Format No.

VFC / D / QC / 02 C

Control Plan Revision No.

Revision date
00
01-06-2023
Phase Prototype Prelaunch Production Origine Date 12.12.2024 Prepared By Deepak Kumar Approved By Bhavin G.Garsondia Control Plan No. VFC-CP-05
VFC Part No
Customer Name M/s Crompton Greaves Ltd. Cust. Part No. CSO 10801/1 PMB 220 Rev. No. 00 Date 18.04.92 Control Plan Rev. No. 00
& Name.
Core Team Member Deepak Kumar, Rohitkumar , Vikas Yadav. Control Plan Rev. Date 12.12.2024

Characteristics Method
Machine Special
Proces Process Ball Evaluation Mistake /
Equipment for Sr. /Critical Process /Product Sample Recording Reaction Plan
s No. Description on. Process Parameter Product Parameter Measurement Frequency Responsibility Control Method Error
Mfg. No. Characteristic specification Size (Y/N)
No. Technique Proofing
s
Coolant Once in a
01 - - - 5.50-6.50% Refrctro Meter 01 QA/Operator Setup Approval Y -
Concentration Ratio shift
Air Pressure Alarm
02 - Air pressure - - 5 Bars Minimum - - - Machine Controller N
Gauge Provision
Tool, RPM & Feed As per Tool Data
03 - - - Visual - - Operator Setup Approval N -
Slection Sheet
05 U Drill Ø 22.5 Vernier Caliper Each Body Operator Setup Approval N
HMC Machining
OP- 30
30 HMC-01 06 U Drill Ø 32.5 Vernier Caliper Each Body Operator Setup Approval N
Drilling &
Reamming
07 Drill Ø 19/21 Vernier Caliper Each Body Operator Setup Approval N

08 Hole Mill Ø 19.8 Vernier Caliper Each Body Operator Setup Approval N
If any abnormal
09 Hole Mill Ø 21.8 Vernier Caliper Each Body Operator Setup Approval N
observed/ happaned
during manufacturing
10 Reamer Ø 20.0 PPG Each Body Operator Setup Approval N
process, then follow
instruction as mentioned
30 Rough Face HMC-01 11 Face Mill Cutter Ø 80 Vernier Caliper Each Body Operator Setup Approval N
below.
1-Immidiate stop the
12 U Drill Ø 40.0 Vernier Caliper Each Body Operator Setup Approval Y
inspection line or inform
to quality incharge.
13 Drill Ø 14.0 Vernier Caliper Each Body Operator Setup Approval N
2- Hold the lot with
adequate tagging & move
30 Drilling HMC-01 14 Drill Ø 2.5 Vernier Caliper Each Body QA/Operator Setup Approval Y
to quarantine area.
3- Waiting for response
15 Drill Ø 8.5 Vernier Caliper Each Body QA/Operator Setup Approval Y
as well as decision for
handle or control.
16 Drill Ø 5.0 Vernier Caliper Each Body QA/Operator Setup Approval Y
4- If found any suspected
NC part then kept seprate
30 Chamfering HMC-01 17 HSS Drill Ø 24.5 Vernier Caliper Each Body QA/Operator Setup Approval Y
in yellow bin.
5- If found NG then kept
30 Finish Face HMC-01 18 Cutter Ø 80 Vernier Caliper Each Body QA/Operator Setup Approval Y
seprate in red bin. 6- If
Setup Approval & Perodic found any casting defect
19 6 X M10 X 1.5 M10 X 1.5 -6H TPG Each Body QA/Operator Y
inspection then keep it in C.R.area.
DVC/Depth Setup Approval & Perodic
20 8 X M6 X 1.0 M6 X 1.0 -6H Each Body QA/Operator Y
Gauge inspection
30 Tapping HMC-01
DVC/Depth Setup Approval & Perodic
21 M6 Tapping Depth 10.00 Each Body QA/Operator Y
Gauge inspection
M24 X 1.5 Through Setup Approval & Perodic
22 M24 X 1.5 -6H TPG Each Body QA/Operator Y
Hole inspection
Setup Approval & Perodic
30 Rimming HMC-01 23 Reammer x 4 Ø 10.00/10.018 PPG Each Body QA/Operator Y
inspection
Setup Approval & Perodic
24 Width 408 ± 0.2 Vernier Caliper Each Body QA/Operator Y
inspection
Setup Approval & Perodic
25 Width 604 ± 0.2 Vernier Caliper Each Body QA/Operator Y
inspection
26 Width 280 ± 0.1 CMM Each Body QA/Operator Setup Approval Y
 Format No. VFC / D / QC / 02 C

