM-D3A 6-1-6-1 EJM6EE-MB-06O-03

 1 2 3 4 5 6 7 8 NOTE
● The above 11 types come standard with the
nozzles for lightweight 16-nozzle head; however,
the nozzles for 12-nozzle head (CM series) can
9 10 11 12 13 14 15 16 also be used.
● Lightweight 16- / 16- / 12-nozzle heads are
Head
camera compatible with one another.
The 0201 (766CS/766CSN), 03015 nozzles
(Condition seen from above) (276CS/276CSN) are used exclusively for
lightweight 16-nozzle heads.
● The nozzles for 8-nozzle head and the AM100
nozzles cannot be used.
● In shadow recognition, the size and height of
components may be limited. (Because adjacent
nozzles are affected by the shadow cast by the
components)

■ Pickup component dimensions and nozzle arrangement

Dimensions of components (A) that can be picked up by the lightweight 16-nozzle head are as given below.
(●: Pickup enabled)
For shadow recognition, the dimensions of components that can be picked up are 6 x 6 mm or less

a glance
regardless of their height.

At
● Components that can be picked up:
6 x 6 mm or smaller components
(A x A ≤ 6 x 6)

1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16

● Components that can be picked up (Lightweight 16-nozzle head V2 / V3 are not supported)
Components over 6 x 6 mm up to 6.5 x 6.5 mm (Height ≤ 6.0 mm) (6 x 6 < A x A ≤ 6.5 x 6.5)
up to 8.5 x 8.5 mm (Height ≤ 3.0 mm) (6 x 6 < A x A ≤ 8.5 x 8.5)

 Up to eight components over 6 x 6 mm can be picked up in the same turn. They can be arranged
in the two staggered patterns shown below.
 Nozzles next to those for components over 6 x 6 mm can be used for components up to 3 x 3 mm.

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 9 10 11 12 13 14 15 16

Up to Over Over Up to
3 x 3 mm 6 x 6 mm 6 x 6 mm 3 x 3 mm
Example)
When the nozzles ③, ⑩ and ⑫ are used for components over 6 x 6 mm, adjacent nozzles
②, ④, ⑨, ⑪ and ⑬ can be used for components up to 3 x 3 mm, and other nozzles for
components up to 6 x 6 mm.

1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16

Up to Over Up to
3 x 3 mm 6 x 6 mm 6 x 6 mm

NPM-D3A 6-1-6-2 EJM6EE-MB-06O-03

 Operating procedure

Nozzle specifications 2
6-1-6
Specifi-
cation

Lightweight 8-nozzle head

Target Target
Nozzle Nozzle
Shape (mm) components Shape (mm) components
No. No.
(Ex.) (Ex.)
0.39 0402R, C 3216R, C
4532R, C
TAN-X,B,C,D
256C
240C Al electrolytic-
256CN
0.17
0.3

0.32 240CN A,B,C

13.8

0603R, C
TAN-D
4 AI electrolytic-D
225C
225CN SOP
140 SOJ
140N PLCC
1.5
CSP
13.8 0.2 2.5
0603R, C
1005R, C
SOP
226C
QFP

1.5
226CN
PLCC
185 BGA
185N 1.5 ～
18 x18 mm
1005R, C 13.8 0.3 6
1608R, C
230C SOP
230CN Φ2.4 QFP
PLCC
199 BGA
199N ～
1608R, C 6 32x32 mm
2012R, C 13.8 0.1 10
3216R, C
235C SS-Mini Tr, Di
235CN S-Mini Tr, Di

● For the nozzle No. including ‘C’, the nozzle tip is made of ceramic.
● For the nozzle No. including ‘N’, the 2D code is provided on the nozzle flange supporting the 2D code
recognition in the NPM series.
.
1 2 3 4
NOTE
● Even though above nine types are standard for
nozzles for lightweight 8-nozzle head, they are
5 6 7 8 available as nozzles for 8-nozzle head in the CM
Head series.
camera ● They are not available as nozzles for lightweight
16-/16-/12-nozzle head.
(Condition seen from above) ● The AM100 nozzle is not available.

