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Press Welded Grating

grating

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125 views16 pages

Press Welded Grating

grating

Uploaded by

martamurawskazib
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
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PRESS-WELDED GRATING according to DIN 24537, ITB or IBDiM Technical Approvals. ‘We make our press-welded gratings of load bearing bar with various dimensions and specially prepared interconnecting rods called transverse bars. Transverse bars are resistance welded to the load bearing bar creating a very stable and repeatable product protecting the grating against damage during its usage. The products of the welding process are standard 6100 mm x 1000 mm panels. During further processing, the panels are cut to specified dimensions (gratings), framed and protected against corrosion. MESH SIZES OF PRESS-WELDED GRATINGS (manufact oo ely beat om peck PXM press-welded gratings have many different applications. The signiticant durability of PXM gratings proves in places with difficult conditions of Use. PXM gratings are used in metallurgy, chemical industry, shipbuilding, power engineering, mining industry, etc. Depending on the loads to be carried by the platform gratings, different sizes of mesh and. load bearing bars are used. Press-welded gratings meet the requirements of RAL-GZ 638. ng potential) yo aig iglala . yo 3/2)5|5/8) sercotranienn Seng tar pen mt tego 8100-0 tans been Z Seowel emt) surcrdax ‘eset ae Sa pun 100 le begbethawes €tenag bias e010 am with gatngseremoce Lal yt vie manstcue peste tos vowean vel renter with minus tolerance of +0/-4 [m). — “pena be erection a ga pata ad anand eps sls ae aguas a pe ‘TRANSVERSE BAR - ROD PROFILES G round grooved sar (652 #676 mm) Q round pan bar (eA 96 mm) square sar Gremm Types of load bearing bar: Framing — as a standard, made of a flat bar of same height as load bearing bar or tailored according to individual needs aiter agreement with sales. department. KOZ ~ Framed press-welded gratings KNZ— Nor-framed press-welded gratings Iypectrainginesh sizeloadbearingbaripatingsizelauanty KOZ / 34x38 / 30x2 / L=800xB=1000 / 50 pes. J Cee eee eee eet em Uae 9 2 3 4 5 6 8 kx = &£+;:;°+ © Full mesh iths of press-welded gratings for fixed load bearing bar pitch . SETS . RST aks load bearing bar thickness [mm] ofan load bearing bar thickness [mm] ao = eS 4 698 696 ieee ot + = — = 1B (grating width) = mx pitch + g (load bearing bar thickness) SE rion OF WIDTH (PRESS WELDED GRATINGS) 52 786 787 788 In order to ensure low cost of manufacture of press ne sn cet ara of 34 B16 817 818 ‘of width B=1000 mm should be used for covering the 55 831 832 833 largest possible surface of a pit or a landing. The 56 846 847 48 lengths of the gratings should be repeatable as well if ee ecru ngs soul be epee a 58 876 87 378. Corresponding to the actual dimensions of the landing. 59 B91 392 893 or the pit to be covered. a 6 922 923 924 Due to aesthetic, and especially installation related 62 937 938 939 issue, it is advisable to use full mesh width gratings Se es = coe, nc a a) TO Full mesh widths of press-welded grating for fixed load bearing bar pitch - For pitch a=25.5 mm - For pitch a=34.3. mm numer toad bearing bar thickness [mm] number toad bearing bar thickness [mm] ofpitch gaz 5 of pitch Sie csiesica 1 28 31 1 3789 2 53 56 2 2 73 74 75 77 3 7 a2 3 106 107 108109111 4 108 107 4 140 141 142143145 5 130 133 5 175176 177 178 180 6 155 158 6 209 20 21212218 7 18 184 7 243 244 245 246248 8 206 209 8 277 278 273, 280282 9 232 235 9 31203 314315317 10 257 260 10 3460347 348 349351 " 233284285286 0 320 381 382 383385 2 3083093101 2 415 416 417, 418420 13 3340335336337 13448 449-450 451452454 14 359360361382 14482483 434485486488 15 3a 386387388 18 S17 518 519. 