PPS Part D
PPS Part D
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I. Course Information
Document DETAILED TEACHING SYLLABUS
Course Code PPS
Course Descriptive Title Power Plant Steam
Theoretical Contact Hours per Demonstration/Practical Work
Course Credit & Hours 6 units 5 Hours 3 Hours
Week: Contact Hours Per Week:
This course provides the knowledge and skills to future marine engineers officers regarding the principles,
Description and coverage
construction, operation and safety procedures, and maintenance of Marine steam boilers and turbines.
The graduates of the BSMarE program shall have acquired the knowledge and competencies necessary to perform the following
tasks:
PO — 5.1.a Engage in lifelong learning and understanding to keep abreast of the developments in maritime practice
PO — 5.2.a Apply knowledge in mathematics, science and technology in solving problems related to the profession and the workplace
Program Outcomes addressed PO — 5.2.c Use appropriate techniques, skills and modern tools in the practice of the profession in order to remain globally
competitive
PO — 5.3.2 Demonstrate the competence to perform the functions pertaining to marine engineering, electrical, electronic and control
engineering, maintenance and repair and controlling the operation of the ship and care for persons on board under Table A-III/1, and
acquire some knowledge and understanding under Table A-III/2 of the STCW Code that are covered by this program under Annex A2.
A-III/1.F1.C2.KUP1. Adequate knowledge of the English language to enable the officer to use engineering publications and to perform
engineering duties
A-III/1.F1.C4.KUP1.1. Basic construction and operation principles of (.2) marine steam turbine and (.4) marine boiler
A-III/1.F1.C4.KUP2. Safety and emergency procedures for operation of propulsion plant machinery, including control systems
A-III/1.F1.C4.KUP3. Preparation, operation, fault detection and necessary measures to prevent damage for (.2) Steam boilers and
associated auxiliaries and steam systems, (.3) Auxiliary prime movers and associated systems
A-III/2. F1.C1. KUP1.1. Design features and operative mechanism of (.2) marine steam turbine, (.4) marine steam boiler, and
associated auxiliaries
STCW KUP A-III/2. F1. C2. KUP1.3.b. Theoretical knowledge on the propulsive characteristics of steam turbines including speed, output and fuel
consumption
A-III/2. F1. C2. KUP1.4. Theoretical knowledge on heat cycle, thermal efficiency and heat balance of (.b) marine steam turbine and
(.d) marine steam boiler
A-III/2. F1. C3. KUP1.3.b. Theoretical knowledge on the propulsive characteristics of steam turbines including speed, output and fuel
consumption
A-III/2. F1. C3. KUP1.4. Theoretical knowledge on heat cycle, thermal efficiency and heat balance of (.b) marine steam turbine and
(.d) marine steam boiler
MATERIALS
M1 Multimedia Equipment
Instructional Materials M2 PowerPoint Presentation (PPT)
Handouts M3 Whiteboard and Whiteboard Marker
Videos (if any)
M4 Handouts
M5 Diagrams illustrating the construction and operation of water tube and fire tube boilers.
M6 Boiler Fittings Illustration
TEACHING FACILITIES
CLASSROOM
The standard classroom size shall be a minimum of 48 square meters, no side shall be less than 6
meters for a class of 40 students. Classroom must be well-lighted and well-ventilated. It should contain
the following:
Table and chairs or armed chairs
Whiteboards and or chalkboards
Multimedia equipment
Facility & Equipment Multimedia presentation
Calculator ( to be provided by the student )
EQUIPMENTS
Teaching and Learning Activities Present the lesson learning outcome and explain how the student will be assessed
Assessment will be given in the form of formative assessment (Quizzes, Recitation, and
Assignment/Research/Term Paper) and summative assessment (Periodical/Major Exam) as specified in the
Assessment
Grading System of JCMMC No. 01, s. 2023. The said assessment must be reviewed, validate by the Dean of
BSMarE and approved by the VPAA. The standard passing grade is not less than 60%.
