Atmospheric Storage Tank Foundations
Atmospheric Storage Tank Foundations
RP 4-2-2
FOUNDATIONS FOR
ATMOSPHERIC Page 1 of 32
REFINING PRACTICE
STORAGE TANKS Rev. 4 June 1996
TABLE OF CONTENTS
PAGE
1.0 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.0 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.0 DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9.0 HYDROTESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.0 SCOPE
1.1 This Practice covers general requirements for the design and construction of foundation pads for
atmospheric storage tanks.
1.2 This Practice does not apply to tanks used for storage of acids or other corrosive chemicals, or to
refrigerated tanks.
1.3 Any deviation to this Practice must be approved by the procedure described in RP 0-1-3 .
1.4 An asterisk (*) indicates that a decision or approval by the Owner or the Owner’s Engineer is required,
or that additional information is furnished by the Purchaser.
1.6 Documentation required for atmospheric storage tank foundations in accordance with this Practice is
given in Table 3.
2.0 REFERENCES
The latest edition of the following standards and publications are referred to herein, and shall be used
with this Practice.
ASTM Standards
D693 Crushed Stone, Crushed Slag, and Crushed Gravel for Bituminous Macadam
Base and Surface Courses of Pavements
D1556 Density of Soil in Place by the Sand–Cone Method
D1557 Moisture–Density Relations of Soils and Soil–Aggregate Mixtures Using 10–lb.
(4.54kg) Hammer and 18 in. (457 mm) Drop
D2167 Density of Soil in Place by the Rubber–Balloon Method
D2922 Density of Soil and Soil–Aggregate in Place by Nuclear Methods (Shallow Depth)
D2937 Density of Soil in Place by the Drive–Cylinder Method
D4253 Maximum Index Density of Soils Using a Vibratory Table
D4254 Minimum Index Density of Soils and Calculation of Relative Density
3.0 DEFINITIONS
3.1 Contractor – Company or business that agrees to furnish materials or perform specified services at
a specified price and/or rate to the Owner.
3.2 Earth Pad – The soil used to elevate tank above surface grade.
3.3 Geotechnical Engineer – A BP Oil Company engineer or designated representative appointed to carry
out soil testing and field inspection.
3.7 Pile – Structural member of timber, concrete, and/or steel, used to transmit surface loads to lower
levels in the soil mass.
3.8 Ringwall – Foundation provided under the shell to minimize shell settlement caused by the shell cutting
into the soil.
* 4.1 An accurate determination of the geotechnical conditions at the tank sites including, but not limited to
a program of soils borings, laboratory testing and engineering analysis shall be carried out for all new
tank foundations, by a Geotechnical Engineer approved by the Owner.
4.2 The number of borings and the scope of testing and analysis will vary with the number and size of tanks,
the soils characteristics and the amount of historical settlement data from tanks within the Refinery.
For guidelines on soils borings and sampling refer to RP 4-2-1 .
4.3 The results of a geotechnical investigation shall include an evaluation of foundation stability (general
bearing capacity, local shear and potential for plastic or lateral flow) and estimates of foundation
settlement at 10 and 25 years. These results shall be documented in a report which shall be part of
the tank’s permanent records.
* 5.1 If the results of the soils investigation indicate that calculated safety factors against foundation failures
are less than 1.5 or if estimated future tank shell settlements are likely to exceed 12 inches the following
site improvements shall be performed, unless otherwise approved by the Owner:
1. Removal of soil which contributes most to the tank instability and settlement, and replacing it with
well compacted fill. This is usually viable if total excavation depth require to remove weak soils
does not exceed 10 to 15 ft. Consideration shall be given to the effect such excavation and fill will
have on the water table.
* 2. Preloading of the soils under the tank site (surcharge) by placing an earth mound on the site and
waiting until sufficient consolidation has taken place to permit tank erection, Normally, a preload
equal to 1-1/2 to 2 times the full service load of the tank is adequate to achieve the necessary
consolidation. Sand drains are sometimes installed to increase consolidation rates and thereby
reduce preload in-place time. Preloading can also be achieved by filling the tank with water in
increments and allowing the soil to consolidate under each increment until the full load is applied.
Releveling of the tank shall be done after water preloading. The method of preloading shall be
approved by the Owner.
3. Densification of loose granular soils responsible for the instability or settlement problems by vibro
compaction techniques.
