3D Printing Orientation and Guide
Julia Valenti
            jcvalenti@cpp.edu
What is 3D Printing?
Topics to Help You Succeed in 3D Printing
    5. How FDM/FFF Printing Works
    6. Types of Filament and Uses
    7. Printable Type Files
    8. Cura Slicing Software
    9. Positioning of a Print
    11. Support material
    12. Layer Height
    13. Bed Plate Adhesion
    14. Infill
    15. Wall Thickness
    16. Tolerances
    17. Hardware Issues
    18. Cura
How FDM/FFF Printing Works
   Types of Filament and Uses
                            PLA                     ABS                      PETG                      TPU
                      (Polylactic Acid)   (Acrylonitrile butadiene        (Polyethylene           (Thermoplastic
                                                 styrene)             Terephthalate “glycol-       polyurethane)
                                                                            modified”)
Difficulty to use   Low                   Medium                     Low                       Medium
Printers            Monoprice,            Ultimaker,                 Ultimaker,                Craftbot
                    Ultimaker, Craftbot   Craftbot                   Craftbot
Pros                Easy to Use           Acetone Soluble, Heat      Layers Weld               Flexible
                                          Resistance (100 C)         Together Well
Cons                Brittle, not Heat     Warping/Shrinkage,         Lower Heat                Hard to print on
                    Resistant (50 C)      Best in Enclosure          Resistance (80C)          Bowden Tubes
Temperature         180°C – 220°C         210°C – 250°C              220°C – 250°C             210°C – 230°C
Bed Temp            20°C – 60°C           80°C – 110°C               50°C – 75°C               30°C – 60°C
                    (Optional)                                                                 (Optional)
Printable Type Files
Cura Slicing Software
Positioning of a Print
● Most Surface Area
● No Islands
● No Overhangs
● May Need to Split Part
Support Material
Usage:
 ●   No Ideal Positioning
 ●   Floating parts
 ●   Overhangs/Islands
 ●   Organic parts
Cons:
 ● Hard to Remove
 ● May Break Part
 ● Cosmetics
Layer Height/ Resolution
                Note: I usually use .1 mm, .2 mm, or .3 mm
 Bed Plate Adhesion
Uses:                        Uses:                        Uses: ABS Filament
 ● helps prime your           ● holds down the edges of    ● helps with warping and
     extruder                     your part                    bed adhesion
 ● establish a smooth flow    ● can prevent warping        ● helps stabilize models
     of filament              ● helps with bed adhesion        with small footprints
                                                           ● creates a strong
                                                               foundation
Filament use: Light          Filament use: Medium         Filament use: High
Print Speed: Fastest         Print Speed: Fast            Print Speed: Medium
Separation: N/A              Separation: Easy             Separation: Medium
   Infill                                ● Choose the Shape of the Infill
                                             ○   Grid- easiest infill patterns to print
● Save on plastic and materials              ○   Triangular - High strength in the direction of
● Choose the Density of the Print                the shell.
    ○   Higher percent takes more time       ○   Zig zag-Great to use for flexible materials.
    ○   Higher percent = more strength       ○   Honeycomb-greater overall strength in all
                                                 directions than a rectangular pattern
Wall Thickness
Most Printers: .4mm Nozzle => Multiples of .4 optimizes print time
.8mm
 ● Mediocre Strength
1.2mm
 ● Strong, Time Consuming
1.0mm
 ● Same time as 1.2mm, not as high of strength
Tolerances
● Printers are not 100% accurate to the model
● Parts with interferences/interactions
● Parts for exact dimensions
● Combined Parts
● Different for Every Printer
● ± .3 - .5 mm Safety
Hardware Issues
● Bed Leveling
● Clogged Extrusion Head
● Moisture in Filament
● Broken/ No Filament
● Electrical
● Cancel Button
● Problems with Preheat/Starting Print
● Micro SD cards
● Other Issues Guide
How to use Cura
● Set up printer
     ○   Other: Monoprice Select Mini (V2)
● Change Print Setup
     ○   Recommended to Custom
● Adjust all of the settings to fit your part
● Click Prepare to Slice your part
     ○   (if a time is already showing up than it may have auto-sliced)
●   Plug in a MicroSD/SD card with the converter
●   Click “Save to Removable Drive”
●   Plug in the MicroSD or SD card into the 3D printer
●   Press Print!
Test Your Knowledge!
1. Find a CAD file that you want to print
     a.   If you do not have a modeled file you can find one on
          Thingiverse.com
2. Import the .STL file to Cura
3. Adjust Cura settings for ideal print
     a.   Change your settings to the right 3D printer
     b.   Change the print to ideal positioning
     c.   Do you need any brims or support?
     d.   Choose infill density
     e.   Slice (make sure it’s within the time limit)
4. Import the .gcode onto a sd card
5. Print!