NPM-D3A 6-1-6-3 EJM6EE-MB-06O-03

 ■Pickup component dimensions and nozzle arrangement
( ●: Pickup enabled, ○: Pickup disabled)
●Pickup enabled components: ●Pickup enabled components:
12  12 mm or less 12  12 to 18  18 mm
(A  A ≤ 12  12) (12  12 < A  A ≤ 18  18)

1 2 3 4 1 2 3 4
5 6 7 8 5 6 7 8

●Pickup enabled components:

18  18 to 24  24 mm
(18  18 < A  A ≤ 24  24)

1 2 3 4

5 6 7 8

a glance
At
Components of 12  12 mm or less can be
picked up on ⑤ and ⑦.

● Pickup enabled components: ● Pickup enabled components:

Component of 24  24 to 28  28 mm Component of 28  28 to 45  45 mm
(24  24 < A  A ≤ 28  28) (28  28 < A  A ≤ 45  45)

1 2 3 4 1 2 3 4

5 6 7 8 5 6 7 8

Components of 12  12 mm or less can be

picked up on ④ and ⑧.

NPM-D3A 6-1-6-4 EJM6EE-MB-06O-03

 Operating procedure

Nozzle specifications 3
6-1-6
Specifi-
cation

2-nozzle head
Target Target
Nozzle Nozzle
Shape (mm) components Shape (mm) components
No. No.
(Ex.) (Ex.)
0603R, C SOP
SOJ
QFP
1599 1004 PLCC
1599N 1004N 3.5 BGA
8

1005R, C SOJ
1608R, C QFP
2012R, C PLCC
1001 SS-Mini Tr, Di 1005 BGA
1001N S-Mini Tr, Di 1005N
Mini Tr, Di

3216R, C This is a nozzle (a reflector) to be attached

4532R, C to the nozzle arrangement position not in
TAN-X, B, C, D use for pickup, depending on the
1002 AI electrolytic-A, combination of components to be picked
1002N B, C 1006 up.
1006N It enhances the recognition stability of the
head in pickup.
●For components measuring 33 x 33 mm
or larger, a nozzle is attached to the
AI electrolytic-D, nozzle position 1.
E, F
SOP
1003 SOJ
1003N PLCC
BGA
CSP

● The nozzle including ‘N’ has the 2D code on the nozzle flange and supports 2D code recognition in the
NPM series.

1 2 NOTE
● From a viewpoint of productivity, we recommend
use of lightweight 16-nozzle head or lightweight 8-
Head nozzle head for 0603 chip for placement.
camera ● The AM100 nozzle is not available.

(Condition seen from above)

NPM-D3A 6-1-6-5 EJM6EE-MB-06O-03

 ■Nozzles for odd-form components (1/2)
Nozzle No. 1551 / 1551N 1479 / 1479N 2405 / 2405N

Shape
(Unit: mm) φ5
φ5
Polyurethane Polyurethane
rubber rubber
φ3 3

2
1
Max.

a glance
component 0.12 g 3.5 g 1.5 g

At
weight
Max.
component 28 mm 25.5 mm 28 mm
height
With polyurethane rubber With polyurethane rubber
Remarks Nozzle length: 22.5 mm
Nozzle length: 27.5 mm Nozzle length: 22.5 mm

Nozzle No. 1404 / 1404N 1421 / 1421N 2467 / 2467N

Shape φ7 φ10 φ12

(Unit: mm) Polyurethane Polyurethane
Polyurethane
rubber rubber rubber
5 8 10
1.4

0.5
4
2

Max.
component 3.0 g 8.0 g 2.5 g
weight
Max.
component 28 mm 28 mm 28 mm
height
With polyurethane rubber With polyurethane rubber With polyurethane rubber
Remarks
Nozzle length: 22.5 mm Nozzle length: 22.5 mm Nozzle length: 22.5 mm

