Yanmar Europe Marine Sales Department
MARKETING BULLETIN 107
                                                                      Ref No.:    YEU-MB107
                                                                      Date:       February 6, 2013
  To               : All YEU Marine Distributors in Europe, CIS & Africa
  Subject          : Introduction of new Yanmar Sail drive SD60
  1. Introduction
  Herewith Yanmar Europe wishes to inform its Marine Distributor Network regarding the
  introduction of a new Sail drive model SD60. This new model will supersede the current
  SD50 Sail drive series currently applied to Yanmar JH-CE engine series.
  2. Technical specifications
  The new SD60 Sail drive series are developed with
  the following advantages compared to the SD50
  Sail drive series :
           A) Achieve higher quality
           B) Ensure higher durability
           C) Ensure safety
           D) Cover a wider range of application
           E) Improve serviceability
  The following table shows the differences and similarities between the SD50 and SD60:
Feature                      SD50 (SAE5) and SD50-4T (SAE4)         SD60 Series (SAE5 and SAE4)
1.Suitability                3JH5, 4JH5, 4JH4TE                     3JH5, 4JH5, 4JH4TE
2. Clutch System             Cone Clutch                            Wet Multidisc
3. Available Gear Ratio’s    2,32:1                                 2,23:1 and 2,49:1
4. Length of Saildrive Leg   Standard                               Standard + 75mm Ext Optional
5. Anodes                    Standard                               Standard (same as SD20/50)
6. Lubrication Oil           Quicksilver Oil                        15W40 Oil (same as YM/JH engine)
7. Allowable Propellers      Fixed and Foldable                     Fixed and Foldable
8. Oil Change                From Outside Boat                      From Engine Room
9. Reversed installation     Modification by Yanmar Europe          Modifcation by Distributor
10. Safety                   Double Diaphragm Seal with Alarm       Double Diaphragm Seal with Alarm
11. Propeller mounting       Designated Cone Nut SD50               Same Cone Nut as SD20 (standard)
  Page 1 of 5                                www.yanmarmarine.com                       YEU-MB107
        Yanmar Europe Marine Sales Department
             MARKETING BULLETIN 107
                                                                 Ref No.:   YEU-MB107
                                                                 Date:      February 6, 2013
Complentary to the introduction of SD60 Sail Drives Yanmar Europe will offer the following
accessories :
    -    Propeller Cone Nut (available as engine option in Go Easy, same as for SD20)
    -    Rope Cutter (to be introduced shortly)
    -    Sail drive bed stainless steel adaptor plate (to install SD60 on SD50 bed, thickness
         10mm) (available as component under engine options in Go Easy as from 1 March)
3. Sales Product Codes and Names
The new Sail drive will be available in 2 different lengths and 2 different Gear Ratio’s to
accommodate different types of hull construction and allow for a wider range of propeller
selection.
The SD60 will be applied to the engine models by their sales name as follows:
                                                                                        Stock (S1=stock,
 Model name             3JH5    4JH5     4JH4TE    Explanation
                                                                                        S0=5 month del)
 SD60-5-2,23-S                                     SAE5 / RR 2,23 / Standard length     S1 (repl SD50)
 SD60-5-2,49-S                                     SAE5 / RR 2,49 / Standard length     S0
 SD60-5-2,23-L                                     SAE5 / RR 2,23 / Extended length     S0
 SD60-5-2,49-L                                     SAE5 / RR 2,49 / Extended length     S1
 SD60-4-2,23-S                                     SAE4 / RR 2,23 / Standard length     S1 (repl SD50-4T)
 SD60-4-2,49-S                                     SAE4 / RR 2,49 / Standard length     S0
 SD60-4-2,23-L                                     SAE4 / RR 2,23 / Extended length     S0
 SD60-4-2,49-L                                     SAE4 / RR 2,49 / Extended length     S1
There will be no reversed models available from factory. However, it is possible to create a
reversed version by changing the leg. A modification instruction is available from Yanmar
Europe.
Position of SD60 Leg extention part (L=75mm).
Page 2 of 5                              www.yanmarmarine.com                         YEU-MB107
          Yanmar Europe Marine Sales Department
               MARKETING BULLETIN 107
                                                                      Ref No.:    YEU-MB107
                                                                      Date:       February 6, 2013
    4. Installation
    The new SD60 is compatible with the previous SD50. Please find below the items that
    need to be considered during installation :
    A) Engine bed
•   The shape of the engine bed is almost similar to that off the SD50 Sail Drive, with a
    difference in the space required for the rear engine mount. During installation it is
    necessary to check whether or not the existing engine bed has enough material to support
    the SD60 Sail Drive, as the rear flexible mount must be fully supported by the engine bed.
