1
DCMH.CH4051_Process Safety
                 Dispersion Models
Prepared by:
Dr. Mardhati Zainal Abidin
Universiti Teknologi PETRONAS
AP Ir. Dr. Risza Rusli
University of Doha for Science & Technology
For:
Ho Chi Minh City University of Technology
Course Learning Outcomes
After completing this chapter, students should be able to do the following:
 Understand air dispersion and the parameters are required to describe it.
 Estimate downwind concentrations of toxic material using dispersion model
 Predict impact/effect due to the released of materials
 Apply hazardous material release prevention and mitigation
  Consequences Analysis Procedure
                                                                Loss of containment
                                                                •Rupture or break in pipeline
                              Selection of a Release Incident   •Hole in a tank or pipeline
                                                                •Runaway reaction
  To describe release accident                                  •Fire external to vessel
  •Total quantity released     Selection of a Source Model
  •Release duration
                                                                 Neutrally buoyant models
  •Release rate
                                                                 Results from the models
                             Selection of a Dispersion Model
                                                                 •Downwind concentration
                                                                 •Area affected
                                                                 •Duration
Models                                  Flammable/Toxic
•TNT Equivalency      Flammable
•Multi-Energy Explosion                                       Toxic   •Response vs dose
•Fireball                                                             •Probit model
Results                 Selection of Fire           Selection of      •Toxic response
•Blast overpressure & Explosion Model               Effect Model      •No. of individuals affected
•Radiant heat flux                                                    •Property damage
                         •Escape
                         •Emergency Response Mitigation Factors
                         •Containment dikes
                         •PPE
                                               Consequence Model
Introduction
 Dispersion models describe the airborne transport of toxic materials away
  from the accident site and into the plant and community.
 After a release, the airborne toxic is carried away by the wind in a
  characteristic plume or a puff
 The maximum concentration of toxic material occurs at the release point
  (which may not be at ground level).
 Concentrations downwind are less, due to turbulent mixing and dispersion
  of the toxic substance with air.
 Wind →
                                Mixing with fresh air →
    Introduction
               Plume   Puff
Wind →
Dispersion Model
What?
 • Describe how vapors are transported downwind of a release. Valid
   between 100 m to 10 km.
 • Below 100 m, use ventilation equations Chapter 3.
 • Above 10 km → almost unpredictable
Why?
 • To estimate the effects of a release on the plant and community
Result
 • Downwind concentrations (x,y,z)
 • Area affected
 • Downwind evacuation distances
Factors Influencing Dispersion
                    As the wind speed increases, the plume becomes longer and
   Wind speed       narrower
                    Vertical temp. profile, primarily a function of wind speed.
   Atmospheric      During the day the air temperature decreases rapidly with the
     stability      height, encouraging vertical motions. Oppositely, at night the
                    air temperature decrease is less
                    Structure : Affect the mechanical mixing at the surface and
   Roughness        the wind profile with height. Trees and buildings increase
ground/conditions   mixing while lakes (water) and open areas decrease mixing
                   As the release height increases, the ground level
 Height of release concentrations are reduced since the plume must disperse a
above ground level greater distance vertically
                    Change the effective height of the release. The momentum
 Momentum and       of a high-velocity jet will carry the gas higher than the point of
   buoyancy         release, resulting much higher effective release height.
Atmospheric
10
            Stability
Atmospheric
11
            Stability
Effect of Ground Conditions
Figure 4 Effect of ground conditions on vertical wind gradient
Ground conditions (buildings, water, trees)
• Affect the mechanical mixing at the surface and the wind profile with height
• Trees and buildings increase mixing while lakes and open areas decrease
mixing
Effect of Release Height
Figure 5 Increased release height decreases the ground concentration.
As the release height increases, the ground level concentrations are
reduced since the plume must disperse a greater distance vertically
Release
 14
        Momentum and Buoyancy
Dispersion Models
 Dispersion models are based on a mass balance.