The College, consistent with applicable and/or existing Regulations required by CHED-MARINA, adopts the
Resit conduct of Appeals and Resits to be administered. Appeals and Resits is/are applicable to periodic
(Retaking a failed summative assessment/examination only (written or practical), as well as the corresponding grade/s derived from said
examination) assessment/examination. For resits, it is regulated and administered as written in the student handbook of the
institution (pages 12-13).
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Grading
Course Requirements
Assignments and Deadlines Submission of assignments on the next meeting of the class schedule
Assignments must be written in any size of bond paper, for solving problem. Specify the detailed of the given
Paper submission specifications
data, the required, the diagram, the solution and enclosed the correct answer.
Semester Offered First semester A.Y. 2024 - 2025
Instructor’s Name
Instructor’s Office
Instructor’s availability for
consultation
Contact information (Phone/email)
Class schedule
Class Venue
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Course Outcomes:
At the end of the course, the student must be able to:
CO1. Analyze the construction and the operating principles of water tube from a fire tube marine boiler with reference to their advantages or disadvantages
CO2. Analyze the construction and the operating principles of the different configuration of steam turbine system
CO3. Operate the steam boiler and associated auxiliaries in accordance with the established rules and procedures to ensure safety and avoid pollution of
marine environment
CO4. Analyze the operation of steam propulsion plant performance in the light of fuel efficiency
CO5. Apply the analysis in fault detection and initiate actions to be taken during operations to meet consistently the requirements
Prepared by: Reviewed and Validated by: Approved by: Date of Effectivity:
REVISION HISTORY
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REVISION DETAILS
REV. NO. DATE
FROM TO
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Equipment,
Teaching-Learning Activity Indicative
Learning Outcomes Assessment Topic materials, and
(TLA) Hours
references
Competence/s:
A-III/1. F1. C2. Use English in written and oral form
A-III/1. F1. C4. Operate main and auxiliary machinery and associated control systematic
A-III/2. F1. C1. Manage the operation of propulsion plant machinery
Assessment of Course Outcome 1:
Analyze the construction and the operating principles
of water tube from a fire tube marine boiler with Theoretical
2.0 Hours
CO1. Analyze the construction and the operating principles of water tube from a fire reference to their advantages or disadvantages.
tube marine boiler with reference to their advantages or disadvantages Discuss how differences in design impact factors such Practical
as efficiency, space utilization, response to load 2.0 Hours
fluctuations, and maintenance requirements in marine
applications.
KUP/s
A-III/1.F1.C2.KUP1. Adequate knowledge of the English language to enable the officer to use engineering publications and to perform engineering duties
A-III/1.F1.C4.KUP1.1. Basic construction and operation principles of (.2) marine steam turbine and (.4) marine boiler
A-III/2. F1.C1. KUP1.1. Design features and operative mechanism of (.2) marine steam turbine, (.4) marine steam boiler, and associated auxiliaries
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LA1.1.
Students engage in
interactive discussion about
the following concepts:
Boiler Operating
Principles
Pressure Parameters
The Capacity of
Different Boiler Types
and Classification
Use and Function
Boiler and Exhaust
Gas Economizer
Ignition Systems
Boiler Construction
and Materials
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Listening, Note-taking,
Asking Questions.
LO1.2. (LEC) Formative Assessment Topic 2 TA1.2. Equipment: None
Explain the boiler fittings 1.2: In a given presentation,
and their importance in Materials: M1, M2, M3, M4,
association to the boiler
Written Assessment Fittings Definition and Function faculty illustrates common M6
operation manual Essay Test: boiler fittings, such as safety
1. Define boiler fittings and valves, water level gauges, Reference: R1, R2, R3, R4,
differentiate them from pressure gauges, blowdown R6
WEEK 1 – 4
boiler mountings. Explain valves, and fusible plugs.
Teaching Aids: TA2
the purpose of boiler Faculty explains the function
fittings and how they and importance of each LECTURE
contribute to the safe and fitting in relation to boiler 7.0 Hours
efficient operation of a operation and safety.
boiler, referencing the
boiler operation manual Faculty discusses the
where applicable. significance of following
manufacturer
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recommendations and
2. Explain the boiler industry standards regarding
fittings and their boiler fittings to ensure safe
importance in association and efficient operation.
to the boiler operation
manual Encourage students to ask
any remaining questions or
Rubrics: seek clarification on the
Focus and Details – 25% topic.
