Truck Tyre Hankook.
Truck Tyre Hankook.
TECHNICAL MANUAL
Introduction I Product information I Regrooving guide
Rim and accessories I Maintenance and care
This manual provides information about truck and bus tyres that can help Hankook Tire 01 Introduction
customers achieve safe and economical use of our products and maximise tyre life. 05 About Hankook Tire
07 Hankook tyre segmentation
The purchase of truck and bus tyres should be looked at as an investment to be protected
by thorough maintenance and care in order to produce the best return on your investment 09 Load index and speed symbol
and fleet operating efficiency. 11 Truck tyre markings
13 Smartec technology
Information covered in this manual includes how to achieve the best efficiency through
a program of regular tyre inspection, servicing, repairing and so on. Specific safety related 02 Product Information
information regarding mounting and demounting tyres is also included. 18 Truck and bus tyre range
20 Introduction of each segment
Careful attention on a regular basis can provide you with added safety and economy.
We hope the information is helpful to all tyre service men and fleet operators. 32 Technical table legend
34 Technical data of all tyres
03 Regrooving Guide
50 Regrooving introduction
52 Regrooving technical data
INTRODUCTION
Hankook tyre segmentation
Load index and speed symbol
Truck tyre markings
Smartec technology
INTRODUCTION
GLOBAL RANKING
Bridgestone 1
Michelin 2
Goodyear 3
Continental 4
7 5
Pirelli
Sumitomo 6 6
Hankook Tire Co., Ltd.
Yokohama 8
Cooper Tyre 9
Kumho Tyre 10
TECHNICAL MANUAL 05 • 06
INTRODUCTION
e-cube
Environmentally friendly tyre enhanced with fuel efficiency and high mileage attributes.
Mixed
Long Regional
Position Urban service, Winter
haul haul off-road
A AL AH AU AM AW
e-cube (e 3) = energy x economy x environment
D DL DH DM DW
energy Improved fuel efficiency.
T TL TH TM TW
The highest economic efficiency, through lower fuel
economy consumption and high mileage.
Regional haul
TECHNICAL MANUAL 07 • 08
INTRODUCTION
SIZE MARKINGS CONVERSION OF LOAD INDEX (LI) INTO LOAD CAPACITIES PER TYRE
Markings 295/80R 22.5 152/147L LI kg Ibs LI kg Ibs
295 Tyre section width (mm)
110 1060 2335 141 2575 675
80 Aspect ratio [(section height / section width) x 100]
R Radial structure 111 1090 2405 142 2650 5840
22.5 Rim diameter (inch) 112 1120 2470 143 2725 6010
152 Max. load index when mounting single wheels (3,550kg) 113 1150 2535 144 2800 6175
147 Max. load index when mounting dual wheels (3,075kg)
114 1180 2600 145 2900 6395
L Tyre max driving speed symbol (120km/h)
115 1215 2680 146 3000 6615
SPEED SYMBOLS [km/h and mph] 116 1250 2755 147 3075 6780
117 1285 2835 148 3150 6945
Symbol G J K L M
km/h 90 100 110 120 130 118 1320 2910 149 3250 7165
mph 56 62 68 75 81 119 1360 3000 150 3350 7385
120 1400 3085 151 3450 7605
VARIATION IN LOAD CARRYING CAPACITY 121 1450 3195 152 3550 7825
Variation in load carrying capacity Inflation 122 1500 3305 153 3650 8045
Speed Speed symbol pressure
(km/h) compensation 123 1550 3415 154 3750 8265
F G J K L M (%)*
124 1600 3525 155 3875 8545
Static +150.0 +150.0 +150.0 +150.0 +150.0 +150.0 +40
125 1650 3640 156 4000 8820
5 +110.0 +110.0 +110.0 +110.0 +110.0 +110.0 +40
10 +80.0 +80.0 +80.0 +80.0 +80.0 +80.0 +30 126 1700 3750 157 4125 9095
15 +65.0 +65.0 +65.0 +65.0 +65.0 +65.0 +25 127 1750 3860 158 4250 9370
20 +50.0 +50.0 +50.0 +50.0 +50.0 +50.0 +21
128 1800 3970 159 4375 9645
25 +35.0 +35.0 +35.0 +35.0 +35.0 +35.0 +17
30 +25.0 +25.0 +25.0 +25.0 +25.0 +25.0 +13 129 1850 4080 160 4500 9920
35 +19.0 +19.0 +19.0 +19.0 +19.0 +19.0 +11 130 1900 4190 161 4625 10195
40 +15.0 +15.0 +15.0 +15.0 +15.0 +15.0 +10
131 1950 4300 162 4750 10470
45 +13.0 +13.0 +13.0 +13.0 +13.0 +13.0 +9
50 +12.0 +12.0 +12.0 +12.0 +12.0 +12.0 +8 132 2000 4410 163 4875 10745
55 +11.0 +11.0 +11.0 +11.0 +11.0 +11.0 +7 133 2060 4540 164 5000 11025
60 +10.0 +10.0 +10.0 +10.0 +10.0 +10.0 +6
134 2120 4675 165 5150 11355
65 +7.5 +8.5 +8.5 +8.5 +8.5 +8.5 +4
70 +5.0 +7.0 +7.0 +7.0 +7.0 +7.0 +2 135 2180 4805 166 5300 11685
75 +2.5 +5.5 +5.5 +5.5 +5.5 +5.5 +1 136 2240 4940 167 5450 12015
80 0 +4.0 +4.0 +4.0 +4.0 +4.0 0
137 2300 5070 168 5600 12345
85 +2.0 +3.0 +3.0 +3.0 +3.0 0
90 0 +2.0 +2.0 +2.0 +2.0 0 138 2360 5205 169 5800 12785
95 +1.0 +1.0 +1.0 +1.0 0 139 2430 5355 170 6000 13230
100 0 0 0 0 0
140 2500 5510
110 0 0 0 0
120 0 0 0
130 0 0
* Increments to be applied in the absence of any specific agreement with the tyre manufacturer
TECHNICAL MANUAL 09 • 10
INTRODUCTION
Regroovable
T.W.I mark Tubeless
DOT code
Country name Pattern name
Tyre size
Test pressure
Safety warning
Load and speed symbol
Material
Load and inflation pressure
Province
Load range
Safety Warning
Serious injury may result from tyre failure due to under inflation or overloading. Follow the tyre placard instructions ue to Improper mounting - only specially trained persons should mount tyres. Follow all safety procedures, inflate
D
on the vehicle and check inflation pressures frequently. using a safety cage and a remote clip-on extension hose.
TECHNICAL MANUAL 11 • 12
INTRODUCTION
Experience Smartec!
