A12M83
A12M83
Imprint/Company Address © 2008 Kodak. All rights reserved. Eastman Kodak Company
No part of this book may be repro- 2600 Manitou Road
duced without prior written permis- Rochester, New York 14653
sion. USA
www.kodak.com
Contact address for European
countries:
Eastman Kodak SA
c/o Kodak GmbH
Hedelfinger Str. 60
D-70327 Stuttgart
Germany
. ...........................................................
Kodak, NexPress, Digimaster and marks or registered trademarks of
NexPert are trademarks of Kodak. the corresponding manufacturers
Other company names, product and fall within the regulations
names and trademarks not expressly regarding the protection of trade-
mentioned in this manual are trade- marks.
. ............................................................
Important notice: cerning application of our products
We are dedicated to improving and is not legally binding as it does not
enhancing our products. Conse- constitute a written contract of fea-
quently, the information in this tures.
manual is subject to change without If any problems occur with the prod-
notice. uct described in this manual, please
Kodak assumes no responsibility for contact the Kodak agency which is
information and description as far responsible for you.
as third-party products are con- Available as PDF file only
cerned. Publication ID: A12M83
The information contained in this Edition: September 7, 2006
manual about performance and Internal ID: kc.a10337
speed as well as technical data con- Printed in USA.
1 Introduction
Pay attention to the following symbols to ensure your safety when working with the
product.
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 1
Introduction
Introduction
This manual provides instructions for installing the Interface between the PAPER
SUPPLY MODULE and the ROLL FEED device.
When the PRINTER is configured for a ROLL FEED Device, the PAPER SUPPLY
CONTROL BOARD will be set through software to think that the ROLL FEED
Device is SUPPLY 5. Certain messages that would normally be sent regarding
SUPPLY 5 will now be referring to the ROLL FEED Device as long as it is connected.
The other 5 PAPER SUPPLIES 1, 2, 3, 4 and 6 are not affected by this change. In
theory, the customer now has a SUPPLY with a paper capacity of up to 50,000 sheets
of paper (8/12 X11 or A4).
The standard rolls will be 11-in. format for the US and an A4 format for the European
community. The 11 in.format allows the customer to select 8 1/2 X 11 in. or 11 X 17
in. format the A4 width allows the customer to select A4 width or the A3 format.
Other sizes can be substituted. B4 is not supported.
2 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Warning Labels
Warning Labels
Caution
The yellow colored Caution Label indicates a situation likely to cause minor to serious
physical injury.
Warning
A orange colored Warning Label indicates a situation with a risk of injury or death.
This type of warning does not apply to accidents causing damage to the machine,
unless they can also cause personal injury.
Danger
The red colored Danger Label indicates a situation with a risk of injury or death. It
does not apply to accidents causing damage, unless they can also cause injury.
Hazardous Voltage
The Hazardous Voltage labels are located near the
Electrical Panel. They indicate a high risk of electrocution WARNING
likely to cause significant injury or death. Always
disconnect the PUNCHER from the wall outlet before
HAZARDOUS
VOLTAGE
CAUTION
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 3
Interface Kit Illustration and Contents
11
10
8
9
12 13
7
C056_3005ECA
C056_3005EC
4 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Interface Kit Illustration and Contents
Item See
FRU No. and Description Qty
No. Page
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 5
Installation of the Roll Feed Systems Interface Kit
3. Carefully re-position the PAPER SUPPLY MODULE away from the PRINTER.
4. Disconnect J2135J8 and J2136J7 from P7 and P8 on the PAPER
SUPPLY CONTROL BOARD.
6 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Installation of the Roll Feed Systems Interface Kit
5. Cut the 2 WIRE TIE Clips that secure the PAPER SUPPLY HARNESS and
PAPER SUPPLY HARNESS to the frame of the PRINTER.
6. Remove the INTERFACE BOARD JUMPER HARNESSES from the Kit and
place each HARNESS on a flat surface. Using a permanent marker, label each
HARNESS as shown.
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 7
Installation of the Roll Feed Systems Interface Kit
8. Install the J7/P7 end of the INTERFACE BOARD JUMPER HARNESS 1 into P7
on the PAPER SUPPLY CONTROL BOARD.
