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Battery Pack Inspection Guide

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0% found this document useful (0 votes)
44 views23 pages

Battery Pack Inspection Guide

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 23

PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)

PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
BTM CELL HOLDER ORIENTATION OF
1 0005 INSERT ASSLY AND INSERTS(BIGGER AS PER TMOS VISUAL 1/Shift
LOADING SIDE IN)

BTM CELL HOLDER NO OF INSERTS ON


2 0005 INSERT ASSLY AND BOTTOM CELL 8.0000 8.0000 8.0000 VISUAL 1/Shift
LOADING HOLDER

BTM CELL HOLDER - QR CODE AS PER


3 0010 LASER MARKING TSES 859 CHECK 1/day

CELL SORTING & SCANNING OF QR PRESENCE OF


4 0020 CELL SCANNING CODE COMPLETE PROGRAM 1/DAY
MARKING
CELL SORTING & CELL OCV RANGE
5 0020 CELL SCANNING WITHIN MODULE 0.0000 0.0000 5.0000 MV 3/SHIFT

CELL SORTING & CELL IR RANGE


6 0020 CELL SCANNING WITHNIN MODULE 13.1000 0.0000 17.0000 MOM 3/SHIFT

CELL SORTING & CELL 2D DATA


7 0020 CELL SCANNING VALIDATION 3/SHIFT

CELL SORTING & NO DAMAGE ON


8 0020 CELL SCANNING CELLS 3/SHIFT

CELL SORTING & NO CELL


9 0020 CELL SCANNING SHORTCIRCUIT 3/SHIFT

CELL LOADING IN POLARITY OF FIRST


10 0030 BOTTOM CELL ROW CELLS (-VE NEGATIVE VISUAL 1/DAY
HOLDER SYMBOL)

CELL LOADING IN PRESENCE OF ALL


11 0030 BOTTOM CELL CELLS 98.0000 98.0000 98.0000 EA VISUAL 1/DAY
HOLDER

THERMISTOR PULL OF STRENGTH


12 0040 PASTING-1,2,3& 0.8000 0.0000 0.0000 C PULL&CHK 1/DAY
INSERT ASSY

THERMISTOR THERMISTOR
13 0040 PASTING-1,2,3& POSITION ON CELLS 15.0000 38.0000 65.0000 MM SCALE 3/SHIFT
INSERT ASSY

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 1 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
THERMISTOR ORIENTATION OF
14 0040 PASTING-1,2,3& CABLE AS PER TMOS VISUAL 3/SHIFT
INSERT ASSY

THERMISTOR PASTING OF
COMPLETE
15 0040 PASTING-1,2,3& THERMISTOR VISUAL 3/SHIFT
INSERT ASSY STICKER -1 ON CELL PASTING

THERMISTOR PASTING OF
COMPLETE
16 0040 PASTING-1,2,3& THERMISTOR VISUAL 3/SHIFT
INSERT ASSY STICKER-2 ON CABLE PASTING

THERMISTOR THERMISTOR CABLE


17 0040 PASTING-1,2,3& BLACK LOCATION AS PER TMOS VISUAL 3/SHIFT
INSERT ASSY (X7,Y4)

THERMISTOR THERMISTOR CABLE


18 0040 PASTING-1,2,3& WHITE LOCATION VISUAL 3/SHIFT
INSERT ASSY (X14,Y4

THERMISTOR THERMISTOR CABLE


19 0040 PASTING-1,2,3& RED VISUAL 3/SHIFT
INSERT ASSY LOCATION(X8,Y1)

THERMISTOR ORIENTATION OF
20 0040 PASTING-1,2,3& INSERTS( BIGGER VISUAL 1/SHIFT
INSERT ASSY SIDE IN)

THERMISTOR NO OF INSERTS ON
21 0040 PASTING-1,2,3& TOP CELL HOLDER 7.0000 7.0000 7.0000 EA VISUAL 1/SHIFT
INSERT ASSY

THERMISTOR PULL OF STRENGTH


22 0050 PASTING-4 & 0.8000 0.0000 0.0000 KF C PULL&CHK 1/DAY
ROUTING

THERMISTOR THERMISTOR
23 0050 PASTING-4 & POSITION ON CELLS 15.0000 38.0000 65.0000 MM SCALE 3/SHIFT
ROUTING

THERMISTOR ORIENTATION OF
24 0050 PASTING-4 & CABLE AS PER TMOS VISUAL 3/SHIFT
ROUTING

THERMISTOR PASTING OF
COMPLETE
25 0050 PASTING-4 & THERMISTOR VISUAL 3/SHIFT
ROUTING STICKER -1 ON CELL PASTING

THERMISTOR PASTING OF
COMPLETE
26 0050 PASTING-4 & THERMISTOR VISUAL 3/SHIFT
ROUTING STICKER-2 ON CABLE PASTING

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 2 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
THERMISTOR THERMISTOR CABLE
27 0050 PASTING-4 & BLUE NO MISSING VISUAL 3/SHIFT
ROUTING LOCATION(X1,Y4)

THERMISTOR ROUTING OF
28 0050 PASTING-4 & THERMISTOR AS PER TMOS VISUAL 3/SHIFT
ROUTING CABLES

TOP CELL HOLDER NO THERMISTOR


29 0060 CLOSING BULGE 3/SHIFT

POLARITY AND POLARITY OF FIRST


NEGATIVE FIRST
30 0065 INSERT VISION ROW CELLS (-VE VISUAL 3/SHIFT
INSPECTION SYMBOL) ROW

POLARITY AND POLARITY OF EACH


ALTERNATIVE
31 0065 INSERT VISION ROW CELLS DISPLAY 3/SHIFT
INSPECTION POLARITY

POLARITY AND PRESENCE OF 8


32 0065 INSERT VISION SIGNAL INSERT DISPLAY 3/SHIFT
INSPECTION @BTM HLDR

POLARITY AND PRESENCE OF 7


33 0065 INSERT VISION SIGNAL INSERT DISPLAY 3/SHIFT
INSPECTION @TOP HLDR

POLARITY AND NO TRACEABILITY


34 0065 INSERT VISION BYPASS IN HMI DISPLAY 3/SHIFT
INSPECTION

MODULE PRESENCE OF 6
35 0070 TIGHTENING(AUTO SCREWS - M4x60 VISUAL 3/SHIFT
STATION) FLANGE HEAD

MODULE VERIFICATION
36 0070 TIGHTENING(AUTO OFTIGHTENING 1.3000 1.8000 2.3000 NME M TRQ.WREN 3/SHIFT
STATION) TORQUE 6SCREWS

