1 2 3 4 5 6 7 8

ABB
PROCESS AUTOMATION-EXCITATION SYSTEMS
SURVEY NO. 88/3, 88/4











26.07.22

-


KASABA HOBLI 
BASAVANAHALLI, NELAMANGALA 

BENGALURU - 562 123
B

AVR PANEL : UNITROL 1010

APPLICATION : AVR PANEL FOR 3MW, 11kV TG SET (DUAL CHANNEL)
C NOMINAL EXCITATION : 7.4A, 100.6V
CEILING EXCITATION : 14.1A, 192.4V
PROJECT : 1X3MW - DR. PATANGRAO KADAM SONHIRA SSK LTD
Forwarding and/or the duplicating of this document without the express permission of ABB is forbidden.

A/C PRIVILEGE BIKSONS BOILERS PVT LTD

ABB reserves all rights to this document and to the information and topics contained in it.

D CUSTOMER : M/s. SIEMENS LIMITED - VADODARA

END USER : M/S PRIVILEGE BIKSONS BOILERS PVT LTD
PURCHASER : M/S PRIVILEGE BIKSONS BOILERS PVT LTD
This also applies to any possible claims to copyright or patents.

CONSULTANT : NA
MANUFACTURER : 62OP42875_U1_637030002
E
: M/s. ABB INDIA LTD, BANGALORE
QUANTITY : 1 No
SW 6.319
FOR APPROVAL
AFTER DELIVERY
F
AFTER COMMISSIONING
R0 22.07.2022 Issued Madhu KN
AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

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DM-PE COVER SHEET
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Pages
30
 1 2 3 4 5 6 7 8

PAGE TITLE REV. PAGE TITLE REV.

No. No.

001 COVER SHEET R0

A
002 LIST OF CONTENT R0
003 GENERAL ARRANGEMENT DRAWING R0
003A GENERAL NOTES R0
004 LIST OF SYMBOLS R0
005 LIST OF SYMBOLS R0
006 HOW TO READ THE DRAWING R0
007 BLOCK DIAGRAM R0
008 CONVERTER SUPPLY R0
009 CONTROL SUPPLY R0
B
010 AUXILIARY CIRCUIT (HEATING, LIGHTING & SOCKET) R0
011 CONTROL CIRCUITS EXCITATION BREAKER R0
012 CONTROL CIRCUITS R0
013 DIGITAL INPUT R0
014 DIGITAL OUTPUT R0
015 CONTROL CIRCUITS CHANNEL CHANGEOVER R0
016 CONTROL UNIT CHANNEL-1 R0
017 CONTROL UNIT CHANNEL-2 R0
018 CONTROL SIGNAL R0
C
019 DC OUTPUT R0
020 CT & PT CONNECTION R0
021 CURRENT & VOLTAGE MEASUREMENT R0
022 INDICATION LAMP R0
023 LIST OF TERMINALS (MAIN) R0
024 LIST OF TERMINALS (TO AVR) R0
025 LIST OF TERMINALS (FROM AVR) R0
026 LIST OF COMPONENTS R0
027 LIST OF COMPONENTS R0
D
028 LIST OF COMPONENTS R0
25A LIST OF TERMINALS (FROM AVR) R0

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AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8

A LEGENDS

P01 EXCITER FIELD VOLTAGE METER

H11 H13 H15 H18 P02 EXCITER FIELD CURRENT METER
H12 H14 H16 H19 P03 GENERATOR VOLTAGE METER

P01 P02 P03 P04 AIR OUTLET P04 POWER FACTOR METER

S4 VOLT METER SELECTOR SWITCH

S4 H17
DETAILS OF ILLUMINATING ACTUATORS

B H1 EXCITATION ON (ILPB-RED)
H2 EXCITATION OFF (ILPB-GREEN)
H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H3 SET POINT RAISE (PB-RED)

2000
2115

H4 SET POINT LOWER (PB-GREEN)

H5 AUTO ON (ILPB-RED)
H6 MANUAL ON (ILPB-GREEN)
H7 PF MODE ON (ILPB-RED)
H8 PF MODE OFF (ILPB-GREEN)
H9 CHANNEL-1 ON (ILPB-RED)
C
H10 CHANNEL-2 ON (ILPB-RED)
AIR INLET
H11 READY FOR EXCITATION (IL-RED)
H12 RD FAILURE (IL-RED)
WALL H13 PT FUSE FAILURE (IL-RED)
H14 LIMITER ACTIVE (IL-RED)
100
115

100

H15 DC SUPPLY ON (IL-RED)

800 ANTIVIBRATION PAD (15mm)
800 750 H16 AC SUPPLY ON (IL-RED)
800 Min 800
REAR VIEW EARTHING BOLT H17 FAULT/ALARM RESET (PB-RED)
FRONT VIEW
D SIDE VIEW
H18 GENERATOR CB CLOSED (IL-RED)
735 H19 GRID CB CLOSED (IL-RED)

HOLE OF ø28, 2 Nos.

WITH GREWMAT
NOTE
802
725

ILPB - ILLUMINATING PUSH BUTTON

GLAND PLATE
PB - PUSH BUTTON
E
IL - ILLUMINATION LAMP

800

BOTTOM GLAND PLATE DETAILS

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8

I. TECHNICAL SPECIFICATION:- II. PANEL CONSTRUCTION DETAILS:-

A
A. PANEL DIMENSIONS & OTHER DETAILS: -
1. AVR PANEL : UNITROL 1010 (2A+2M)
1. PANEL MAKE / TYPE : RITTAL/ INDOOR, FLOOR MOUNTING TYPE
2. APPLICATION : AVR PANEL FOR 3MW, 11KV TG SET 2. CABLE ENTRY : FROM BOTTOM

3. EXCITATION DATA : NOMINAL - 7.4A, 100.6V CEILING - 14.1A, 192.4V 3. SHEET TYPE : CRCA STEEL SHEET

4. PANEL DIMENSIONS HEIGHT : 2115 mm (INCLUDING 100 mm BASE CHANNEL & 15 mm ANTI VIB PAD)
4. MEASUREMENT CT: T3-L2 : 300/1A (CORE-3,0.5CLS, 15VA) CH#1 &CH#2
5. PANEL DIMENSIONS WIDTH : 800mm
5. MEASUREMENT PT: T2 : 11KV/ 3/110/ 3V (SEC-3,0.5 CLS,20VA) CH#1 &CH#2
6. PANEL DIMENSIONS DEPTH : 800 mm

B 6. AUXILIARY SUPPLY : a) 110V DC +/-10% (CONTROL SUPPLY) 7. PANEL BASE FRAME : FOLDED SHEET - 100 MM + 15 MM ANTI VIB PAD

8. GLAND PLATE THICKNESS : 3 mm

: b) 230V AC +/-10% , 50 Hz
9. REAR, SIDE & TOP COVER THICK : 1.5 mm
(FOR HEATING, LIGHTING AND UTILITY) 10. FOR FRONT, LOAD BEARING THICK : 2 mm

7. EXCITATION SUPPLY : a) EXCITATION TRANSFORMER : 11KV/180V , 1Ph, 50Hz, 5 kVA 11. DRAWING POUCH : FRONT DOOR - A4 SIZE (INSIDE)

B. PANEL PAINT SHADE DETAILS: -

1. TYPE OF PAINTING/FINISH : EPOXY BASED POWDER COATING/TEXTURE FINISH

C 2. INTERIOR PAINT SHADE & THICK : RAL-7035, As per Rittal standard

3. EXTERIOR PAINT SHADE & THICK : RAL-7035, As per Rittal standard

4. BASE FRAME : MATT BLACK & Average 60 Microns

C. MAIN EARTH BUSBAR DETAILS: -

1. MAIN EARTH BUS : 25 x 06mm Tinned Cu. FLAT.

III. OTHER DETAILS:-

D A. WIRING DETAILS: -
1. RATING : 1100V GRADE PVC INSULATED MULTI

STRANDED Cu. FRLS CABLE

2. FOR ANALOG O/P CIRCUIT : 0.5 Sq.mm SCREENED CABLE

3. FOR PT CONTROL CIRCUIT : 2.5 & 1.5 Sq.mm RED, YELLOW & BLUE COLOUR.

4. FOR CT CONTROL CIRCUIT : 2.5 Sq.mm YELLOW COLOUR.

5. FOR AC CIRCUIT : 2.5 Sq.mm GREY COLOUR.

6. FOR DC POWER : 2.5 & 4 Sq.mm GREY COLOUR.

E
7. FOR PANEL EARTHING : 6 Sq.mm YELLOW WITH GREEN COLOUR

8. FOR INST. EARTHING : 2.5 Sq.mm YELLOW WITH GREEN COLOUR

9. FOR AC/DC CONTROL CIRCUIT : 1.0 & 1.5 Sq.mm GREY COLOUR.
10. FOR POWER CIRCUIT : 4 Sq.mm RED, YELLOW & BLUE COLOUR .
11. FOR FIELD CIRCUIT : 4 Sq.mm BLACK COLOUR .
12. FOR DIGITAL INPUT / DIGITAL OUTPUT : 1.0 & 1.5 Sq.mm GREY COLOUR.