Organization – 25%
Word Choice – 25%
Sentence Structure – 25% Summarize the key points
TOTAL: 100 % covered in the session
regarding boiler fittings and
their importance in
association with the boiler
operation manual.
LA1.2.
Students engage in
interactive discussion on the
Fittings Definition and
Function.
Listening, Note-taking,
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LA1.3.
Interactive learning on the
discussion of boiler fittings
and their importance in
association to the boiler
operation manual.
Listening, Note-taking,
Asking Questions.
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Listening, Note-taking,
Asking Questions.
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LO1.5. (LAB) Formative Assessment Topic 3 TA1.5. Equipment: E1, E2, E3, E4
Operate fire tube or water 1.5: Faculty provides a brief
tube boiler Materials: M1, M2, M3, M4
Performance Boiler Preparation and Initial theoretical overview of fire
Assessment: Firing tube and water tube boilers, Reference: R1, R2, R3, R4,
Inspection Prior to including their construction, R5
In a Laboratory/simulator working principles, and key
Operation Teaching Aids: TA3
activity, using checklist- components. Discuss safety
based grading system, Lining Up of Associated protocols and procedures for
given case scenario Systems operating boilers,
operate fire tube or water Initial Firing emphasizing the importance
tube boiler Pressure Build-Up of adherence to regulations
Initial Parameters and standards.
Monitoring WEEK 1 – 4
After the discussion, faculty
Purging Procedure
demonstrates the operation
of both types of boilers using LAB
physical models (if 6.0 Hours
available).
Encourage students to
keenly observe the
demonstration for the
preparation of return
demonstration.
LA1.5.
Students engage in the
review of concepts of fire
tube and water tube boilers,
including their construction,
working principles, and key
components and
understanding the safety
protocols and procedures for
operating boilers, particularly
the importance of adherence
to regulations and standards.
Students conducts an
operation fire tube or water
tube boiler in adherence to
regulations and standards.
LA2.1.
Interactive learning on “Boiler
Safety” particularly on boiler
safe operation, Safe
blowdown/ and surface
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blowdown, and
environmental requirements
for operation.
Students engage in
interactive discussion
involving the safe operation
of steam boiler in accordance
to its operating manual.
Encourage students to
keenly observe the
demonstration for the
preparation of return
demonstration.
LA2.2.
Students engage in
interactive discussion on
Boiler Operation specifically
inspection prior to operation,
lining up of associated
systems, firing, pressure
build-up, initial parameters
monitoring, purging
procedure.
Listening, Note-taking,
asking questions.
PRELIM EXAMINATION
LO2.3. (LEC) Formative Assessment Topic 1 TA2.3. Equipment: None
Explain boiler 2.3.: Faculty begins by discussing
Materials: M1, M2, M3, M4
operation as per Boiler Operation and Safety the importance of proper
manual Written Assessment Parameters Monitoring boiler operation in ensuring Reference: R1, R2, R3, R4,
o Starting Up safety, efficiency, and R6
Essay test o Shut Down reliability in various industrial
Describe the key applications. Teaching Aids: TA6
o Parallel Load
operational procedures Operation
outlined in the boiler Combustion Setting and Faculty discusses the
manual for starting up and Adjustment Safety different parameters
WEEK 7 – 8
shutting down the boiler monitoring such as the safe
system. Discuss the procedure of starting up
LECTURE
sequence of steps including pre-start checks,
6.0 Hours
involved in each process, ignition sequence, fuel and
including safety checks, air adjustment, and gradual
parameter monitoring, and pressure and temperature
control adjustments, ramp-up. Similarly, discuss
ensuring adherence to the the proper procedures for
manual's guidelines for shutting down a boiler,
safe and efficient emphasizing the importance
operation. of cooling down, draining,
and securing the system to
prevent accidents or
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Interactive discussion
follows.
LA2.3.