MODULE TIGHTENING
37 0070 TIGHTENING(AUTO SEQUENCE AS PER TMOS WORK-INS 3/SHIFT
STATION)

MODULE MODULE WIDTH


38 0070 TIGHTENING(AUTO AFTER TIGHTENING 85.4000 86.0000 86.6000 MM VERIFY 3/SHIFT
STATION)

MODULE NO TRACEABILITY
39 0070 TIGHTENING(AUTO BYPASS IN HMI DISPLAY 3/SHIFT
STATION)

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 3 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
INTERCONNECTOR PRESENCE OF 7 no
40 0080 LOADING - TOP DUAL ROW VISUAL 3/SHIFT
INTERCONNECTOR

INTERCONNECTOR NO DAMAGE ON
41 0080 LOADING - TOP INTERCONNECTORS VISUAL 3/SHIFT

TOP WELDING-A PULLOFF LOAD-


42 0101 (+ve&-ve LV cells)MIN 6.0000 0.0000 0.0000 KF C PULL&CHK 1/DAY
6 Kgf

TOP WELDING-A WELD NUGGET


43 0101 DIAMETER 0.2000 0.5000 0.8000 MM VERIFY 1/DAY

TOP WELDING-A NO TRACEABILITY


44 0101 BYPASS IN HMI DISPLAY 3/SHIFT

TOP WELDING-A NO FLASHES


45 0101 NOT ALLOWED VISUAL 3/SHIFT

TOP WELDING-A NO PEEL OFF OF


46 0101 INTERCONNECTOR NOT ALLOWED VISUAL 3/SHIFT

TOP WELDING-A NO CUT MARKS ON


47 0101 INTERCONNECTOR NOT ALLOWED VISUAL 3/SHIFT

TOP WELDING-A NO.OF.SPOT PER


48 0101 CELL PER SIDE 3.0000 4.0000 4.0000 EA CHECK 3/SHIFT

TOP WELDING-A NO.OF.WELD SPOT


49 0101 PER MODULE 769.0000 0.0000 784.0000 EA CHECK 3/SHIFT

TOP WELDING-B PULLOFF LOAD-


50 0102 (+ve&-ve LV cells)MIN 6.0000 0.0000 0.0000 KF C PULL&CHK 1/DAY
6 Kgf

TOP WELDING-B WELD NUGGET


51 0102 DIAMETER 0.2000 0.5000 0.8000 MM VERIFY 1/DAY

TOP WELDING-B NO TRACEABILITY


52 0102 BYPASS IN HMI DISPLAY 3/SHIFT

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 4 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
TOP WELDING-B NO FLASHES
53 0102 NOT ALLOWED VISUAL 3/SHIFT

TOP WELDING-B NO PEEL OFF OF


54 0102 INTERCONNECTOR NOT ALLOWED VISUAL 3/SHIFT

TOP WELDING-B NO CUT MARKS ON


55 0102 INTERCONNECTOR NOT ALLOWED VISUAL 3/SHIFT

TOP WELDING-B NO.OF.SPOT PER


56 0102 CELL PER SIDE 3.0000 4.0000 4.0000 EA CHECK 3/SHIFT

TOP WELDING-B NO.OF.WELD SPOT


57 0102 PER MODULE 769.0000 0.0000 784.0000 EA CHECK 3/SHIFT

TOP WELDING-C PULLOFF LOAD-


58 0103 (+ve&-ve LV cells)MIN 6.0000 0.0000 0.0000 KF C PULL&CHK 1/DAY
6 Kgf

TOP WELDING-C WELD NUGGET


59 0103 DIAMETER 0.2000 0.5000 0.8000 MM VERIFY 1/DAY

TOP WELDING-C NO TRACEABILITY


60 0103 BYPASS IN HMI DISPLAY 3/SHIFT

TOP WELDING-C NO FLASHES


61 0103 NOT ALLOWED VISUAL 3/SHIFT

TOP WELDING-C NO PEEL OFF OF


62 0103 INTERCONNECTOR NOT ALLOWED VISUAL 3/SHIFT

TOP WELDING-C NO CUT MARKS ON


63 0103 INTERCONNECTOR NOT ALLOWED VISUAL 3/SHIFT

TOP WELDING-C NO.OF.SPOT PER


64 0103 CELL PER SIDE 3.0000 4.0000 4.0000 EA CHECK 3/SHIFT

TOP WELDING-C NO.OF.WELD SPOT


65 0103 PER MODULE 769.0000 0.0000 784.0000 EA CHECK 3/SHIFT

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 5 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
FLIPPING NO DAMAGE ON
66 0110 MODULE VERIFY 3/SHIFT

