ASOV FS1 Valve Handbook V5
ASOV FS1 Valve Handbook V5
Quality Assurance
Wyndham Page Valves are manufactured and tested under our EN ISO 9001: 2015
quality management system.
Wyndham Page Ltd are certified to supply Ex equipment under Quality Assurance
Notification CML ATEXQ11003 in the UK, CML ATEXQ13649 in the EU and IECEx
Quality Assurance Report GB/CML/QAR17.0023/01.
• 	Ex Equipment supplied with an UK Declaration/Assertation of Conformity is CA
    marked and meets the provision of the UK directive SI 2016No. 1107
• 	Ex Equipment supplied with an EU Declaration/Assertation of Conformity is CE
    marked and meets the provision of the ATEX directive 2014/34/EU
• 	Other Equipment supplied with an UK Declaration/Assertation of Conformity or
    an EU Declaration/Assertation of Conformity is CA / CE marked and meets the
    provision of the directives specified in the Declaration of conformity.
  2
FS1 Valves: Application
The FS1 version of the Wyndham Page F Series of engine air intake closure valves is
designed to provide an emergency means for rapid shutdown of a diesel engine when
triggered by a 12 or 24 Volt DC signal. This signal may be generated automatically
by engine overspeed or any other selected fault condition or via a manually operated
electrical engine stop button. Optionally for additional safety the valve can also be
supplied with a mechanical emergency engine stop button either directly mounted on
the valve or remotely mounted for operation via a mechanical cable.
Once the FS1 valve has operated to stop the engine, a restart is only possible after
manually resetting the valve to the run position.
The low intake airflow restriction through the open valve makes it generally
compatible with the requirements of low emission diesel engines.
Corrosion resistant materials are used where applicable in the construction of the
valve. This lightweight and compact valve design together with the availability of
factory fitted hose adaptors selected from a wide range of optional sizes assists in
easy installation.
The valve may be fitted to either turbocharged or naturally aspirated engines. In the
case of turbocharged engines temperature limitations may restrict the position in
which the valve may be installed in the intake system.
Note: This handbook is not applicable to the FS1-178 & 203 sizes of this valve.
Please refer to the separate handbook for these valves.
  Speedswitch Kits
  Wyndham Page supply Speedswitch kits for incorporation into the
  emergency shutdown control circuit of the FS1 valve. Details can be found in our
  “FKII Speedswitch Kits - FS1 Valve” handbook available for download on
  our website. Please contact Wyndham Page or your Wyndham Page supplier
  for additional details.
  Note. The FS1 valve must have a M3 microswitch configuration to use with our kit.
                                                                                      3
Description and Main Dimensions
The FS1 butterfly valve is a latched open type. Either operation of the manual engine
shutdown button [where fitted] or applying a 12 or 24 volt DC signal is required to trip
the valve to the closed [engine stop] position. Following valve closure the manual reset
lever on the valve is used to reset to the latched open position. Optionally the valve can
be supplied with a cable and lever arrangement to permit manual reset from a position
remote from the engine.
In standard form the FS1 valve is available complete with integrated hose adaptors as
selected by the Customer from a range of standard sizes – see diagram below and
data on pages 5 and 6. Where a requirement exists for a non-standard adaptor size or
other alternative form of pipe connection such as a flanged joint please pass details of
your requirement to Wyndham Page or your Wyndham Page supplier for investigation.
The valve is supplied fitted as standard with an internal microswitch to indicate
the open/closed status of the valve. For details on the microswitch options see page 8.
The valve has a metal to metal seal when closed. It is designed for low closing friction
and long life of the sealing surfaces. The latching / release mechanism is configured
to withstand high shock loads without malfunction.
The electrical enclosure is to IP66.
The diagram below and the diagrams and data on pages 5 to 9 cover the main
features and basic dimensions of the FS1 range including selection of options
and order coding.