* 1. Steel storage tanks shall be supported on raised compacted earth pads with gravel ringwalls
under their shells, unless conditions specified in Paragraph 6.2 or 6.3 exist. For details of gravel
ringwalls, see Figures 1 through 4. Earth pad foundations without gravel ringwalls shall not be
used without the approval of the Owner’s Engineer.
2. The predicted settlements from the geotechnical investigation shall be used in establishing final
foundation pad elevations.
* 3. Any crushed stone or crushed gravel with a maximum size of 1-1/2 in. and which meets the
requirements of ASTM D 693 and Figure 21 shall be used to construct the gravel ringwall.
Proposal to use other materials shall be approved by the Owner. Ringwall material shall be
compacted to 70% relative density in accordance with ASTM D 4253 and D4254. Limestone shall
not be used without the approval of the Owner’s Engineer.
4. The general fill used to construct the pad shall be a non-corrosive, cohesive or cohesionless soil.
The cohesive soil shall be compacted to a dry density equivalent to 90% of the maximum dry
density obtained in ASTM D 1557. The cohesionless soil shall be compacted to 70% relative
density in accordance with ASTM D 4253 and ASTM D 4254.
5. In-place density shall be determined by one or more of the methods given by ASTM D 1556,
ASTM D 2167, ASTM D 2922 and ASTM D 2937.
1. A pile or other deep foundation shall be used only with the approval of the Owner’s Engineer when,
a. The tank site is underlain by deep soil deposits which are too weak to support the loads
imposed by the tank.
b. Expected settlements are too large and cannot be reduced to tolerable limits by methods
given in Paragraph 5.1.
c. Construction of a viable lead containment and detection system using any other foundation
system is precluded due to soil conditions.
* 1. Unless otherwise approved by the Owner’s Engineer, a concrete ringwall shall be used only in
firm soils where settlement at the tank center is expected to be less than 6 inches, and edge
cutting settlement is a concern. For details of concrete ringwalls see Figure 5 through 8.
2. Concrete ringwall design and construction shall comply with RP 4-6-1 and RP 4-6-2 .
2. As-built plan, elevation and section drawings required in the construction of the tank’s foundation
shall be included in the tank’s permanent records.
* 7.1 Unless otherwise specified by the Owner, new tanks shall have a leak detection and release prevention
barrier system which as a minimum shall consist of:
1. An impermeable membrane installed immediately below a layer of fine gravel or sand placed
under the tank. The membrane shall be a coated fabric with a minimum thickness of 40 mils (1
mm). The membrane shall be protected against puncturing as recommended by the
manufacturer, and shall be compatible for the type of product stored in the given tank.
2. A leak detection system consisting of plastic pipes, placed on top of the membrane. The number
of pipes for cone-up tanks shall be obtained by dividing the tank diameter, in feet, by 10. For
cone-down tanks, a minimum of one leak detection pipe, from the center sump, shall be required.
3. Details for leak detection system shall be per Figures 3, 4 , 7 , 8 , 11 , 12 , and 15 through
21 .
7.2 The leak containment and detection system specified above shall be designed to take into account
expected settlements that may affect the integrity of the impermeable membrane. Slip joints, such as
folds, are required to avoid rupturing the membrane.
7.4 As-built plan, elevation and details of leak detection, cathodic protection and release prevention
barriers shall be included in the tank’s permanent records.
* 7.5 Field test and inspection records for impermeable membranes shall be recorded on RP 4-2-2 IC or
an alternative acceptable to the Owner’s Engineer.
7.6 Where appropriate, manufacturer’s installation, calibration and maintenance recommendations shall
be documented in the tank’s permanent records.
When dealing with tank settlement, it is important to distinguish between shell and bottom settlement.
The following types of settlement shall be considered in the design of atmospheric storage tank
foundations:
1. Uniform shell settlement – The shell can settle uniformly so that the structure remains level.
Uniform settlement of this type does not introduce high stresses in the tank shell and the tank
should not need correction. It is usually easier and safer to adjust piping to accommodate the tank
shell settlement.
2. Uniform tilt – The shell can also settle unevenly so that tilting occurs across the tank diameter,
with the bottom of the shell remaining in a flat plane. Settlement of this type is called planar tilt
and does not affect the integrity of the tank. It is conceivable that tilting could promote operating
problems, loss of capacity and inhibited floating roof travel. However, experience indicates that
planar tilting of up to 12 to 24 inches has not affected operability in large diameter tanks (up to
200 ft diameter).