FLIPPING NO METAL CONTACT


67 0110 B/W GRIPPER AND VERIFY 3/SHIFT
PART

INTERCONNECTOR PRESENCE OF DUAL


68 0120 LOADING - BOTTOM ROW 6.0000 6.0000 6.0000 EA VERIFY 1/SHIFT
INTERCONNECTORS

INTERCONNECTOR PRESENCE OF
69 0120 LOADING - BOTTOM SINGLE ROW 2.0000 2.0000 2.0000 EA VERIFY 1/SHIFT
INTERCONNECTORS

INTERCONNECTOR NO DAMAGE ON
70 0120 LOADING - BOTTOM INTERCONNECTORS VISUAL 3/SHIFT

BOTTOM WELDING-A PULLOFF LOAD-


71 0141 SINGLE ROW(+ve&-ve 6.0000 0.0000 0.0000 KF PULL&CHK 1/DAY
LV cells

BOTTOM WELDING-A WELD NUGGET


72 0141 DIAMETER 0.2000 0.5000 0.8000 MM VERIFY 1/DAY

BOTTOM WELDING-A NO TRACEABILITY


73 0141 BYPASS IN HMI DISPLAY 3/SHIFT

BOTTOM WELDING-A NO FLASHES


74 0141 NOT ALLOWED VISUAL 3/SHIFT

BOTTOM WELDING-A NO PEEL OFF OF


75 0141 INTERCONNECTOR NOT ALLOWED VISUAL 3/SHIFT

BOTTOM WELDING-A NO CUT MARKS ON


76 0141 INTERCONNECTOR NOT ALLOWED VISUAL 3/SHIFT

BOTTOM WELDING-A NO.OF.SPOT PER


77 0141 CELL PER SIDE 3.0000 4.0000 4.0000 EA CHECK 3/SHIFT

BOTTOM WELDING-A NO.OF.WELD SPOT


78 0141 PER MODULE 769.0000 0.0000 784.0000 EA CHECK 3/SHIFT

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 6 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
BOTTOM WELDING-B PULLOFF LOAD-
79 0142 SINGLE ROW(+ve&-ve 6.0000 0.0000 0.0000 KF PULL&CHK 1/DAY
LV cells

BOTTOM WELDING-B WELD NUGGET


80 0142 DIAMETER 0.2000 0.5000 0.8000 MM VERIFY 1/DAY

BOTTOM WELDING-B NO TRACEABILITY


81 0142 BYPASS IN HMI DISPLAY 3/SHIFT

BOTTOM WELDING-B NO FLASHES


82 0142 NOT ALLOWED VISUAL 3/SHIFT

BOTTOM WELDING-B NO PEEL OFF OF


83 0142 INTERCONNECTOR NOT ALLOWED VISUAL 3/SHIFT

BOTTOM WELDING-B NO CUT MARKS ON


84 0142 INTERCONNECTOR NOT ALLOWED VISUAL 3/SHIFT

BOTTOM WELDING-B NO.OF.SPOT PER


85 0142 CELL PER SIDE 3.0000 4.0000 4.0000 EA CHECK 3/SHIFT

BOTTOM WELDING-B NO.OF.WELD SPOT


86 0142 PER MODULE 769.0000 0.0000 784.0000 EA CHECK 3/SHIFT

BOTTOM WELDING-C PULLOFF LOAD-


87 0143 SINGLE ROW(+ve&-ve 6.0000 0.0000 0.0000 KF PULL&CHK 1/DAY
LV cells

BOTTOM WELDING-C WELD NUGGET


88 0143 DIAMETER 0.2000 0.5000 0.8000 MM VERIFY 1/DAY

BOTTOM WELDING-C NO TRACEABILITY


89 0143 BYPASS IN HMI DISPLAY 3/SHIFT

BOTTOM WELDING-C NO TRACEABILITY


90 0143 BYPASS IN HMI DISPLAY 3/SHIFT

BOTTOM WELDING-C NO FLASHES


91 0143 NOT ALLOWED VISUAL 3/SHIFT

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 7 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
BOTTOM WELDING-C NO PEEL OFF OF
92 0143 INTERCONNECTOR NOT ALLOWED VISUAL 3/SHIFT

BOTTOM WELDING-C NO CUT MARKS ON


93 0143 INTERCONNECTOR NOT ALLOWED VISUAL 3/SHIFT

BOTTOM WELDING-C NO.OF.SPOT PER


94 0143 CELL PER SIDE 3.0000 4.0000 4.0000 EA CHECK 3/SHIFT

BOTTOM WELDING-C NO.OF.WELD SPOT


95 0143 PER MODULE 769.0000 0.0000 784.0000 EA CHECK 3/SHIFT

BTM CONDITION OF
96 0170 DAMPER,THERMAL DAMPERS NO DAMAGE VISUAL 3/SHIFT
SHEET&BTM SHELL
ASLY
BTM PRESENCE OF FOUR
97 0170 DAMPER,THERMAL DAMPERS ON VISUAL 3/SHIFT
SHEET&BTM SHELL BOTTOM SIDE
ASLY
BTM PRESENCE OF
98 0170 DAMPER,THERMAL BOTTOM SHELL VISUAL 3/SHIFT
SHEET&BTM SHELL
ASLY
BTM SEATING OF BOTTOM
99 0170 DAMPER,THERMAL SHELL ON MODULE NO GAP VISUAL 3/SHIFT
SHEET&BTM SHELL
ASLY
BTM CONDITION OF
100 0170 DAMPER,THERMAL BOTTOM SHELL NO DAMAGE VISUAL 3/SHIFT
SHEET&BTM SHELL
ASLY
RTV DISPENSING CURING TIME
101 0210 INTERLOCK IN DISPLAY 1/SHIFT
HMI-10min

TOP SHELL ASSLY CHECK THE SHELL


102 0215 &(TIGHTENING CLOSING CONDITION NO DAMAGE VISUAL 3/SHIFT
CONTINGENC

TOP SHELL ASSLY PRESENCE OF


103 0215 &(TIGHTENING SCREWS - M4x30 -8 NO MISSING VISUAL 3/SHIFT
CONTINGENC NOS

TOP SHELL ASSLY SCREW CONDITION NO HEAD


104 0215 &(TIGHTENING M4x30 WASHOUT/ VISUAL 3/SHIFT
CONTINGENC DAMAGE

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 8 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
TOP SHELL ASSLY TIGHTENING
105 0215 &(TIGHTENING SEQUENCE AS PER TMOS WORK-INS 3/SHIFT
CONTINGENC