  4
 METRIC TABLE                     DIMENSIONS (MM)
WEIGHT
                                                                       ORDER
                                                                       CODE
      H TO SUIT
                                                                KG
        HOSE         BORE
MODEL BORE            A     B           C           D    E
          38                                                  1.08     038
          44                                                  1.08     044
          51                                                  1.08      051
                      57    81          136         50   20
          57                                                  1.07      057
          64                                                  1.08     064
          70                                                   1.11    0.70
          70          65    91          146         28   25   0.97     070S
          76                                                  1.05     076
          83                                                  1.14     083
                      71    99          154         28   25
          89                                                  1.21     089
          95                                                  1.28     095
 FS1     102                                                  1.38      102
         108                                                  1.46      108
                      95    125         180         35   25
         114                                                  1.55      114
         121                                                  1.66      121
         127                                                  1.84      127
         133                                                  1.95      133
                     120    154        209          42   25
         140                                                  2.07      140
         146                                                  2.19      146
         152                                                  2.64      152
         159                                                  2.79      159
                     145    185         241         49   25
         165                                                  2.92      165
         171                                                  3.05      171
AIRFLOW
AIRFLOW
                                                                          5
 IMPERIAL TABLE                       DIMENSIONS (INCHES)
WEIGHT
                                                                                              ORDER
                                                                                              CODE
       H TO SUIT
                                                                                    LB
         HOSE          BORE
MODEL BORE              A            B           C           D           E
          1.50                                                                     2.38       038
          1.73                                                                     2.38       044
          2.01                                                                     2.38        051
                         2.2        3.18       5.33         1.97       0.79
          2.24                                                                     2.36        057
          2.52                                                                     2.38       064
          2.76                                                                     2.45       070
          2.76          2.56        3.58        5.75        1.10       0.98        2.14       070S
          2.99                                                                     2.32       076
          3.27                                                                     2.51       083
                        2.80        3.90       6.06         1.10       0.98
          3.50                                                                     2.67       089
          3.74                                                                     2.82       095
  FS1     4.02                                                                     3.04        102
          4.25                                                                     3.22        108
                        3.74        4.92       7.09        1.38        0.98
          4.49                                                                     3.42        114
          4.76                                                                     3.66        121
          5.00                                                                     4.06        127
          5.24                                                                     4.30        133
                        4.72        6.06       8.23        1.65        0.98
          5.51                                                                     4.56        140
          5.75                                                                     4.83        146
          5.98                                                                     5.82        152
          6.26                                                                     6.15        159
                        5.71        7.28       9.49        1.93        0.98
          6.50                                                                     6.44        165
          6.73                                                                     6.73        171
Valve Selection
To enable Wyndham Page to select the most suitable version of the FS1 valve for the
Customers application the following data is required:
[1]. 	Bore size of the intake hose into which the intake valve is to be fitted - refer to section
       headed “Installation [mechanical]”.
[2]. 	Whether a 12 or 24 volt DC shutdown signal is to be used.
[3]. The microswitch operating mode – see schematics on page 8.
The following additional options are available
[4]. 	A remote manual reset (see page 9) select suitable cable length - see range on page 7.
[5]. 	A mechanical engine stop button (see page 9) select cable length if applicable
       - see range on page 7.
  6
Order Coding
FS1 - XXX - XX - MX - RXX - EXX - S00
                                                                                    7
FS1 - M2 Valve:                      FS1 VALVE: 12 OR 24 VDc WITH M2 MICROSWITCH
   8
Additional Options:
                                                                [4in]
                                                             [4in]
                                       [4in]
                                                     100mm
                                    [4in]
                                                       [4in]
                                                   100mm
                                100mm
                                                100mm[4in]
                              100mm
                                               100mm
                  F VALVE
                        F VALVE
                           AIR FILTER
                                  AIR FILTER
                  F VALVE FAIR FILTER
                            VALVE    AIR FILTER
         ENGINE
              ENGINE
                      
                       
         ENGINE ENGINE
  • 	Turbocharged Engines: fit the valve upstream [air filter side] of the turbocharger.
      Do not fit the valve between turbocharger and engine (see schematic below).
                                    
                                     
                                 F VALVE
                                       F VALVE
         F VALVE
               F VALVE           F VALVE F VALVE
             
              
         F VALVE F VALVE
                      TURBO
                                TURBO
                     TURBO
TURBO
ENGINE
     ENGINE
ENGINE ENGINE
                                         AIR FILTER
                                                AIR FILTER
                                         AIR FILTERAIR FILTER
    10
                                                             (!)   (!)
                                                             (!)         (!)
                                                                                      (!)
• 	Turbocharged Engines with Intercooler: fit the valve upstream (air filter side) of
    the turbocharger or downstream of the intercooler. Do not fit the valve between
    turbocharger and intercooler (see schematic below).
                            INTERCOOLER
                                                                           AIR FILTER
                                                      TURBO
                   F VALVE                   
                                           F VALVE
      ENGINE
                                                                F VALVE
                                                                   
e. 	In all cases where an Intake Flametrap is also fitted, the valve must be installed
     upstream of the flametrap.
f. 	The hose into which the valve is fitted should be adequate to fully support the
     valve whilst not permitting excessive vibration of the valve. For the heavier valves
     in the range a support bracket for the valve may be necessary. Generally ensure
     that there is sufficient flexibility in the finalised intake system installation to allow
     for the relative movement between the system components over the full range of
     engine operating conditions thereby avoiding excessive mechanical stresses.
g. 	Any engine Crankcase Breather arrangement venting directly into the intake
     ports or into the air intake system downstream of the Wyndham Page valve must
     be sealed and replaced by an external breather system connected to the intake
     system upstream of the valve or [if permitted at the operating site] vented to
     atmosphere.
h. 	When installing valves fitted with the manual cable RXX option ensure that the
     bend radius of the Cable does not restrict the mechanism from pulling the T
     Handle back into the run position. If it is found that the T Handle is not being
     pulled fully in then a straighter run for the reset cable must be used.