520 521.523 16 a0 al aii 16 551 552 553554555557 7 43602= 437438438 17585586587 S88 589591 18 461462463488 18 619620621 622623625 19 487488489490 19 654 655656 657658 660 20 512 51381415 20 683 689 690 691692694 2 538539 S40 Sat 2 722-723-724 725726728 2 563564565566 2 757 758 759° 760 761763 23 58s 590 S81 592 23781 792-793-794 795-797 24 6146156187 24-825 82682728829 25 640 64i_ 642A 25860 861862853864 B66 26 6656666678 26 894895896 897898900 7 6 692683688 928929 9303192934 28 76717718719, « 962963 964965 965968 27243748743 B28 Co87D 998 999. 1000 1001 1003 30 767 768 769770 31 793794 795796 = IMPORTANT 328g 819820 821—_The above tables speci the fll mesh widths or + feo a0~—Say——oaga__ load bearing bar pitch. Ordering PXM platform 35 895896 «897 -898——_gratings with full mesh widths ensures the lowest 36 920 921922923 i _ 320g} 922 925 cost of purchase and the shortest time of 2 38 971 972, 973 974 ‘manufacture. ce) aD 998 ©««999=——«1000 1B grating width)» mx piteh + g (load bearing bar thickness) EXAMPLE OF INSTALLATION OF FULL MESH WIDTH GRATINGS -997- -997- -997- -997- -757- Sua { { sige Anse y |u]Ee 5 a @ @ @ ges 1000 1000 1000 760 4760 total pt with tg gh Fig oft wh a mesh th Be000 an <> bag ardecton mang B= Grateg with (2: Fling wih a grating tales tothe remaining with ofthe pt Tables Table of loads of press-welded gratings for pitch a six)een gi ss 15.075 mm waa pach ot ‘Supports spacing c/c [mm] PEERS sep ee eee ee eee Eee i gEgceGueeecceeesesece Cee ef ie Ie not we eh en eae eee a ee ae eeeseee PSG RRGHELaoe eS “ PERE EERE SEE EERE REE eee ata rg tt es a [pee re (ae ey ceiee eateed cede onde eae a ae oc nb Oe Ob betes DEE eee ee ee eo Eb Ee bb EE ert EE fee ee KEY for tables 5-9 (1daN#1KG) Fv- continuous load value (daN/m’] fy- deflection [em] under load Fv Fp - concentrated load on 200x200 [mm] area {fp = deflection (em) under load Fp Permitted tension for steel: 1600 daNfem* Safety factor to the yield point: 1,5 Saiety factor to the tensile stress limit: 2,35 Grating support = grating height {not less than 30 mm) ‘The range recommended by the manufacture. Within this range, the elastic deflection does not exceed 1/200 of the support spacing and itis less than 4 mm at 150 daN single moving load on 200 x 200 [mmm pressure area at any point ofthe grating. I Within this range, the grating can accommodate 150 daN moving load at any point with maximum deflection of 1/200 of the support spacing HIB Within this range, the maximum deflection 500 daNim continuous load is 4 mm HIM Within this range, the maximum deflection 3.500 daNinv continuous load is 1/200 of the support spacing. Table of loads of press-welded gratings for pitch a = 21.63 mm “Table 6 ate Sel Anya fay act aha eatin le ore mae ‘b-wansvors ba pach a Supports spacing c/c mm] & | 0 = fos ae sot Is 2 40) 358 : 290 2829 . v3 2x2 P : : . 1030 inao|iaca isi 1e96 Me Pr an = = aim a Bd 2 face gat yheB ae Bi ah war mn buss aie bassiiae9 & Sin dans ane a7 78 08 a ‘we yen. Tie. 657) oon S56 & ‘9 ot 3, ae & eos [si eee al El Ka 7 a : ‘ ia . tee t stzar 3353524656 1eica 1050012072 9577 83 7a Gide S3GS 4716 4i77 S7a6 Sint D010 BAP Besa 2203|096 1931, Table 7 Table of loads of press-welded gratings for pitch a = 25.5 mm } waa pach ‘Supports spacing c/c [mm] Pee see eee sss gaa en nig | een te ace oven | aera pact PESGGE Ce eee ees Ca 8 SUE Ue ie ee eo PEGS eS ea eee sare eet (ReR PER SS Se oe SiG es abate eet emiet nan ue (i imi apes peer peace in| aie aie esteem PRESS SESS Se Gels patente eee meen eto | | Pepe ees ae cae s eRe ees emo [sera Senne PESSEe Ee See les ates eet tec | yaaa eet Soa eee ene Pe eee ce das dead Bla PEeSEEEE SES Gey Saini pease eee geet (2 er ert re ee ee bee oe ere oo ee eae gare avn cia ear aa 22 eeuageeeee gle Sea ea ane eas es Re a et Poe Reon he a ee Boa Bs Ba ea peice tele TR ice