Materials and
equipment Needed:
Steel plate (10 mm thickness,
100 mm length) for the base
Aluminum shaft for the spindle
Cylindrical aluminum for the
roller
Steel plate for the bracket
Steel angles for the ribs
M8 bolt
Welding equipment
Cutting saw
Hand saw
Milling machine
Lathe machine
Drill
6.5 electrode
Steps:
1. Preparing the Base:
Cut the Base Plate:
Use a cutting saw to cut a steel
plate with dimensions of 10 mm
thickness and 100 mm length for
the base.
2. Preparing the Spindle
and Roller:
Cut the Spindle:
Cut an aluminum shaft to the
desired length for the spindle.
Cut the Roller:
Cut a cylindrical aluminum piece
to the desired length for the
roller.
3. Designing the Bracket:
Cut the Bracket Plate:
Cut a steel plate to design the
bracket
that will hold the roller.
4. Machining the
Components:
Machine the Spindle:
Use a milling machine to
machine the aluminum shaft,
ensuring it fits the roller and
bearing.
Machine the Roller:
Machine the cylindrical aluminum
piece to create the roller,
ensuring a precise fit with the
spindle.
5. Drilling for Bolt
Placement:
Drill the Steel Plate:
Drill holes in the steel plate for
the M8 bolt placement.
6. Countersinking for
Roller Attachment:
Countersink Hole:
Use a mill machine to create a
countersink hole for attaching the
roller to the spindle.
7. Preparing the Ribs:
Cut Steel Angles:
Use a hand saw to cut steel
angles for creating ribs on both
sides of the bracket.
8. Welding Components
Together:
Weld the Bracket to the Base
Plate:
Use welding equipment and a
6.5 electrode to attach the
bracket to the base plate.
Attach the Ribs:
Weld the ribs on both sides of
the bracket for added support.
9. Finalizing the
Assembly:
Fix the Shaft and Roller:
Use a 6.5 electrode to secure the
spindle and roller together.
Grinding:
Finally, grind the assembled
parts to achieve a smooth and
fine finish