 Two approaches:
The Coordinate System used for Dispersion Models
Dispersion Models
 ◼   Cases 1 – 10 all depend on the availability of Kj
 ◼   Kj changes with position, time, wind velocity, and weather conditions. It
     is difficult to get the experimental value of Kj
 ◼   Alternative solution was suggested by Sutton by using a dispersion
     coefficient
                             1
                     𝜎𝑥2 =     ⟨𝐶⟩2 𝑢𝑡   2−𝑛
                             2
 ◼   Similar expressions given for σy and σz
 ◼   Values for the σ are a function of atmospheric conditions and the
     distance downwind from the release
 ◼   The atmospheric conditions are classified according to six different
     stability classes as shown in Table 5-1.
 ◼   The σy and σz for continuous source are given in Table 5-2 or
     alternatively available in Figure 5-10 and 5-11.
 ◼   σx can be assumed as equal to σy
       Dispersion Models - Pasquill-Gifford Models
       18
            Table 5-1 Atmospheric Stability Classes for Use with the Pasquill-
            Gifford Dispersion Model (Crowl & Louvar, pg 197)
                 Wind          Day radiation intensity      Night cloud cover
                 speed                                                Calm &
                 (m/s)      Strong    Medium       Slight   Cloudy
                                                                        clear
                  <2          A        A–B           B         F          F
                  2–3       A–B          B           C         E          E
                  3–5         B        B–C           C         D          E
                  5–6         C        C–D           D         D          D
                  >6          C          D           C         D          D
                 A : Extremely unstable         D : Neutrally stable
                 B : Moderately unstable        E : Slightly stable
                 C : Slightly unstable          F : Moderately stable
Open
Dispersion Models - Pasquill-Gifford Models
                 (Crowl & Louvar, pg 198)
Dispersion Coefficients for Plume
   Dispersion coefficients for plume model for
                 rural releases.
Dispersion Coefficients for Plume
   Dispersion coefficients for plume model for
                urban releases
Dispersion Models - Pasquill-Gifford Models
  ◼   The σ y and σ z for a puff release are given in Table 5-3 (Crowl & Louvar, pg
      199).
Dispersion Coefficients for Puff
   Dispersion coefficients for puff model
Dispersion Models - Pasquill-Gifford Models
Case 11: Puff with instantaneous point source at ground level, coordinates fixed at
release point, constant wind only in x direction with constant velocity u
    Identical to case 7
                              ∗                              2
                             𝑄𝑚              1      𝑥 − 𝑢𝑡        𝑦2 𝑧2
       𝐶 𝑥, 𝑦, 𝑧, 𝑡 =                  exp −                     + 2+ 2
                      2 𝜋 3/2 𝜎𝑥 𝜎𝑦 𝜎𝑧       2        𝜎𝑥          𝜎𝑦 𝜎𝑧
    Ground level concentration is given at z = 0
                              ∗                              2
                             𝑄𝑚              1      𝑥 − 𝑢𝑡        𝑦2
       𝐶 𝑥, 𝑦, 0, 𝑡 =                  exp −                     + 2
                      2 𝜋 3/2 𝜎𝑥 𝜎𝑦 𝜎𝑧       2        𝜎𝑥          𝜎𝑦
    Ground level concentration along the x-axis, y = z = 0
                              ∗                              2
                             𝑄𝑚                   1 𝑥 − 𝑢𝑡
       𝐶 𝑥, 0,0, 𝑡 =                      exp   −
                       2 𝜋   3/2 𝜎 𝜎 𝜎
                                  𝑥 𝑦 𝑧           2   𝜎𝑥
Dispersion Models - Pasquill-Gifford Models
Case 12: Plume with continuous steady-state source at ground level and
wind moving in x direction at constant velocity u
    Identical to case 9
                     𝑄𝑚           1 𝑦2 𝑧2
      𝐶 𝑥, 𝑦, 𝑧 =           exp −      +
                  𝜋 𝜎𝑥 𝜎𝑦 𝑢       2 𝜎𝑦2 𝜎𝑧2
    Ground-level concentration, z = 0
                                         2
                     𝑄𝑚           1 𝑦
      𝐶 𝑥, 𝑦, 0 =           exp −
                  𝜋 𝜎𝑥 𝜎𝑦 𝑢       2 𝜎𝑦
    Concentration along the centerline of the plume directly downwind , y
     =z=0
                      𝑄𝑚
      𝐶 𝑥, 0,0 =
                   𝜋 𝜎𝑥 𝜎𝑦 𝑢
Dispersion Models - Pasquill-Gifford Models
Case 13: Plume with Continuous steady-state source at height Hr above
ground level and wind moving in x direction at constant velocity u
    Identical to case 10
                                                  2
                      𝑄𝑚                1 𝑦
       𝐶 𝑥, 𝑦, 𝑧 =            exp     −               ×
                   2𝜋 𝜎𝑦 𝜎𝑧 𝑢           2 𝜎𝑦
                            2                         2
             1 𝑧 − 𝐻𝑟                   1 𝑧 + 𝐻𝑟
       exp −                    + exp −
             2   𝜎𝑧                     2   𝜎𝑧
    Ground level concentration, z = 0
                                              2            2
                     𝑄𝑚                1 𝑦          1 𝐻𝑟
       𝐶 𝑥, 𝑦, 0 =          exp      −            −
                   𝜋𝜎𝑦 𝜎𝑧 𝑢            2 𝜎𝑦         2 𝜎𝑧
Dispersion Models - Pasquill-Gifford Models
Case 13: Plume with continuous steady-state source at height Hr above
ground level and wind moving in x direction at constant velocity, u.