Hankook Tire is sustainably developing new truck and bus tyres.
We offer a wide range of different tyre solutions to meet the demands
of various road conditions and different customer needs. In order to
provide enhanced multi-performance to our customers, Hankook Tire
has high quality standards for all our products. The newly launched
‘Smartec’ concept is a combination of the best Hankook truck and bus
tyre technologies. ‘Smartec’ is based on the five main tyre performances:
safety, mileage, anti-chip & cut, retreadability and traction.
These benefits are usually being considered by customers when
choosing tyres.
TECHNICAL MANUAL 13 • 14
TECHNICAL INFORMATION
TRUCK AND BUS TYRE I TECHNICAL MANUAL Truck and bus tyre range
PRODUCT
Introduction of each segment
Technical table legend
Technical data of all tyres
INFORMATION
PRODUCT INFORMATION
This chart will help you choose the most appropriate tyre for your driving conditions and No matter how far you drive, Hankook Tire has the solution.
the region. If you have any questions, please contact your nearest Hankook representative.
EU : Europe
Driving conditions / Axle All-Position Drive Trailer
NOTES
T/T : Tube type T/L : Tubeless type
M + S : Mud and snow : 3PMSF (Three Peak Mountain Snowflake)
This data can be changed by manufacturer without prior notice.
Its aim is to :
• Improve safety.
• Improve environmental and economic efficiency of road transport by promoting fuel efficient and
safe tyres.
• Lower noise levels.
Actual fuel saving and road safety depends heavily on the behaviour of drivers,
and in particular the following :
• Eco-driving can significantly reduce fuel consumption.
• Tyre pressure should be regularly checked to optimise wet grip and fuel efficiency performance.
• Stopping distances should always be strictly respected.
TECHNICAL MANUAL 18 • 19
PRODUCT INFORMATION
Segment L LONG HAUL The long haul tyre is ideally suited for long distance driving on express motorways and
Introduction of each segment good road conditions. It not only saves fuel but also provides excellent riding comfort and
handling performance.
All-position tyre for long haul usage with excellent fuel efficiency
and a high mileage capability.
An enhanced eco-friendly product designed with e-cube technology for long haul
steer service without compromising mileage, durability or safety.
M+ S
Long haul all-position tyre with extra low rolling resistance and
superb fuel efficiency.
Enhanced block stiffness results in better rolling resistance performance.
Thanks to smart shoulder block design abnormal tread wear is being reduced.
Trailer tyre with superb fuel efficiency and traction.
e-cube trailer product with a high mileage capability and significant fuel savings
M+ S for long haul operations.
Long haul drive axle tyre with extra low rolling resistance and
superb fuel efficiency.
Solid 4 block centered design ensures improved rolling resistance. Centre zigzag
grooves create a binding effect on each tread block contributing to better rolling
resistance and traction.
Long haul trailer tyre with extra low rolling resistance and superb fuel
efficiency.
Premium long haul line up with extra low rolling resistance and superb fuel efficieny.
The low rolling resistance compound reduces the loss of energy and results in
increased fuel efficiency. Multi-kerfs prevent irregular wear from external forces
and provide rib stiffness.
TECHNICAL MANUAL 20 • 21
PRODUCT INFORMATION
M+ S
Drive axle tyre for long haul trucks and buses with
extra high fuel efficiency.
A specially designed product for long haul driving conditions, providing excellent
traction, higher mileage, uniform tread wear and greater fuel efficiency.
M+ S
M+ S
Long distance coach tyre for excellent handling performance
and a high driving comfort on highways.
A combination of zigzag and straight grooves provides excellent traction on
Trailer tyre for long haul trucks with extra high fuel efficiency.
highways whilst the centre rib ensures high mileage and supreme handling
e-cube trailer product with a high mileage capability and significant fuel savings performance.
for long haul operations.
M+ S
TECHNICAL MANUAL 22 • 23
PRODUCT INFORMATION
Segment H REGIONAL HAUL The regional haul tyre is designed for a reliable driving experience whilst providing excellent
traction and grip.
M+ S
M+ S
M+ S
M+ S
All-season steer axle tyre for variable road conditions.
The special tread pattern design with a combination of 4 wavy and straight grooves
All-season drive axle tyre for variable road conditions. provide outstanding traction and drainage performance on long and regional haul
Self-Regenerating Kerfs (S.R. Kerfs) control the tearing and wearing with the help of multi-applications.
hidden grooves whilst maintaining traction even at the end of the groove wear. • Wide tread width offers high pattern volume resulting in a high mileage performance.
M+ S
M+ S
TECHNICAL MANUAL 24 • 25
PRODUCT INFORMATION
M+ S M+ S
Regional haul trailer tyre with enhanced Regional drive position tyre for exceptional
driving performance. traction and mileage performance.
M+ S
All-position tyre for regional haul with extra All-position tyre for regional haul application
long mileage. with high mileage.
All-position tyre for mild on and off-road conditions.
Improves traction and braking performance by expanding the point of intersection
through 3 zigzag grooves and an optimised unique kerf design without chipping or
cutting.
M+ S M+ S
M+ S
Drive axle tyre with superior grip and Drive axle tyre for regional haul application
outstanding traction. with excellent traction performance.
Drive axle tyre for mild on and off-road conditions.
The directional pattern is adopted for excellent handling meaning better traction
performance is provided even in wet and muddy conditions.
M+ S
TECHNICAL MANUAL 26 • 27
PRODUCT INFORMATION
Segment M ON and OFF-ROAD The on and off-road tyre shows distinguished traction on an unpaved road,
it boasts high performance and resists cutting and chipping.
M+ S M+ S
Wide based single tyre for mixed operation with high mileage. Trailer tyre for on and off-road usage.
All-wheel-position wide base tyre designed to deliver high mileage and traction in Trailer tyre designed for demanding on and off-road conditions.
mixed operations. The tyre has outstanding casing durability and retreadability due • Remarkable groove width for enhanced traction performance.
to its low heating tread compound application. Thick shoulders help to provide added • Stone ejector rib in the middle of the grooves prevents stone drilling.
sidewall protection and minimise casing damage from impacts. Square shoulder • Adoption of linear grooves for maximum stability and performance with
shape and ideal contact pressure / contact shape also help prevent irregular wear: excellent water dispersal.
• Realisation of improved durability through the open shouldered structure and
increased inner volume of tyres.
• Improved tyre durability by applying a compounding technology for tread rubber.
• Optimum hydroplaning and traction performance supported under various
road conditions.
M+ S
M+ S
All position for on and off-road operations. Structural design for on and off-road conditions
featuring excellent traction and durability.
All-position tyre for mixed usage and enhanced on/off-road
performance.