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8
CONTACT
SIGNAL COMMON TWISTED PAIR CABLE RESISTOR CONTACT NORMALLY OPEN
MAKE CONTACT

CONTACT
A GROUND CONNECTION SHIELDED CABLE RESISTOR CONTACT NORMALLY CLOSED
ADJUSTABLE BREAK CONTACT

EMC CONNECTION:
-CHS: CHASSIS CONNECTION (SCREW) W150 MULTIWIRE CABLE WITH CONNECTOR POTENTIOMETER CHANGEOVER CONTACT
-W109: EARTHING STRAP CONNECTION 26

ONLY ONE CABLE CONNECTION POSSIBLE 1 RESISTOR CONTACT

2 NON LINEAR ON DELAY
3 X10
CONNECTOR WITH PIN NUMBERS
4 RESISTOR
B
TERMINAL 5 VOLTAGE DEPENDENT CONTACT
6 (VARISTOR) OFF DELAY
U

RESISTOR
TEST POINT -X_NC n SHIELD, NOT CONNECTED TEMPERATURE DEPENDENT WIPING CONTACT
(PTC)
+T

X1000 CONTACT
SOLDERING POINTS 1 2 SHUNT CONTACT NORMALLY OPEN
PANEL LAMP
CLOSED EARLY CLOSING
C
X1000 T CIRCUIT BREAKER
SOLDERING POINTS CAPACITOR TEMPERATURE DEPENDENT
OPEN (THERMOSTAT)

R1000
ELEMENT ON SOLDERING POINTS: INSERTED FUSE LIMIT SWITCH
(e.g.RESISTOR)

C1000 CONTACT
ELEMENT ON SOLDERING POINTS: NOT EQUIPPED DIODE FUSE NORMALLY OPEN
(e.g.CAPACITOR) WITH AUX.CONTACT WITH AUTOMATIC OVERCURRENT RELEASE
D
JUMPER
NORMALLY OPEN ZENER DIODE HEATER SWITCH-DISCONNECTOR
S1
JUMPER
S1 NORMALLY CLOSED
LED INDICATION LAMP CIRCUIT BREAKER
S1 JUMPER WITH SWITCHOVER CONTACTS ILLUMINATION

ELEMENTS ON SOLDERING POINTS THYRISTOR PUSH BUTTON ISOLATOR

E SOLDERING POINTS SHOWN IN DEFAULT POSITIONS
JUMPERS

FOR FINAL SETTINGS SEE TESTREPORT BREAK OVER DIODE CONNECTING LINK
OPTICAL CABLE
(BOD)

OPTO-COUPLER MCB MINIATURE CIRCUIT BREAKER

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

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 1 2 3 4 5 6 7 8
POTENTIAL TRANSFORMER
RELAY
BREAKER COIL
BREAKER COIL TRANSDUCER
WITHOUT GALVANIC SEPARATION
& AND-GATE

BISTABLE RELAIS POTENTIAL TRANSFORMER

A BREAKER WITH INTERLOCK
(MECHANIC OR MAGNETIC)
POTENTIAL TRANSFORMER TRANSDUCER
WITH GALVANIC SEPARATION
>1 OR-GATE

TRANSFORMER

RELAY
ON DELAY
1-PHASE TRANSDUCER
DC/DC
=1 EXCLUSIVE OR-GATE

TRANSDUCER
RELAY ~ AC,DC/DC INVERTED INPUT
OFF DELAY WITH GALVANIC SEPARATION
POTENTIAL TRANSFORMER
B
RELAY TRANSFORMER PULSE AMPLIFIER INVERTED OUTPUT
WIPING PULSE AT MAKE
3-PHASE

OVERCURRENT RELEASE ~ PULSE GENERATOR SCHMITT-TRIGGER GATE

I>
MAGNETIC

ON DELAY
T 0
OVERCURRENT RELEASE TRANSDUCER TRANSITION LOG 1/O DELAYED
THERMICAL # ANALOG/DIGITAL DELAY TIME T
CURRENT TRANSFORMER
C
SWITCH OFF DELAY
# 0 T
U< UNDERVOLTAGE RELEASE TRANSDUCER TRANSITION LOG 1/O DELAYED
CURRENT SENSOR DIGITAL/ANALOG DELAY TIME T

S
ELECTRO-/MECHANICAL RELEASE GENERATOR
~
~
LOW PASS FILTER SET/RESET FLIP-FLOP

G 3-PHASE
~ R

MANUAL OPERATION ~ ~
(EQUIVALENT REPRESENTATIONS) AMPLIFIER

D
~
GENERATOR RECTIFIER AMPLIFIER
INVERTING

E EXCITOR PMG PERMANENT MAGNET GENERATOR

~ +

-
AMPLIFIER
DIFFERENTIAL

V VOLTMETER M MOTOR INTEGRATOR

E

A AMPEREMETER FAN

COS PHI P.F.-METER

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

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 1 2 3 4 5 6 7 8

CROSS REFERENCES OF WIRES AND CABLES

A
COORDINATE
EXAMPLE

SHEET
-T45 -A17
+ES
/015 SHEET 203 SHEET 581 +ER

R1 1
/581.B7 +ER -A17 :1 +ES -T45 :R1 /203.B4

12 14
B
-K196 11
TERMINAL NUMBER
/015.B2
DEVICE

DEVICE LOCATION
R2
SHEET NUMBER
DEVICE LOCATION AND CORRELATION
OF SYMBOL PARTS
C
1 MASTER ELEMENT OF DEVICE RELAY -K149
CAN BE FOUND ON SHEET 631

2 TERMINAL LISTING AND CROSS REFERENCE

1
2
87

-X200
3 RELAY COIL OF RELAY -K149
CAN BE FOUND ON SHEET 631 /631
-X149
:1

-K149
D +ES
-R149 12 14
2K2 RELAY
RELAY CONTACT OF RELAY -K149
4 CAN BE FOUND ON SHEET 631
5W 11 CONTACT
101

-X149
:2

RELAY CONTACT OF RELAY -K149 COIL

5 CAN BE FOUND ON
A1
6
-K149 A2
SHEET 568 /631

UNIQUE FERULE NO.

E 6 FOR WIRE IDENTIFICATION -K149
3 /631
14
4 /631 12
11 MASTER ELEMENT
5
24
/568 22
21 OF DEVICE
34
31
32
24VDC

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8

GEN CB
-V02
-Q10 -Q01
RELAY
EXC. TRAFO.
INTERFACE DI
SUPPLY
-G30
-Q13 -V01 -V06 -Q30..31
-K49 -K..
DC
SUPPLY
B
-V03

V
PT

-K..