TOP SHELL ASSLY VERIFICATION


106 0215 &(TIGHTENING OFTIGHTENING 3.7000 4.2000 4.7000 NME M TRQ.WREN 3/SHIFT
CONTINGENC TORQUE 8SCREWS

TOP SHELL ASSLY CONDITION OF


107 0215 &(TIGHTENING DAMPERS VISUAL 3/SHIFT
CONTINGENC

TOP SHELL ASSLY PRESENCE OF FOUR


108 0215 &(TIGHTENING DAMPERS ON TOP VISUAL 3/SHIFT
CONTINGENC SIDE

TOP SHELL ASSLY PRESENCE OF TOP


109 0215 &(TIGHTENING SHELL VISUAL 3/SHIFT
CONTINGENC

TOP SHELL ASSLY SEATING OF TOP


110 0215 &(TIGHTENING SHELL IN MODULE VISUAL 3/SHIFT
CONTINGENC

TOP SHELL ASSLY PRESENCE OF


111 0215 &(TIGHTENING DOWEL PIN 2 NOS VISUAL 3/SHIFT
CONTINGENC

TOP SHELL ASSLY CHECK THE SHELL


112 0215 &(TIGHTENING CONDITION VISUAL 3/SHIFT
CONTINGENC

SHELL TIGHTENING CHECK THE SHELL


113 0221 (AUTO STATION) CLOSING CONDITION VISUAL 3/SHIFT

SHELL TIGHTENING PRESENCE OF


114 0221 (AUTO STATION) SCREWS - M4x30 -8 VISUAL 3/SHIFT
NOS

SHELL TIGHTENING SCREW CONDITION


115 0221 (AUTO STATION) M4x30 VISUAL 3/SHIFT

SHELL TIGHTENING TIGHTENING


116 0221 (AUTO STATION) SEQUENCE WORK-INS 3/SHIFT

SHELL TIGHTENING VERIFICATION


117 0221 (AUTO STATION) OFTIGHTENING 3.7000 4.2500 4.7000 NME TRQ.WREN 3/SHIFT
TORQUE 8SCREWS

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 9 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
SHELL TIGHTENING TIGHTENING TORQUE
118 0221 (AUTO STATION) IN CONTROLLER 3.7000 4.2000 4.7000 NME DISPLAY 3/SHIFT

SHELL TIGHTENING NO TRACEABILITY


119 0221 (AUTO STATION) BYPASS IN HMI DISPLAY 3/SHIFT

BTM GSKT ASSLY& PRESENCE OF


120 0223 LDG&(TIGHTENING BOTTOM GASKET NO MISSING VISUAL 3/SHIFT
CONTINGE

BTM GSKT ASSLY& GASKET SEATING


121 0223 LDG&(TIGHTENING CONDITION ON NO DAMAGE VISUAL 3/SHIFT
CONTINGE BOTTOMCOVER

BTM GSKT ASSLY& BOTTOM COVER


122 0223 LDG&(TIGHTENING CONDITION VISUAL 3/SHIFT
CONTINGE

BTM GSKT ASSLY& PRESENCE OF 16


123 0223 LDG&(TIGHTENING SCREWS - M4x12 16 SCREWS VISUAL 3/SHIFT
CONTINGE

BTM GSKT ASSLY& VERIFICATION


124 0223 LDG&(TIGHTENING OFTIGHTENING 2.2500 2.7500 3.2500 NME M TRQ.WREN 3/SHIFT
CONTINGE TORQUE16SCREWS

BTM GSKT ASSLY& TIGHTENING


125 0223 LDG&(TIGHTENING SEQUENCE -16 AS PER TMOS WORK-INS 3/SHIFT
CONTINGE SCREWS

BOTTOM COVER PRESENCE OF


126 0230 TIGHTENING(AUTO BOTTOM GASKET NO MISSING VISUAL 3/SHIFT
STATION)

BOTTOM COVER GASKET SEATING


127 0230 TIGHTENING(AUTO CONDITION ON NO DAMAGE VISUAL 3/SHIFT
STATION) BOTTOMCOVER

BOTTOM COVER PRESENCE OF


128 0230 TIGHTENING(AUTO BOTTOM COVER NO MISSING VISUAL 3/SHIFT
STATION)

BOTTOM COVER PRESENCE OF 2


129 0230 TIGHTENING(AUTO SCREWS(DIAGONAL) NO MISSING VISUAL 3/SHIFT
STATION) M4*12

BOTTOM COVER VERIFICATION


130 0230 TIGHTENING(AUTO OFTIGHTENING 2.2500 2.7500 3.2500 NME M TRQ.WREN 3/SHIFT
STATION) TORQUE16SCREWS

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 10 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
BOTTOM COVER TIGHTENING
131 0230 TIGHTENING(AUTO SEQUENCE -16 AS PER TMOS WORK-INS 3/SHIFT
STATION) SCREWS

BOTTOM COVER AUTO CYCLE START


132 0230 TIGHTENING(AUTO SIGNAL FROM CHECK
STATION) SERVER

BOTTOM COVER SCREW DISPENSE


133 0230 TIGHTENING(AUTO FROM BOWEL CHECK
STATION) FEEDER

BOTTOM COVER TIGHTENING TORQUE


134 0230 TIGHTENING(AUTO IN CONTROLLER 2.2500 2.7500 3.2500 NME M DISPLAY 3/SHIFT
STATION)

BOTTOM COVER NO SCREW HEAD


135 0230 TIGHTENING(AUTO DAMAGE VISUAL
STATION)

BOTTOM COVER NO TRACEABILITY


136 0230 TIGHTENING(AUTO BYPASS IN HMI DISPLAY 3/SHIFT
STATION)

SHELL LASER VISIBILITY OF


137 0240 MARKING MARKING EASY TO SCAN VISUAL 3/SHIFT

SHELL LASER CORRECT


138 0240 MARKING NUMBERING AS PER AS PER TMOS VISUAL 3/SHIFT
DRG

SHELL LASER MARKING ON THE


139 0240 MARKING RIGHT PLACE RIGHT PLACE VISUAL 3/SHIFT

SHELL LASER COMPLETE MARKING


12 LETTERS
140 0240 MARKING VISUAL 3/SHIFT
COMPLETION

PCB LOADING PRESENCE OF 15


141 0260 (TIGHTENING SCREWS - M4x12SP 15 SCREWS VISUAL 3/SHIFT
CONTINGENCY)

PCB LOADING VERIFICATION


142 0260 (TIGHTENING OFTIGHTENING 1.3000 1.8000 2.3000 NME M TRQ.WREN 3/SHIFT
CONTINGENCY) TORQUE15SCREWS

PCB LOADING TIGHTENING


143 0260 (TIGHTENING SEQUENCE -15 AS PER TMOS WORK-INS 3/SHIFT
CONTINGENCY) SCREWS

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 11 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
PCB LOADING THERMISTOR CABLE
144 0260 (TIGHTENING ROUTING ASPER AS PER TMOS CHECK 3/SHIFT
CONTINGENCY) COLORCODE