• Polygonal blocks and zigzag grooves for excellent traction and braking
performance.
• Wide shoulder design for improved handling performance.
M+ S
• Stone ejector for reduced stone drilling.
• Closed shoulder design with lugs for driving stability and an even wear
Drive axle tyre for off-road conditions with Drive axle tyre for off road conditions.
excellent traction and durability.
M+ S
TECHNICAL MANUAL 28 • 29
PRODUCT INFORMATION
The winter tyre gives road hugging traction on snowy and icy roads to provide secure control. Its The urban tyre is primarily used for driving through city streets. With greater wear resistance, the
braking performance is unbeatable due to its excellent grip and traction. It delivers precise urban tyre has a long life and is designed to show great braking and driving performance.
handling and prevents skidding on slippery roads.
*
M+ S * partly PMSF
M+ S M+ S
Wide-based single tyre for mixed operation Winter tyre for severe snow conditions.
with high mileage. 4 groove zigzag design provides excellent traction
• Zigzag and 5 groove pattern provide excellent on snow and ice. Wide shoulder rib provides
traction on snow and ice. excellent wet grip performance and high mileage.
• 3D kerfs provide reliable traction and even wear.
TECHNICAL MANUAL 30 • 31
PRODUCT INFORMATION
The “ D min” values refer to tyres without chains and may also be applied in the case of the CONVERSION FACTORS
fitment of chains for twin tyres. If chains are fitted on one tyre only, the "D min" values must be TO CONVERT FROM INTO MULTIPLY BY
increased so that the sidewalls of the tyre under load do not trap the chain and become mm inch 0.03937
damaged. inch mm 25.4
kg lbs. 2.2046
lbs. kg 0.4536
bar kg/cm2 1.01972
kg/cm2 bar 0.98066
bar lbs./sq. inch (psi) 14.5033
lbs./sq. inch (psi) bar 0.06895
bar kPa 100
lbs./sq. inch (psi) kPa 6.895
km/h m.p.h 0.62137
m.p.h km/h 1.60935
TECHNICAL MANUAL 32 • 33
PRODUCT INFORMATION
Tyre Labelling Class Rim Tyre Dimensions Tyre Dimensions Load capacity (kg) per axle at tyre pressure (bar/psi)
Max. Standard
Actual Value
Distance Value in service Speed
Tyre Size between Load Tyre symbol
Tread Load Index & TT/ Width Outer Width Overall Static Rolling
Rim width rim Index fitment 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 (km/h)
Pattern Speed Symbol TL diameter diameter radius circumference
centres (LI) (S,D)
(S) (OD) (S) (OD) (Rst) (Rc)
(D)
(65) (73) (80) (87) (94) (102) (109) (116) (123) (131)
+1% ±1% ±1.5% ±2%
10.00R20 AH11 147/143L TT C C W1 67 7.50 316 286 1074 283 1055 495 3238 147 S 4220 4555 4885 5205 5525 5840 6150 L=120
DH05 147/143L TT D C W2 75 143 D 7480 8075 8655 9230 9795 10350 10900
11.00R20 AH11 150/146L TT C C W1 67 8.00 329 297 1104 298 1084 504 3300 150 S 4380 4725 5070 5405 5735 6060 6380 6700 L=120
DH05 150/146L TT D C W2 75 146 D 7845 8470 9080 9680 10270 10855 11430 12000 K=110
12.00R20 AM06 154/150K (156/150G) TT D C W2 72 8.50 360 319 1146 314 1124 522 3430 156 S 5230 5645 6050 6450 6845 7235 7620 8000 K=110
DM09 154/150K TT E C W2 75 154 S 4905 5290 5675 6050 6420 6785 7140 7500 G=90
DM04 154/150G TT 150 D 8760 9455 10140 10810 11470 12120 12765 13400
8R17.5 AH11 117/116L TL D C W1 67 6.00 234 216 797 200 784 369 2395 117 S 2040 2220 2395 2570 L=120
DH05 117/116L TL D C W2 75 116 D 3970 4320 4660 5000
8.5R17.5 AH35 131/129L TL D C W1 67 6.00 242 224 817 210 802 374 2450 121 S 2160 2350 2535 2720 2900 L=120
DH35 121/120L TL D C W1 70 120 D 4170 4535 4895 5250 5600
9.5R17.5 AH35 131/129L TL D C W1 67 6.75 270 250 857 235 842 390 2570 143 S 3490 3760 4040 4300 4560 4820 5080 5205 5450 L=120
DH05 131/129L TL E C W2 75 131 S 2460 2675 2885 3095 3300 3500 3700 3900 J=100
DH35 131/129L TL D C W1 70 127 D 4650 5060 5460 5855 6240 6620 7000
TH22 143/141J TL D B W1 70 129 S 2455 2675 2885 3095 3295 3500 3700
129 D 4535 4933 5324 5708 6086 6457 6824
141 D 6590 7110 7620 8130 8620 9110 9590 9835 10300
129 D 4535 4933 5324 5708 6086 6457 6824 7185 7400
127 D 4650 5060 5460 5855 6240 6620 7000
8R19.5 AH35 124/122L TL D C W1 67 6.00 234 203 859 200 854 404 3006 124 S 2127 2314 2497 2677 2854 3028 3200 L=120
122 D 3987 4338 4682 5019 5351 5678 6000
10R22.5 AH11 141/139M TL C C W1 67 7.50 286 264 1038 258 1020 480 3090 142 D 6685 7275 7850 8420 8975 9525 10065 10600 M=130
AM09 144/142K TL C B W1 70 144 S 3530 3840 4145 4445 4740 5030 5315 5600 K=110
AH33 141/139M TL C C W1 70 141 S 3095 3365 3635 3895 4155 4405 4655 4905 5150 L=120
139 D 5840 6355 6860 7355 7840 8320 8790 9555 9720
11R22.5 AL10 148/145M TL C B W1 66 8.25 314 290 1070 282 1053 493 3225 148 S 3785 4120 4445 4765 5080 5390 5695 6000 6300 K=110