NPM-D3A 6-1-6-6 EJM6EE-MB-06O-03

 Operating procedure

Nozzle specifications 4
6-1-6
Specifi-
cation

■Nozzles for odd-form components (2/2)

Nozzle No. 1115 / 1115N 2418 / 2418N 1424 / 1424N

Polyurethane
rubber
Shape
(Unit: mm)
Pad φ3.5

φ1.6
φ1
Max.
component 2.0 g 6.5 g 4.8 g
weight
Max.
component 28 mm 28 mm 28 mm
height
With polyurethane rubber With NBR pad
Remarks Nozzle length: 22.5 mm
Nozzle length: 22.5 mm Nozzle length: 22.5 mm

Nozzle No. 1427 / 1427N 2421 / 2421N

Pad φ3.5
Pad φ3.5
6

Shape
(Unit: mm)

15

20

Max.
component 9.7 g 14.5 g
weight
Max.
component 28 mm 28 mm
height

With NBR pad With NBR pad

Remarks
Nozzle length: 22.5 mm Nozzle length: 22.5 mm

NPM-D3A 6-1-6-7 EJM6EE-MB-06O-03

 ■Operation standard of pickup depth and nozzle length of an electric component
Required nozzle length may vary depending on pickup depth of an electric component
(distance from a top surface of embossed tape to a pickup surface of an electric component.)
Pickup depth B
Nozzle length A

Pickup 0 to 3 mm 3 to 8 mm 8 to 13 mm
depth B or less or less or less
Nozzle
22.5 mm 27.5 mm 32.5 mm
length A
Component
Embossed tape

a glance
At

NPM-D3A 6-1-6-8 EJM6EE-MB-06O-03

 Operating procedure
Compatibility among
6-1-7
Specifi-
cation nozzles
The nozzles for the NPM-D3A 2-nozzle head can be shared with CM301/ CM202/ CM120/ CM100 by
replacing orifices, or attaching or detaching new ones.
● Nozzles for AM100 are not available.

■Divided-type nozzles
(1001, 1002 nozzle)

Orifices A Dedicated orifices B

(KXFB01MPA00) (KXFB03KNA00)

■Integral-type nozzle
(1003,1004,1005, special nozzle)
CM301 CM101 CM212

CM202 Orifices C
(KXFB03KPA00)
CM232 CM400

CM120 CM401 CM402

CM100 CM602 DT401

NPM series

■Divided-type nozzles
(1001, 1002 nozzles)

Orifices A Orifices B

■Integral-type nozzle
(1003,1004,1005, special nozzle)

Orifices C

NPM-D3A 6-1-7-1 EJM6EE-MB-06O-03

 a glance
At
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NPM-D3A 6-1-7-2 EJM6EE-MB-06O-03

 Operating procedure

Height sensor 1
6-1-8
Specifi-
cation

PCB warpage correction function*1)

For the purpose of preventing the defective PCB from mounting, the PCB warpage (height) is measured.

Appearance .

Height sensor

■Short specification
Single lane mode: 50  50 to 260  590 mm
Dual lane mode: 50  50 to 260  300 mm
■Long specification
Dimensions Single lane mode: 50  50 to 350  590 mm
Dual lane mode: 50  50 to 350  300 mm
∗If a PCB (a PCB requires split placement) exceeds L=260mm (Short
specification) or 350 mm(Long specification), advanced verification is
necessary.
Thickness 0.3 to 8.0 mm
Maximum 1.5 kg or less (The PCB shape should not be changed by
Mass
placement component)
Applicable Material Glass epoxy
PCB*2）
There should be the area of 1.5 x 1.5 mm or larger on the copper foil +
Measurement
the resist surface, the copper foil surface or the silk surface.
surface
Transparent and translucent area are excluded. (e.g. the surface of glass
material
epoxy composite material)

Upper warp: 2 mm or less, lower warp: 2 mm or less, and warp

gradient:0.5 % or less, The difference in height of an edge line (transfer
direction): 1 mm or less.
B 1 mm or less
PCB warpage Edge line
Edge line
A B
A

Transfer direction Transfer direction

NPM-D3A 6-1-8-1 EJM6EE-MB-06O-03

 Allowable If the measured result exceeds the allowable limit, warning appears
PCB warpage before placement to prevent quality defects. Allowable warpage grade
limit detection (%) can also be checked.
Measures the PCB overall height (warpage) and controls the
Height control
placement height
The data measured by the first NPM-D3A in line is transferred to the
downstream machines

Functions

Height
Measured sensor
data transfer

∗Only NPM-D3A and NPM-D3 available as the downstream machines.