Pf -Q11 -Q12 -Q21 -Q22

CT DO
C

UAUX

UAUX
VDIG

VDIG
-G10 IG UG -G20 IG UG

POWER CPU POWER CPU

PART PART

-Q90..93 AVR/MAN/PF AVR/MAN/PF

HEATER,
AC AVR/MAN/VAR AVR/MAN/VAR
LIGHT &
SUPPLY
SOCKET

D -U07
DIGITAL I/O DIGITAL I/O FIELD VOLTAGE

-U08
Analog I/O Analog I/O FIELD CURRENT
MODBUS MODBUS

V A
3MW, 11kV, 3Ph, 50Hz -V04/-V05
E -K01
SYNCHRONOUS
GENERATOR G E
~
~ -R06
-R02

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8

+ER
A TO LOAD
U V W

EXC. TRAFO.
11kV/180V,1ph,50Hz,5kVA /008.E5 /011.E2
-Q10 -Q01 -V02
L1 -X3 1 L1 P -X60 2

2
1

1
B 101 101 105 107 109
~ U_SUP1 /009.B8
L2
~
L2 -X3 3 L3 N -X60_1 2

5
6

5
6
102 102 106 108 110
~ U_SUP2 /009.C8

C 145 /009.C1 -V03:L1

146 /009.D1 -V03:L3

-X5 1
3MW,11kV F1
3Ph, 50Hz

E
SYNCHRONOUS
GENERATOR
G E NOMINAL EXCITATION
7.4Adc, 100.6Vdc
/240
-Q10
F2 -X5 2
ROTOR
1 2
/008.B6 I>
3 4
I>
5 6
/008.B6 I>
NOT IN ABB SCOPE OF SUPPLY ABB LTD SCOPE OF SUPPLY 12
11
/011.C2 14

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8

DIODE BRIDGES
BATTERY SUPPLY AUXILIARY SUPPLY VOLTAGE RELAY U<40%
POWER SUPPLY CONVERTER SUPPLY
A
24Vdc DISTRIBUTION (FIELD FLASHING)

-K49

-K49
/014.F2

/014.F2
-X4 1 -V01 -X60
4
3
+ 141 143
L1 P 1
251 ~ 147 151 153 154

1
X1

4
3
2
DC SUPPLY /008.B8
L2 3
110V DC -H15 ~ /016.A1
4

253
B /017.A1
X2 L3 N

U_SUP1
252 148
2 ~
2
1

- 142 144

254
-Q13
/009.F2

-X40_1 -X40_2
1 1
2 2
3 3 -X70 -X70_1
/021.C6 /021.C6
4 4 1 1
/021.E6 /021.E6
5 5 2 2
6 6 3 3
/009.D1 /009.E1

-K49
/014.F2
4 4
C 110VDC_P 110VDC_N /016.B6 /016.B6
-V03 /017.B6
5 5
/017.B6
-X60_1
L1 P 6 6 1
-Q01:1 /008.C8 145 ~ 149 152 155

5
6
2

U_AUX1

U_AUX2
/008.B8
L2 3
/016.A1
~ 4
/017.A1
L3 N

U_SUP2
-Q01:5 /008.C8 146 150
~

-Q30
/009.F5
-V06 -X50
L1 P 1
D -G30 -G20:39 /017.D6 158 ~ 163 164

1
2
2
/011.B3
OK L2 3
-G10:39 /016.D6 159 ~ /011.B8
4

-Q31
/013.B1

/009.F4
100-240VAC L3 N 5
/012.B6
-X70 3 L(+) 90-350VDC (+) ~ -X51 6
156 160 /022.B1
U_AUX1 /009.C5 (+) 1 7
161 165 /015.B1

1
2
2 8
/011.B1 /015.B5
-X52 3 9
/011.B3 /012.B5
-X70_1 3 N(-) 24V DC (-) 1 4 10
157 162 /014.B2 /012.A1
U_AUX2 /009.C6 (-) 2 5 11
/016.F6 /022.B3 /012.B1
DC OK (-) 3 6 12
087 /017.F6
E 1 PE Adj. 4 7 13
081 OK /011.E2
5 8 14
-W100 13 /011.E7
-W100

6
2

24V_P

24V_P
14 /011.D2 /012.E2
7
-Q31 -Q30 /022.E1
-Q13 8
/015.E2
9
10
1 2 1 2 1 2
/009.B2 I> /009.D6 I> /009.D6 I> 11
3 4
/009.B2 I> 12
13 14 13 14
/011.B2 /011.C2

24V_N
13 14 21 22 21 22
/011.C2
F 21 22

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

Check 1 Ramesh KS
DM-PE CONTROL SUPPLY
Check 2 Senthilkumar S
M/s. SIEMENS - PRIVILAGE BIKSONS BOILERS 120 < > 010 Page No. of

Released Ramesh KS Der. from Doc. Format A4 Language E 3AYN12224347-CAA 009

Pages
30
 1 2 3 4 5 6 7 8

AUXILIARY SUPPLY SOCKET PANEL HEATER PANEL LIGHT

A

-X15 1
4
3

L 166 168
B
/010.F1
-Q90

-X90_1

1 -Q91
/010.F2
1
255

2
257 258
3

AC SUPPLY X1 4
21

-Q92
/010.F3
230V AC,1Ph,50Hz -H16
5 -TH1
6 THERMOSTAT -S90 22
X2 1 O 2

2
1
230VAC_L 261 262 263

259
256

1-Q93
/010.F5
C
-X901

1
L

2
170 172
N L
171

-E901
2 PE PE
2
1

N 167 169 082 -E911

088
/010.F1
-Q90

-X90_2 N

-W100

-W100
1

5
2

2
3
264
4
260
5
D 6

230VAC_N

-Q90 -Q91 -Q92 -Q93

1 2 1 2 1 2 1 2
/010.C2 I> /010.B4 I> /010.C4 I> /010.C3 I>
3 4
/010.B2 I>

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

Check 1 Ramesh KS
DM-PE AUXILIARY CIRCUIT
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M/s. SIEMENS - PRIVILAGE BIKSONS BOILERS (HEATING, LIGHTING & SOCKET) 130 < > 011 Page No. of

Released Ramesh KS Der. from Doc. Format A4 Language E 3AYN12224347-CAA 010

Pages
30
 1 2 3 4 5 6 7 8

EXCITATION ON GENERATOR CB GRID BREAKER

READY FOR EXCITATION EXCITATION ON EXCITATION ON EXCITATION TRIP EXCITATION OFF
A CONTACT MULTIPLICATION CLOSED CLOSED

-X51 2 -X51 3 -X50 2 -X50 3

24V_P /009.E7 24V_P /009.E7 24V_P /009.D8 24V_P /009.D8

273
265

274

293
B -X6 1
830 289 290 291 292
41 13 829 833 832 831 810
-Q01.3 -Q30.1 3
42 /009.F4 14

275
/011.F2
4
-H1 -X6 3 -X7 7 -X7 9
-X7 17 -X7 15 -X7 13 -X7 1
-X6 2
266

269

13 22 24 32 34 3 GEN. CB GRID BKR.

-Q01 -H2 CLOSED CLOSED
-X7 3 /011.F2 14 -K52 4

277
13
276 -K11 21 31
/015.E5 /014.F4 -X7 18 -X7 16 -X7 14 -X7 2 -X6 4 -X7 8 -X7 10
90% SPEED -Q31.1
/009.F5 14 12 14

836
INTERLOCK 23
268

-K10 -Q01.1 835 834 828 297

270

295
-X7 4 11 /011.F2 24

294
/011.E1

298
C
278

13 279
267

299
-Q13.1
/009.F2 14
12 14 /011.E6 22 24 22 24
-X7 5

301
300
11
271

-Q10.1 -K37 -K12 -K39

FUTURE 11 21 21
/008.F5 /015.E6 /011.F7
12 14
281

INTERLOCK
280

-X7 6 13 32 34
-G10 /016.E5
-G30 305

302
/009.E4 14

306
-K37 31 25
/011.F6 304
272

DI9
282

-K10 -K38 DGND

-K37 -K39 -K40
D /011.E2 /011.E3 /011.E7 /011.E7 /011.E8
-Q01_R
A1

A1

A1

A1

A1
A1
1

303
-Q01
U

/011.E3 -G20 /017.E5

A2
A2

A2

A2

A2

A2
2

25

284 285 DI9 308 309

283

307
DGND

-X52 4 -X52 5
24V_N /009.E6 24V_N /009.E6

E
-K10 -K38 -K37 -K39 -K40
/011.D2 -Q01 /011.D3 /011.D7 /011.D7 /011.D8
12 /011.D3 12 12 12 12
11 11 11 11 11
/011.C2 14 1 2 /022.C1 14 /011.C4 14 /013.C3 14 /012.C5 14
/008.B7
22 3 4 22 22 22 22
21 21 21 21 21
/025.A1 24 5 6 /025.B1 24 /014.C2 24 /011.C7 24 /013.C1 24
/008.B7
32 13 14 32 32 32 32
31 /011.C4 31 31 31 31
/022.C5 34 23 24 /025.B1 34 /011.D2 34 /012.D5 34 /022.C8 34
/011.C3
42 33 34 42 42 42 42
41 /014.B2 41 41 41 41
44 41 42 44 44 /022.C7 44 44
F /011.B1