DL02 148/145M TL D C W2 74 146 D 8040 8680 9310 9920 10530 11120 11710 12000
AH22 148/145L TL C B W1 70 145 D 6970 7585 8185 8775 9355 9930 10490 11050 11600
DH03 148/145M TL D C W2 75
11R22.5 DH05 148/145L TL D C W2 75 8.25 314 290 1070 282 1053 493 3225
AM09 148/145K TL D B W1 67 G=90
DM04 148/145G TL J=100
TECHNICAL MANUAL 34 • 35
PRODUCT INFORMATION
TUBELESS CONVENTIONAL
Tyre Labelling Class Rim Tyre Dimensions Tyre Dimensions Load capacity (kg) per axle at tyre pressure (bar/psi)
Max. Standard
Actual Value
Distance Value in service Speed
Tyre Size between Load Tyre symbol
Tread Load Index & TT/ Width Outer Width Overall Static Rolling
Rim width rim Index fitment 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 (km/h)
Pattern Speed Symbol TL diameter diameter radius circumference
centres (LI) (S,D)
(S) (OD) (S) (OD) (Rst) (Rc)
(D)
(65) (73) (80) (87) (94) (102) (109) (116) (123) (131)
+1% ±1% ±1.5% ±2%
TECHNICAL MANUAL 36 • 37
PRODUCT INFORMATION
TUBELESS CONVENTIONAL
Tyre Labelling Class Rim Tyre Dimensions Tyre Dimensions Load capacity (kg) per axle at tyre pressure (bar/psi)
Max. Standard
Actual Value
Distance Value in service Speed
Tyre Size between Load Tyre symbol
Tread Load Index & TT/ Width Outer Width Overall Static Rolling
Rim width rim Index fitment 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 (km/h)
Pattern Speed Symbol TL diameter diameter radius circumference
centres (LI) (S,D)
(S) (OD) (S) (OD) (Rst) (Rc)
(D)
(65) (73) (80) (87) (94) (102) (109) (116) (123) (131)
+1% ±1% ±1.5% ±2%
TL10+ 135/133J TL C B W1 69 133 D 5385 5815 6235 6645 7050 7450 7845 8240
124 D 4490 4885 5275 5655 6030 6400
225/75R17.5 AH35 129/127M TL C C W1 67 6.75 254 235 797 228 790 371 2420 129 S 2455 2675 2885 3095 3295 3500 3700 M=130
DH35 129/127M TL D C W1 70 127 D 4650 5060 5460 5855 6240 6620 7000
235/75R17.5 AH35 132/130M TL C C W1 69 6.75 262 242 811 238 806 373 2445 143 S 3405 3675 3940 4200 4455 4710 4955 5205 5450 M=130
DH35 132/130M TL D C W1 73 132 S 2520 2745 2960 3175 3385 3590 3795 4000 J=100
TH22 143/141J TL C B W1 70 141 D 6435 6945 7445 7935 8420 8900 9370 9835 10300
TL10+ 143/141J TL B B W1 69 130 D 4795 5215 5630 6035 6435 6825 7215 7600
245/70R17.5 AH35 136/134M TL C C W1 69 7.50 279 258 803 250 796 369 2461 143 S 3405 3675 3940 4200 4455 4710 4955 5205 5450 M=130
DH35 136/134M TL D C W1 73 136 S 2690 2930 3160 3390 3610 3835 4050 4265 4480 J=100
TH22 143/141J TL C B W1 70 141 D 6435 6945 7445 7935 8420 8900 9370 9835 10300 F=80
TL10+ 143/141J TL B B W1 69 134 D 5095 5545 5985 6415 6840 7260 7670 8075 8480
245/70R19.5 AH35 136/134M TL C C W1 67 7.50 279 258 853 244 844 391 2580 S 3095 3365 3635 3895 4155 4405 4655 4905 5150 M=130
DH35 136/134M TL D C W1 73 S 2760 3000 3240 3470 3700 3930 4150 4370 4590 J=100
TH22 141/140J TL C B W1 67 136 S 2690 2930 3160 3390 3610 3835 4050 4265 4480
AU03 136/134M TL D C W1 71 140 D 6010 6540 7055 7565 8065 8560 9045 9525 10000
134 D 5095 5545 5985 6415 6840 7260 7670 8075 8480
255/70R22.5 AL10 140/137M TL C B W1 70 7.50 287 265 944 250 929 437 2476 140 S 3155 3430 3700 3970 4230 4490 4745 5000 M=130
137 D 5805 6315 6815 7305 7790 8265 8735 9200
265/70R17.5 AH35 140/136M TL C C W1 65 7.50 295 272 831 262 817 376 2492 140 S 3530 3810 4080 4350 4610 4880 5000 M=130
DH35 140/138M TL D B W1 73 136 D 6160 6640 7120 7590 8060 8510 8960
265/70R19.5 AH35 140/138M TL D B W1 73 7.50 295 272 881 260 870 400 2675 143 S 3560 3845 4120 4395 4665 4930 5190 5450 M=130
DH35 143/141J TL D B W2 74 7.50 295 272 881 140 S 3155 3430 3700 3970 4230 4490 4745 5000 J=100
AM15 143/141J TL C B W1 70 7.50 295 272 881 260 870 400 2675 141 D 6735 7270 7795 8310 8815 9315 9810 10300
TH22 143/141J TL B B W1 69 138 D 5955 6480 6995 7495 7995 8480 8960 9440
TL10+ 140/138M TL D C W1 71
275/80R22.5 AH22 149/146L TL C C W1 70 8.25 311 287 1038 283 1027 479 3154 149 S 3905 4250 4585 4915 5240 5560 5880 6190 6500 J=100
AU03 149/146J TL D C W1 72 8.25 311 287 1038 283 1027 479 3154 146 D 7210 7845 8470 9080 9680 10270 10855 11430 12000
275/70R22.5 AL10 148/145M TL C C W1 70 8.25 311 287 974 279 962 447 2959 152 S 4075 4435 4785 5130 5470 5805 6135 6460 6780 7100 M=130
DL10 148/145M TL D C W2 75 150 S 3845 4185 4515 4840 5160 5475 5790 6095 6400 6700 K=110
TL10 152/148J TL C B W1 69 148 S 3940 4250 4560 4860 5160 5450 5740 6020 6300 J=100
AH31 148/145M TL C C W1 69 277 962 440 2954 148 S 3615 3935 4245 4550 4855 5150 5440 5730 6015 6300 M=130
DH31 148/145M TL D C W2 75 145 D 6660 7245 7820 8385 8940 9485 10025 10555 11080 11600
TH31 152/148J TL C C W1 69
AM15 148/145K TL D B W2 74
AW02 150/145J TL D C W1 70
TECHNICAL MANUAL 38 • 39
PRODUCT INFORMATION