PCB LOADING PRESENCE OF PCB


145 0260 (TIGHTENING ON MODULE 1 NO VISUAL 3/SHIFT
CONTINGENCY)

PCB PRESENCE OF 15
146 0270 TIGHTENING(AUTO SCREWS - M4x12SP 15 SCREWS VISUAL 3/SHIFT
STATION)

PCB VERIFICATION
147 0270 TIGHTENING(AUTO OFTIGHTENING 1.3000 1.8000 2.3000 NME M TRQ.WREN 3/SHIFT
STATION) TORQUE15SCREWS

PCB TIGHTENING
148 0270 TIGHTENING(AUTO SEQUENCE -15 AS PER TMOS WORK-INS 3/SHIFT
STATION) SCREWS

PCB NO TRACEABILITY
149 0270 TIGHTENING(AUTO BYPASS IN HMI DISPLAY 3/SHIFT
STATION)

INSERT&FUSE PRESENCE OF
150 0280 TIGHTENING & COVER HOUSING 15 NOS VISUAL 3/SHIFT
THERMISTOR PLUG CAP

INSERT&FUSE PRESENCE OF CRR


151 0280 TIGHTENING & SCREWS M6x8 -2 NOS NO MISSING VISUAL 3/SHIFT
THERMISTOR PLUG

INSERT&FUSE VERIFICATION
152 0280 TIGHTENING & OFTIGHTENING 3.0000 3.5000 4.0000 NME C TRQ.WREN 3/SHIFT
THERMISTOR PLUG TORQUE 2SCREWS

INSERT&FUSE FUSE CONDITION


153 0280 TIGHTENING & NO DAMAGE VISUAL 3/SHIFT
THERMISTOR PLUG

INSERT&FUSE INSERT FUSE


154 0280 TIGHTENING & CONDITION NO DAMAGE VISUAL 3/SHIFT
THERMISTOR PLUG

INSERT&FUSE TIGHTENING
155 0280 TIGHTENING & SEQUENCE - 2 NOS AS PER TMOS WORK-INS 3/SHIFT
THERMISTOR PLUG

+VE & -VE TERMINAL PRESENCEOFSCREW


156 0290 TIGHTENING & S IN -VE TERMINAL- NO MISSING VISUAL 3/SHIFT
CORDSET M4x12FL

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 12 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
+VE & -VE TERMINAL VERIFICATION OF
157 0290 TIGHTENING & +VE 2 SCREWS TT 2.2000 2.7000 3.2000 NME C TRQ.WREN 3/SHIFT
CORDSET

+VE & -VE TERMINAL PRESENCEOFSCREW


158 0290 TIGHTENING & S IN +VE TERMINAL- NO MISSING VISUAL 3/SHIFT
CORDSET M4x12FL

+VE & -VE TERMINAL VERIFICATION OF -VE


159 0290 TIGHTENING & 2 SCREWS TT 2.2000 2.7000 3.2000 NME C TRQ.WREN 3/SHIFT
CORDSET

+VE & -VE TERMINAL CHECKTHERETIGHTE


160 0290 TIGHTENING & NINGOFSCREWSHEA NO DAMAGE VISUAL 3/SHIFT
CORDSET D DAMAGE

+VE & -VE TERMINAL SIGNAL


161 0290 TIGHTENING & COUPLERCONNECTI COMPLETE LOCK VISUAL 3/SHIFT
CORDSET ON ASSY BMS TO
PCB
+VE & -VE TERMINAL DOWSIL 7091 RTV
162 0290 TIGHTENING & APPLICATION FOR NO MISSING VISUAL 3/SHIFT
CORDSET 4SCERWS

+VE & -VE TERMINAL DOWSIL7091 RTV


163 0290 TIGHTENING & APPLICATION FOR NO MISSING VISUAL 3/SHIFT
CORDSET CONNECTOR

TOP COVER LOOSE PRESENCE OF TOP


164 0300 ASSY COVER WITH SUB 1 NO VISUAL 3/SHIFT
ASSEMBLED

TOP COVER LOOSE PRESENCE OF 16


165 0300 ASSY SCREWS - M4x30 NO MISSING VISUAL 3/SHIFT

TOP COVER LOOSE CHECKTHERETIGHTE


166 0300 ASSY NINGOFSCREWSHEA NO DAMAGE VISUAL 3/SHIFT
D DAMAGE

TOP COVER LOOSE VERIFICATION


167 0300 ASSY OFTIGHTENING 3.5000 3.7500 4.0000 NME M TRQ.WREN 3/SHIFT
TORQUE 16 SCRE

TOP COVER LOOSE TIGHTENING


168 0300 ASSY SEQUENCE -16 AS PER TMOS WORK-INS 3/SHIFT
SCREWS

TOP COVER PRESENCE OF TOP


169 0310 TIGHTENING (AUTO GASKET NO MISSING VISUAL 3/SHIFT
STATION)

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 13 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
TOP COVER GASKET SEATING
PROPER
170 0310 TIGHTENING (AUTO CONDITION ON VISUAL 3/SHIFT
STATION) TOPCOVER SEATING

TOP COVER PRESENCE OF TOP


171 0310 TIGHTENING (AUTO COVER 1 NO VISUAL 3/SHIFT
STATION)

TOP COVER PRESENCE OF 2


172 0310 TIGHTENING (AUTO SCREWS(DIAGONAL) NO MISSING VISUAL 3/SHIFT
STATION) M4*30

TOP COVER PRESENCE OF 16


173 0310 TIGHTENING (AUTO SCREWS - M4x30 NO MISSING VISUAL 3/SHIFT
STATION)

