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Electrical Documents

Electrical documents

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bauro mikaere
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GUANGDONG FUDIANKANG DIESEL GENSET CO.

, LTD
SHENZHEN FUDIANKANG DIESEL GENESET CO., LTD
Tel: 86-1371008799
Web: www.fdkenergy.com Email: info@fdkenergy.com

DATA SHEET
DIESEL GENERATOR 1500KW
MODEL#FDK-CG1875/H2
60HZ/1800RPM
CUMMINS MODEL: QSK50-G4

General Features:
 All qualified generator sets are subjected to a comprehensive performance test which includes 50% load, 70% load, 100%
load, 110% load and to check, verify that all control systems, alarm and shut-down protection.
 Equipped with battery charger and 24V high performance maintenance-free lead-acid starting batteries and connecting
cables.
 Stainless galvanized zinc plates with strong corrosion-proof.
 Vibration isolators between the engine/alternator and base frame.
 Equipped with industrial silencer and flexible exhaust hose.
 Designed to comply with ISO8528/GB2820.
 Powered by Cummins engine and coupled with Stamford alternator.
 Water jacket preheater, oil heater and double air cleaner, etc. are available.

FDK Diesel Generator Set Data


Genset Model FDK-CG1850/H2 QSK50-G3
Prime Power 1365KW/1706KVA Engine Make Cummins
Standby Power 1500KW/1850KVA Engine Model QSK50-G4
Output Frequency / Rated speed 60Hz/1800rpm Alternator model Stamford PI734C
Rated Voltage 277V/48 Control System DSE7320

Phase Three

(1) Prime power: The rating is available for an unlimited of annual operating hours in variable load applications, in accordance with

ISO8528-1.A 10% overload is available for a period of 1 hour within 12-hour period of operation, in accordance with ISO 3046-1.

(2) Standby power: The rating is applicable for supplying emergency power in variable load applications for up to 200 hours per year in

accordance with ISO8528-1. Overload is not allowed.

(3) Rated voltage: available with customer requirement.

Engine Specifications (DETAILED in APPENDIX)


Engine Model QSK50-G4 Aspiration Turbo-charged
Engine Manufacturer Cummins Bore x Stroke (mm x mm) 159×159
ORIGINAL UK Displacement 50.3L
Cylinder quantity 16 Compression Ratio 15.0:1
Cylinder Arrangement 60° Vee Prime power / Speed (KW/RPM) 1470kw/1800
Cycle 4 Standby power/ Speed (KW/RPM) 1656kw/1800

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
GUANGDONG FUDIANKANG DIESEL GENSET CO., LTD
SHENZHEN FUDIANKANG DIESEL GENESET CO., LTD
Tel: 86-1371008799
Web: www.fdkenergy.com Email: info@fdkenergy.com
Type Injection System Cummins Fuel Consumption at 100% load 210at 1800rpm
MCRS (g/KWh)
Piston Speed 9.5m/s Starter motor 24V
Friction Energy Output 165kw Low idle 700-900pm

Total Lubrication System Capacity 234.7L Coolant Capacity (L) 140.1

Alternator Specifications
Alternator model PI734C Number of phase 3
Alternator manufacturer STAMFORD Rated voltage 480V (Available with
Exciter type Single bearing, Brushless, custom requirements)
Self-excited Power factor 0.8
Rated output prime power 2300 KVA Voltage regulation NL-FL ≤±1%
Rated speed 1800 rpm Insulation grade H

Rated frequency 60Hz Protection grade IP23

Alternator option: Leroy Somer, MECC, Marathon, Engga, Faraday

Control System DSE7320 (DETAILED in INSTRUCTION)


DSE7320 is an advanced control module based on micro-processor, containing all necessary functions for protection of the
genset and the breaker control. It can monitor the mains supply, breaker control and automatically start the engine when the
mains are abnormal. Accurately measure various operational parameters and display all values and alarms information on the
LCD. In addition, the control module can automatically shut down the engine and indicate the engine failure.
FEATURES
 Microprocessor control, with high stability and credibility.
 Monitoring and measuring operational parameters of the mains supply and genset.
 Indicating operation status, fault conditions, all parameters and alarms.
 Multiple protections; multiple parameters display, like pressure, temp. etc.
 Manual, automatic and remote work mode selectable.
 Real time clock for time and date display, overall runtime display, 250 log entries.
 Overall power output display.
 Integral speed/frequency detecting, telling status of start, rated operation, overspeed etc.
 Communication with PC via RS485 OR RS232 interface, using MODBUS protocol.