Tyre Labelling Class Rim Tyre Dimensions Tyre Dimensions Load capacity (kg) per axle at tyre pressure (bar/psi)
Max. Standard
Actual Value
Distance Value in service Speed
Tyre Size between Load Tyre symbol
Tread Load Index & TT/ Width Outer Width Overall Static Rolling
Rim width rim Index fitment 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 (km/h)
Pattern Speed Symbol TL diameter diameter radius circumference
centres (LI) (S,D)
(S) (OD) (S) (OD) (Rst) (Rc)
(D)
(65) (73) (80) (87) (94) (102) (109) (116) (123) (131)
+1% ±1% ±1.5% ±2%
DW07 148/145J TL D C W1 72
AU03+ 150/145J (154/148E) TL D C W1 71
AU04+ 150/145J (152/149F) TL D B W1 67
285/70R19.5 AH35 146/144M TL C B W1 67 8.25 318 294 911 280 895 415 2745 150 S 4185 4515 4840 5160 5475 5790 6095 6400 6700 M=130
DH35 146/144M TL D B W1 70 146 S 3750 4050 4340 4630 4910 5190 5470 5740 6000 J=100
TH22 150/148J TL C B W1 70 148 D 7870 8495 9105 9710 10305 10885 11465 12035 12600
144 D 7000 7560 8100 8640 9170 9680 10200 10700 11200
295/55R22.5 DL10+ 147/145K TL C C W1 73 9.00 329 304 908 292 896 420 2733 147 S 3850 4150 4450 4750 5030 5320 5600 5880 6150 K=110
145 D 7250 7830 8390 8950 9490 10030 10560 11090 11600
295/60R22.5 AL10+ 150/147L TL C B W1 70 9.00 329 304 940 288 919 426 2835 150 S 3845 4185 4515 4840 5160 5475 5790 6095 6400 6700 L=120
DL10+ 150/147L TL C C W1 73 149 S 3730 4060 4380 4695 5010 5315 5615 5915 6205 6500 K=110
DH31 150/147K TL D C W2 75 147 D 7060 7685 8290 8890 9480 10055 10630 11190 11750 12300
146 D 6890 7495 8090 8675 9245 9810 10370 10920 11460 12000
295/80R22.5 AL10 152/148M (154/149L) TL C C W1 70 9.00 335 310 1062 305 1051 490 3226 154 S 4505 4905 5290 5675 6050 6420 6785 7140 7500 M=130
DL10 152/148M TL C C W2 75 152 S 4265 4640 5010 5370 5725 6075 6420 6760 7100 L=120
AL22 154M TL C B W1 71 149 D 7815 8500 9175 9835 10485 11125 11760 12380 13000 K=110
DL22 154/149M TL C C W1 70 148 D 7575 8240 8890 9535 10165 10785 11395 12000 12600 J=100
AH31 154/149M TL C B W1 73 306 1056 490 3220 152 S 4265 4640 5010 5370 5725 6075 6420 6760 7100 J=100
AH31 152/148M (154/149L) TL C B W1 73 148 D 7575 8240 8890 9535 10165 10785 11395 12000 12600
DH03 152/148M TL D C W2 75
DH05 152/148M TL E C W2 75
DH31 152/148M TL D C W2 75
AM09 152/148K(154/150J) TL C B W1 70
DM09 152/148K TL E B W1 70
295/80R22.5 AW02 154/149M TL D C W1 70 9.00 335 310 1062 306 1056 490 3220
DW06 152/148L TL D C W2 76
DW07 152/148L TL D C W1 69
AU03 152/148J TL C C W1 71
AU04 152/148J TL D B W1 67
305/70R19.5 AH35 148/145M TL C C W1 71 9.00 343 317 941 304 920 423 2820 148 S 3785 4120 4445 4765 5080 5390 5695 6000 6300 M=130
DH35 148/145M TL D B W1 73 145 D 6970 7585 8185 8775 9355 9930 10490 11050 11600
305/70R22.5 AL10 152/148L TL C C W1 70 9.00 343 317 1018 304 1000 465 3030 152 S 4075 4435 4785 5130 5470 5805 6135 6460 6780 7100 M=130
150 S 4025 4380 4725 5070 5405 5735 6060 6380 6700 L=120
148 D 7575 8240 8890 9535 10165 10785 11395 12000 12600
315/45R22.5 * DL10+ 147/145L TL D C W2 75 9.75 345 319 868 307 856 405 2594 147 S 4740 5025 5315 5590 5875 6150 L=120
145 D 8940 9485 10025 10555 11080 1160
TECHNICAL MANUAL 40 • 41
PRODUCT INFORMATION
Tyre Labelling Class Rim Tyre Dimensions Tyre Dimensions Load capacity (kg) per axle at tyre pressure (bar/psi)
Max. Standard
Actual Value
Distance Value in service Speed
Tyre Size between Load Tyre symbol
Tread Load Index & TT/ Width Outer Width Overall Static Rolling
Rim width rim Index fitment 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 (km/h)
Pattern Speed Symbol TL diameter diameter radius circumference
centres (LI) (S,D)
(S) (OD) (S) (OD) (Rst) (Rc)
(D)
(65) (73) (80) (87) (94) (102) (109) (116) (123) (131)
+1% ±1% ±1.5% ±2%
315/45R22.5 W2 74 300 856 400 2640 147 S 4740 5025 5315 5590 5875 6150 L=120
145 D 8940 9485 10025 10555 11080 11600
315/60R22.5 AL10+ 154/148L TL C B W1 70 9.75 352 326 966 320 952 442 2940 154 S 4305 4685 5055 5420 5780 6130 6480 6825 7160 7500 L=120
DL10+ 152/148L TL C C W2 75 152 S 4075 4435 4785 5130 5470 5805 6135 6460 6780 7100
AH31 154/148L TL C B W1 70 148 D 7235 7870 8495 9105 9710 10305 10885 11465 12035 12600
DH31 152/148L TL D C W2 75 152 S 4075 4435 4785 5130 5470 5805 6135 6460 6780 7100 L=120
148 D 7235 7870 8495 9105 9710 10305 10885 11465 12035 12600
AU04+ 154/148J TL C B W1 73 J=100
315/70R22.5 AL10+ 156/150L TL B B W1 70 9.00 351 318 1032 314 1012 468 3120 156 S 4590 4995 5390 5780 6165 6540 6910 7280 7640 8000 M=130
DL10+ 154/150L TL C C W1 73 154 S 4305 4685 5055 5420 5780 6130 6480 6825 7160 7500 L=120
DL20 154/150L TL A C W1 72 152 S 4265 4640 5010 5370 5725 6075 6420 6760 7100
DL22w 154/150L TL B C W1 70 150 D 7695 8370 9035 9685 10325 10955 11580 12195 12800 13400