    [See below installation drawing]
    The drive is fixed to the engine bed by 8 x M10 bolt + 4 x M10 bolt. (or studs with nuts).
•   If there is not enough FRP material to give the SD60 Sail Drive enough support, one must
    either modify the engine bed or alternatively use a an adaptor plate to ensure enough
    support. This adapter plate will be made available by Yanmar Europe as an option, also for
    replacement of SD50 Sail Drive to SD60 Sail Drive.
                                   236mm
                                     188mm
                  Ø 11mm
                  Ø 11mm                                                          8 x Ø 11 mm
                                                                                  TBV Yanmar
                                                                                 M10 bolt pattern
     68mm54mm                                                                    Ø 355 mm
         54mm
     68mm
                                                              45°
                  Ø 11mm                            45°
                  Ø 11mm
                                                                    Ø 11mm
                                                  250mm
    Page 3 of 5                              www.yanmarmarine.com                          YEU-MB107
      Yanmar Europe Marine Sales Department
           MARKETING BULLETIN 107
                                                                  Ref No.:      YEU-MB107
                                                                  Date:         February 6, 2013
B) Engine flexible coupling
With the new SD60, we are able to unify the coupling between the engine
and the saildrive for all models. Please see below table regarding the
changes
   Previous         Flexible coupling                        New                Flexible coupling
Saildrive model                                        Saildrive model
                   Torflex 250 coupler                                       Spring-type damper disk.
3JH5-SD50                                             3JH5-SD60
                     196440-04310                                                 177090-03500
                   Torflex 250 coupler                                       Spring-type damper disk.
4JH5-SD50                                             4JH5-SD60
                     196440-04310                                                 177090-03500
4JH4-TE-SD50-      Torflex 250 coupler                                       Spring-type damper disk.
                                                      4JH4-TE-SD60
4T                   196440-04300                                                 177090-03500
Please consider type of coupling when applying SD60 Sail Drive to existing
installations and stock engines ! All JH-CE Engines manufactured as from 1st
February 2013 will be prepared for SD60 Sail Drive and equipped with Spring-type
damper disc.
In case you require separate couplings to modify stock engines either way then please
contact your designated Area Manager by e-mail by 31st March 2013 accompanied by
Engine serial number and Sail drive serial number.
C) Drawings
Applicable drawings for combinations of JH-CE Engine models with SD60 Sail drive
models will be placed on the www.yanmarmarine.com website.
5. Propeller matching
The criteria for matching propellers on the SD60 are more flexible then for the SD50.
Yanmar can allow propellers up to 21”, but with a mass moment of inertia limitation of
0,22 Kgm2. Yanmar does recommend to use propellers that have a rubber central hub, to
reduce the initial shock-torque.
Page 4 of 5                              www.yanmarmarine.com                         YEU-MB107
      Yanmar Europe Marine Sales Department
           MARKETING BULLETIN 107
                                                                             Ref No.:      YEU-MB107
                                                                             Date:         February 6, 2013
6. Recommended usage of SD60 Sail Drive under sail
For the new SD60 Sail Drive the same usage guidelines exist as for the SD50 Sail Drive.
Please see as a reference below table:
                                                                 SD50                    SD60
     Freewheeling                                               Allowed                 Allowed
     Lock folding/feathering propeller in reverse               Allowed                 Allowed
     Lock fixed propeller in reverse                          NOT allowed   Allowed, but not recommended
     Lock folding/feathering propeller in forward             NOT allowed           NOT allowed
     Lock fixed propeller in forward                          NOT allowed           NOT allowed
7. Time of introduction
Yanmar Marine International will start to supply the new SD60 Sail drive models that
replace SD50 and SD50-4T as from February 2013 onwards. Accepted orders in the
system for SD50 and SD50-4T Sail drives will automatically be adjusted to SD60 Sail
drives with gear ratio 2,23:1 in standard length, and shipped accordingly.
SD60 Sail drive models with 2,49 ratio and extended length will be available as from
March 2013 orderintake, April 2013 deliveries.
The new SD60 Sail drive models can be ordered via the Go Easy System at your following
monthly order intake. The SD50 Sail drive models are no longer available at same time.
8. Pricing
Yanmar Europe decides to apply similar pricing for SD60 Sail Drive models that replace
SD50 and SD50-4T until 1st July 2013. Different prices apply for different lengths and high
gear ratio (2,49:1) as advised via the Go Easy Ordering system.
9. Distribution and Questions
For questions or remarks on the content of this Bulletin, please contact your designated
Yanmar Area Manager at YEU Marine Sales Department.
Page 5 of 5                                         www.yanmarmarine.com                          YEU-MB107