Soundproof Enclosure Specification


FDK silent generator is designed by professional acoustic engineers based on years of experience. Now we can make the noise
of the generator less than 80-85dB(A) at 1m, or 70-75dB(A) at 7m, 60-65dB(A) at 15m.
FEATURES
 Multi-way air intake and exhaust guarantee the power performance of the generator.
 Large-scale impedance combined type silencer effectively reduce noise of the generator.
 Internal high performance rubber damper and flexible materials reduce vibration.
 Base mounted fuel tank supports the generator running for 8 hours.

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
GUANGDONG FUDIANKANG DIESEL GENSET CO., LTD
SHENZHEN FUDIANKANG DIESEL GENESET CO., LTD
Tel: 86-1371008799
Web: www.fdkenergy.com Email: info@fdkenergy.com
Optional
Generator set Alternator Low environment Temp ATS
 Open generator set  Stamford  Water heater  CHINT
 Silent generator set  Marathon  Oil heater  SCHNEIDER
 Trailer generator set  Mecc Alte  Battery heater  ABB
 ABB MCCB circuit breaker  Leroy Somer
 Farady
 Engga
Fuel system Control system Voltage Synchronized system

 12hrs base tank  AMF function  415/240V  CHINT Cabinet


 24hrs base tank  ATS control cabinet  400/230V  SCHNEIDER Cabinet
 Dual wall base fuel tank  DSE7320  380/220V  DSE8610 Module
 Outside fuel tank  DSE7510  220/127V  COMAQ Module
 GU620A  200/115V  DEIF Module

Dimension & Weight


Open Soundproof Version

Overall Size: 5900×2100×2750 Overall Size: 40FT CONTAINER


L×W×H (mm) L×W×H (mm)

Weight (kg) 16000 Weight (kg) 29000

Sales Promises
 FDK provides a full line of brand new and high quality products. Each and every unit is strictly factory tested before
shipment.
 Quality warranty is according to our standard conditions: 12 months from BL date or 1000 running hours, whichever comes
first.
 Service and parts are available from FDK or distributors in your location.

 FDK guarantee use BRAND NEW & GENUINE MACHINE.

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
FR 6878 (Continued) Page: 2
1,500 RPM Power Derate Curves 1,800 RPM Power Derate Curves
Standby Standby

Prime Prime

Continuous Continuous

Operation at Elevated Temperature and Altitude: Operation at Elevated Temperature and Altitude:
For Standby operation above these conditions, derate by an For Standby operation above these conditions, derate by an
additional 5 % per 984 ft (300 m), and 16 % per 18 delta deg F (10 additional 6 % per 984 ft (300 m), and 14 % per 18 delta deg F (10
delta deg C) delta deg C)
For Prime operation above these conditions, derate by an additional For Prime operation above these conditions, derate by an additional
6 % per 984 ft (300 m), and 19 % per 18 delta deg F (10 delta deg 7 % per 984 ft (300 m), and 14 % per 18 delta deg F (10 delta deg
C) C)
For Continuous operation above these conditions, derate by an For Continuous above these conditions, derate by an additional 9 %
additional 7 % per 984 ft (300 m), and 21 % per 18 delta deg F (10 per 984 ft (300 m), and 19 % per 18 delta deg F (10 delta deg C)
delta deg C)

© 2011, Cummins Inc., All Rights Reserved


Cummins Confidential and Proprietary
Controlled copy is located on gce.cummins.com
G-DRIVE

Cummins Inc. 3
Engine Data Sheet DATA SHEET : FR6878
ENGINE MODEL : QSK50-G4 CONFIGURATION NUMBER : D283039GX03 DATE : 04 SEP 12

INSTALLATION DIAGRAM CPL NUMBER


• Fan to Flywheel: 3170631 • Engine Critical Parts List: 3621

GENERAL ENGINE DATA


Type ............................................................................................................................................................... Four Cycle; Vee; 16 Cylinder
Aspiration ....................................................................................................................................................... Turbocharged and Low Temp Aftercooled (2P2L)
Bore x Stroke.............................................................................................................. — in x in (mm x mm) 6.26 x 6.26 (159 x 159)
Displacement.............................................................................................................................. — in3 (litre) 3,069 (50.3)
Compression Ratio........................................................................................................................................ 15.0 : 1
Dry Weight (Approximate) .......................................................................................................... — lbm (kg) 11,927 (5,410)
Wet Weight (Approximate)......................................................................................................... — lbm (kg) 12,593 (5,712)
Moment of Inertia of Rotating Components
• with FW 6066 Flywheel .................................................................................. — in • lbf • sec2 (kg • m2) 112 (12.7)
Center of Gravity from Rear Face of Block............................................................................... — in (mm) 47.48 (1,206)
Center of Gravity Above Crankshaft Centerline ....................................................................... — in (mm) 10.98 (279)