AH31 156/150L TL C B W1 73 148 D 7575 8240 8890 9535 10165 10785 11785 12000 12600
DH05 154/150L TL E B W2 75
DH31 154/150L TL D C W2 75
DW06 154/150L TL D C W2 76
AW02 154/150L TL D C W1 70
DW07 154/150L TL D C W1 71
315/80R22.5 AL10+ 156/150L (154/150M) TL B B W1 70 9.00 351 318 1106 320 1075 500 3299 156 S 4805 5230 5645 6050 6450 6845 7235 7620 8000 L=120
AL22 156/150L TL C B W1 71 154 S 4505 4905 5290 5675 6050 6420 6785 7140 7500 K=110
DL20w 156/150L (154/150M) TL C C W2 75 150 D 8055 8760 9455 10140 10810 11470 12120 12765 13400
315/80R22.5 DL22w 156/150L TL B C W1 70 9.00 351 318 1106 320 1075 500 3300 156 S 4805 5230 5645 6050 6450 6845 7235 7620 8000 L=120
150 D 8055 8760 9455 10140 10810 11470 12120 12765 13400
AH31 156/150L (154/150M) TL C B W1 73
DH05 154/150M (156L) TL E B W2 75
DH31 156/150L (154/150M) TL D C W2 72
AM09 156/150K TL D B W1 67
DM09 156/150K TL D C W1 70
DM04 156/150K (156L) TL
DW06 156/150L TL D C W2 76
AW02 156/150L TL D C W1 70
DW07 156/150L TL D C W1 72
AM11 156/150K TL C B W1 72
DM11 156/150K TL C B W1 74
325/95R24 DM06 162/160K TL D C W2 73 9.00 374 332 1264 320 1232 570 3776 162 S 5710 6210 6705 7185 7665 8130 8590 9050 9500 K=110
160 D 10820 11770 12705 13620 14520 15410 16280 17145 18000
TECHNICAL MANUAL 42 • 43
PRODUCT INFORMATION
Tyre Labelling Class Rim Tyre Dimensions Tyre Dimensions Load capacity (kg) per axle at tyre pressure (bar/psi)
Max. Standard
Actual Value
Distance Value in service Speed
Tyre Size between Load Tyre symbol
Tread Load Index & TT/ Width Outer Width Overall Static Rolling
Rim width rim Index fitment 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 (km/h)
Pattern Speed Symbol TL diameter diameter radius circumference
centres (LI) (S,D)
(S) (OD) (S) (OD) (Rst) (Rc)
(D)
(65) (73) (80) (87) (94) (102) (109) (116) (123) (131)
+1% ±1% ±1.5% ±2%
DM07 162/160G TL 9.00 374 332 1266 322 1242 570 3776 162 S 5710 6210 6705 7185 7665 8130 8590 9050 9500 G=90
160 D 10820 11770 12705 13620 14520 15410 16280 17145 18000
355/50R22.5 AL10+ 156L TL B B W2 76 11.75 - 375 942 355 935 432 2887 156 S 4590 4995 5390 5780 6165 6540 6910 7280 7640 8000 L=120
AH31 156L TL B B W1 69
385/55R22.5 AL20 160K TL A C W1 72 11.75 - 396 1012 381 996 463 3093 160 S 5165 5620 6065 6505 6935 7360 7775 8190 8595 9000 L=120
TL20 160K TL A B W1 66 386 158 S 5110 5555 6000 6430 6855 7275 7690 8095 8500 K=110
AH31 160K (158L) TL C B W1 69 383 1000 460 3095 J=100
TH22 160K (158L) TL W B W1 71
AW02 160K TL C C W1 70
TW01 160K TL C C W1 69
TH31 160K (158L) TL B C W2 73
385/65R22.5 AH31 164K TL C B W1 69 11.75 - 405 1092 382 1082 502 3330 164 S 5740 6245 6740 7225 7705 8175 8640 9100 9550 10000 L=120
160K TL C B W1 69 160 S 5165 5620 6065 6505 6935 7360 7775 8190 8595 9000 K=110
AL10+ 160K(158L) TL B B W1 70 158 S 5110 5555 6000 6430 6855 7275 7690 8095 8500 J=100
TL10+ 160K (158L) TL B B W1 69
TH31 160K TL B B W1 69
TL20 160K TL A C W1 66
AM15+ 158L TL C C W2 74
385/65R22.5 TM15 160K TL D C W1 69 11.75 - 405 1092 382 1082 502 3330
AW02 160K(158L) TL C C W1 70
TW01 160K(158L) TL B C W1 69
TM11 160K(158L) TL C B W2 73
AW02+ 160K (158L) TL C C W1 70
425/65R22.5 TH22 165K TL C B W1 67 13.00 - 447 1146 423 1124 520 3400 165 S 6190 6735 7270 7795 8310 8815 9315 9810 10300 K=110
AM15 165K TL C C W2 75 412 1131 520 3400 165 S 6190 6735 7270 7795 8310 8815 9315 9810 10300 K=110
TH31 165K TL C B W2 73 12.25 - 439 1146
435/50R19.5 TL10+ 160J TL B B W2 73 14.00 - 456 949 440 931 422 2840 160 S 5165 5620 6065 6505 6935 7360 7775 8190 8595 9000 J=100
TH31 160J TL B B W2 435 924 420 2840 160 S 5165 5620 6065 6505 6935 7360 7775 8190 8595 9000 J=100
TL20 160J TL A C W1 70
445/65R22.5 AM15 169K TL C C W2 67 13.00 - 472 1174 454 1162 535 3485 169 S 6660 7245 7820 8385 8940 9485 10025 10555 11080 11600 K=110
TL10 169K TL C B W2 73
445/45R19.5 TL10 160J TL B B W2 73 14.00 - 454 911 434 905 416 2712 160 S 5165 5620 6065 6505 6935 7360 7775 8190 8595 9000 J=100
TW01 160J TL C C W2 75 14.00 - 464 911 448 905 415 2802 160 S 5165 5620 6065 6505 6935 7360 7775 8190 8595 9000 J=100
TL20 160K TL A C W1 70 15.00 - 464 911 445 900 410 2720 160 S 5165 5620 6065 6505 6935 7360 7775 8190 8595 9000 K=110
455/40R22.5 TL10+ 160J TL B B W2 71 15.00 - 471 950 453 936 439 2850 160 S 5630 6070 6510 6940 7370 7780 8200 8600 9000 J=100
295/60R22.5 AL20W 150/147L TL B C W1 70 9.0 329 304 940 288 919 423 2820 150 S 3845 4185 4515 4840 5160 5475 5790 6095 6400 6700 L=120
TECHNICAL MANUAL 44 • 45
PRODUCT INFORMATION
Tyre Labelling Class Rim Tyre Dimensions Tyre Dimensions Load capacity (kg) per axle at tyre pressure (bar/psi)
Max. Standard
Actual Value
Distance Value in service Speed
Tyre Size between Load Tyre symbol