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

Check 1 Ramesh KS
DM-PE CONTROL CIRCUITS
Check 2 Senthilkumar S
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Released Ramesh KS Der. from Doc. Format A4 Language E 3AYN12224347-CAA 011

Pages
30
 1 2 3 4 5 6 7 8

SETPOINT PF MODE
AUTO MANUAL FAULT/ALARM RESET
RAISE LOWER ON OFF
A

-X50 10
24V_P /009.E8
-X50 11 -X50 9 -X50 5
24V_P /009.E8 24V_P /009.E8 24V_P /009.D8

325
313
310

314 317 319 321 324 327

802 803 312 807 806 316 318 320 894 323 326
B 12 14

322
23 -X6 27 -X6 7 -X6 9 -X6 11 -X6 29 -X6 13 -X6 15 -X7 11
21 -X6 25 -X6 5 -K47 11
/012.E6 3

353
3 3 3 3 3 -H8 3
-H3 4
-H4 4
-H5 4
-H6 4
-H7 4
4 -H17 4
12 14

338
22 -X6 26 -X6 6 24 -X6 28 -X6 8 -X6 10 -X6 12 -X6 30 -X6 14 -X6 16 -X7 12
12 14
-K46 11
/012.E5
800

340
801 329 805 332 334 336 12 14 -K43 895 339 342 344
804 11
/012.E3 341
-K53 11 12 14
C /014.E5

346
-K40 11
/011.E8
330

333

350
12 14

347
22 24

343

345
22 24 22 24
-K44 11
/012.E4 -K45 21
-K42 -K41 /012.F4

351
21 21
335

337
/012.F2 /012.F1
32 34

-K39
362

363

348
31
/011.F7
D 349

352
A1

A1

A1

A1

A1

A1

A1

A1
-K41 -K42 -K43 -K44 -K45 -K46 -K47 -K48
/012.E2 /012.E2 /012.E3 /012.E4 /012.E5 /012.E5 /012.E7 /012.E7
A2

A2

A2

A2

A2

A2

A2

A2
355 356 357 358 359 360 361
354

-X52 6
E 24V_N /009.E6

-K41 -K42 -K43 -K44 -K45 -K46 -K47 -K48

/012.D1 /012.D2 /012.D3 /012.D4 /012.D4 /012.D5 /012.D6 /012.D7
12 12 12 12 12 12 12 12
11 11 11 11 11 11 11 11
/013.C5 14 /013.C6 14 /012.C5 14 /012.C5 14 /022.C2 14 /012.C6 14 /012.B6 14 /013.C4 14
22 22 22 22 22 22 22 22
21 21 21 21 21 21 21 21
/012.D2 24 /012.D1 24 24 /025.C1 24 /012.D5 24 /013.C7 24 24 24
32 32 32 32 32 32 32 32
31 31 31 31 31 31 31 31
34 34 34 /013.C8 34 34 /022.C3 34 34 34
42 42 42 42 42 42 42 42
F 41 41 41 41 41 41 41 41
44 44 44 44 44 /025.D1 44 44 44

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

Check 1 Ramesh KS
DM-PE CONTROL CIRCUITS
Check 2 Senthilkumar S
M/s. SIEMENS - PRIVILAGE BIKSONS BOILERS 150 < > 013 Page No. of

Released Ramesh KS Der. from Doc. Format A4 Language E 3AYN12224347-CAA 012

Pages
30
 1 2 3 4 5 6 7 8

GRID BREAKER CLOSED GENERATOR CB CLOSED RESET ALARM SETPOINT RAISE SETPOINT LOWER PF MODE ENABLE MANUAL MODE ENABLE
A

B -X50 4
364 365 366 367 368 369 370
24V_P /009.D8

22 24 12 14 12 14 12 14 12 14 22 24 32 34

-K40 21
-K39 11
-K48 11
-K41 11
-K42 11
-K46 21
-K44 31
/011.F8 /011.E7 /012.E7 /012.E1 /012.E2 /012.F5 /012.F4
371

381
373

375

377

379

383
372

374

376

378

380

382
C

384
-G10 /016.E5 -G10 /016.E5 -G10 /016.F5 -G10 /016.D2 -G10 /016.E2

24 23 22 51 49
+ +
DI10 DI11 DI12 AI2 - 50 AI3 - 48
# #
DGND DGND DGND

-G20 /017.E5 -G20 /017.E5 -G20 /017.F5 -G20 /017.D2 -G20 /017.E2

D 24 23 22 51 49
+ +
DI10 DI11 DI12 AI2 - 50 AI3 - 48
# #
DGND DGND DGND

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

Check 1 Ramesh KS
DM-PE DIGITAL INPUT
Check 2 Senthilkumar S
M/s. SIEMENS - PRIVILAGE BIKSONS BOILERS 160 < > 014 Page No. of

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Pages
30
 1 2 3 4 5 6 7 8

VOLTAGE REALY (Ug < 40%) LIMITER ACTIVE ROTATING DIODE

PT FUSE FAILURE SET POINT MAX REACHED SUPERVISION ALARM-1
A (FIELD FLASHING) FAILURE

-X51 4
24V_P /009.E7

385
386 387 388 389 887
B

33
-Q01.2
34 /011.F2
390

22 24 -K51 -K52 -K53 -K54

/014.E4 /014.E5 /014.E6 /014.E6

A1

A1

A1

A1
-K37

A1
21
/011.F6
C -K58

A2

A2

A2

A2
391

/014.E8

A2
-K49_R

A1
1

-K49
U

/014.E2 A2
2

394

396

400
398
392

893
395

397
393

-G10 /016.D5 -G10 /016.D5 -G10 /016.D5 -G10 /016.D5 -G10 /016.E5

401
399
-G10 /016.E5

892
D 37 36 35 34 31
30
DIO1 DIO2 DIO3 DIO4 DIO5
DIO6
DGND DGND DGND DGND DGND
DGND
-G20 /017.D5 -G20 /017.D5 -G20 /017.D5 -G20 /017.D5 -G20 /017.E5
-G20 /017.E5

37 36 35 34 31
30
DIO1 DIO2 DIO3 DIO4 DIO5
DIO6
DGND DGND DGND DGND DGND
DGND
E

-K51 -K52 -K53 -K54 -K58

/014.C4 /014.C5 /014.C6 /014.C7 /014.C8
-K49 12 12 12 12 12
/014.C2 11 11 11 11 11
/025.E1 14 /025.A5 14 /012.C4 14 /025.B5 14 /25A.B1 14
1 2
/009.B7 22 22 22 22 22
3 4 21 21 21 21 21
/009.B7 /022.C7 24 /022.C6 24 /022.C6 24 24 24
5 6
/009.C7 32 32 32 32 32
13 14 31 31 31 31 31
/025.C1 34 /011.C5 34 /025.B5 34 34 34
42 42 42 42
41 41 41 41
F 44 44 44 44

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

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DM-PE DIGITAL OUTPUT
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Pages
30
 1 2 3 4 5 6 7 8

CHANNEL SELECTION

CHANNEL CHANGEOVER CHANNEL-1 OK CHANNEL-2 OK CHANNEL CHANGEOVER

A CHANNEL-2 ON CHANNEL-1 ON

-X50 7 -X50 8
24V_P /009.E8 24V_P /009.E8
403 404 405 406 407 408
B
421 422

420
13
-K01.1 -X6 19 -X6 17
/015.F2 14
12 14 12 14
/015.E2
409
3 3 13 13 11
-K12 -K11 -H10 4
-H9 4
-Q11.1 -Q21.1 -K13
11 11 12 14 /016.F1 14 /017.F1 14
/015.E6 /015.E5
-X6 20 -X6 18 14 12
-K14 11