Data cannot be transferred to any other models.

a glance
∗Consult with us for the PCB which changes warpage shape every time

At
PCB is clamped.
PCB top surface ±4 mm (Area to be measured. It is not allowable PCB
Height
warpage)
Measure-
Area Area of 5 mm from PCB edge and cutout.
ment
condition Overall warpage correction: 9 points or more (up to 25 points/PCB)
Points*3) Pattern warpage correction: 9 points/pattern or more (up to 25
points/pattern)

Measurement time 2.0 s (350 x 300 mm in an optimal condition, with 9-point measurement)

*1) To be installed on the machine with the combination of a placement head + a placement head.
PCB warpage measurement and data transfer can be carried out in the combination of a placement
head + a placement head, and the placement height is controlled by the stage with the placement head.
PCB warpage measurement on the machine with a placement head + no head is not applicable.
The height sensor is installed on the front head for the single lane mode use. For dual lane mode, install
it on the front and rear heads.
*2) Warpage correction by the height sensor is available only for PCBs having a U-shaped crosssection.
For complex warpage, using pattern warpage correction allows correcting a PCB as simple curve
combinations.
As for PCB with slit (cutout) or thin PCB, warpage shape may be complex. It is recommended to use
pattern warpage correction. (→■Pattern warpage correction)
*3) For the maximum set number (total) of measuring points, see [6-1-1 Program data of machine
specifications].

NPM-D3A 6-1-8-2 EJM6EE-MB-06O-03

 Operating procedure

Height sensor 2
6-1-8
Specifi-
cation

PCB warpage correction function*1)

■Pattern warpage correction

Warpage correction at measuring point per pattern is called pattern warpage correction (see below).
As for a PCB with slit (cutout), warpage shape may be complex and not be smooth (uniform) curve.
In such a PCB, it is recommended to use pattern warpage correction.
Pattern1 Pattern2 Pattern3

Slit

Measurement
point

Pattern4 Pattern5 Pattern6

● Uncorrectable warpage shape

Ex. ) Waving PCB
Upward warpage
Downward
A
warpage

A A – A cross section

NPM-D3A 6-1-8-3 EJM6EE-MB-06O-03

 a glance
At
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NPM-D3A 6-1-8-4 EJM6EE-MB-06O-03

 Operating procedure
Automatic support pin
6-1-9
Specifi-
cation change 1

Item Specification

Support pin Nozzle changer

(for automatic change) for support pin
Nozzle for support pin

Configuration

PCB support block

(for automatic change)

Short Single lane mode ● Min.: L 50  W 70 ● Max.: L 460  W 590

Applicable PCB specification Dual lane mode ● Min.: L 50  W 70 ● Max.: L 460  W 300
dimensions
(mm) Long Single lane mode ● Min.: L 50  W 70 ● Max.: L 510  W 590
specification Dual lane mode ● Min.: L 50  W 70 ● Max.: L 510  W 300

Checking the bottom side image downloaded to the DGS window

Support pin with the placement coordinates of the top side, the machine
arrangement data visually decides the arrangement of support pins and creates the
creation production data.
Functions ● The data is created on DGS.
Support pin The support pins (for automatic change) are automatically
automatic arranged using the nozzle for support pins based on the
arrangement production data.
Head Placement head (Lightweight 16-/lightweight 8-/2-nozzle head)

Arrangement pitch 16mm pitch at minimum

Arrangement Short
Max. 16 pins/PCB
conditions specification
Number of pins
Long
Max. 20 pins/PCB
specification
Arrangement data Enables to create and choose the arrangement data per machine
Applicable
100-nozzle For lightweight 16-/lightweight 8-nozzle heads
nozzle
90 s/PCB
Arrangement
(350 x 300 mm under optimum condition when 10 pins are arranged at the center of
time
the PCB)

*As for the machine without head, support pins on all lanes are changed by the placement head on one
lane. Because automatic change for the support pins are not allowed by the machine without head
installed, make sure you install the placement head to one lane head.