3. Differential shell settlement – The shell settles unevenly so that it does not remain either level or
in a tilted planar condition. If large enough, this type of settlement can cause ovalization of the
tank shell. With floating roof tanks, shell ovalization can cause windgirder distortion, binding of
the roof or loss of seal between shell and roof. With cone roof tanks, excessive differential shell
settlement could cause flat spots or wrinkles in the thinner top courses of the tank shell and at
the roof to shell junction.
4. Edge cutting – The shell settles as much as a foot more than the bottom within several feet of the
shell. This type settlement can be avoided with a properly designed ringwall.
Experience shows that tank bottom settlement can be more critical to the structural integrity of a tank
than shell settlements. When a tank bottom settles evenly and is supported adequately by the
foundation, membrane stresses in the bottom plates are very low. However, when localized uneven
or differential bottom settlement occurs, it can cause extremely high membrane stresses in the fillet
welded bottom plates. This can result in weld failures which in turn can cause progressive washout
for a poorly designed/constructed foundation.
9.0 HYDROTESTING
TABLE 1
TANK FOUNDATION
FIGURE NUMBERS
NOTE:
(2) With leak detection and release prevention listed in ( ). Notes to figures listed in Figure 21.
TABLE 2
PHYSICAL PROPERTIES OF LINER MATERIALS
NOTE:
To be specified by the Owner’s Engineer.
* (1)
TABLE 3
DOCUMENTATION REQUIREMENTS
FOR FOUNDATIONS FOR ATMOSPHERIC STORAGE TANKS PER RP 4-2-2
FIGURE 1
CONE – UP, GRAVE RINGWALL, NO MEMBRANE
L
C
5
1/120 SLOPE
1/120 SLOPE
4
2 FT.-6 IN.
4 IN.
1 IN.
3 FT.-6 IN.
1.5
3
GRADE
FIGURE 2
CONE – DOWN, GRAVEL RINGWALL, NO MEMBRANE
L
C
5
1/120 SLOPE
1/120 SLOPE
4
2 FT.-6 IN.
4 IN.
1 IN.
3 FT.-6 IN.
1.5
3
GRADE
FIGURE 3
CONE-UP, GRAVEL RINGWALL MEMBRANE – ANCHOR SYSTEM 1
L
C
5
1/120 SLOPE
1/120 SLOPE
3
5 FT.
7
1/24 SLOPE
2 FT.
8
3 FT.
REFINING PRACTICE
3 FT.-6 IN.
1
1/48 SLOPE
2 FT.
1 4
2 6
FIGURE 4
3 IN.
15
7 5
1/48 SLOPE SEE ANCHOR SYSTEM 1 DETAIL B
10 FT.-IN. MIN.
June 1996
BP OIL CO. RP 4-2-2
FOUNDATIONS FOR
ATMOSPHERIC Page 14 of 32
REFINING PRACTICE
STORAGE TANKS Rev. 4 June 1996
FIGURE 5
CONE-UP, CONCRETE RINGWALL, NO MEMBRANE
CL
1
1
1/120 SLOPE
1/120 SLOPE
9
10
7 FT.
2 IN.
B (NOTE 1)
CL
CL
11
4 IN.
2 FT.
1 FT.
A (NOTE 1)
9
1
1
(NOTE 1)
C
FIGURE 6
CONE-DOWN, CONCRETE RINGWALL, NO MEMBRANE
CL
1
1
1/120 SLOPE
1/120 SLOPE
9
10
7 FT.
2 IN.
B (NOTE 1)
CL
CL
11
4 IN.
2 FT.
1 FT.
A (NOTE 1)
9
1
1
(NOTE 1)
C
FIGURE 7
CONE-UP, CONCRETE RINGWALL, MEMBRANE – ANCHOR SYSTEM 2
CL
6
1
1
SEE ANCHOR SYSTEM 2 DETAIL
1/120 SLOPE
1/120 SLOPE
9
10
15 IN.
1
7 FT.
6 IN.
3 IN.
B (NOTE 1)
CL
CL
11
4 IN.
SLOPE
7
1/12
2 FT.
1 FT.
(SEE NOTE 4)
4 FT. 6 IN.
A (NOTE 1)
9
1
1
(NOTE 1)
C
FIGURE 8
CONE-DOWN, CONCRETE RINGWALL MEMBRANE – ANCHOR SYSTEM 3
CL
SEE CENTER
SUMP DETAIL
6
1
1
SEE ANCHOR SYSTEM 3 DETAIL
1/48 SLOPE
1/48 SLOPE
9
10
7 FT.
2 IN.
B (NOTE 1)
CL
CL
11
2 FT.
7
1 FT.
(SEE NOTE 4)
A (NOTE 1)
6 IN.
8
(NOTE 1)
C
REFINING PRACTICE
3 FT.
CL
3 4 IN.