Control Plan Revision No.

Revision date
00
01-06-2023
Phase Prototype Prelaunch Production Origine Date 12.12.2024 Prepared By Deepak Kumar Approved By Bhavin G.Garsondia Control Plan No. VFC-CP-05
VFC Part No
Customer Name M/s Crompton Greaves Ltd. Cust. Part No. CSO 10801/1 PMB 220 Rev. No. 00 Date 18.04.92 Control Plan Rev. No. 00
& Name.
Core Team Member Deepak Kumar, Rohitkumar , Vikas Yadav. Control Plan Rev. Date 12.12.2024

Characteristics Method
Machine Special
Proces Process Ball Evaluation Mistake /
Equipment for Sr. /Critical Process /Product Sample Recording Reaction Plan
s No. Description on. Process Parameter Product Parameter Measurement Frequency Responsibility Control Method Error
Mfg. No. Characteristic specification Size (Y/N)
No. Technique Proofing
s
Setup Approval & Perodic If any abnormal
27 Width 20 ± 0.2 Vernier Caliper Each Body QA/Operator Y
inspection observed/ happaned
during manufacturing
28 6 X Hole 20.007 / 20.028 CMM Each Body QA/Operator Setup Approval Y
process, then follow
50.0 + 0.10 instruction as mentioned
29 CD x 2 CMM Each Body QA/Operator Setup Approval Y
- 0.00 below.
1-Immidiate stop the
HMC Machining
30 CD 90 CMM Each Body QA/Operator Setup Approval Y
inspection line or inform
OP- 30 to quality incharge.
30 HMC-01 31 CD 75 ± 0.1 CMM Each Body QA/Operator Setup Approval Y
Drilling & 2- Hold the lot with
Reamming adequate tagging & move
32 CD 81 CMM Each Body QA/Operator Setup Approval Y
to quarantine area.
3- Waiting for response
33 CD 91 ± 0.1 CMM Each Body QA/Operator Setup Approval Y
as well as decision for
If any abnormal
handle or control.
34 CD 120 ± 0.05 CMM Each Body QA/Operator Setup Approval Y
observed/
4- If foundhappaned
any suspected
during
NC partmanufacturing
then kept seprate
35 CD 255 CMM Each Body QA/Operator Setup Approval Y
process,
in yellowthen
bin. follow
instruction
5- If found asNGmentioned
then kept
36 CD 134 ± 0.05 CMM Each Body QA/Operator Setup Approval Y
below.
seprate in red bin. 6- If
1-Immidiate stop the
found any casting defect
37 CD 744 ± 0.1 CMM Each Body QA/Operator Setup Approval Y
inspection line or inform
then keep it in C.R.area.
to quality incharge.
2- Hold the lot with
Free from sharp edge 1st off & Perodic adequate tagging & move
38 Apperance Visual Each Body QA/Operator Y ---
& casting defects inspection to quarantine area.
3- Waiting for response
as well as decision for
Revision History handle or control.
4- If found any suspected
Sr. No. Revision No. Revision Details Revision Date Revision By Approved Bykept seprate
NC part then
01 00 Initial Release 12.12.2024 Deepak Kumar in yellow
Bhavin bin.
G.Garsondia
5- If found NG then kept
seprate in red bin. 6- If
found any casting defect
then keep it in C.R.area.