NPM-D3A 6-1-9-1 EJM6EE-MB-06O-03

 Handling precautions
1. Do not apply strong impact on the support pins (for automatic change) such as dropping. Doing so may
deform the pins. Also do not use a deformed support pins (for automatic change).

2. The support pin (for automatic change) uses a magnet.

It may affect the electronic components to be mounted (e.g. inductors). Check the electronic component
specification against the magnetic flux density under the condition described table below, and be careful
while handling the support pins.

●Magnetic flux density (reference value)

Installation condition

Symbol Location Magnetic flux density

A PCB top surface 1.5 mT (15 G)

B 28 mm from bottom of PCB 6 mT (60 G)

C Support block top surface around the

50 mT (500 G)
support pin (for automatic change)

a glance
Between bottom surface of the support pin
D

At
(for automatic change) and top surface of 500 mT (5000 G)
the support block

A PCB

28 mm

B PCB-support block
(for automatic change)
D
C

Single pin condition

Symbol Location Magnetic flux density

E Support pin (for automatic change) bottom

320 mT(3200 G)
surface

NPM-D3A 6-1-9-2 EJM6EE-MB-06O-03

 Operating procedure
Automatic support pin
6-1-9
Specifi-
cation change 2

Arrangement position condition of the support pins

(for automatic change)
More than the following space is required between the support pin (for automatic change) and a
component. (Unit: mm)
φ8 (There should be no slit)

6
PCB

28
Support pin
(for automatic change)

Area where components

φ15
can exist

● Do not arrange the support pin on the slit.

Arrangement area of support pins (for automatic change)

● Dual lane mode (Unit: mm)
PCB flow direction Arrangeable area

PCB
21

outline
Lane 2
21

PCB
Reference
21

outline Lane 1
21

6
254 (Short specification) Reference
344 (Long specification)
Unarrangeable area

● Single lane mode (Unit: mm)

PCB flow direction

PCB Arrangeable area

outline
21
315
296

21

6
254 (Short specification) Reference
344 (Long specification)
Unarrangeable area

NPM-D3A 6-1-9-3 EJM6EE-MB-06O-03

 a glance
At
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NPM-D3A 6-1-9-4 EJM6EE-MB-06O-03

 Operating procedure

Placement mode 1
6-1-10
Specifi-
cation

Machine body
In dual lane mode, alternative mode and independent mode are available depending on the created data.

■Alternate mode ■Alternate front (rear) mode*1） ■Independent mode*1）

● The head moves ● Using the front and rear heads, ● Each head independently
alternatively and performs only PCBs on the front (rear) lane carries out production for
production. are produced, and PCBs on the PCBs on each head.
● Each head produces PCB rear (front) lane are passed through. Front head: Front lane
on the front and rear lane. production
● The head moves Rear head: Rear lane
alternatively and after production
production of the target
lane completes, it
produces PCB on the other
lane.
Feature
● It minimizes the PCB ● Production start and stop are ● Production start and stop
transfer loss. applicable per lane. is applicable per lane.
● It improves productivity
because the head does not
need to wait for head
alternative motion (waiting
for motion of the other
head. *2）
Changeover
● You need to stop the ● Changeover (changing the ● Changeover (changing
machine to carry out production data or replacing the the production data or
changeover for each lane. feeder cart or tray magazine) is replacing the feeder cart)
enabled for the suspended lane is enabled for the
while PCBs are passed through. suspended lane during
one-side production.