se a ee aa ace toot an en Saea aca nn on oe gona ee 2 Rea ar Ge eae Re bes ener ac bau oe eet et ett gee Be eaten dee mney aor a ect a =e ee ea eae ng SEs eee ae ae on icy ost sn oo ore or oe eae on 305 203 203 is v2 a6 tat ta ua by ta tat oz it oar oa Table Table of loads of press-welded gratings for pitch a = 34.3 mm ates: Sel Aryl fay act el Seperate } waa pach Supports spacing c/c [mm] Table of loads of press-welded gratings for pitch a 43.26 mm waa pach oat ‘Supports spacing ¢/c [mm] oo SSR R= & a i 12.99 14,86 16.85 18,96 os ee aaa ibe tbs alle dy sez 462402 354313 fs aS ae SE Be eo36 770 471 S952 ta ie a anes sie ah ee t ae pis —— esos bo as Sor —— oes kia Se c SHEP eS eee on ee oe ee alee BS Bak ie oh oe thal the ae ee ee ee ae ee eae ee ea ee i oe eee eo ed eed ee ee — ey ete gage Mak Se a ale Loe oe eee ces ee ee ele, ee ee ee Bor Jee HESS ooo Ms he SSeS UE Yer Mo U8 3h Sh da 2S et oe Oe i es se ee i cee ae ee ee oe BSD tee et vi ae ae ot Sn Sk Se sone STOR TONS SSS Sa Fe Se a a a ee ae fons aan an Ma a Mae A Tae ie as es eee eee Oe Key on page 6 39 ae ee a8 jar rar 66 2p 27 29s 2284 sos taliase a Ses 9s fay shan She ase soe S78 io7s t125 S19 97 S79 i279 vos 1053 Table 10 Selection of the minimum cross-section of load bearing bar for road transport Press-welded grating, for load bearing bar pitch a=34.3 mm. a Supports spac (re) en Gam qusmassmazom eum osem Popa Fina Pasnoseamian mare P2768 300 40x4 40x8 40x4 40x850K5 ORS 4x5 400 40x 40x86 A0xb 40056085 5x5 500 40x 40x68 40x 50x 70K5 0x8 600 40x 40x 50x48 60x8 xs 700 A0xt 40% 50K5 605 70x58 800 40x5 40x 5X5 6005 70xs 900 A0x5 4015 60x 7055 1000 50x8 40x53 6x5 70x5 1100 50x8 50x86 60x5 1200 50x5S0x6 70x48 1300 60x86 50x570x5 1400 60x 60x86 7045 1500 60x 60Ox8_70%5 IMPORTANT In order to ensure the freedom of movement, single moving load of 150 daN/m2 on 200 x 200 mm] pressure area at the most unfavourable point of the grating with maximum deflection of 4 mm should be assumed. EXCERPT FROM AGI es Loads Typesaflads Astumed oad gimesons of tov imenions of bars \ single 340. oot ight pedestrians ftom 34010 490 soy» soy? pero ercaece 3083 average! “Tafaweght from 49010 980 heavy cps aw wenspt and heavy URANO over 980 408 combs ” When installing outdoors and in corrosion threat Facilities (chemical industry for example) the load bearing bar thickness should be strengthened by 1 mm. * Dimensions recommended to avoid distortions caused by continuous loading. 47 Ge seat res eo artes wn ves som quem eo to rows ras. roses pias SOx 50x4 SOx4 505 5x4 SOxd G04 Oa SOS 6Ox4 605 60S 6X5 6OAS 705 70x 6x5 TOs 7x5 70S 704 70x5 70x53 705 KEY Q- total vehicle weight including permitted load [T] Paasb load value a maximum load value for the most encumbered wheel in the vehicle. [T] "a - value plus the dynamic coefficient Wibration, braking) [T] ‘A~area under load ,P" [m x ml R- movement direction along the grating load bearing bar R,- movement direction perpendicular to the grating load bearing bar b- WE MANUFACTURE STAINLESS STEEL PRESS-WELDED AND PRESSED GRATINGS (1.4301-OH18N9) kx = &£+;:;°+ © Approximate weight of selected press-welded gratings - KOZ KOZ gratings weight [kg/m’] (framed and zinc coated gratings) Load bearing bar dimensions, heightthickness mm] won wy 22 2 dw ws HR Hw HOM HOI OM SOI Gre ors 70M 705 stosoa aaa ae a © sss 1% om 1 mM mB mw Ow OS tos 303081 () Standed mamacting io bespeied byl de ree Shcrtnmo sau See ts at pce ‘etree dary SERRATED GRATINGS anti-slip type At the Customer's request, we make press-welded and pressed gratings in the SERRATED version. X4Ko? SERRATED gratings characterise with increased Coefficient of friction thanks to the cuts in the grating fat bars. SERRATED gratings are used for platforms located in places that require increased safety measures due to the presence of snow, ice, lubricants or moisture. They are also recommended for inclined surfaces. SERRATED gratings are made in different shapes and sizes after previous arrangements with the sales department. Technical parameters (mesh sizes, dimensions of load bearing bars) are same as in case of gratings with plain load bearing bars. We also make SERRATED gratings of stainless steel. ‘We make two configurations of KOZ SERRATED: X= the cus inthe load bearing bars, trapezoid SERRATED. 