Pow Hvm6200w 48v User Manual
Pow Hvm6200w 48v User Manual
1. LCD display
2. Status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. Second out
7. Main out
8. AC input
9. RS232 communication port
10. Grounding
11. RS485 communication port
12. Battery input
13. Power on/off switch
14. PV input
1
INSTALLATION
Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should
have received the following items inside of package:
1. The unit x 1
2. User manual x 1
Preparation
Before connecting all wirings, please take off bottom cover by removing two screws as shown below.
2
Install the unit by screwing three screws. It’s recommended to use M4 or M5 screws.
Battery Connection
CAUTION: For safety operation and regulation compliance, it’s requested to install a separate DC over-current
protector or disconnect device between battery and inverter. It may not be requested to have a disconnect
device in some applications, however, it’s still requested to have over-current protection installed. Please refer
to typical amperage in below table as required fuse or breaker size.
Terminal size
WARNING! All wiring must be performed by a qualified personnel.
WARNING! It's very important for system safety and efficient operation to use
appropriate cable for battery connection. To reduce risk of injury, please use the
proper recommended cable and terminals as below.
Installation must be performed with care due to high battery voltage in series.
CAUTION!! Do not place anything between the flat part of the inverter terminal Otherwise,
overheating may occur.
CAUTION!! Do not apply anti-oxidant substance on the terminals before terminals are
connected tightly.
(-).
AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between
inverter and AC input power source. This will ensure the inverter can be securely disconnected during
maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 50A.
CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input
and output connectors.
WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.
4. Then, insert AC output wires according to polarities indicated on terminal block and tighten
terminal screws. Be sure to connect PE protective conductor ( ) first.
5. This inverter is equipped with dual output. There are four terminals (main out-L/N, second out-
L/N) available on output port. It’s set up through LCD program or monitoring software to turn on and
off the second output in program 43. Refer to “LCD setting” section for the details in program 29 and
31.
Remark:
1). The main output usually carries heavy loads which make the battery discharge time faster, the
heavy loads are such as air-conditioners, heaters, motors and so on.
2). The second output usually carries light loads which make the battery discharge time longer, the
light loads are such as lights, computers, fans and so on.
3). Normally, the cutoff point of second out is lower than main-out, so that the light loads will not be
cut off power.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)
5
6. Make sure the wires are securely connected.
CAUTION: Important
Be sure to connect AC wires with correct polarity. If L and N wires are connected reversely, it may cause
utility short-circuited when these inverters are worked in parallel operation.
CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it’s required
to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in
a short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check
manufacturer of air conditioner if it’s equipped with time-delay function before installation. Otherwise, this
inverter/charger will trig overload fault and cut off output to protect your appliance but sometimes it still causes
internal damage to the air conditioner.
6
PV Connection
CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter
and PV modules.
PV Module Selection:
When selecting proper PV modules, please be sure to consider below parameters:
1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter.
2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage.
Solar Charging Mode
INVERTER MODEL 6.2KVA
Max. PV Array Open Circuit Voltage 500DC
PV Array MPPT Voltage Range 60VDC~500VDC
Max. PV INPUT CURRENT 27A
Take the 450Wp and 550Wp PV module as an example. After considering above two parameters, the
recommended module configurations are listed in the table below.
Q'ty of Total input
Inverter Model
Solar Panel Spec. SOLAR INPUT panels power
(reference) 3 pcs in serial 3 pcs 1,350 W
4 pcs in serial 4 pcs 1,800 W
- 450Wp 5 pcs in serial 5 pcs 2,250 W
6 pcs in serial 6 pcs 2,700 W 6.2KVA
- Vmp: 34.67Vdc 7 pcs in serial 7 pcs 3,150 W
8 pcs in serial 8 pcs 3,600 W
- Imp: 13.82A 9 pcs in serial 9 pcs 4,050 W
- Voc: 41.25Vdc 10 pcs in serial 10 pcs 4,500 W
11 pcs in serial 11 pcs 4,950 W 6.2KVA
- Isc: 12.98A 12 pcs in serial 12 pcs 5,400 W
6 pieces in serial and 2 sets in parallel 12 pcs 5,400 W
6.2KVA
8 pieces in serial and 2 sets in parallel 14 pcs 6,300 W
Solar Panel Spec. Q'ty of Total input
Inverter Model
(reference) SOLAR INPUT panels power
3 pcs in serial 3 pcs 1,650 W
- 550Wp 4 pcs in serial 4 pcs 2,200 W
5 pcs in serial 5 pcs 2,750 W 6.2KVA
- Vmp: 42.48Vdc 6 pcs in serial 6 pcs 3,300 W
7 pcs in serial 7 pcs 3,850 W
- Imp: 12.95A 8 pcs in serial 8 pcs 4,400 W
- Voc: 50.32Vdc 6.2KVA
9 pcs in serial 9 pcs 4,950 W
4 pieces in serial and 2 sets in parallel 8 pcs 4,400 W
- Isc: 13.70A 5 pieces in serial and 2 sets in parallel 10 pcs 5,500 W 6.2KVA
6 pieces in serial and 2 sets in parallel 12 pcs 6,600 W
7
PV Module Wire Connection:
Final Assembly
After connecting all wirings, please put bottom cover back by screwing two screws as shown below.