9. Install the J8/P8 end of the INTERFACE BOARD JUMPER HARNESS 2 into P8
on the PAPER SUPPLY CONTROL BOARD.
2. Open DRAWER 1 of the PRINTER and pull the DRAWER out and into
the Service Position.
8 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Installation of the Roll Feed Systems Interface Kit
3. Align the BRACKET to the frame and tighten the SCREWS to secure
the BRACKET.
4. Install the J17/P17 end of the INTERFACE BOARD JUMPER HARNESS 1 into
P17 on the RF INTEFACE BOARD.
5. Install the J18/P18 end of INTERFACE BOARD JUMPER HARNESS 2 into P18
on the RF INTEFACE BOARD.
6. Install J2135J8 to P8 on the RF INTERFACE BOARD.
7. Install J2135J7 to P7 on the RF INTERFACE BOARD.
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9
Installation of the Roll Feed Systems Interface Kit
Verify you are using the RF INTERFACE CABLE that is labeled Roll Feed
Systems Interface before proceeding.
1. Insert the RF INTEFACE CABLE through the hole cut out of the back of the
PRINTER.
10 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Installation of the Roll Feed Systems Interface Kit
3. Insert the RF INTEFACE CABLE under the CLIPS attached to the PAPER
SUPPLY MODULE frame.
4. Insert the RF INTEFACE CABLE through the large rectangular hole in the PAPER
SUPPLY MODULE.
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 11
Installation of the Roll Feed Systems Interface Kit
12 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Installation of the Roll Feed Systems Interface Kit
3. If available install grommetry around the edges of the small rectangular hole cut
into the PAPER SUPPLY MODULE frame.
4. Insert the J5 Connector of the ROLL FEED BYPASS HARNESS through the
small hole in the frame.
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 13
Installation of the Roll Feed Systems Interface Kit
6. Position the ROLL FEED INTERFACE HARNESS beneath the frame of the
PAPER SUPPLY MODULE and secure the HARNESS using 4 WIRE TIES.
7. Insert the ROLL FEED INTEFACE HARNESS under the CLIPS attached to the
PAPER SUPPLY MODULE frame.
14 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Installation of the Roll Feed Systems Interface Kit
8. Insert the ROLL FEED INTERFACE HARNESS through the large rectangular
hole in the PAPER SUPPLY MODULE frame and pull the HARNESS in the
direction of the PRINTER.
9. Insert the ROLL FEED INTERFACE HARNESS through the oblong hole in
the PRINTER.
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 15
Installation of the Roll Feed Systems Interface Kit
10. Install the J1 Connector of the ROLL FEED INTERFACE HARNESS to P19 on
the RF INTERFACE BOARD.
11. Use a WIRE TIE to secure the ROLL FEED INTERFACE HARNESS to the
HARNESS of the PAPER SUPPLY CONTROL BOARD.
12. Connect the PAPER SUPPLY MODULE to the PRINTER and energize the device
to confirm proper operation.
16 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Installation of the Roll Feed Systems Interface Kit
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 17
Installation of the Roll Feed Systems Interface Kit
4. Loosen the 2 SCREWS securing the LOWER GUIDE MOUNT PLATE on the
LOWER GUIDE AY. Remove the GUIDE AY and store.
18 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Installation of the Roll Feed Systems Interface Kit
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 19
Installation of the Roll Feed Systems Interface Kit
9. Insert the LOWER GUIDE MOUNT PLATE into the SLOT on the ENTRANCE
CLUTCH BYPASS.
10. Secure the PRE-REGISTRATION AY ROLL FEED BYPASS to the frame using
the SCREWS.
11. Slip the BELT over the DRIVE SHAFT for the PRE-REGISTRATION AY ROLL
FEED BYPASS and apply tension to the BELT.
12. Re-position the PAPER SUPPLY MODULE against the PRINTER.
20 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Installation of the Roll Feed Systems Interface Kit
If your Printer has the Mini2 Mate-N-Lok CONNECTORS, read the removal
procedure H2R04 MULTIPIN CONNECTOR: PIN and WIRE before
handling CONNECTORS J88 and J12.