ENGINE MOUNTING
Maximum Bending Moment at Rear Face of Block ......................................................... — lb • ft (N • m) 4,499 (6,100)

EXHAUST SYSTEM
Maximum Back Pressure at Standby Power...................................................................... — in Hg (kPa) 2 (6.8)

AIR INDUCTION SYSTEM


Maximum Intake Air Restriction
• with Dirty Filter Element.................................................................................................. — in H2O (kPa) 25 (6.2)
• with Normal Duty Air Cleaner and Clean Filter Element............................................... — in H2O (kPa) 15 (3.7)

COOLING SYSTEM
Coolant Capacity — Engine ............................................................................................... — quarts (litre) 148 (140.1)
Minimum Pressure Cap Rating at Sea Level .......................................................................... — psi (kPa) 14 (97)
Maximum Static Head of Coolant Above Crankshaft Centerline .................................................— ft (m) 60 (18.3)
Maximum Coolant Temperature (Max Top Tank Temp) for Standby/Prime Power................ — °F (°C) 220 / 212 (104 / 100)
Thermostat (Modulating) Range ................................................................................................. — °F (°C) 180 - 200 (82 - 93)
Jacket Water Circuit Requirements
Maximum Coolant Friction Head External to Engine - 1500/1800 RPM .............................. — psi (kPa) 7 / 10 (48.3 / 68.9)
Aftercooler Circuit Requirements
Coolant Capactiy — Aftercooler................................................................................................... — gal (L) 9 (34)
Maximum Coolant Friction Head External to Engine - 1500/1800 RPM .............................. — psi (kPa) 5/7 (34.5 / 48.3)
Maximum Coolant Temperature into Aftercooler @ 77 °F (25 °C) Ambient ............................ — °F (°C) 120 (49)
Maximum Coolant Temperature into Aftercooler @
Limiting Ambient Conditions for Standby/Prime power...................................... — °F (°C) 160 / 150 (71 / 66)
Thermostat (Modulating) Range .................................................................................................— °F (°C) 115 - 135 (46 - 57)

LUBRICATION SYSTEM
Oil Pressure @ Minimum Idle Speed.................................................................................... — psi (kPa) 20 (138)
@ Governed Speed ......................................................................................... — psi (kPa) 50 - 70 (350 - 485)
Maximum Oil Temperature.......................................................................................................... — °F (°C) 250 (121)
Oil Capacity with OP 6100 Oil Pan : Low - High.............................................................. — US gal (litre) 46 - 54 (174.1 - 204.4)
Total System Capacity (with Combo Filter) ...................................................................... — US gal (litre) 62 (234.7)

FUEL SYSTEM
Type Injection System................................................................................................................................... Cummins MCRS
Maximum Fuel Supply Restriction at Fuel Pump Inlet (clean/dirty filter)............................ — in Hg (kPa) 5/9 (16.9 / 30)
Maximum Allowable Head on Injector Return Line
(Consisting of Friction Head and Static Head)............................................. — in Hg (kPa) 10 (34)
Maximum Fuel Inlet Temperature ............................................................................................... — °F (°C) 160 (71)
Maximum Supply Fuel Flow - 1500/1800 RPM........................................................... — US gph (litre/hr) 222 / 241 (840 / 912)
Maximum Return Fuel Flow - 1500/1800 RPM........................................................... — US gph (litre/hr) 116 / 124 (439 / 469)
G-DRIVE

ELECTRICAL SYSTEM
System Voltage.............................................................................................................................................................. — volt 24
4
Minimum Recommended Battery Capacity
• Cold Soak @ 10 °C (50 °F) and above ........................................................................................................... — CCA 1,800
• Cold Soak @ 0 °C to 10 °C (32 °F to 50°F) ................................................................................................... — CCA 1,800
• Cold Soak @ -18 °C to 0 °C(0 °C to 32°F) ..................................................................................................... — CCA 1,800
Maximum Starting Circuit Resistence ........................................................................................................................— ohm 0.002

COLD START CAPABILITY


Unaided Cold Start
Minimum Cranking Speed ........................................................................................................................................ — RPM 150
Minimum Ambient Temperature for Unaided Cold Start................................................................— °C (°F) 7.2 (45)