Tread Load Index & TT/ Width Outer Width Overall Static Rolling
Rim width rim Index fitment 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 (km/h)
Pattern Speed Symbol TL diameter diameter radius circumference
centres (LI) (S,D)
(S) (OD) (S) (OD) (Rst) (Rc)
(D)
(65) (73) (80) (87) (94) (102) (109) (116) (123) (131)
+1% ±1% ±1.5% ±2%
295/60R22.5 147 D 7060 7685 8290 8890 9480 10055 10630 11190 11750 12300
315/60R22.5 AL20W 154/148L TL B C W1 70 9.75 352 326 966 318 944 436 2910 154 S 4305 4685 5055 5420 5780 6130 6480 6825 7160 7500 L=120
148 D 7235 7870 8495 9105 9710 10305 10885 11465 12035 12600 K=110
315/70R22.5 AL20W 156/150L TL B C W1 68 9.0 351 318 1032 314 1005 463 3095 156 S 4590 4995 5390 5780 6165 6540 6910 7280 7640 8000 L=120
150 D 7695 8370 9035 9685 10325 10955 11580 12195 12800 13400 J=100
355/50R22.5 AL20W 156L TL B C W1 72 11.75 - 375 942 356 928 429 2865 156 S 4590 4995 5390 5780 6165 6540 6910 7280 7640 8000 L=120
295/60R22.5 DL20W 150/147L TL B C W1 72 9.0 329 304 940 292 917 432 2820 150 S 3845 4185 4515 4840 5160 5475 5790 6095 6400 6700 L=120
147 D 7060 7685 8290 8890 9480 10055 10630 11190 11750 12300
315/60R22.5 DL20W 152/148L TL B C W1 72 9.75 352 326 966 324 950 446 2927 152 S 4075 4435 4785 5130 5470 5805 6135 6460 6780 7100 L=120
148 D 7235 7870 8495 9105 9710 10305 10885 11465 12035 12600
385/55R19.5 TH31 156J TL B B W1 70 12.25 - 401 935 380 924 424 2850 156 S 4590 4995 5390 5780 6165 6540 6910 7280 7640 8000 J=100
445/45R19.5 TH31 160J TL B B W1 69 15.0 - 464 911 444 904 421 2800 160 S 5165 5620 6065 6505 6935 7360 7775 8190 8595 9000 J=100
455/45R22.5 TH31 160J TL C B W1 69 15.0 - 471 998 458 984 412 3058 160 S 5165 5620 6065 6505 6935 7360 7775 8190 8595 9000 J=100
445/65R22.5 TH31 169K TL B B W1 69 13.0 - 462 1174 446 1155 530 3566 169 S 6660 7245 7820 8385 8940 9485 10025 10555 11080 11600 K=110
455/40R22.5 TH31 160J TL B B W2 73 15.0 - 471 950 442 932 438 2884 160 S 5165 5620 6065 6505 6935 7360 7775 8190 8595 9000 J=100
295/60R22.5 TH31 150/147K (152J) TL C C W1 70 9.0 329 304 940 292 918 433 2835 150 S 3845 4185 4515 4840 5160 5475 5790 6095 6400 6700 K=110
152 S 4075 4435 4785 5130 5470 5805 6135 6460 6780 7100 J=100
147 D 7060 7685 8290 8890 9480 10055 10630 11190 11750 12300
295/80R22.5 DH16 152/148M TL D B W1 70 9.0 335 310 1062 306 1067 497 3268 152 S 4265 4640 5010 5370 5725 6075 6420 6760 7100 M=130
148 D 7575 8240 8890 9535 10165 10785 11395 12000 12600
13R22.5 AM11 156/150K TL C B W1 71 9.75 360 326 1146 323 1118 520 3429 156 S 4590 4995 5390 5780 6165 6540 6910 7280 7640 8000 K=110
150 D 8055 8760 9455 10140 10810 11470 12120 12765 13400
13R22.5 DM11 156/150K TL C B W1 73 9.75 360 326 1146 324 1124 523 3416 156 S 4590 4995 5390 5780 6165 6540 6910 7280 7640 8000 K=110
150 D 8055 8760 9455 10140 10810 11470 12120 12765 13400
295/80R22.5 DM11 154/150L TL D C W1 73 9.0 335 310 1062 306 1065 496 3242 154 S 4505 4905 5290 5675 6050 6420 6785 7140 7500 L=120
150 D 8055 8760 9455 10140 10810 11470 12120 12765 13400
315/70R22.5 DM11 154/150L TL D B W1 73 9.0 351 318 1032 314 1022 474 3120 154 S 4305 4685 5055 5420 5780 6130 6480 6825 7160 7500 L=120
150 D 7695 8370 9035 9685 10325 10955 11580 12195 12800 13400
325/95R24 AM09 162/160K TL D C W1 69 9.0 374 332 1264 313 1228 567 3780 162 S 5710 6210 6705 7185 7665 8130 8590 9050 9500 K=110
160 D 10820 11770 12705 13620 14520 15410 16280 17145 18000
275/80R22.5 AU04 149/146J TL D C W2 71 8.25 311 287 1038 283 1025 475 3143 149 S 3905 4250 4585 4915 5240 5560 5880 6190 6500 J=100
146 D 7210 7845 8470 9080 9680 10270 10855 11430 12000
TECHNICAL MANUAL 46 • 47
TRUCK AND BUS TYRE I TECHNICAL MANUAL Regrooving introduction
REGROOVING
Regrooving technical data
GUIDE
REGROOVING GUIDE
Regrooving introduction
A minimum depth of remaining undertread rubber is required to avoid: It is recommended that the minimum remaining tread depth be between 2mm and 3mm
- Damage of the top steel belt before regrooving. The tread depth should be measured around the circumference at 4 places
- Rib tearing caused by groove cracking to find the minimum remaining depth. Set the cutter blade for the recommendations as shown
- Stone damage in this publication.
After regrooving, the tyre should be free of any defects (cracks, separations exposed ply or Please make sure that you regroove Hankook tyre’s steel radials to the patterns, depths and
cord) visible on either the mounted or demounted tyre. widths recommended in this manual to ensure good service from your tyres.
After regrooving, your tyre should be free from defects. It is most important to ensure that the
belts under the tread have not been exposed.