The Printer and POWER ADAPTER HARNESS may have either the Mini1 or
Mini2 Mate-N-Lok CONNECTORS. Use the correct TERMINALS for this
installation. Mini1 TERMINAL Part No. 721143/770904-1;
Mini2 TERMINAL Part No. KC8C8805/794221-1.
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 21
Installation of the Roll Feed Systems Interface Kit
The POWER ADAPTER HARNESS is provided and will allow for easy
access of the PAPER SUPPLY HARNESS without damaging the
INTERFACE HARNESS.
3. If J88-12 is not used, insert the gray colored wire of the POWER ADAPTER
HARNESS into J88-12.
4. If J88-12 is occupied, remove the wire and cut off the TERMINAL.
5. Cut off the TERMINAL of the gray wire of the POWER ADAPTER
HARNESS.
6. Re-terminate the two gray wires with the TERMINAL provided in the Interface
Kit
7. Insert the newly terminated wire set into J88-12.
8. Re-connect J88 to the 24 V DISTRIBUTION BOARD.
22 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Installation of the Roll Feed Systems Interface Kit
2. If J12-15 is not used, insert the blue wire of the POWER ADAPTER HARNESS
into J12-15.
3. If J12-15 is occupied, remove the wire and cut off the TERMINAL.
4. Cut off the TERMINAL of the blue wire of the POWER ADAPTER HARNESS.
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 23
Installation of the Roll Feed Systems Interface Kit
5. Re-terminate the two blue colored wires with the TERMINAL provided.
24 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Installation of the Roll Feed Systems Interface Kit
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 25
Installation of the Roll Feed Systems Interface Kit
26 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Installation of the Roll Feed Systems Interface Kit
3. Adjust the CASTORS to level the PSM to the ROLL FEED. When leveled
properly, a gap of 0.254 cm (1/10-in) will exist between the lip of the PRE-
REGISTRATION AY ROLL FEED BYPASS, front to back, and the bottom of the
exit area of the ROLL FEED. Use a SHIM GUAGE to verify the gap distance.
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 27
Installation of the Roll Feed Systems Interface Kit
5. Install the SPACER onto the SCREW. Insert the SCREW through the front
hole of the PSM and into the large Standoff of the ROLL FEED. Do not over-
tighten the SCREW.
6. Install the SPACER on the SCREW and insert the SCREW through the rear hole of
the PSM and into the large Standoff of the ROLL FEED.
7. Gradually tighten each SCREW to draw the ROLL FEED to the PSM.
28 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Installation of the Roll Feed Systems Interface Kit
3. Connect the POWER CORD to the wall outlet and energize the PRINTER.
4. Connect the ROLL FEED to a wall outlet and energize the device.
5. If the machine software is below version 5.0 obtain the necessary software patch
from the Level 2 web site. Load the patch to the SCS then flash the PAPER
SUPPLY CONTROL BOARD, MEC BOARD, and SCS.
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 29
Setting the ROLL FEED for the Correct Speed
Table 4
in/s mm/s in/s mm/s in/s mm/s in/s mm/s in/s mm/s
30 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Setting the ROLL FEED for the Correct Speed
Note: Record the current registration settings before starting this procedure.
Use this procedure only with EPROMS 141250F and 141251F.
1. Normally, the factory will set the ROLL FEED CUTTER for the correct speed.
2. Use the following steps in the event of a J1X22 error.
3. Check the software reset.
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 31
Setting the ROLL FEED for the Correct Speed
Pages/Min Inches/s 1 2 3 4 5 6 7 8
IMPORTANT: While setting the speed on this machine you are also doing a
memory reset. This means that all settings are defaulted: cut length, print
registration offset, etc. You will need to reset these values manually after
performing this procedure.
32 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Using Eos to Complete the Installation
1 2 3 4 5 6 7 8
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 33
Using Eos to Complete the Installation
34 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 9/7/06
Using Eos to Complete the Installation
This completes the installation of the PAPER SUPPLY MODULE to the Roll Feed
Systems ROLL FEED.
9/7/06 Installation Instructions for the PSM to Roll Feed Systems Interface Kit 35
Printing Safety-Relevant and Customer Documentation
36 9/7/06
Eastman Kodak Company
2600 Manitou Road
Rochester, New York 14653
USA