423

424
/015.E4

402 411 412 413 414 13 13

-Q12.1 -Q22.1

425
C /016.F6 14 /017.F7 14

426
427

428
813 815 -G10 /016.D2
-K11 -K12
410

415
/015.E5 /015.E7

A1

A1
A1
A1
53
+
-K56 -K57 AI1 - 52
#
/015.E6

A2

A2
A2
/015.E5

A2
416

-K13 -K14 812 814

/015.E3 /015.E4

429
-K01_R

A1

A1
A1
-G10 -G20 -G20
1

430
/016.E5 /017.E5 /017.D2
-K01
U

D /015.E2
A2
A2

A2
2

28 28 53
+
DIO8 DIO8 AI1 - 52
#
418 419
417

DGND DGND

-X52 8
24V_N /009.E6

E -K01
/015.D2
-K13 -K14 -K56 -K11 -K57 -K12
/015.D3 /015.D4 /015.D5
/015.C5 /015.D6
/015.C7
1 2 12 12 12 12 12 12
/019.C2 11 11 11 11 11 11
R3 R4 /015.B8 14 /015.C2 14 /025.E5 14 /015.C2 14 /025.E5 14 /015.C1 14
/019.C2
R5 R6 22 22 22 22 22 22
/019.E2 21 21 21 21 21 21
7 8 /022.C4 24 24 /25A.C1 24 /011.C5 24 /25A.C1 24 /011.C5 24
/019.E2
13 14 32 32 32 32 32 32
/015.B2 31 31 31 31 31 31
/025.D1 34 34 /25A.D1 34 /025.C5 34 /25A.E1 34 /025.C5 34
42 42 42 42
41 41 41 41
44 44 /025.D5 44 /025.D5 44

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

Check 1 Ramesh KS
DM-PE CONTROL CIRCUITS
Check 2 Senthilkumar S
M/s. SIEMENS - PRIVILAGE BIKSONS BOILERS CHANNEL CHANGEOVER 170 < > 016 Page No. of

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Pages
30
 1 2 3 4 5 6 7 8

-G10
UN1010
A /016.F1
-X60 3
-Q11 16 PWRL1
Ie+ 10
115 /019.C2 -K01:R3

4
3
111 113
U_SUP1 /009.B8 14 PWRL2 +
114 ExCap 8
-X60_1 3 12 PWRL3

2
1
112 Ie- 9
U_SUP2 /009.C8 116 /019.E2 -K01:R5

-Q12
/016.F6
PWM -X70 4
180
7 ML1 PT MACH AUX L1 15 U_AUX1 /009.C5

4
3
B
-X1:1 /020.C3 173
6 ML2 PT MACH MEASUREMENT ~ AUX L2 13
178
-X70_1 4
-X1:2 /020.C3 174 179 181
=

1
5 ML3 PT MACH AUX L3 11 /009.C6

2
U_AUX2
-X1:3 /020.C3 175

4 NW1 PT NET
3 NW3 PT NET

-X2:3 /020.C7 176

2
1
MC2+ CT MACH AVR
MC2- CT MACH
-X2:5 /020.C7 177

CONTROL INPUTS OUTPUTS

D804 77
GND 530 /017.C6 -G20:77
C RD 76
5V
75
D802 CAN + 531 /017.C6 -G20:75
71
3 17 - 532 /017.C6 -G20:71
083 PE YE 73
533 /017.C6 -G20:73
-W100
D800 72 -X500 3
GN 824
EIA 74 -X500 2
- 823
USB 485 70 -X500 1
+ 822
RJ45 (ETHERNET)

+24V V1 39
159 /009.D4 -V06:L2
+24V V2 38
D DIO1 D1 37
53 AI 1 (+) ~ DIO2 D2 36
/014.D2
/014.D3
/015.C8 52 BI 1 (-) DIO3 D3 35
/014.D4
51 AI 2 (+) DIO4 D4 34
/014.D5
/013.C5 50 BI 2 (-)
49 AI 3 (+) +24V V3 33
/013.C7 48 BI 3 (-) out +24V V4 32
DIO5 D5 31
/014.D6
47 ARP +Vref 10V DIO6 D6 30
/014.D8
46 BRP +Vref GND DIO7 D7 29
45 ARN -Vref 10V DIO8 D8 28
/015.D5
44 BRN -Vref GND
E In 27
+24V V5
43 AO1 (+) +24V V6 26
-Q11 42 BO1 (-) DI9 D9 25 -Q12
/011.D4
41 AO2 (+) DI10 D10 24
/013.C1
40 BO2 (-) DI11 D11 23
/013.C2 1 2
1 2 DI12 D12 22 /016.B5 I>
/016.A2 I> /013.C3 3 4
3 4 DGND G1 21 -X52 2 /016.B5 I>
/016.A2 I> # DGND G2 20
431
24V_N /009.E6
13 14
13 14 /015.C5
/015.C5 21 22
21 22
F

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

Check 1 Ramesh KS
DM-PE CONTROL UNIT
Check 2 Senthilkumar S
M/s. SIEMENS - PRIVILAGE BIKSONS BOILERS CHANNEL-1 175 < > 017 Page No. of

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Pages
30
 1 2 3 4 5 6 7 8

-G20
UN1010
/017.F1
A
-Q21 Ie+ 10
-X60 4 16 PWRL1 121 /019.C2 -K01:1

4
3
117 119
U_SUP1 /009.B8 14 PWRL2 +
120 ExCap 8
-X60_1 4 12 PWRL3

2
1
118 Ie- 9
U_SUP2 /009.C8 122 /019.E2 -K01:7

-Q22
/017.F7
PWM -X70 5
189
7 ML1 PT MACH AUX L1 15 U_AUX1 /009.C5

4
3
B
-X1:4 /020.D3 182
6 ML2 PT MACH MEASUREMENT ~ AUX L2 13
187
-X70_1 5
-X1:5 /020.D3 183 188 190
=

1
5 ML3 PT MACH AUX L3 11 /009.C6

2
U_AUX2
-X1:6 /020.D3 184

4 NW1 PT NET
3 NW3 PT NET

-X2:6 /020.D7 185

2
1
MC2+ CT MACH AVR
MC2- CT MACH
-X2:4 /020.D7 186

CONTROL INPUTS OUTPUTS

D804 77 530
GND /016.C6 -G10:77
C RD 76
5V
75
D802 CAN + 531 /016.C6 -G10:75
71
6 17 - 532 /016.C6 -G10:71
084 PE YE 73
533 /016.C6 -G10:73
-W100
D800 72 -X500 6
GN 827
EIA 74 -X500 5
- 826
USB 485 70 -X500 4
+ 825
RJ45 (ETHERNET)

+24V V1 39
158 /009.D4 -V06:L1
+24V V2 38
D DIO1 D1 37
53 AI 1 (+) ~ DIO2 D2 36
/014.D2
/014.D3
/015.D8 52 BI 1 (-) DIO3 D3 35
/014.D4
51 AI 2 (+) DIO4 D4 34
/014.D5
/013.D5 50 BI 2 (-)
49 AI 3 (+) +24V V3 33
/013.D7 48 BI 3 (-) out +24V V4 32
DIO5 D5 31
/014.D6
47 ARP +Vref 10V DIO6 D6 30
/014.E8
46 BRP +Vref GND DIO7 D7 29
45 ARN -Vref 10V DIO8 D8 28
/015.D6
44 BRN -Vref GND
E In 27
+24V V5
43 AO1 (+) +24V V6 26
-Q21 42 BO1 (-) DI9 D9 25 -Q22
/011.D4
41 AO2 (+) DI10 D10 24
/013.D1
40 BO2 (-) DI11 D11 23
/013.D2 1 2
1 2 DI12 D12 22 /017.B5 I>
/017.A2 I> /013.D3 3 4
3 4 DGND G1 21 -X52 3 /017.B5 I>
/017.A2 I> # DGND G2 20
432
24V_N /009.E6
13 14
13 14 /015.C7
/015.C7 21 22
21 22
F

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

Check 1 Ramesh KS
DM-PE CONTROL UNIT
Check 2 Senthilkumar S
M/s. SIEMENS - PRIVILAGE BIKSONS BOILERS CHANNEL-2 200 < > 018 Page No. of

