INSPECTION & TEST PLAN DOCUMENT No. PAGE 1 OF 7 JOB No.
Purchase Order No. TBA 13158-19 ITP- 13158-19
CSP
Monadelphous – Ichthy’s FPSO REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools CLIENT DOC No.
Carbon Steel Pipe Spool Fabrication TBA
N/A
INSPECTION ACTIVITIES ITP REVISION STATUS
ACTIVITY DEFINITION REV DATE REVISION DESCRIPTION
(I) Inspect Visual Inspection 0 23.01.2019 Issued for Information
(A) Action Action
(H) Hold Work must not proceed until inspection activity has been carried out
(W) Witness Work may proceed where inspection personnel are not available at the
specified time
(M) Monitor Monitor on a random basis would be visual or dimensional or exam. of
records etc.
(S) Submit Submit documents to the Client for approval
(E) Examine Examine and endorse records for compliance to Quality Plan
(R ) Review Review documentation
ABBREVIATIONS COMPANY PROCEDURES CLIENT APPROVALS
ABBREVIATIO DEFINITION CODE DEFINITION
N
WPS Weld Procedure Specification QP-01 Contract Review
WPQR Weld Procedure Qualification Record QP-02 Document and Data Control
WQR Welder Qualification Record QP-03 Purchasing
NCR Non Conformance Report QP-04 Workshop Procedures
SC Sub-Contractor QP-05 Equipment
MDR Manufacturer’s Data Report QP-06 Quality Management
JI Job Instructions QP-07 Human Resource Management
POA Purchase Order Attachments QP-08 Preparation of Quality Plans and
ITP’s
IRC Inspection Release Certificate QP-09 Key Performance Indicators
REFERENCE DOCUMENTS GF ENGINEERING APPROVALS
CODE DEFINITION PREPARED BY: Syed Rahman
C1 A091-AX-SPC-5014 – Piping Fabrication and Testing Specification POSITION: QA/QC Inspector
C2 A091-AX-SPC-5015 – Pressure Containing Piping and Equipment Welding DATE:
Specification
C3 S900-AX-SPC-10000 - Hull and Topside Piping Material Specification SIGNED:
C4 A091-AM-SPC-5048 – Painting and Coating Specification
C5 0000-AG-SPC-60001 – Packing, Marking and Documentation REVIEWED BY: Gabriel Bangera
DOCUMENTA
C6 ASME B31.3 – Process Piping POSITION: Project Manager
C7 ASME IX – Welding and Brazing Qualifications DATE:
C8 SIGNED:
C9
INSPECTION & TEST PLAN DOCUMENT No. PAGE 2 OF 7 JOB No.
Purchase Order No. TBA 13158-19 ITP- 13158-19
CSP
Monadelphous – Ichthy’s FPSO REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools CLIENT DOC No.
Carbon Steel Pipe Spool Fabrication TBA
N/A
VERIFICATION
PERSON (INITIAL AND
ACTIVITY CONTROLLING ACCEPTANCE VERIFYING INCLUDE DATE)
ACTIVITY DESCRIPTION RESPONSIBL COMMENTS
No. DOCUMENT CRITERIA RECORD IN MDR
E Monadelpho
GFE
us
1.00 CONTRACT REVIEW
Our bid reconciles
Project with tender Bid documents
1.01 Contract review at tender stage QP-01 No H/R R
Manager documents if not F101, F102
otherwise specified
Award reconciles
Project with our bid Bid documents
1.02 Contract review after award QP-01 No H/R
Manager documents if not F102
otherwise specified
All discrepancies
between bid and
award are
Project Bid documents
1.03 Planning and Scheduling QP-01 documented and No H/R
Manager costed where
F102
applicable. Advise
Client
All incoming and
Project outgoing drawings /
1.04 Document and drawing control QP-02 Registers No H/R
Manager documents are
registered
2.00 INITIATE MDR
QA/QC Quality Approved MDR MDR is to be compiled as the
2.01 Set up MDR index and files QP-08 Yes E R
Inspector Requirements Form Index project progresses
INSPECTION & TEST PLAN DOCUMENT No. PAGE 3 OF 7 JOB No.