TOP COVER VERIFICATION


174 0310 TIGHTENING (AUTO OFTIGHTENING 3.2000 3.7000 4.2000 NME TRQ.WREN 3/SHIFT
STATION) TORQUE16SCREWS

TOP COVER TIGHTENING


175 0310 TIGHTENING (AUTO SEQUENCE -16 AS PER TMOS WORK-INS 3/SHIFT
STATION) SCREWS

TOP COVER NO TRACEABILITY


176 0310 TIGHTENING (AUTO BYPASS IN HMI DISPLAY 3/SHIFT
STATION)

LEAK TESTING LEAK ACCEPTANCE


177 0320 18.0000- 0.0000 18.0000 L3 S PROGRAM 3/SHIFT

LEAK TESTING ENSURE MASTER


178 0320 BATTERY PACK - OK CHECK 1/SHIFT
MASTER

LEAK TESTING ENSURE MASTER


179 0320 BATTERYPACK -NOT CHECK 1/SHIFT
OK MASTER

THERMALPAD VISIBILITY OF
180 0340 PASTING&LASERMAR MARKING VISUAL 3/SHIFT
K ON TOPCOVER

THERMALPAD CORRECT
181 0340 PASTING&LASERMAR NUMBERING AS PER VISUAL 3/SHIFT
K ON TOPCOVER DRG

THERMALPAD MARKING ON THE


182 0340 PASTING&LASERMAR RIGHT PLACE VISUAL 3/SHIFT
K ON TOPCOVER

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 14 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
THERMALPAD COMPLETE MARKING
183 0340 PASTING&LASERMAR VISUAL 3/SHIFT
K ON TOPCOVER

THERMALPAD PASTING OF
184 0340 PASTING&LASERMAR THERMAL PAD VISUAL
K ON TOPCOVER

BMS & TOP COVER PRESENCE OF BMS


185 0350 MAPPING, THERMAL 3/SHIFT
PAD

BMS & TOP COVER PRESENCE OF


186 0350 MAPPING, THERMAL TOPCOVER WITH 3/SHIFT
PAD LASER MARKING

BMS & TOP COVER PRESENCE OF


187 0350 MAPPING, THERMAL CLAMPCORDSET 3/SHIFT
PAD

BMS & TOP COVER PROPER SEATING OF


188 0350 MAPPING, THERMAL CLAMP CORDSET 3/SHIFT
PAD

BMS TIGHTENING PRESENCE OF TOP


189 0360 COVER WITH CLAMP VISUAL 3/SHIFT
CORDSET

BMS TIGHTENING PRESENCE OF ALL


190 0360 SCREWS - M4x12 VISUAL 3/SHIFT

BMS TIGHTENING VERIFICATION


191 0360 OFTIGHTENING 1.3000 1.8000 2.3000 NME M TRQ.WREN 3/SHIFT
TORQUE6SCREWS

BMS TIGHTENING TIGHTENING


192 0360 SEQUENCE -6 WORK-INS 3/SHIFT
SCREWS

CHAGORI PRESENCE OF TOP


193 0370 TIGHTENING COVER VISUAL 3/SHIFT

CHAGORI PRESENCE OF
194 0370 TIGHTENING CONTROLLER BMS VISUAL 3/SHIFT

CHAGORI PRESENCE OF
195 0370 TIGHTENING CLAMP CORDSET VISUAL 3/SHIFT

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 15 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
CHAGORI PRESENCE OF
196 0370 TIGHTENING SCREWS - M3x8 VISUAL 3/SHIFT

CHAGORI VERIFICATION
197 0370 TIGHTENING OFTIGHTENING 0.4000 0.6000 0.8000 NME C TRQ.WREN 3/SHIFT
TORQUE 4SCREWS

CHAGORI TIGHTENING
198 0370 TIGHTENING SEQUENCE WORK-INS 3/SHIFT

CHAGORI &+VE PRESENCE OF TOP


199 0380 TERMINAL CABLE COVER WITH GASKET VISUAL 3/SHIFT
TIGHTENING

CHAGORI &+VE PRESENCE OF


200 0380 TERMINAL CABLE ASSEMBLED BMS VISUAL 3/SHIFT
TIGHTENING WITH CLAMPCORD

CHAGORI &+VE 52VCORDSET


201 0380 TERMINAL CABLE PRESENCE OF +VE VISUAL 3/SHIFT
TIGHTENING TERMINAL CABL

CHAGORI &+VE PRESENCE OF


202 0380 TERMINAL CABLE SCREWS IN VISUAL 3/SHIFT
TIGHTENING TIGHTENING M4X12Fl

CHAGORI &+VE VERIFICATION


203 0380 TERMINAL CABLE OFTIGHTENING 2.2000 2.7000 3.2000 NME C TRQ.WREN 3/SHIFT
TIGHTENING TORQUE 2SCREWS

CHAGORI &+VE CORDSET PRESENCE


204 0380 TERMINAL CABLE OF + VE TERMINAL VISUAL 3/SHIFT
TIGHTENING CABLE

CHAGORI &+VE PRESENCE OF


205 0380 TERMINAL CABLE SCREWS IN VISUAL 3/SHIFT
TIGHTENING TIGHTENING M4X12Fl

CHAGORI &+VE VERIFICATION


206 0380 TERMINAL CABLE OFTIGHTENING 2.2000 2.7000 3.2000 NME TRQ.WREN 3/SHIFT
TIGHTENING TORQUE 2SCREWS

CHAGORI &+VE PRESENCE OF BMS


207 0380 TERMINAL CABLE POSITIVE CABLE VISUAL 3/SHIFT
TIGHTENING

RTV APPLICATION SEALANT ON +VE


208 0390 TERMINAL 52V- 2 CHECK 3/SHIFT
SCREWS

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 16 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
RTV APPLICATION SEALANT ON +VE
209 0390 TERMINAL- 2 CHECK 3/SHIFT
SCREWS

PCM FILLING PCM QUANTITY


210 0400 1.3750 1.3800 1.4250 KG DISPLAY 3/SHIFT

PCM FILLING PACK WEIGHT


211 0400 BEFORE PCM FILLING 10.7000 0.0000 11.0000 KG DISPLAY 3/SHIFT

PCM FILLING PACK WEIGHT AFTER


212 0400 PCM FILLING 12.1000 0.0000 12.4000 KG DISPLAY 3/SHIFT

PCM FILLING PASTING OF 3


213 0400 SAFETY STICKER (2 VISUAL 3/SHIFT
+1)