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Pages
30
 1 2 3 4 5 6 7 8

UNITROL 1010
IO-NAME TYPE IN/OUT INPUTS SIGNAL POLARITY OUTPUT SIGNAL POLARITY PAGE

DIO 1 IO OUT NONE NORMAL VOLTAGE RELAY NORMAL 170

DIO 2 IO OUT NONE NORMAL LIMITER ACTIVE NORMAL 170

DIO 3 IO OUT NONE NORMAL RD FAIL NORMAL 170

B
DIO 4 IO OUT NONE NORMAL PT FUSE FAIL (SUPERVISION ALARM-2) NORMAL 170

DIO 5 IO OUT NONE NORMAL SET POINT MAX REACHED NORMAL 170

DIO 6 IO OUT NONE NORMAL SUPERVISION ALARM-1 NORMAL

DIO 7 IO OUT NONE NORMAL NONE NORMAL

DIO 8 IO OUT NONE NORMAL SWITCHOVER INVERTED 175

C DI 9 IN IN EXCITATION ON NORMAL 150

DI 10 IN IN PARALLEL WITH GRID STATUS NORMAL 165

DI 11 IN IN GEN CB CLOSED STATUS NORMAL 165

DI 12 IN IN RESET ALARM NORMAL 165

AI 1 (+) DIGITAL IN STANDBY NORMAL 175

AI 1 (-) DIGITAL IN NONE NORMAL 175

D
AI 2 (+) DIGITAL IN RAISE NORMAL 165

AI 2 (-) DIGITAL IN LOWER NORMAL 165

AI 3 (+) DIGITAL IN PF (OR VAR) ENABLE NORMAL 165

AI 3 (-) DIGITAL IN MANUAL MODE ON NORMAL 165

AO 1 ANALOG OUT NONE NA

AO 2 ANALOG OUT NONE NA

E
NOTE: FIELD FLASHING OFF LEVEL SHOULD BE SET TO 0%.

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

Check 1 Ramesh KS
DM-PE CONTROL SIGNAL
Check 2 Senthilkumar S
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 1 2 3 4 5 6 7 8

EXCITER EXCITER OVER VOLTAGE FREEWHEELING EXCITER

FIELD CURRENT FIELD VOLTAGE PROTECTION DIODE BRIDGE FIELD WINDING
A

-X21_1 -X21_2
1 1
2 2
/021.D5 /021.D5
3 3
/021.D2 /021.D3
4 4

EXC-FC_P EXC-FC_N

433

434
-K01
/015.E2
R3

3 4
R4

C -X5 1
-G10:10 /016.A5 115 123 127
1 2
-R06 128
124
2
1

-G20:10 /017.A5 121 129

-X5 3

/019.F5
-V04
L1 P
-X22_1 -Q502 ~ 130
1
437 435 L2

4
3
2
/021.B5 ~
3 +
/021.D1 L3 N
4
~

-R02

131
D EXC-FV_P
-V05

2
/019.F5 L1 P
~ -
-X22_2 -Q502
1 L2
438 436 ~

1
2
2
/021.B5
3 L3 N
/021.D2 132
4 ~
EXC-FV_N -X5 4
133
-K01
/015.F2 134
R5
R6

E
-G10:9 /016.A5 116 125
-X5 2
126
7
8

-G20:9 /017.A5 122

-Q502

1 2
/019.D6 I>
3 4
/019.C6 I>
F

R0 22.07.2022 Issued Madhu KN

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ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8

-P03
V
1 2

762

763
-S4 V V
B VOLTMETER
SELECTOR SWITCH R Y B

622
793
795

5 8
796

SENSING PT :T1
-P04 COS PHI
797

11kV/ 3V/110/ 3V

1 3
-X1 1
L1 173 /016.B2 -G10:7
C
2
L2 174 /016.B2 -G10:6
-X2 3

231
232 176 /016.B2 -G10:2
3

198
L3 175 /016.B2 -G10:5 CT: T3-L2 (Y-PHASE)
-T01 5
RATIO- 300/1A 177 /016.C2 -G10:1
PRI:1A,5A SEC:1A
10VA, 50Hz

199
-X2 1 P3
S1 194
191
192
193

P2 S2 6
185 /017.B2 -G20:2

200
-X1 4 2 P1 S1 4
182 /017.B2 -G20:7 S2 195 201 186 /017.C2 -G20:1
PE
5
183 /017.B2 -G20:6

085

086
D
6

-W100

-W100
184 /017.B2 -G20:5

7
E

NOTE-
1. TB'S X2- 5 & 6 SHOULD BE KEPT OPEN FOR DUAL CHANNEL OPERATION
2. TO BYPASS CH-1 TB X2- 3 SHOULD BE KEPT OPEN AND X2-5 SHOULD BE KEPT CLOSE
3. TO BYPASS CH-2 TB X2- 4 SHOULD BE KEPT OPEN AND X2-6 SHOULD BE KEPT CLOSE
F

R0 22.07.2022 Issued Madhu KN

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ORDER NO:- 4202584347
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30
 1 2 3 4 5 6 7 8

EXCITER EXCITER
TRANSDUCER
A
FIELD VOLTAGE FIELD CURRENT

-U07
B -X22_1 2 -X11 1
456 2 534 EXCITER FIELD VOLTAGE
EXC-FV_P /019.D5 2
6 1 535 4 - 20mA PROPORTIONAL TO
3
5 4 536 0-200VDC
-X22_2 2 4
457 3 537
EXC-FV_N /019.D5 5
8 7

458 459
-P01 -P02
+
C V -
+ A - -X40_1 3 -X40_2 3
110VDC_P /009.C2 110VDC_N /009.C3
632

633
630

631

-U08
-X21_1 2 -X11 6
460 2 538 EXCITER FIELD CURRENT
-X22_1 3 -X21_1 3 -X21_2 3 EXC-FC_P /019.B4 7
-X22_2 3 6 1 539 4 - 20mA PROPORTIONAL TO
EXC-FV_P /019.D5 EXC-FC_P /019.C4 EXC-FC_N /019.C4 8
EXC-FV_N /019.E5 5 4 540
-X21_2 2 9 0-25ADC
461 3 541
EXC-FC_N /019.B4 10
D
8 7

462 463

-X40_1 4 -X40_2 4
110VDC_P /009.C2 110VDC_N /009.C3

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 1 2 3 4 5 6 7 8

EXCITATION EXCITATION CHANNEL-1 CHANNEL-2 READY FOR ROTATING PT FUSE LIMITER GENERATOR GRID BREAKER
AUTO ON MANUAL ON PF MODE ON PF MODE OFF CB CLOSED CB CLOSED
ON OFF ON ON EXCITATION DIODE FAILURE FAILURE ACTIVE
A

-X50 6 -X51 5
24V_P /009.D8 24V_P /009.E7

466
464

465 467 468 469 470 471 820 821

32 34 22 24 22 24 22 24 42 44 32 34

-K38 11
-K45 11
-K46 31 -K13 21
-K40
C /011.E3 /012.E4 /012.F5 /015.E2 -K10 31
-K52 21
-K53 21
-K51 21 -K39 41 31
/011.F1 /014.F4 /014.F5 /014.F3 /011.F8
/011.F7
14 12 12 14 34 32 22 24

817

819
481
472

473

474

475

476

477

478

479

480

482

483
D
X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1
-H1 -H2 -H5 -H6 -H7 -H8 -H9 -H10 -H11 -H12 -H13 -H14 -H18 -H19
X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2

485 486 487 488 489 490 491 492 493 494 495 816 818
484

E
-X52 7
24V_N /009.E6

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ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8
INTERNAL EXTERNAL INTERNAL EXTERNAL

EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA

A
-W100
-W100 PE GND CABINETS PE-CONNECTION TO CENTER GROUND /020.C1 -X1 1 L1
/020.C1 2 L2
/020.C1 3 L3 GENERATOR VOLTAGE 11kV/ 3V/110/ 3V
/008.B4 -X3 1 L1 /020.D1 4
SUPPLY FROM EXC. TRAFO. 11kV/180V
2 /020.D1 5
1Ph,50Hz,5kVA
/008.B4 3 L2 /020.D1 6

B /020.D5 -X2 1 S1
/019.C8 -X5 1 + /020.D5 2 S2
/019.E8 2 - RATED VOLTAGE 100.6 Vdc /020.C7 3 GENERATOR CURRENT
DC OUTPUT 300/1A
/019.C8 3 RATED CURRENT 7.4Adc /020.D7 4 (Y PHASE)
/019.E8 4 /020.C7 5
/020.D7 6