8
OPERATION
Power ON/OFF
Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch
(located on the button of the case) to turn on the unit.
LED Indicator
Function Keys
Function Key Description
UP To go to previous selection
9
LCD Setting
After pressing and holding ENTER button for 3 seconds, the unit will enter setting mode. Press “UP” or “DOWN”
button to select setting programs. And then, press “ENTER” button to confirm the selection or ESC button to
exit.
Setting Programs:
10
If solar energy is sufficient to all
connected loads and charge
battery, the solar energy could
SUF priority feedback to the grid
11
Restart enable (default)
Auto restart when over Restart disable
07
temperature occurs
08 Output voltage
240V
Auto bypass
manual(default) auto
When selecting “auto”, if
10 the mains power is normal,
it will automatically bypass,
even if the switch is off.
30A (default)
12
If this inverter/charger is working in Line, Standby or Fault
or not.
Mode1
Buzzer mute
Mode2
The buzzer sounds when the input
source changes or there is a
specific warning or fault
18
Buzzer mode
Mode3
The buzzer sounds when there is a
specific warning or fault
Mode4(default)
The buzzer sounds when there is a
fault
13
pressed for 1 minute.
14
1.If self-defined is selected in program 5, default value is 44.0V,
setting range is from the voltage of program 29 to 54.0V, the setting
value must be less than the value of program12.
Automatically (Default):
If selected, inverter will judge this
charging time automatically.
5 min
Bulk charging
time (C.V
32
stage) The setting range is from 0 min to 900
min. Increment of each click is 5 min.
900 min
Battery equalization
Battery equalization disable (default)
33 Battery equalization
Battery equalization Default 58.4V. Setting range is from floating voltage ~ 62V.
34 voltage
Increment of each click is 0.1V.
120min (default)
Battery equalized Setting range is from 0min to
36
timeout
900 min.
15
If equalization function is enabled in program 33, this program can be
set up. If “Enable” is selected in this program, it’s to activate battery
equalization immediately and LCD main page will shows “ ”. If
“Disable” is selected, it will cancel equalization function until next
activated equalization time arrives based on program 37 setting. At
16
BATTERY EQUALIZATION
Equalization function is added into charge controller. It reverses the buildup of negative chemical effects like
stratification, a condition where acid concentration is greater at the bottom of the battery than at the top.
Equalization also helps to remove sulfate crystals that might have built up on the plates. If left unchecked, this
condition, called sulfation, will reduce the overall capacity of the battery. Therefore, it’s recommended to
equalize battery periodically.
⚫ When to Equalize
In float stage, when the setting equalization interval (battery equalization cycle) is arrived, or equalization is
active immediately, the controller will start to enter Equalize stage.
17
However, in Equalize stage, when battery equalized time is expired and battery voltage doesn’t rise to battery
equalization voltage point, the charge controller will extend the battery equalized time until battery voltage
achieves battery equalization voltage. If battery voltage is still lower than battery equalization voltage when
battery equalized timeout setting is over, the charge controller will stop equalization and return to float stage.
18
SETTING FOR LITHIUM BATTERY
Lithium Battery Connection
If choosing lithium battery for the inverter, you are allowed to use the lithium battery only which we have
configured. There’re two connectors on the lithium battery, RS485 port of BMS and power cable.