Important Note. Retain the standard fuel shutdown stop fitted to the engine. The
Wyndham Page FS1 air intake valve is designed for emergency stop only.
                                                                                            11
Valve Installation [electrical]
The wiring diagrams on page 8 show the connections for the valve solenoid
and microswitch.
The electrical data for the solenoid and microswitch is tabulated on page 13.
It is recommended that either a manually operated electrical engine stop button
or a remotely operated mechanical engine stop button is always incorporated.
The solenoid power supply cable must be adequately secured along its length
to avoid excessive mechanical stress at the connection to the solenoid or any
other physical damage under all normal operating conditions and during
equipment servicing.
Important notes.
1. 	Valves fitted with the M2 microswitch: The electrical system must include
     means to restrict the maximum time the closure signal may be applied to
     the solenoid to within the limits stated on page 13. This restriction must also
     be applied where a manually operated electrical engine stop button is also
     incorporated in the electrical shutdown circuit.
 12
General and Electrical Specification
GENERAL DESCRIPTION:
A slim butterfly valve designed for emergency shutoff of the engine air intake.
Mechanically latched open, energise to close, manual reset by rotation of reset knob.
GENERAL SPECIFICATION:
Temperature:                                 Max ambient: 120°C
                                             Max intake air temp: 120°C
Construction:                                Body and disk: Hard anodized aluminium
                                             Other main components: Stainless steel, aluminium
                                             Hose adaptors: Aluminium
ELECTRICAL SPECIFICATION:
Solenoid energise to close operation
12 or 24 Volt DC option specified when ordering
Solenoid rating:                             12 Volt DC, 7.5A, 90W
                                             24 Volt DC, 3.75A, 90W
                                             10% Duty Cycle
Max single pulse @20°C:                      8 seconds
Max on time in 1 minute @20°C:               6 seconds
Recommended engine controller setting:       1 second
MICROSWITCH:
S.P.S.T - 24V, 10A Max
Code M2: Switch closed when valve in open position
Code M3: Refer to schematic on page 8
CABLE:
SIHF silicone insulated multicore cable: Standard length 3m
                                                                                             13
Operation
The valve closure disc is sprung towards the engine stop [closed] position. It is latched in
the engine run [open] position by rotating the reset latch as indicated on the valve body,
or, where a remote manual reset is fitted, by pulling the reset ‘T’ handle. During engine
operation the valve remains open until the 12 or 24 volt DC shutdown signal is applied or
the manual emergency stop button is operated. This releases the valve disc from the run
position to the stop position thereby shutting down the engine.
Note. Unless released to the closed position by an electrical signal or the manual
emergency stop button the valve disc will continue to remain in the latched open state and
therefore following a normal engine stop by fuel shut down it will not require reset.
The valves internal microswitch permits an indication of the valves open / closed status.
Maintenance
The following maintenance schedule should be undertaken. Subject to experience of
local operating conditions the frequency of the maintenance schedule may be varied.
Carry out the proposed maintenance work when the equipment is in a safe area and
record details of the work carried out. Rectify any problems identified before returning
the diesel powered equipment back into service.
FOLLOWING INITIAL INSTALLATION AND THEREAFTER AT WEEKLY INTERVALS:
[1].	Check all intake pipework between the FS1 valve and engine intake manifold to ensure
      all pipe fittings and any support brackets are properly fitted and secure and that the
      engine intake is leak free and shows no sign of significant deterioration or damage.
[2]. 	Where the valve has been fitted with a Reset Cable RXX option inspect and if
     required clean off any contamination from the reset lever, reset mechanism slide and
     T Handle shaft and spray with a suitable light cleaner/lubricant. Check that the Reset
     mechanism pulls the T Handle fully back into the run position.
[3]. 	Start engine. Carry out a shut down using the stop signal from the shut down control
     system. Check that the valve snaps shut and brings the engine to a stop within a few
     seconds.
SIX MONTHLY:
Remove the FS1 valve. Wipe clean as necessary and visually inspect for damage or
excessive wear. Bench test valve function. Refit and complete the “Weekly” maintenance
as listed above.
  14
Notes:
         15
Unit 1c Chalwyn Industrial Estate, Parkstone, Poole,
Dorset BH12 4PE United Kingdom