Purchase Order No. TBA 13158-19 ITP- 13158-19
CSP
Monadelphous – Ichthy’s FPSO REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools CLIENT DOC No.
Carbon Steel Pipe Spool Fabrication TBA
N/A
VERIFICATION
PERSON (INITIAL AND
ACTIVITY CONTROLLING ACCEPTANCE VERIFYING INCLUDE
ACTIVITY DESCRIPTION RESPONSIBL DATE) COMMENTS
No. DOCUMENT CRITERIA RECORD IN MDR
E Monadelphou
GF E
s
3.00 APPROVALS
QA/QC Quality
3.01 Prepare and submit ITP QP-08 ITP Approval Yes S R
Inspector Requirements Form
Review weld procedure QA/QC C2
3.02 WPS WPS Register Yes R R
specifications Inspector C7
Submit Weld Procedure
Specifications including
supporting Procedure QA/QC WPS & C2 WPS
3.03 Yes S R
Qualification Records and Inspector WPQR C7 Approvals
register to the client for review
& acceptance
Welder
QA/QC
3.04 Review welder register WQR C1 Qualification Yes R R
Inspector Register
Submit welder qualifications
QA/QC WQR
3.05 and register to the Client for QP-04 C1 Yes S R
Inspector Approvals
review & acceptance
4.00 PURCHASING
Project
4.01 As per purchase order QP-03 Not Applicable POA No M/E R
Manager
INSPECTION & TEST PLAN DOCUMENT No. PAGE 4 OF 7 JOB No.
Purchase Order No. TBA 13158-19 ITP- 13158-19
CSP
Monadelphous – Ichthy’s FPSO REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools CLIENT DOC No.
Carbon Steel Pipe Spool Fabrication TBA
N/A
VERIFICATION
PERSON (INITIAL AND
ACTIVITY CONTROLLING ACCEPTANCE VERIFYING INCLUDE
ACTIVITY DESCRIPTION RESPONSIBL DATE) COMMENTS
No. DOCUMENT CRITERIA RECORD IN MDR
E Monadelphou
GFE
s
5.00 MATERIAL RECEIPT
Receive materials and inspect
the following: Delivery
Free Issue dockets, IRC’s
Material Inspection Report are to be
or Free issued
Quantity delivered Workshop Conformance to completed for all items received.
5.01 QP-03 material Yes E/S R/H
Identification Manager delivery docket
register.
Damaged items are to be flagged
Damage immediately
Material
IRC’s Certificates
Storage and delivery
Approved WPS F305,
Workshop
5.02 Welding consumable receipt QP-03 As per consumable Batch Yes E/S R
Manager control instruction Certificates
Mark materials and Conformance to
Material /
Workshop inspection release
5.03 consumables with job specific QP-03 Consumable Yes H R
Manager and/or delivery
Registers
traceability identification docket
Store conforming materials to Workshop Segregation of carbon steel &
5.04 QP-03 C5 N/A No A R
project designated area Manager stainless steel
6.00 FABRICATION
Ensure approved WPS and work
Workshop C1, C2, C3, C6
6.01 instructions are available at QP-04 Approved ITP No H R
Manager Approved Drawings
work point
Check fit up alignment, Fabrication
C1
Workshop Checklist
6.02 dimensions, orientation and QP-04 WPS No I M
Manager Approved Drawings
Colour ribbon
seam locations system
Check weld preparations and
Workshop C1, C2, C3, C6 Inspection
6.03 ensure they are free of cracks, QP-04 Yes M M
Manager WPS Report
rust scale, burrs and defects
As Built
Workshop C1, C2, C3, C6
6.04 Post weld dimensional check QP-04 Drawing Yes H M Record on ‘As Built’ Drawings
Manager Approved Drawings
Checklist
INSPECTION & TEST PLAN DOCUMENT No. PAGE 5 OF 7 JOB No.
Purchase Order No. TBA 13158-19 ITP- 13158-19
CSP
Monadelphous – Ichthy’s FPSO REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools CLIENT DOC No.