3 ~ the cut in the load bearing bars, sharp SERRATED. "ype of gratinglmesh siziload bearing bar/ratngsizefquantity XAKOZ / 34X38 / 302 / L=800x8=1000 /50 pes. ‘We make three configurations of KOP SERRATED: XS the cuts in the load bearing bars X6-the cus inthe tansverse bars X7-the cuts in the load bearing and the transverse bars type of gratingimesh sizefload bearing bargrating sizelquantity X6KOP / 33x33 / 302 /1=1000xB=1200 /50 pes. SIasTE ay) =f fab SeRaaTE (ape for terbor enareo fr toebor tides ho hae 35,6] seine 23,4 pres-weled oatinas presswelded gatas pressed gratings TO SPIRAL STAIRS according IT IS POSSIBLE TO MAKE SPIRAL STAIRS eee DIN 18065) ACCORDING TO THE CUSTOMER'S DISIGN. We make spiral stairs according to our own static Spiral stairs, calculations and design, which each time is adapted to the Customer's needs. = small occupied area comparing to straight stairs; Asa standard, spiral stairs are offered in hot-dip zinc m small weight in relation to the height of stairs; coated version. At the Customer's request, we also easy installation and disassembly; offer spiral stairs coated with special paint. We = possibility of angle adjustment to the existing manufacture spiral stairs as complete sets including: component through turning ofall stair reads on structural pipe, stair treads, landings, railings and the structural pipe; fixing elements, = low price comparing to traditional staits. ‘SPIRAL STAIRS - sleeve mounting treads type 1 railing, Standard types of railings ‘alin ype 2 rang type 3 100 We mate ater type ofralings according tote Customer's projec SPIRAL STAIR TREADS. Sta treads fled wth press-weded or prese ratigs in regular and SERRATED (ert-lp)versons. a 1Q op. <> « beating bar cretion marking FEATURES OF SPIRAL STAIRS ncnorng of the structural pipe (plat) ext braing _// Key — Deamete f spa sts with the ating sleeve diameter 41 structural pipe ameter too baht S-step eight 1, BI landing dimensions ighttun a XK 77 STAIR TREADS according to DIN24531 We make standard stair treads of press-welded and pressed gratings. Each stair tread offered by us as a standard has a special anti-slip nosing and side- plates with assembly holes. ‘Additionally, the safety nosing makes the stair tread more rigid at the place exposed to the highest loads, Asa standard, stair treads are offered in hot-dip zinc coated version, PXM stair treads form a combination of lightweight design with durability We also make stair treads of SERRATED (ant gratings. STANDARD SIDE-PLATES = 1 Ss mate te onsatns we sa earner nae ea Sree Derr ein frm) ‘Soop tetre om ‘Standard stair treads dimer LI Bl oho 20 120 260 150 600 270 150 255 180 205 180 20 20 20 e150 smo 270 F150 295% 0 305 F180 “of 10 260% 150. We offer the following 1000 270 2 450 _ stair treads fixing = jan components: 305, ‘180m screw M12x35 40 120” DIN 558 (E05) 260 150m washers di4 1200 270 150 DIN 126 (E13) = joo nuts M12 DIN 555 (E17) 305 180 = = beating bar atction making ‘iter the submission of the side-plates drawing, we also make stair treads with AS other lengths and widths than the ones specified in the table. OZ — press:welded stair treads SOP — pressed stair treads X3SOZ, X4SOZ, XSSOP, X6SOP, X7SOP: stair treads of SERRATED version \ype of step/mesh sizeload bearing basta treads sizefquantity SOZ / 34x38 / 30x2 / L=800xB=260 / 50pcs. TO PLATFORM GRATING FASTENERS, We also offer