Interactive learning
importance of proper boiler
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Students engage in
interactive discussion on
boiler operation, as well as
the parameters monitoring
such as the safe procedure
of starting up including pre-
start checks, ignition
sequence, fuel and air
adjustment, and gradual
pressure and temperature
ramp-up, the proper
procedures for shutting down
a boiler, including cooling
down, draining, and securing
the system to prevent
accidents or damage, the
parallel load operation, and
the combustion setting and
adjustment safety.
Listening, Note-taking,
Asking questions.
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LO2.4. (LAB) Formative Assessment Topic 1 TA2.4. Equipment: E1, E2, E3, E4
Operate the steam 2.4.: Faculty provides a theoretical
Materials: M1, M2, M3, M4
boiler within the Boiler Operation and Safety overview on the following:
recommended Performance Parameters Monitoring -Boiler Operation Reference: R1, R2, R3, R4,
operating parameters Assessment: o Starting Up -Parameters Monitoring R6
In a Laboratory/simulator o Shut Down Starting Up
activity, using checklist- o Parallel Load Shut Down Teaching Aids: TA6
based grading system, Operation Parallel Load
given case scenario Combustion Setting and Operation
operate the steam boiler Adjustment Safety -Combustion Setting and
within the recommended Adjustment Safety
operating parameters
Before the demonstration,
faculty highlights the critical
WEEK 7 – 8
role of steam boilers in
various industries and the
LAB
importance of operating them
6.0 Hours
within recommended
parameters for safety and
efficiency.
Faculty systematically
demonstrate the operation of
the steam boiler within the
recommended operating
parameters
Encourage students to
keenly observe on the
demonstration in preparation
of return demonstration.
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LA2.4.
With their group, students
carefully demonstrate their
assigned practical exercises
related to boiler operation,
such as starting up, shutting
down, and adjusting
combustion settings.
Students will be graded
individually and by group.
Listening, Note-taking,
Asking Questions.
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LA3.1.
Interactive learning on the
operation and arrangement
of a steam turbines in
accordance to its operating
manual which includes the
following concepts:
Design Features
Components
Spinning Operation
Turbine Output
Control
Operation and Design
LA3.3.
Students engage in
interactive discussion on
Steam Turbine Components
such as the materials used in
manufacturing, construction
assembly, safety device and
automatic control, and
operation control
mechanism.
KUP/s
A-III/1.F1.C2.KUP1. Adequate knowledge of the English language to enable the officer to use engineering publications and to perform engineering duties
A-III/2. F1. C2. KUP1.3.b. Theoretical knowledge on the propulsive characteristics of steam turbines including speed, output and fuel consumption
A-III/2. F1. C2. KUP1.4. Theoretical knowledge on heat cycle, thermal efficiency and heat balance of (.b) marine steam turbine and (.d) marine steam boiler
A-III/2. F1. C3. KUP1.3.b. Theoretical knowledge on the propulsive characteristics of steam turbines including speed, output and fuel consumption
A-III/2. F1. C3. KUP1.4. Theoretical knowledge on heat cycle, thermal efficiency and heat balance of (.b) marine steam turbine and (.d) marine steam boiler
LO4.1. (LAB) Calculate the Formative Assessment TOPIC 2 TA4.1. Equipment: E1, E2, E3, E4
efficiency of boiler based on 4.1. Faculty begins activity by
its operating parameters. Materials: M1, M2, M3, M4
Heat balance and Propulsive briefly reviewing the
Performance characteristics of a steam concepts of heat balance Reference: R1, R2, R3, R4,
Assessment: power plant and boiler efficiency and R6
discusses the importance of
In a laboratory/simulator boiler efficiency in steam Teaching Aids: TA11
activity, using checklist- power plants and its impact
based grading system on overall plant performance.
given a case-scenario,
calculate the efficiency of After the discussion, faculty
WEEK 12-15
boiler based on its provides set of boiler
operating parameters. operating parameters and
LECTURE
shows how to analyze the
5.0 Hours
data and identify the key
parameters needed to
calculate the boiler
efficiency. Faculty presents a
guidance to show the steps
of performing a heat balance
analysis to calculate the
efficiency of the boiler.