Please follow below steps to implement lithium battery connection:
1). Assemble battery terminal based on recommended battery cable and terminal size (same as Lead acid, see
section Lead-acid Battery connection for details).
2). Connect the end of RS485 port of battery to BMS(RS485) communication port of inverter.
Fig 1
Lithium battery communication and setting
if choosing lithium battery, make sure to connect the BMS communication cable between the battery and the
inverter. This communication cable delivers information and signal between lithium battery and the inverter.
This information is listed below:
⚫ Re-configure charging voltage, charging current and battery discharge cut-off voltage according to the
lithium battery parameters.
⚫ Have the inverter start or stop charging according to the status of lithium battery.
Connect the end of RS485 of battery to RS485 communication port of inverter
Make sure the lithium battery RS485 port connects to the inverter is Pin to Pin, the communication cable is
inside of package and the inverter RS485 port pin assignment shown as below:
19
LCD setting
After connecting, you need to finish and confirm some settings as follow:
1) Select program 05 as lithium battery type.
2) Confirm program12/13/29/31/41/42 setting value.
Note: Program 43/44/45 are only available with successful communication, they will replace the Program
12/13/29 function, at the same time, program 12/13/29 become unavailable.
LCD Display
If communication between the inverter and battery is successful, there is some information showing on the
LCD as follow:
20
Step 3. Press more than three seconds to start Lithium battery, power output ready.
27 and 29.
21
If self-defined is selected in program 5, this program can be set
27 Floating charging
up.
voltage
Default 56.4V, setting range is from 48.0V to the value of program 26
5. Set Low DC cut-off voltage ≥discharging protection voltage of BMS+2V.
6. Set Max charging current which must be less than the Max charging current of BMS.
7. Setting voltage point back to utility source when selecting “SBU priority” or “Solar first” in program 01.The
setting value must be ≥Low DC cut-off voltage+1V,or else the inverter will have a warning as battery voltage
low.
Remark:
1.you’d better to finish setting without turn on the inverter(just let the LCD show, no output);
2.when you finish setting, please restart the inverter.
22
Fault Reference Code
Fault Code Fault Event Icon on
10 PV over current
11 PV over voltage
23
Warning Indicator
24
SPECIFICATIONS
Table 1 Line Mode Specifications
INVERTER MODEL 6.2KVA
25
Table 2 Inverter Mode Specifications
26
Table 3 Charge Mode Specifications
Utility Charging Mode
Charging Curve
Solar Input
27
Table 4 General Specifications
INVERTER MODEL 6.2KVA
Operating Temperature
-10°
C to 55°
C
Range
Storage temperature -15°
C~ 60°
C
Dimension(D*W*H), mm 438x312x122
Net Weight, kg 9
28
TROUBLE SHOOTING
Problem LCD/LED/Buzzer Explanation / Possible cause What to do
Unit shuts down LCD/LEDs and buzzer
automatically will be active for 3 1. Re-charge battery.
The battery voltage is too low
during startup seconds and then 2. Replace battery.
process. complete off.
1. The battery voltage is far too 1. Check if batteries and the
No response after low. wiring are connected well.
No indication.
power on. 2. Battery polarity is connected 2. Re-charge battery.
reversed. 3. Replace battery.
Input voltage is
Check if AC breaker is tripped
displayed as 0 on the
Input protector is tripped and AC wiring is connected
LCD and green LED is
well.
flashing.
1. Check if AC wires are too
Mains exist but the
thin and/or too long.
unit works in
Insufficient quality of AC power. 2. Check if generator (if
battery mode. Green LED is flashing.
(Shore or Generator) applied) is working well or if
input voltage range setting is
correct. (UPS→Appliance)
Set “Solar First” as the priority of Change output source priority
Green LED is flashing.
output source. to Utility first.
When the unit is
turned on, internal LCD display and LEDs Check if battery wires are
Battery is disconnected.
relay is switched on are flashing connected well.
and off repeatedly.
Reduce the connected load
Overload error. The inverter is by
Fault code 07
overload 110% and time is up. switching off some
equipment.
Check if wiring is connected
Fault code 05 Output short circuited. well and remove abnormal
load.
Fault code 13 Over current or surge. Restart the unit, if the error
happens again, please return
Fault code 14 Bus voltage is too low. to repair center.
If the wires is connected
Another fault code well, please return to repair
center.
29
371-00080-02