PCM PORT PRESENCE OF


214 0410 TIGHTENING & VALVE SCREWS HEX BOLT VISUAL 3/SHIFT
ASSLY M10X12

PCM PORT VERIFICATION OF


215 0410 TIGHTENING & VALVE TIGHTENED SCREWS 2.0000 2.5000 3.0000 NME S TRQ.WREN 3/SHIFT
ASSLY

PCM PORT PRESENCE OF


216 0410 TIGHTENING & VALVE TRITON VALVE VISUAL 3/SHIFT
ASSLY

PCM PORT VERIFICATION OF


217 0410 TIGHTENING & VALVE TIGHTENED TRITON 5.5000 6.0000 6.5000 NME S TRQ.WREN 3/SHIFT
ASSLY VALVE

PCM PORT AFTER FILLING THE


218 0410 TIGHTENING & VALVE BP SHOULDBE IN CHECK 3/SHIFT
ASSLY UPRIGHT

PCM COOLING COOLING TIME


219 0420 AFTER PCM FILLING 3.0000 3.5000 4.0000 HR VERIFY 3/SHIFT
(Forced)

PCM COOLING COOLING TIME


220 0420 AFTER PCM FILLING 5.0000 5.0000 6.0000 HR VERIFY 3/SHIFT
(Natural)

HRD & EOL - DISCHARGE


221 0430 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C DISPLAY 3/SHIFT IN T
ST-1(40CH) TEMPERATURE

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 17 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
HRD & EOL - NO FLAG ERROR
222 0430 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-1(40CH)

HRD & EOL - DISCHARGE


223 0430 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-1(40CH) TEMPERATURE

HRD & EOL - NO FLAG ERROR


224 0430 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-1(40CH)

HRD & EOL - RATED CAPACITY OF


225 0430 CAPACITY TESTING PACK @ 1C 15.8000 0.0000 0.0000 A/H C DISPLAY 3/SHIFT IN T
ST-1(40CH)

HRD & EOL - RATED ENERGY OF


226 0430 CAPACITY TESTING PACK @ 1C 0.8000 0.0000 0.9000 KWH C DISPLAY 3/SHIFT IN T
ST-1(40CH)

HRD & EOL - UPDATE SOFTWARE


227 0430 CAPACITY TESTING VERSION PROGRAM 1/MONTH
ST-1(40CH)

HRD & EOL - NO FLAG ERROR


228 0431 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-2(40CH)

HRD & EOL - RATED CAPACITY OF


229 0431 CAPACITY TESTING PACK @ 1C 15.8000 0.0000 0.0000 A/H C DISPLAY 3/SHIFT IN T
ST-2(40CH)

HRD & EOL - RATED ENERGY OF


230 0431 CAPACITY TESTING PACK @ 1C 0.8000 0.0000 0.9000 KWH C DISPLAY 3/SHIFT IN T
ST-2(40CH)

HRD & EOL - DISCHARGE


231 0432 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C DISPLAY 3/SHIFT IN T
ST-3(40CH) TEMPERATURE

HRD & EOL - NO FLAG ERROR


232 0432 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-3(40CH)

HRD & EOL - DISCHARGE


233 0432 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-3(40CH) TEMPERATURE

HRD & EOL - NO FLAG ERROR


234 0432 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-3(40CH)

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 18 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
HRD & EOL - RATED CAPACITY OF
235 0432 CAPACITY TESTING PACK @ 1C 15.8000 0.0000 0.0000 A/H C DISPLAY 3/SHIFT IN T
ST-3(40CH)

HRD & EOL - RATED ENERGY OF


236 0432 CAPACITY TESTING PACK @ 1C 0.8000 0.0000 0.9000 KWH C DISPLAY 3/SHIFT IN T
ST-3(40CH)

HRD & EOL - DISCHARGE


237 0433 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C DISPLAY 3/SHIFT IN T
ST-4(40CH) TEMPERATURE

HRD & EOL - NO FLAG ERROR


238 0433 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-4(40CH)

HRD & EOL - DISCHARGE


239 0433 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-4(40CH) TEMPERATURE

HRD & EOL - NO FLAG ERROR


240 0433 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-4(40CH)

HRD & EOL - RATED CAPACITY OF


241 0433 CAPACITY TESTING PACK @ 1C 15.8000 0.0000 0.0000 A/H C DISPLAY 3/SHIFT IN T
ST-4(40CH)

HRD & EOL - RATED ENERGY OF


242 0433 CAPACITY TESTING PACK @ 1C 0.8000 0.0000 0.9000 KWH C DISPLAY 3/SHIFT IN T
ST-4(40CH)

HRD & EOL - DISCHARGE


243 0434 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C DISPLAY 3/SHIFT IN T
ST-5(40CH) TEMPERATURE

HRD & EOL - NO FLAG ERROR


244 0434 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-5(40CH)

HRD & EOL - DISCHARGE


245 0434 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-5(40CH) TEMPERATURE

HRD & EOL - NO FLAG ERROR


246 0434 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-5(40CH)

HRD & EOL - RATED CAPACITY OF


247 0434 CAPACITY TESTING PACK @ 1C 15.8000 0.0000 0.0000 A/H C DISPLAY 3/SHIFT IN T
ST-5(40CH)

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 19 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
HRD & EOL - RATED ENERGY OF
248 0434 CAPACITY TESTING PACK @ 1C 0.8000 0.0000 0.9000 KWH C DISPLAY 3/SHIFT IN T
ST-5(40CH)

HRD & EOL - DISCHARGE


249 0435 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-6(40CH) TEMPERATURE

HRD & EOL - NO FLAG ERROR


250 0435 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-6(40CH)

HRD & EOL - DISCHARGE


251 0435 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-6(40CH) TEMPERATURE

HRD & EOL - NO FLAG ERROR


252 0435 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-6(40CH)

HRD & EOL - RATED CAPACITY OF


253 0435 CAPACITY TESTING PACK @ 1C 15.8000 0.0000 0.0000 A/H C DISPLAY 3/SHIFT IN T
ST-6(40CH)