*1)Independent mode and alternative (front / rear) mode are applicable for placement head specification.
*2)Head standby may arise depending on the PCB size.

■Precautions
1. At any lane that the production data is not selected, the production is not conducted.
2. Data creation and configuration of the placement mode are conducted on NPM-DGS.
For details, see the NPM-DGS Operating Instructions.

NPM-D3A 6-1-10-1 EJM6EE-MB-06O-03

 Line
The combination of placement modes allows NPM-D3A to respond to the needs of your various
production patterns.

■Large size PCB placement line

alternative mode (Single lane)

● Specifically designed for large size

boards that cannot be transferred in dual
lane mode.

■High-efficiency placement line

alternative mode

a glance
● Minimizes board transfer losses.

At
● Realizes highly efficient production
through the smallest number of feeder
locations.

■Fastest placement line

Independent mode

● Realizes the fastest placement of PCBs

of a pattern at the fastest rate.

NPM-D3A 6-1-10-2 EJM6EE-MB-06O-03

 Operating procedure

Placement mode 2
6-1-10
Specifi-
cation

Line

■Non-stop changeover line

Independent mode

●You can keep producing in one lane

while conducting a changeover in the
other lane. (Independent changeover)

Independent mode plus Alternative mode (front/rear)

Independent mode Alternative mode (front/rear)

NPM-D3A 6-1-10-3 EJM6EE-MB-06O-03

 ■High-speed/High-efficiency placement line
Independent mode plus Alternative mode
● Line configuration that utilizes the merits
of Independent and Alternate modes.
● Chip components can be mounted
faster, and odd-form components or tray
components, more efficiently.

Independent mode Alternative mode

a glance
■Imbalanced placement line

At
Independent mode plus Alternative mode (front)

● You may configure the mounting line

shown in the left figure if unable to
achieve a production balance between
the front and rear sides.

e.g.)
PCB A:
300 placement points (chip parts only)
PCB B:
600 placement points (chip parts plus
Independent mode Alternative mode (front) odd-form components)

NPM-D3A 6-1-10-4 EJM6EE-MB-06O-03

 Operating procedure Supporting 03015
6-1-11
Specifi-
cation component placement
(Option)

NPM-D3A supports 03015 chips under the following specifications.

Item Description
Head Lightweight 16-nozzle head
Nozzle No. 276S No. 276SN
Feeder 4 mm double tape feeder (custom specifications) *1)
Production mode High production mode “OFF” *2)
Component 03015R (Panasonic) ∗3)
Placement angle The following four angles only: 0/90/180/270°*2)
Component recognition Placement angle recognition *2)
The inspection head of the NPM series and the APC function
Others
are not supported

*1) For 4 mm feeder, contact PSFC, or sales subsidiary / sales agency.

*2) How to set (See →P.4-1-14 ‘Soft switch setting’)
*3) Placement of components other than 03015R (Panasonic) is not guaranteed.

NPM-D3A 6-1-11 EJM6EE-MB-06O-03

 Supporting placement
Operating procedure

6-1-12
Specifi-
cation accuracy ±0.025 mm (Option)

NPM-D3A supports an accuracy of ±0.025 mm under the following specifications.

Item Description
Head Lightweight 16-nozzle head
Production mode High production mode “OFF” *1)

Component 1005JIG *2)

Placement angle 0/90/180/270° Only these four angles at 90-degree intervals
Component recognition Placement angle recognition *1)
Placement accuracy ±0.025 mm (Cpk ≧ 1)

*1) How to set (See →P.4-1-14 ‘Soft switch setting’)

a glance
*2) Above placement accuracy are guaranteed under the use of 1005JIG chip

At

NPM-D3A 6-1-12-1 EJM6EE-MB-06O-03

NPM-D3A 6-1-12-2 EJM6EE-MB-06O-03
 NOTICE

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When reselling or moving this equipment, please make sure to contact us, our sales subsidiaries or agents.

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Phone number: +81-92-477-1205
Fax number: +81-92-477-1664

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