1/120 SLOPE
1/24 SLOPE
12 (NOTE 3)
5
FIGURE 9
5
13
ATMOSPHERIC
OTHER PILES
STORAGE TANKS
NOT SHOWN
FOUNDATIONS FOR
June 1996
BP OIL CO.
REFINING PRACTICE
3 FT.
CL
3 4 IN.
1/120 SLOPE
1/24 SLOPE
12 (NOTE 3)
5
FIGURE 10
5
13
ATMOSPHERIC
OTHER PILES
STORAGE TANKS
NOT SHOWN
FOUNDATIONS FOR
June 1996
BP OIL CO.
3 FT.
REFINING PRACTICE
8 (SEE NOTE 4)
3 FT.
1/24 SLOPE 1/120 SLOPE
12 (NOTE 3) 6
6 IN.
7
FIGURE 11
5
5
ATMOSPHERIC
STORAGE TANKS
13 OTHER PILES
FOUNDATIONS FOR
NOT SHOWN
June 1996
BP OIL CO.
3 FT.
REFINING PRACTICE
8 (SEE NOTE 4)
3 FT.
1/24 SLOPE 1/120 SLOPE
12 (NOTE 3) 6
6 IN.
7
FIGURE 12
5
5
ATMOSPHERIC
STORAGE TANKS
13 OTHER PILES
FOUNDATIONS FOR
NOT SHOWN
June 1996
BP OIL CO. RP 4-2-2
FOUNDATIONS FOR
ATMOSPHERIC Page 22 of 32
REFINING PRACTICE
STORAGE TANKS Rev. 4 June 1996
FIGURE 13
CONE-UP, EARTH PAD, NO MEMBRANE
CL
1/120 SLOPE
1/120 SLOPE
5
14
1 IN.
4 IN.
3 FT.-6 IN.
4 FT.-6 IN.
1/24 SLOPE
1
1
FIGURE 14
CONE – DOWN, EARTH PAD, NO MEMBRANE
CL
1/120 SLOPE
1/120 SLOPE
5
14
1 IN.
4 IN.
3 FT.-6 IN.
4 FT.-6 IN.
1/24 SLOPE
1
1
FIGURE 15
CONE-UP, EARTH PAD, MEMBRANE – ANCHOR SYSTEM
CL
1/120 SLOPE
1/120 SLOPE
12 IN.
4 IN.
4 FT.-6 IN.
3
4 FT.
1
1
8
2 FT.
FIGURE 16
CONE – DOWN, EARTH PAD, MEMBRANE – ANCHOR SYSTEM 1
CL
SEE CENTER
SUMP DETAIL
1/48 SLOPE
1/48 SLOPE
12 IN.
4 IN.
7
4 FT.
3
4 FT.-6 IN.
6 IN.
1
8
2 FT.
REFINING PRACTICE
4 TO 4 TO
8 IN. 4 IN. 8 IN. 4 IN.
NOM. NOM.
1 IN. 3 1 IN.
3
TANK BOTTOM TANK BOTTOM
6 IN.
17 17 6 IN.
9 IN.
7
12 IN.
12 IN.
1 1
18 IN.
18
FIGURE 17
16 6 2 6
ATMOSPHERIC
STORAGE TANKS
2
FOUNDATIONS FOR
DETAIL A DETAIL B
CONE – UP CONE – DOWN
NOTES:
1. For Notes see Figure 22.
.
June 1996
BP OIL CO. RP 4-2-2
FOUNDATIONS FOR
ATMOSPHERIC Page 27 of 32
REFINING PRACTICE
STORAGE TANKS Rev. 4 June 1996
FIGURE 18
ANCHOR SYSTEM 2 DETAIL
6
1/120 SLOPE
1/12 SLOPE
9
10
APPROX. 3 FT.
15 IN.
NOTE: For Notes see Figure 22.