/009.B1 -X4 1 +
BATTERY SUPPLY 110Vdc
/009.B1 2 - /021.B7 -X11 1 +
/021.B7 2 - EXCITER FIELD VOLTAGE 4-20mA
C /021.B7 3 + 0-200Vdc
/021.B7 4 -
/010.B1 -X15 1 L AC AUXILIARY SUPPLY /021.B7 5 GND
230Vac,1Ph,50Hz
/010.C1 2 N HEATER/LIGHT/SOCKET /021.D7 6 +
/021.D7 7 - EXCITER FIELD CURRENT 4-20mA
/021.D7 8 + 0-25Adc
/021.D7 9 -
/021.D7 10 GND

D
/016.D6
-X500 1 +
/016.D6 MODBUS RTU ( G10 - CHANNEL -1) RS485
2 -
/016.D6 RS 485 COMMUNICATION
3 GND
/017.D6
4 +
/017.D6 MODBUS RTU ( G20 - CHANNEL -2)
5 - RS485
/017.D6 RS 485 COMMUNICATION
6 GND

R0 22.07.2022 Issued Madhu KN

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ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8
INTERNAL EXTERNAL INTERNAL EXTERNAL

EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA

/011.B2 -X6 1 24Vdc

DI FROM DCS EXCITATION ON
/011.B2 2 <50mA(p)
/011.B6 3 24Vdc
DI FROM DCS EXCITATION OFF /011.B6 -X7 1 24Vdc
/011.C6 4 <50mA(p) DI EXTERNAL TRIP-1 FROM GPR
/011.C6 2 FROM GPR <50mA(c)
/012.B1 5 24Vdc
DI FROM DCS SET POINT RAISE /011.C1 3 FROM STGCP
/012.C1 6 <50mA(p) # DI 95% SPEED INTERLOCK 24Vdc
/011.C1 4 PANEL <50mA(c)
/012.B2 7 24Vdc
DI FROM DCS SET POINT LOWER /011.C1 5
/012.C2 8 <50mA(p) # DI FROM DCS FUTURE INTERLOCK 24Vdc
/011.D1 6 <50mA(c)
/012.B3 9
B DI FROM DCS AUTO ON 24Vdc /011.B7 7 FROM STGCP
/012.C3 10 <50mA(p) DI GENERATOR CB CLOSED 24Vdc
/011.C7 8 PANEL <50mA(c)
/012.B4 11 24Vdc
DI FROM DCS MANUAL ON /011.B8 9 FROM STGCP
/012.C4 12 <50mA(p) DI GRID BREAKER CLOSED/TG SYNCH. WITH GRID 24Vdc
/011.C8 10 PANEL <50mA(c)
/012.B5 13 24Vdc
DI FROM DCS PF MODE ON /012.B7 11 24Vdc
/012.C5 14 <50mA(p) DI FROM DCS FAULT/ALARM RESET
/012.C7 12 <50mA(p)
/012.B6 15 24Vdc
DI FROM DCS PF MODE OFF /011.B6 13
/012.C6 16 <50mA(p) FROM GPR EXTERNAL TRIP-2 FROM GPR 24Vdc
DI <50mA(p)
/011.C6 14
/015.B4 17 DI 24Vdc
FROM DCS CHANNEL-1 ON /011.B6 15
/015.C4 18 <50mA(p) SPARE EXTERNAL TRIP-3 24Vdc
DI <50mA(p)
/011.C6 16
/015.B3 19 DI 24Vdc
FROM DCS CHANNEL-2 ON /011.B5 17
/015.C3 20 <50mA(p) SPARE EXTERNAL TRIP-4 24Vdc
C /011.C5 18
DI <50mA(p)
/012.B1 21 24Vdc
DI FROM SYN SET POINT RAISE
/012.C1 22 <50mA(p)
/012.B2 23 24Vdc
DI FROM SYN SET POINT LOWER
/012.C2 24 <50mA(p)
/012.B1 25 SET POINT RAISE
DI FROM LS <50mA(p)
/012.C1 26
/012.B2 27 SET POINT LOWER 24Vdc
DI FROM LS <50mA(p)
/012.C2 28
/012.B5 29 PF MODE ON 24Vdc
DI FROM TSP <50mA(p)
/012.C5 30

D
-SPARE 1
2
3
4
5 SPARE TB'S
6
7
8
9
10

(p) = pulse
# IF NOT USED PLEASE SHORT THE TB'S (c) = continuous

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8
INTERNAL EXTERNAL INTERNAL EXTERNAL

EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA

A
496 518
22 24 12 14
-X8 1 + <250VAC/DC -X8 23 +
-K10 DO TO DCS READY FOR EXCITATION DO TO DCS ROTATING DIODE FAILURE <250VAC/DC
21 2 <50W* -K52 11 24 <50W*
/011.F1 /014.E4
497 519
498 520
22 24 32 34
-X8 3 + <250VAC/DC -X8 25 +
-K38 DO TO DCS EXCITATION ON TO DCS PT FUSE FAILURE <250VAC/DC
21 4 <50W* -K53 26
DO <50W*
/011.F3 31
/014.F5
499 521
B 500 522
32 34 12 14
-X8 5 + <250VAC/DC -X8 27 +
-K38 TO DCS EXCITATION OFF DO TO DCS SET POINT MAX REACHED <250VAC/DC
31 6 DO <50W* -K54 28 <50W*
/011.F3 11
/014.E6
501 523
502 524
32 34
13 -X8 7 +
-K49 TO DCS VOLTAGE RELAY ON (FIELD FLASHING) <250VAC/DC
8
DO <50W* -K11 31
/014.F2 14
/015.F5
-X8 29 +

528
503 DO TO GPR EXCITATION TRIP -1 <250VAC/DC
504 30 <50W*
C 798 32 34
-K44 21 -X8 9 +
TO DCS AUTO MODE SELECTED <250VAC/DC
/012.F4 DO <50W* -K12
10
31
24 22 11 + /015.F6
TO DCS <250VAC/DC
505
12
DO MANUAL MODE SELECTED <50W* 525
506 526
42 44
507
799
-K13 31 -X8 13 + -K11 41
TO DCS CHANNEL 1 ON <250VAC/DC
/015.F2 DO <50W*
/015.F5
-X8 31 +

529
14 <250VAC/DC
DO TO DCS EXCITATION TRIP -2
34 32 15 + 32 <50W*
508 TO DCS CHANNEL 2 ON <250VAC/DC
16
DO <50W* 42 44
509
D 840 -K12 41
/015.F6
527
+
837

-X8 17 <250VAC/DC
/012.F5 DO TO DCS PF/(VAR) MODE OFF 512
41 18 <50W*
-K46 12 14
19 + <250VAC/DC -X8 33 +
DO TO DCS PF/(VAR) MODE ON
<50W* -K56 DO TO DCS AVR-1 FAULTY <250VAC/DC
44 42 20
11 34 <50W*
839 /015.E4
513
838
514
516
E 12 14 12 14
-X8 21 + -X8 35 + <250VAC/DC
LIMITER ACTIVE <250VAC/DC DO TO DCS AVR-2 FAULTY
-K51 11 22 DO TO DCS <50W* -K57 36 <50W*
11
/014.E3 /015.E6
517 515

*RESISTIVE LOAD OR INDUCTIVE LOAD WITH SUPRESSION ELEMENT

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ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8

INTERNAL EXTERNAL INTERNAL EXTERNAL

EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA
A

888

12 14
-X8 37 + <250VAC/DC
DO TO DCS SUPERVISION ALARM-1
-K58 38 <50W*
11
/014.E8

889
B

879

22 24

-K56 21
/015.F4
-X8 39 + <250VAC/DC
880

DO SPARE EXCITATION TRIP-3

40 <50W*
C
22 24
881

-K57 21
/015.F6

D
882

32 34

-K56 31
/015.F4

-X8 41 + <250VAC/DC
DO SPARE EXCITATION TRIP-4
883

42 <50W*

32 34
884

E
-K57 31
/015.F6

*RESISTIVE LOAD OR INDUCTIVE LOAD WITH SUPRESSION ELEMENT

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ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8

LIST OF COMPONENTS
C

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ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8