PERFORMANCE DATA
All data is based on: • Engine operating with fuel system, water pump, lubricating oil pump, air cleaner and exhaust
silencer; not included are battery charging alternator, fan, and optional driven components.
• Engine operating with fuel corresponding to grade No. 2-D per ASTM D975.
• ISO 3046, Part 1, Standard Reference Conditions of:
Barometric Pressure : 100 kPa (29.53 in Hg) Air Temperature : 25 °C (77 °F)
Altitude : 110 m (361 ft) Relative Humidity : 30%
Steady State Stability Band at Any Constant Load ....................................................................................................... — % +/- 0.25
Estimated Free Field Sound Pressure Level of a Typical Generator Set;
Excludes Exhaust Noise; at Rated Load and 7.5 m (24.6 ft); @ 1500 / 1800 rpm ..................................................— dBA 95 / 97.1 (est.)
Exhaust Noise at 1 m Horizontal from Centerline of Exhaust Pipe Outlet Upwards at 45° @ 1500 / 1800 rpm ....— dBA 125 / 128 (est.)

STANDBY POWER PRIME POWER


60 hz 50 hz 60 hz 50 hz

Governed Engine Speed ....................................................................... RPM 1,800 1,500 1,800 1,500


Engine Idle Speed.................................................................................. RPM 700 - 900 700 - 900 700 - 900 700 - 900
Gross Engine Power Output .............................................................hp (kW) 2,220 (1,655) 1,980 (1,476) 1,971 (1,470) 1,780 (1,327)
Brake Mean Effective Pressure .......................................................psi (kpa) 317 (2,186) 339 (2,337) 281 (1,937) 305 (2,103)
Piston Speed ................................................................................ ft/min (m/s) 1,875 (9.5) 1,562 (6.9) 1,875 (9.5) 1,562 (6.9)
Friction Horsepower ..........................................................................hp (kW) 221 (165) 235 (175) 221 (165) 235 (175)
Engine Water Flow at Stated Friction Head External to Engine:
• 4 psi Friction Head.............................................................. gpm (L/min) 536 (2,029) 448 (1,696) 536 (2,029) 448 (1,696)
• Maximum Friction Head ..................................................... gpm (L/min) 500 (1,893) 416 (1,575) 500 (1,893) 416 (1,575)

Engine Data
Intake Air Flow .............................................................................ft3/min (L/s) 4,934 (2,329) 4,052 (1,912) 4,761 (2,247) 3,992 (1,884)
Exhaust Gas Temperature - Dry Stack ..............................................°F (°C) 880 (471) 905 (485) 811 (433) 905 (485)
Exhaust Gas Flow .......................................................................ft3/min (L/s) 11,783 (5,561) 9,875 (4,660) 10,838 (5,115) 9,727 (4,591)
Air to Fuel Ratio .................................................................................air : fuel 27.6 : 1 26.2 : 1 30.0 : 1 27.4 : 1
Radiated Heat to Ambient ...................................................... BTU/min (kW) 9,365 (165) 8,055 (142) 8,293 (146) 7,555 (133)
Heat Rejection to Jacket Coolant .......................................... BTU/min (kW) 31,796 (559) 29,337 (516) 29,808 (524) 28,500 (501)
Heat Rejection to Exhaust ...................................................... BTU/min (kW) 73,416 (1,291) 61,836 (1087) 63,073 (1,109) 59,914 (1,054)
Heat Rejected to *Fuel ........................................................... BTU/min (kW) 522 (10) 475 (9) 522 (10) 475 (9)

2P / 2L
Heat Rejection to Aftercooler Coolant ................................... BTU/min (kW) 24,846 (437) 17,675 (311) 22,017 (387) 16,911 (297)
Aftercooler Water Flow at Stated Friction Head External to Engine:
• 2 psi Friction Head.............................................................. gpm (L/min) 159 (602) 123 (466) 159 (602) 123 (466)
• Maximum Friction Head ..................................................... gpm (L/min) 142 (538) 121 (458) 142 (538) 121 (458)

* This is the maximum heat rejection to fuel.

N.A. - Not Available


N/A - Not Applicable to this Engine
TBD - To Be Determined

ENGINE MODEL : QSK50-G4


DATA SHEET : FR6878
DATE : 04 SEP 12
© Cummins Inc., All Rights Reserved
Cummins Confidential and Proprietary
Controlled Copy is Located on gce.cummins.com

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