     Simplified Cases - Plume
28
     Maximum Concentrations - Plume
29
Dispersion Models - Pasquill-Gifford Models
Case 14: Puff with instantaneous point source at height Hr above ground
level and a coordinate system on the ground that moves with the puff
    The center of the puff is found at x = u t.
                            ∗                          2
                          𝑄𝑚               1 𝑦
       𝐶 𝑥, 𝑦, 𝑧, 𝑡 =                exp −                  ×
                      2𝜋 3/2𝜎𝑥 𝜎𝑦 𝜎𝑧       2 𝜎𝑦
                          2                        2
             1 𝑧 − 𝐻𝑟                 1 𝑧 + 𝐻𝑟
       exp −                  + exp −
             2   𝜎𝑧                   2   𝜎𝑧
    Ground level concentration, z = 0
                               ∗                       2            2
                              𝑄𝑚            1 𝑦              1 𝐻𝑟
       𝐶 𝑥, 𝑦, 0, 𝑡 =                 exp −                −
                      2𝜋 3/2 𝜎𝑥 𝜎𝑦 𝜎𝑧       2 𝜎𝑦             2 𝜎𝑧
Dispersion Models - Pasquill-Gifford Models
Case 14: Puff with instantaneous point source at height, Hr above ground
level and a coordinate system on the ground that moves with the puff.
  Ground level centerline concentration, y = z = 0
                             ∗                       2
                            𝑄𝑚             1 𝐻𝑟
       𝐶 𝑥, 0,0, 𝑡 =                 exp −
                     2𝜋 3/2 𝜎𝑥 𝜎𝑦 𝜎𝑧       2 𝜎𝑧
    The total integrated dose at ground level
                          ∗                  2            2
                         𝑄𝑚           1 𝑦          1 𝐻𝑟
      𝐷𝑡𝑖𝑑   𝑥, 𝑦, 0 =          exp −            −
                       𝜋𝜎𝑦 𝜎𝑧 𝑢       2 𝜎𝑦         2 𝜎𝑧
Dispersion Models - Pasquill-Gifford Models
 Case 15: Puff with instantaneous point source at height Hr above ground level
 and a coordinate system fixed on the ground at the release point
    The center of the puff is found at x = u t.