BILL OF MATERIAL :-
A
SL NO. DEVICE DESIGNATION ARTICLE NUMBER TECHNICAL DESCRIPTION MAKE QTY
1 -X21_1(2), -X21_2(2), -X22_1(2), -X22_2(2), -X40_1(3), -X40_2(3), 1MYN266003-106 DISTRIBUTION TB - CTS2.5UN CONNECTWELL 37
-X50(7), -X51(4), -X52(6), -X90_1(3), -X90_2(3)
2 -SPARE(10), -X11(10),-X500(6) 1MYN266003-106T CONNECTWELL TB - CTS2.5UN CONNECTWELL 26
3 -X60(2), -X60_1(2), -X70(3), -X70_1(3) 1MYN266003-113 DISTRIBUTION TB - CTS 4.0 UN CONNECTWELL 10
4 -SPARE(3), -X1(6), -X2(6) 1MYN266003-202 CONNECTWELL DISCONNECTING TB-STH4DT CONNECTWELL 15
B
5 -SPARE(5), -X4(2), -X6(28), -X7(18), -X15(2),-X3(3), -X5(4), -X8(42) 1MYN266003-203 CONNECTWELL TB-STH4 CONNECTWELL 104
6 -K49, -Q01 1SBL183001R8110 AL16-30-10 24VDC CONTACTOR ABB 2
7 -K01 1SBL183501R8100 AL16-22-00 24VDC CONTACTOR ABB 1
8 -Q01.3 1SBN010010R1001 CA5-01 (AUX NC CONTACT) ABB 1
9 -K01.1, -Q01.1, -Q01.2 1SBN010010R1010 CA5-10 (AUX NO CONTACT) ABB 3
C 10 -K01_R, -K49_R, -Q01_R 1SBN050010R1000 SURGE-SUPPRESSOR, RV 5/50VAC/DC ABB 3
11 -H3, -H17 1SFA619100R1021 PUSHBUTTON - CP1-10R-20, RED, 2 NO CONTACT ABB 2
12 -H4 1SFA619100R1022 PUSHBUTTON - CP1-10G-20, GREEN, 2 NO CONTACT ABB 1
13 -H1, -H5, -H7, -H9, -H10 1SFA619100R1111 ILL PUSHBUTTON - CP1-11R-10, RED, 24V DC ABB 5
14 -H2, -H6, -H8 1SFA619100R1112 ILL PUSHBUTTON - CP1-11G-10, GREEN , 24V DC ABB 3
15 -H11, -H12, -H13, -H14,-H18,-H19 1SFA619402R5021 PILOT-LIGHT-CL-502R,RED,24V DC ABB 6
D
16 -H15 1SFA619402R5151 PILOT LIGHT-CL-515R,RED,110V DC ABB 1
17 -H16 1SFA619402R5231 PILOT-LIGHT,CL-523R,RED,230V AC ABB 1
18 -K10, -K11, -K12, -K13, -K14, -K37, -K38, -K39, -K40, -K41, -K42, -K43, 1SVR405613R1100 CR-M024DC4L, RELAY 4 C/O 24V DC ABB 21
-K44, -K45, -K46, -K47, -K48, -K51, -K52, -K53, -K54 +1SVR405651R0000 DIODE: +1SVR405651R3000 BASE
+1SVR405659R1000 CR-MH HOLDER

E
19 -Q10.1 2CDS200912R0001 S2C-H6R AUX. CHANGEOVER CONTACT ABB 1
20 -Q11.1, -Q12.1, -Q13.1, -Q21.1, -Q22.1, -Q30.1, -Q31.1 2CDS200946R0001 S2C-H6-11R AUXILIARY CONTACT 1NO/1NC ABB 7
21 -Q10 2CDS253001R0488 S203-Z 20 (CHANNEL PROTECTION) MCB 3POLE 20A ABB 1
22 -Q91, -Q92 1SYS271011R0024 S201M-C2 (MCB, 1 POLE, 2A) ABB 2
23 -Q93 1SYS271012R0064 SB201M-C6 (MCB, 1 POLE, 6A) ABB 1
24 -Q30, -Q31 2CDS271061R0338 S201M-Z4UC (MCB, 1 POLE, 4A) ABB 2
F
25 -Q502 2CDS272061R0277 S202M-K2UC (MCB, 2 POLE, 2A) ABB 1
R0 22.07.2022 Issued Madhu KN
AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
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 1 2 3 4 5 6 7 8

BILL OF MATERIAL :-
A
SL NO. DEVICE DESIGNATION ARTICLE NUMBER TECHNICAL DESCRIPTION MAKE QTY
26 -Q12, -Q22 2CDS272065R0337 S202MT-K4UC, (MCB, 2 POLE, 4A) ABB 2
27 -Q13, -Q90 2CDS272061R0427 S202M-K10UC, (MCB, 2 POLE, 10A) ABB 2
28 -Q11, -Q21 2CDS272061R0468 S202M-Z16UC, (MCB, 2 POLE, 16A) ABB 2
29 -R02 2CTB803871R2300 SURGE PROTECTIVE DEVICE (OVR T2 40 275 P) ABB 1
30 -W100 3AYN1219AVR-700 EARTHING BUSBAR- TIN COATED COPPER ( 25X06X700L) PANEL DEPTH- 800MM ABB STANDARD 1
B
31 -X901 3AYN538152-001 3 PIN SOCKET WITH SWITCH CRABTREE 1
32 -T01 YN3A128418-ACT INTERPOSING CT (I/P-5A,1A, O/P-1A, 10VA,CL 0.5) KALPA 1
33 -U07 3AYN569710-034R TRANS,I/P:0-200V,O/P:4-20mA, DUAL O/P, AUX. 85-230VAC/DC RISHABH 1
34 -U08 3AYN569751-461R TRANS,I/P:0-75mV,O/P:4-20mA, DUAL O/P, AUX. 85-230VAC/DC RISHABH 1
35 -P03 3AYN569752-011 AC VOLTMETER, 11KV/110V, 0-15KV, 90 DEGREE,CLS 1.0,red mark @11kv AE 1
C 36 -P01 3AYN569752-037 DC VOLTMETER, 0-200VDC, 96X96MM, 90 DEGREE, CLS1.0 AE 1
37 -P02 3AYN569752-042 DC AMMETER, 75mV/25A, 96X96MM, 90 DEGREE,CLS 1.0 AE 1
38 -P04 3AYN569752-021 PF METER 1A, 110VAC 50Hz, 90 DEGREE,CLASS 2 DEG AE 1
39 -G30 3BHE001095P8581L QUINT-PS/1AC/24DC/5A POWER SUPPLY PHOENIX/Weidmuller 1
40 -G10, -G20 3BHE035301R0003 UN 1010 BASIC AVR MODULE ABB 2
41 -E901 3BYN591500-001 LED LAMP 220-240VAC,1Ph,50-60Hz SAMSON 1
D
42 -S90 IN5399-1001-4 LIMIT SWITCH, 3SE S250-0BC05 SIEMENS 1
43 -R06 IN5697-1013-4 SHUNT 25A,75mV AE 1
44 -E911 IN6677-3001-4 PTC TYPE SPACE HEATER, 230VAC,1Ph,50Hz,65W SAIEGO 1
45 -TH1 IN7635-3002 ENCLOSURE THERMOSTAT, RANGE: 0-60 DEG C SAIEGO 1
46 -V01, -V02, -V03, -V04, -V05, -V06 YN3A1296597-DIODE RECTIFIER BRIDGE SKD 82/16 (80A, 1600 PIV) SEMIKRON 6

E
47 -S3 IN5331-1001-20 VOLTMETER SELECTOR SWITCH SALZER 1
48 -K56,-K57,-K58 1SVR405612R1100 CR-M024DC3L Pluggable interface relay 3 ABB 3
+1SVR405651R0000 DIODE: +1SVR405651R2000 BASE
+1SVR405659R1000 CR-MH HOLDER

R0 22.07.2022 Issued Madhu KN

AVR PANEL FOR 3MW, 11kV TG SET Office resp. Title
ORDER NO:- 4202584347
Revision

Check 1 Ramesh KS
DM-PE LIST OF COMPONENTS
M/s. SIEMENS - PRIVILAGE BIKSONS BOILERS 961 < > Page No. of
Check 2 Senthilkumar S
Released Ramesh KS Der. from Doc. Format A4 Language E 3AYN12224347 -AAA 028
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