to our Customers gratings fixing ‘We also offer stainless steel fasteners. ‘components ensuring fast and safe installation of platform gratings according to their designation. IMPORTANT ANI grating fasteners are protected against corrosion, The number and the types of fasteners necessary to fit a single grating are specified by the designer. STANDARD FASTENER UNIVERSAL FASTENER Se Ea CoH, ‘Screw MEXO (E01) ——_Unverslfxng (619) ‘Square nt MB (E18) Hexagon mit HO th polyamide insert (E15) Lower par damp (001) Sutale fr all ype ratings 1m Gratings Fasteners" catalogue. HOOK FASTENERS. Upper part lp (604) Hook mounting for Lana U-roles (006-039) ‘Screw M70 (E01 or MBxI00 (E02) STANDARD FASTENER FOR GRATINGS PITCH 11 MM. ‘CONNECTING FASTENER ier of platform grating fixing components is available in the separal Caso tse head eet Upp pare — on feo (62) soe 700 ® 3 Savere xc (E10) Sure nuk 9 (EL 2 ihe pat = lap (02) {Sher pt = enretr dar (003) é METHODS OF INSTALLATION OF GRATINGS RECOMMENDED BY THE MANUFACTURER ism ane rin 30mm >>| min 39 La _ rmsd assembly clrance When designing and assembling gratings, special between nal gatng! 10 [In attention must be paid to the distances to be ‘maintained, e.g.: ftom the edges of the profiles, from pillats going through the landings, from pipes, walls, or other housing, IMPORTANT The distance between individual gratings that must bbe assumed at the design stage should be zero, It is necessary to remember that PXM platform gratings are made with minus standard tollerance +0/-4 (mm Maintaining of the distances shown on the drawings will ensure proper designing and assembling of gratings on landings. STOCK GRATINGS AND STAIR TREADS We also offer to our Customers the sales of standard products, such as press-welded and pressed gratings KOZ press-welded gratings and stair treads ex-stock, The availability of individual items must be each time consulted with a sales department. Mesh on] Ux rm) tent Koz /24.3%381 500% 1000 ax Cozies mented amtrests aT ona pe ee eee Sra ae soz/34ax3e1 300x240 3x2 00x 1000 00.270 0x2 1000 1000 1000 240 woxa 1100x1000 1000270, 1200 x 1000 ADDITIONAL INFORAMTION a GRATINGS + ANGLE FRAME Fre eter eth tay | | ENGINEERING AND TECHNOLOGICAL OFFICE ‘We provide comprehensive technical support during the manufacturing process. We prepare: ‘our own gratings layout plans, = gratings layout plans based on received technical documentation, = technical designs of straight and spiral stars. ‘We offer technical advice in scope of selection of ‘optimum gratings concerning their application, required loads and costs. GRATINGS AND STAIR TREADS SPECIAL DESIGN. Thanks to the usage of state-of-the-art and computer ‘operated equipment, we are able to manufacture all types of gratings with non-typical shapes, cut-outs and openings, depending on the requirements of the design. Individual orders must be each time consulted with the sales department. Selection of frames - examples Load etn bar ol Cooled rg bor ol 20x2 22x22 25n2 2Pw25x2 0x2 32x25x2 aon 4322 TAILOR MADE FRAMING Atthe Customer's request, we make: © platform gratings with high framing (kick plate); Note that according to Polish regulations, the required height of kick plates is 150 mm above the grating level, while other European regulations require 100 mm kick plate only. 1 stair reads with kick plates welded to their back edges; Such stair treads ar usually used as the first step of the flight protecting items from falling down, = GRATINGS WITH LOW FRAMING; used when a customised grating height is required or for gratings serving as warehouse racks. m= OTHER FRAMINGS, e.g: framing by angle bar framing by Ustaped section (eg, in cae of gratings ure or rock) 17 gating frameset on the Botta a order to enable Bacng on suppers ToT .

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