Encourage students to
keenly observe in
preparation of an activity.
Students engage in
interactive discussion on the
concepts of heat balance
and boiler efficiency and
understanding the
importance of boiler
efficiency in steam power
plants and its impact on
overall plant performance.
Administer group
presentation.
LA4.2.
Students engage in
interactive discussion
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LA4.3.
Student engage in interactive
discussion about the various
propulsive characteristics of
a steam power plant based
on given operating
parameters.
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LA5.1.
Students engage in the video
presentation on the safety
and emergency procedure
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Listening, Note-taking,
Asking Questions.
LO5.2. (LEC) Formative Assessment Topic 4 TA5.2. Equipment: None
Explain the corrective 5.2.: Faculty discusses the
actions for the following Materials: M1, M2, M3, M4
failures resulting in Shutdown Procedures and following concepts:
automatic shutdown alarms Written Assessment Shutdown Alarms Reference: R1, R2, R3, R4
Corrective Actions for
adhering to its respective Essay Test Root Cause
operating manual. Given specific automatic Boilers Teaching Aids: TA13
Indicators
shutdown alarms triggered Shutdown Alarms
Corrective Actions
by failures in a boiler Root Cause
system, describe the Precautions
Indicators
corrective actions to be Recovery Operation WEEK 16-17
Corrective Actions
taken in accordance with Boiler Corrective Actions
Precautions
the operating manual. Root Cause LECTURE
Recovery Operation 8.0 Hours
Discuss the procedures Indicators
for identifying the root Boiler Corrective Actions
Corrective Actions
cause of the alarm, Root Cause
Safety Precautions
implementing immediate Indicators
measures to mitigate the Maker's Manual
Corrective Actions
issue, and restoring the Troubleshooting
Safety Precautions
system to normal Guide
Maker's Manual
operation safely and
Troubleshooting Guide
efficiently. Ensure to
provide examples of
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LA5.2.
Students engage on the
lecture on the following
concepts:
Shutdown Alarms
Root Cause
Indicators
Corrective Actions
Precautions
Recovery Operation
Listening, Note-taking,
Asking Questions
LO5.3. (LAB) Formative Assessment Topic 4 TA5.3. Equipment: E1, E2, E3, E4
Identify the boiler fault 5.1.: Faculty explains the concept
Materials: M1, M2, M3, M4
and recommend Shutdown Procedures and of boiler fault diagnosis and
Performance its importance in maintaining Reference: R1, R2, R3, R4,
courses of action in Corrective Actions for
Assessment: safe and efficient boiler R7
with safe Boilers operation and the
working practices. Shutdown Alarms Teaching Aids: TA13
In a Laboratory or significance of adhering to
simulator exercise, using Root Cause safe working practices when
checklist-based grading Indicators identifying and addressing
system, given a case Corrective Actions boiler faults.
scenario Identify the boiler Precautions
fault and recommend Faculty present case studies
Recovery Operation WEEK 16-17
courses of action in with or scenarios depicting
safe working practices. different boiler faults, such as
Boiler Corrective Actions leaks, pressure fluctuations, LAB
Root Cause fuel supply issues, or 6.0 Hours
Indicators combustion problems and
Corrective Actions discusses the potential
Safety Precautions hazards associated with
each fault and emphasize
Maker's Manual
the importance of prioritizing
Troubleshooting Guide safety in all troubleshooting
activities.
LA5.3.
Students engage in the
discussion of concept of
boiler fault diagnosis and its
importance in maintaining
safe and efficient boiler
operation and the
significance of adhering to
safe working practices when
identifying and addressing
boiler faults.
Listening, Note-taking,
Asking Questions.
FINAL EXAMINATION
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Lecture hour: _80_ hours, Laboratory hour: _40_ hours; Total = _120_ hours
Prepared by: Reviewed and Validated by: Recommending approval: Approved by:
________________________________ C/E DIOSDADO G. RAMOS ENGR. ESTELITO A. LACAMBRA, Ph.D ANDY R. DOMINGO, Ph.D
Course Instructor Deputy Dean, CME Vice President for Academic Affairs President