Carbon Steel Pipe Spool Fabrication TBA
N/A
VERIFICATION
PERSON (INITIAL AND
ACTIVITY CONTROLLING ACCEPTANCE VERIFYING INCLUDE
ACTIVITY DESCRIPTION RESPONSIBL DATE) COMMENTS
No. DOCUMENT CRITERIA RECORD IN MDR
E Monadelphou
GFE
s
7.00 WELDING
Approved
QA/QC C1, C2, C3, C6
7.01 Check welder qualifications QP-04 Welder No H R
Inspector WQR
Qualification
Check welding parameters,
interpass temperatures,
interpass cleaning, weld Welding C1, C2, C3, C6
7.02 QP-04 Heat Input Log No M R
sequence and distortion Inspector WPS
control, earth clamp location,
etc.
Visual inspection of root run
Methods of Inspection:
Internal access: Inspect with
torch & mirror
Restricted access: Inspect Welding C1, C2, C3, C6
7.03 QP-04 Approved ITP No H/I R
with borescope inspection Inspector
camera
No internal access: Inspect
through preparation prior to
final closures of root run
Welding C1, C2, C3, C6
7.04 Post weld inspection QP-04 Check List No I M
Inspector
Record the following:
QA/QC All details are Traceability Material identification and location,
7.05 Record all traceability details QP-04 Yes H R
Inspector recorded Record Sheet Welder ID, WPS, consumable
identification, date welded
INSPECTION & TEST PLAN DOCUMENT No. PAGE 6 OF 7 JOB No.
Purchase Order No. TBA 13158-19 ITP- 13158-19
CSP
Monadelphous – Ichthy’s FPSO REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools CLIENT DOC No.
Carbon Steel Pipe Spool Fabrication TBA
N/A
VERIFICATION
PERSON (INITIAL AND
ACTIVITY CONTROLLING ACCEPTANCE VERIFYING INCLUDE
ACTIVITY DESCRIPTION RESPONSIBL DATE) COMMENTS
No. DOCUMENT CRITERIA RECORD IN MDR
E Monadelphou
GFE
s
NON DESTRUCTIVE
8.00
TESTING
C1, C2, C3, C6
100% Visual Examination QA/QC NDT NATA NDT to be undertaken by third
8.01 QP-04 Client Yes H R
100% RT / MT Inspector Requirement
Report party
9.00 REPAIR OF DEFECTS
Weld repairs shall be carried C1, C2, C3, C6
QA/QC Approved
9.01 out in accordance with an QP-04 Approved Repair Yes H R Client to be notified on all repairs
Inspector WPS
Repair Report
approved procedure
Repaired weld areas shall be
QA/QC NDT NATA
9.02 re-examined by original testing QP-04 C1, C2, C3, C6 Yes H R
Inspector Report
methods
10.00 PRESSURE TESTING
QA/QC
10.01 Hydrostatic Testing QP-04 C1 Hydro Report Yes H R
Inspector
11.00 SURFACE TREATMENT
Painting shall be carried out by Project QP-04
11.01 C4 Paint Report Yes S R
an approved contractor Manager QP-08
INSPECTION & TEST PLAN DOCUMENT No. PAGE 7 OF 7 JOB No.
Purchase Order No. TBA 13158-19 ITP- 13158-19
CSP
Monadelphous – Ichthy’s FPSO REVISION 0 PROJECT No.
MEG Prefilter Bleed Spools CLIENT DOC No.
Carbon Steel Pipe Spool Fabrication TBA
N/A
VERIFICATION
PERSON (INITIAL AND COMMENTS
ACTIVITY CONTROLLING ACCEPTANCE VERIFYING INCLUDE
ACTIVITY DESCRIPTION RESPONSIBL DATE)
No. DOCUMENT CRITERIA RECORD IN MDR
E Monadelphou
GFE
s
12.00 TRANSPORT
Inspection Pipes spools shall have flange
Suitable packaging and clearly Workshop
12.01 QP-04 C5 Release Yes M R protectors, pipe end covers and
identified Manager Certificate spool tags
Project
Delivery
12.02 Despatch Manager QP-04 C5
Docket
No H H
Client Rep.
13.00 SUBMIT MDR
MDR to be reviewed and approved
Submit MDR & issue IRC to QA/QC Client
13.01 QP-08 Approved MDR E/S R/H prior to the introduction of
Client Inspector Requirement
hydrocarbon