6 IN.
15
3 IN.
11
1/12 SLOPE
FIGURE 19
ANCHOR SYSTEM 3 DETAIL
1/48 SLOPE
6
12 IN. 9
10
6 IN.
15
3 IN.
11
FIGURE 20
ANCHOR SYSTEM 4 DETAIL
1/120 SLOPE
12 IN.
1/12 SLOPE
APPROX. 3 FT.
NOTE 2
C (NOTE 1)
NOTE: For Notes see Figure 22.
B (NOTE 1)
FIGURE 21
CENTER SUMP DETAIL
6
12 IN. NOM.
5
TANK BOTTOM
20
21
24 IN. DIA.
1
CL
12 IN. NOM.
SEAM
19
10
1
3 IN.
1/48 SLOPE
1/48 SLOPE
LEGEND:
* 1. Clean, dry sand, pea gravel, or well-graded crushed stone or crushed gravel per ASTM D 693. Size
Number 6, as specified by the Owner’s Engineer. Size Numbers 7, 56, or 57 are also acceptable,
provided the fine grading requirement to meet dimensional tolerances for the tank pad elevations can
be met.
2. Crushed stone or gravel per Paragraph 6.1.3.
3. 1 in. minimum thickness, impermeable sand-asphalt mix (apply after wet test).
4. Cohesive or cohesionless fill compacted to densities per Paragraph 6.1.5.
5. Undisturbed sub-grade.
* 6. Impermeable membrane, thickness and type to be specified by Owner’s Engineer. Physical properties
of the liner shall comply with the requirements of Table 2, as a minimum. Seams are to be tested per
RP 4-2-6 Paragraph 8.1.6.
* 7. 1 1/2 to 2 in. diameter SCH 40 PVC pipe, slotted and capped at one end, teed into tell-tale pipe at
opposite end. Length, actual diameter, slots, expansion loop and spacing to be specified by Owner’s
Engineer. Hardware to to be specified by Vendor.
8. 2 in. diameter SCH 40 PVC tell-tale pipe, capped both ends (top cap removable), teed into 7.
9. Clay fill compacted to density per Paragraph 6.1.5.
* 10. 12 in. clean, dry sand fill unless otherwise specified.
* 11. Reinforced concrete ringwall – reinforcing steel design to be specified by Owner’s Engineer. Tolerances
to comply with API 653.
* 12. Reinforced concrete mat. Reinforcing steel and drainage channels to be specified by Owner’s Engineer.
* 13. Piles to be specified by Owner’s Engineer.
* 14. Earth pad per Paragraph 6.1. Height above original grade to be specified by Owner’s Engineer.
* 15. 3/8 in. diameter x 3 in. long imbedded anchor – stainless steel – with washer and nut 3/16 in. thick x
2 in. wide continuous stainless steel clamping plate. Anchor spacing to be specified by Owner’s
Engineer.
16. C. S. channel, angle or plate – continuous with spacer, if required welded to top flange 7/16 in diameter
holes required for item 17.
* 17. S.S. or galvanized studs per item 16 dimensions, with second nut and washer 1/4 in. thick x 2 in wide
S.S. or galvanized clamping plate. Anchor spacing to be specified by Owner’s Engineer. See also
Note 6.
18. C.S. channel angle or plate – continuous with spacer, if required, welded to top flange. 7/16 in diameter
holes required for item 17.
* 19. Angle 8x4x1/2 CS, with 3/8 in diameter C.S. bolt, nut and washer, or equivalent. Spacing of holes to
be specified by Owner’s Engineer
20. 1/2 in. thick C.S. pan includes angle 4x4x1/2 with holes for 19.
21. Geotextile to hold sand, if required.
NOTES:
* 1. Dimensions A, B, and C for concrete ringwall designs to be furnished by Owner’s Engineer.
2. 3 in. minimum depth of sand between tank bottom and sloped concrete mat over pile foundation.
* 3. Thickness of concrete mat over piles to be specified by Owner’s Engineer.
* 4. If specified by the Owner’s Engineer, tell-tale well pipes shall be eliminated and replaced by a valve,
normally closed in service. A concrete manhole, size to be specified by the Owner’s Engineer shall be
constructed around the valved end of the leak detection pipe(s).
* 5. 12 in. unless otherwise specified by Owner’s Engineer.
* 6. Embedded polymeric anchors welded to the flexible liner may be used if approved by the Owner’s
Engineer.
3