HRD & EOL - RATED ENERGY OF


254 0435 CAPACITY TESTING PACK @ 1C 0.8000 0.0000 0.9000 KWH C DISPLAY 3/SHIFT IN T
ST-6(40CH)

HRD & EOL - DISCHARGE


255 0436 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-7(40CH) TEMPERATURE

HRD & EOL - NO FLAG ERROR


256 0436 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-7(40CH)

HRD & EOL - DISCHARGE


257 0436 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-7(40CH) TEMPERATURE

HRD & EOL - NO FLAG ERROR


258 0436 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-7(40CH)

HRD & EOL - RATED CAPACITY OF


259 0436 CAPACITY TESTING PACK @ 1C 15.8000 0.0000 0.0000 A/H C DISPLAY 3/SHIFT IN T
ST-7(40CH)

HRD & EOL - RATED ENERGY OF


260 0436 CAPACITY TESTING PACK @ 1C 0.8000 0.0000 0.9000 KWH C DISPLAY 3/SHIFT IN T
ST-7(40CH)

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 20 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
HRD & EOL - DISCHARGE
261 0437 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-8(40CH) TEMPERATURE

HRD & EOL - NO FLAG ERROR


262 0437 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-8(40CH)

HRD & EOL - DISCHARGE


263 0437 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-8(40CH) TEMPERATURE

HRD & EOL - NO FLAG ERROR


264 0437 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-8(40CH)

HRD & EOL - RATED CAPACITY OF


265 0437 CAPACITY TESTING PACK @ 1C 15.8000 0.0000 0.0000 A/H C DISPLAY 3/SHIFT IN T
ST-8(40CH)

HRD & EOL - RATED ENERGY OF


266 0437 CAPACITY TESTING PACK @ 1C 0.8000 0.0000 0.9000 KWH C DISPLAY 3/SHIFT IN T
ST-8(40CH)

HRD & EOL - DISCHARGE


267 0438 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C DISPLAY 3/SHIFT IN T
ST-9(40CH TEMPERATURE

HRD & EOL - NO FLAG ERROR


268 0438 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-9(40CH

HRD & EOL - DISCHARGE


269 0438 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-9(40CH TEMPERATURE

HRD & EOL - NO FLAG ERROR


270 0438 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-9(40CH

HRD & EOL - RATED CAPACITY OF


271 0438 CAPACITY TESTING PACK @ 1C 15.8000 0.0000 0.0000 A/H C DISPLAY 3/SHIFT IN T
ST-9(40CH

HRD & EOL - RATED ENERGY OF


272 0438 CAPACITY TESTING PACK @ 1C 0.8000 0.0000 0.9000 KWH C DISPLAY 3/SHIFT IN T
ST-9(40CH

HRD & EOL - DISCHARGE


273 0439 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-10(40CH TEMPERATURE

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 21 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
HRD & EOL - NO FLAG ERROR
274 0439 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-10(40CH

HRD & EOL - DISCHARGE


275 0439 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C DISPLAY 3/SHIFT IN T
ST-10(40CH TEMPERATURE

HRD & EOL - NO FLAG ERROR


276 0439 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-10(40CH

HRD & EOL - RATED CAPACITY OF


277 0439 CAPACITY TESTING PACK @ 1C 15.8000 0.0000 0.0000 A/H C DISPLAY 3/SHIFT IN T
ST-10(40CH

HRD & EOL - RATED ENERGY OF


278 0439 CAPACITY TESTING PACK @ 1C 0.8000 0.0000 0.9000 KWH C DISPLAY 3/SHIFT IN T
ST-10(40CH

HRD & EOL - DISCHARGE


279 0440 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C DISPLAY 3/SHIFT IN T
ST-11(12CH TEMPERATURE

HRD & EOL - DISCHARGE


280 0440 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-11(12CH TEMPERATURE

HRD & EOL - NO FLAG ERROR


281 0440 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-11(12CH

HRD & EOL - RATED CAPACITY OF


282 0440 CAPACITY TESTING PACK @ 1C 15.8000 0.0000 0.0000 A/H C DISPLAY 3/SHIFT IN T
ST-11(12CH

HRD & EOL - RATED ENERGY OF


283 0440 CAPACITY TESTING PACK @ 1C 0.8000 0.0000 0.9000 KWH C DISPLAY 3/SHIFT IN T
ST-11(12CH

HRD & EOL - DISCHARGE


284 0441 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C DISPLAY 3/SHIFT IN T
ST-12(12CH TEMPERATURE

HRD & EOL - NO FLAG ERROR


285 0441 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-12(12CH

HRD & EOL - DISCHARGE


286 0441 CAPACITY TESTING OPERATING 10.0000- 0.0000 55.0000 °C S DISPLAY 3/SHIFT IN T
ST-12(12CH TEMPERATURE

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 22 / 23
PRODUCT / PART PARAMETER CHECK SHEET (INSPECTOR)
PART NO. : KE242080 PRINT DATE : Dec 12, 2023 UNIT : BATTERY ASSY PLANT :3

PART NAME : BATTERY PACK ASSY MODEL: UP.467F CELL / LINE NAME : LINE-2
OBSERVATION
Quantitative
Specification 1 2 3 1 2 3 1 2 3
S. Op. Operation Qualitative Spl. Check
Parameters UOM Frequency Result
No No.
No. Desc. Desc. Char Method Date / Shift
L T U
HRD & EOL - NO FLAG ERROR
287 0441 CAPACITY TESTING DISPLAY 3/SHIFT IN T
ST-12(12CH

HRD & EOL - RATED CAPACITY OF


288 0441 CAPACITY TESTING PACK @ 1C 15.8000 0.0000 0.0000 A/H C DISPLAY 3/SHIFT IN T
ST-12(12CH

HRD & EOL - RATED ENERGY OF


289 0441 CAPACITY TESTING PACK @ 1C 0.8000 0.0000 0.9000 KWH C DISPLAY 3/SHIFT IN T
ST-12(12CH

Legend : M - Major Fit / Function C - Critical Fit / Function S - Safety / Regulation


Any other information :
Inspected by : Sign/Date Approved By: Sign/Date 23 / 23

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