                           ∗                                2
                         𝑄𝑚                1 𝑦
      𝐶 𝑥, 𝑦, 𝑧, 𝑡 =                 exp −                          ×
                     2𝜋 3/2 𝜎𝑥 𝜎𝑦 𝜎𝑧       2 𝜎𝑦
                           2                            2                              2
            1 𝑧 − 𝐻𝑟                   1 𝑧 + 𝐻𝑟                        1 𝑥 − 𝑢𝑡
      exp −                    + exp −                         × exp −
            2   𝜎𝑧                     2   𝜎𝑧                          2   𝜎𝑥
    Ground level concentration, z = 0
                          ∗                       2             2                      2
                         𝑄𝑚                1 𝑦          1 𝐻𝑟                1 𝑥 − 𝑢𝑡
      𝐶 𝑥, 𝑦, 0, 𝑡 =                 exp −            −             × exp −
                     2𝜋 3/2 𝜎𝑥 𝜎𝑦 𝜎𝑧       2 𝜎𝑦         2 𝜎𝑧                2   𝜎𝑥
       Dispersion Models - Pasquill-Gifford Models
         Case 15: Puff with instantaneous point source at height Hr above ground level
         and a coordinate system fixed on the ground at the release point
         Ground level centerline concentration, y = z = 0
                              ∗                      2                       2
                             𝑄𝑚               1 𝐻𝑟               1 𝑥 − 𝑢𝑡
         𝐶 𝑥, 0,0, 𝑡 =                  exp −            × exp −
                         2𝜋 3/2𝜎𝑥 𝜎𝑦 𝜎𝑧       2 𝜎𝑧               2   𝜎𝑥
Open
34   Puff
35   Simplified Cases - Puff
Location of Puff
                   36
     Maximum Concentration - Puff
37
Guidelines
Puff and      If release given in mass / time → Plume
Plume         If release given as a fixed mass → Puff
              If mass is released over a period of time
               equal to or less than 10 minutes → Puff
              Plume Cmax = release position
              Puff Cmax = centre of cloud
              If atmosphere conditions not known,
               assume worst case for highest C.
              Most chemical plants are located in the
               country, so default condition is rural.
Example 5-1
10 kg/s of H2S is released 100 m off of ground. Estimate the
concentration 1 km downwind on ground? It is a clear, sunny day,
1 PM, wind speed = 3.5 m/s. Assume rural conditions. Find the
maximum concentration of the release.
                                                                   39
Applies to ground concentration directly downwind of release, Eq 5-51
                                    2
             𝑄𝑚              1 𝐻𝑟
 𝐶 0,0,0 =          exp    −
           𝜋𝜎𝑦 𝜎𝑧 𝑢          2 𝜎𝑧
                                                          2
                  10 kg/s                       1 100𝑚
 𝐶 0,0,0 =                       exp          −
           𝜋 130𝑚 (120𝑚)(3.5𝑚/𝑠)                2 120𝑚
  𝐶 0,0,0 = 41.2 𝑥10 − 6 g/m3
 Use Equation 2-7 to get 29.7 ppm. TLV-TWA is 10 ppm.
                                                                        40
Where is max. concentration?
Use Equation 5-53:
                  𝐻𝑟       100 m
     (𝜎𝑧 )𝑚𝑎𝑥 =        =           = 70.7 m
                   2         2
Use equation in Table 5-3 to determine downwind distance:
       𝜎𝑧 = 0.12𝑥
       70.7𝑚 = 0.12𝑥
       𝑥=589.12 m
At this location, from Figure 5-10:
       𝜎𝑦 = 92 𝑚
Equation 5-52 to calculate max. concentration:
What is max. discharge to result in 10 ppm?
                        Example 5-2
10 kg of H2S is released instantly on the ground. What is concentration
at fence line 100 m away? Same conditions as before.
                                                                          44
Example 5-2
              45
                             Example 5-2
How long does it take for puff to reach fenceline?
What size release will result in 10 ppm at fenceline?
Same procedure as for plume.
Answer is 0.175 kg = 175 gm.
Conclusion about releases:
Don’t release it in the first place!
                                                        46
                       Pasquill-Gifford Models
◼   Limitations to Pasquill-Gifford Model or Gaussian dispersion
     ◼   Applies only to neutrally buoyant dispersion of gases in which the
         turbulent mixing is the dominant feature of the dispersion.
     ◼   Typically valid for a distance of 0.1-10 km from the release point.
     ◼   The predicted concentrations are time average.
     ◼   It is possible for instantaneous local concentrations to exceed the
         average values predicted and may vary as much as a factor of 2
         compared to Gaussian models
     ◼   The models presented here assumed 10-minute time average
                        Toxic Effect Criteria
The dispersion calculation are completed & hence: What concentration is
considered dangerous?
TLV-TWA is for worker exposures, and not design for short- term exposures
under emergency conditions.
Recommended method by Environmental Protection Agency (EPA) is by
using emergency response planning guidelines (ERPGs) for air
contaminants issued by the American Industrial Hygiene Association (AIHA)
Emergency Response Planning Guidelines (ERPGs)
Three concentration ranges are provided as a consequence of exposure to a specific
substance:
                               Maximum airborne concentration below which it is
                                believed nearly all individuals could be exposed for up
          ERPG-1                to 1 hr without experiencing effects other than mild
                                transient adverse health effects or perceiving a clearly
                                defined objectionable odor.
                               Maximum airborne concentration below which it is
                                believed nearly all individuals could be exposed for up
          ERPG-2                to 1 hr without experiencing or developing irreversible
                                or other serious health effects or symptoms that could
                                impair their abilities to take protective action.
                               Maximum airborne concentration below which it is
                                believed nearly all individuals could be exposed for up
          ERPG-3                to 1 hr without experiencing or developing life-
                                threatening health effects.
Examples of ERPGs in unit ppm
                ERPG-1   ERPG-2   ERPG-3
Acetaldehyde    10       200      1000
Acrolein        0.1      0.5      3
Vinyl Acetate   5        75       500
Realistic and Worst-Case Releases
 Realistic releases represent the incident outcomes with a high
  probability of occurring
 Worst-case releases are those that assume almost catastrophic failure
  of the process, resulting in near instantaneous release of the entire
  process inventory or release over a short period of time
 The worst-case releases must be used to determine the consequences
  study required by EPA Risk Management Plan
 Table 4-5 lists a number of realistic and worst-case releases.
Realistic and Worst-Case Releases
Realistic and Worst-Case Releases
                            Release Mitigation
       The purpose of the toxic release model is to provide a tool for performing
       release mitigation.
       Release mitigation is defined as “lessening” the risk of a release incident by
       acting on the source (at the point of release) either:
       1. in a preventive way by reducing the likelihood of an event which could
       generate a hazardous vapour cloud; or
       2. in a protective way by reducing the magnitude of the release and/or
       the exposure of local persons or property.
Open
                          Release Mitigation
       The release mitigation design procedure is shown as below:
Open
                            Release Mitigation
       Best: prevent the accident leading to the release.
       In the event of an accident. Release mitigation involves -
       1. Detecting the release as quickly as possible;
       2. Stopping the release as quickly as possible; and
       3. Invoking a mitigation procedure to reduce the impact of the release on the
       surroundings.
       Once a release is in vapour form, the resulting cloud is nearly impossible to
       control. Thus, an emergency procedure must strive to reduce the amount of
       vapour formed.
       Table 4 provides additional methods and detail on release mitigation
       techniques.
Open
                       Release Mitigation
       Table 4 Release mitigation approaches
              Major Area                         Examples
                               Inventory reduction: Less chemicals
                                   inventoried or less in process vessels.
                               Chemical substitution: Substitute a less
            Inherent Safety        hazardous chemical for one more
                                   hazardous.
                               Process attenuation: Use lower temperatures
                                   and pressures.
                               Plant physical integrity: Use better selas or
                                   materials of construction.
                               Process integrity: Insure proper operating
          Engineering Design       conditions and material purity.
                               Process design features for emergency
                                   control : Emergency relief systems.
                               Spill containment: Dikes and spill vessels.
Open
                     Release Mitigation
       Table 4 Release mitigation approaches
            Major Area                         Examples
                             Operating policies and procedures.
                             Training for vapor release prevention and
                                control.
                             Audits and inspections.
           Management        Equipment testing.
                             Maintenance program.
                             Management of modifications and changes to
                                prevent new hazards.
                             Security.
       Early Vapor Detection Detection by sensors.
           and Warning       Detection by personnel.
Open
                         Release Mitigation
        Table 4 Release mitigation approaches
            Major Area                        Examples
                          Water sprays.
                          Water curtains.
                          Steam curtains.
        Countermeasures   Air curtains.
                          Deliberate ignition of explosive cloud.
                          Dilution.
                          Foams.
                          On-site communications.
                          Emergency shutdown equipment and
                          procedures.
                          Site evacuation.
       Emergency Response Safe havens.
                          Personal protective equipment.
                          Medical treatment.
                          On-site emergency plans, procedures,
                              training and drills.
Open
Reference
Crowl, D. A. and Louvar, J. F., Chemical Process Safety: Fundamentals with
Applications, Prentice Hall, 3rd Edition, 2011.