REGROOVING RECOMMENDATIONS
TECHNICAL MANUAL 50 • 51
REGROOVING GUIDE
B A A B
Worn tread
New tread Regrooved tread
AL20w
TUBELESS
50 355/50R22.5 156L * 10.6 3 7~9
60 295/60R22.5 150/147L * 11 3 6~8
315/60R22.5 154/148L * 10.5 3 6~8 Worn tread
DL20w
TUBELESS
80 315/80R22.5 156/150L * 15.0 3 5~7
70 315/70R22.5 154/150L * 14.6 3 6
60 295/60R22.5 150/147L * 13 3 6~8
315/60R22.5 152/148L * 13,4 3 6~8
TECHNICAL MANUAL 52 • 53
REGROOVING GUIDE
Worn tread
New Tread Regrooved Tread
Worn Tread
Type Tread Depth Regrooving
SRS Size LI/SS
T/T T/L m/m Depth Width
TUBELESS
New Tread Regrooved Tread 80 295/80R22.5 152/148M * 17.5 3 10~12
70 275/70R22.5 148/145M * 18.5 3 10~12
Type Tread Depth Regrooving
SRS Size LI/SS
T/T T/L m/m Depth Width
TUBELESS
75 215/75R22.5 135/133J * 10.2 3 9
235/75R22.5 143/141J * 10.7 3 10
70 245/70R17.5 143/141J (146/146F) * 10.7 3 10
265/70R19.5 143/141J * 10.7 3 10
65 385/65R22.5 160K * 14.5 3 10~12
50 435/50R19.5 160J * 12.6 3 12~14
40 455/40R22.5 160J * 13.5 3 10~12
TECHNICAL MANUAL 54 • 55
REGROOVING GUIDE
Worn tread
TECHNICAL MANUAL 56 • 57
REGROOVING GUIDE
Worn tread
New tread Regrooved tread
Worn tread
New tread Regrooved tread
TECHNICAL MANUAL 58 • 59
REGROOVING GUIDE
Worn tread
New tread Regrooved tread
TECHNICAL MANUAL 60 • 61
REGROOVING GUIDE
Worn tread
New tread Regrooved tread
TECHNICAL MANUAL 62 • 63
REGROOVING GUIDE
A B B A
Worn tread
TECHNICAL MANUAL 64 • 65
REGROOVING GUIDE
Worn tread
Type Tread Depth Regrooving
SRS Size LI/SS
T/T T/L m/m Depth Width
TUBELESS
New tread Regrooved tread 11R22.5 148/145G * 25.0 4 14~16
12R22.5 152/148G * 25.0 4 14~16
Type Tread Depth Regrooving 13R22.5 154/150K * 24.0 4 14~16
SRS Size LI/SS
T/T T/L m/m Depth Width 80 315/80R22.5 156/150K * 22.5 4 15~17
TUBELESS
TUBE TYPE
95 325/95R24 162/160K * 19.4 3 12~22 1200R20 154/150G * 24.0 4 14~16
1200R24 156/153G * 20.9 4 14~16
TECHNICAL MANUAL 66 • 67
REGROOVING GUIDE
AW02+
New tread Regrooved tread TUBELESS
65 385/65R22.5 160K (158L) * 15.5 3 8~10
Type Tread Depth Regrooving
SRS Size LI/SS
T/T T/L m/m Depth Width
TUBELESS
65 385/65R22.5 * 160K(158L) * 16.5 3 10~12
* available in Q2/2019 Worn tread
A B A B A
TECHNICAL MANUAL 68 • 69
REGROOVING GUIDE
WINTER URBAN
AU03+
Worn tread TUBELESS
70 275/70R22.5 150/145J (152/148) * 20.5 3 9~11
Worn tread
Type Tread Depth Regrooving
SRS Size LI/SS
T/T T/L m/m Depth Width
TUBELESS
65 385/65R22.5 160K (158L) * 12.1 3 9.5 New tread Regrooved tread
55 385/55R22.5 160K/158L * 14.1 3 9
45 445/45R19.5 160J * 13.6 3 9 Type Tread Depth Regrooving
SRS Size LI/SS
T/T T/L m/m Depth Width
TUBELESS
70 275/70R22.5 150/148J (152/148F) * 19 3 7~8
60 315/60R22.5 154/148J (156/152F) * 13.1 3 7~8
AU04
TUBELESS
11R22.5 148/145J * 20.2 3 9~11
80 295/80R22.5 152/148J * 16.5 3 9~11
TECHNICAL MANUAL 70 • 71
TRUCK AND BUS TYRE I TECHNICAL MANUAL Technical data of rims
Technical data of rims The rim is part of the wheel which supports the tyre.
Drop-centre rims with 15° tapered bead seats Multi-piece rims with 5° tapered bead seats
Rims with detachable lateral rings are equipped with flange and bead seats which are
removable on one side of the rim.
DIMENSIONS(MM) DIMENSIONS(MM)
DIMENSIONS(mm) BASIC OPTIONAL
Rim A+- 3.2 Rim A+- 3.2
Rim A+- 3.2 G +-1.2 R1+- 2.5 G+- 1.2 R1+- 2.5
5.25 133.4 10.50 266.7
5.0 127.0 +- 3.2 27.9 14.0
6.00 152.4 11.75 298.5
5.5 139.7 +- 3.2 30.5 15.2 33.0 16.5
6.75 171.5 12.25 311.0
6.0 152.4 +- 3.2 33.0 16.5
7.50 190.5 13.00 330.2
6.5 165.1 +- 3.2 35.6 17.8 36.8 18.4
8.25 209.6 14.00 355.6
7.0 177.8 +- 3.2 38.1 19.0 36.8 18.4
9.00 228.6
7.5 190.5 +- 3.2 40.6 20.3 42.0 21.0
9.75 247.6
8.0 203.2 +- 3.2 43.2 21.6 42.0 21.0
8.0 V 5° 203.2 +- 3.2 44.4 27.0 42.0 21.0
DIAMETERS 8.5 215.9 +- 3.6 45.7 22.9 43.2 21.6
9.0 228.6 +- 3.6 48.3 24.1 45.7 22.8
Nominal diameter code 17.5 19.5 22.5 24.5 9.5 247.7 +- 3.6 38.1 19.0 8.25 8.25
Diameter D (mm) 444.5 495.3 571.5 622.3 10.0 254.0 +- 4.7 50.8 25.4 9.00 9.00
14.0 V 5° 355.6 +- 4.7 44.4 27.0
DIAMETERS
Nominal diameter code 15 20 22 24
TECHNICAL MANUAL 74 • 75
RIM AND ACCESSORIES
Technical data of rims The rim is part of the wheel which supports the tyre.
DIAMETERS
Nominal diameter code 12 13 14 15 16 20
TECHNICAL MANUAL 76 • 77
RIM AND ACCESSORIES
Proper sequence
SAFETY INSTRUCTIONS for tightening
1 2
Do not demount or mount tyres without proper training. Wall charts containing demounting stud ruts on an 8
and mounting instructions for all on-highway rims should be available through your normal rim stud system 7 4
supplier.
5 6 NOTE :
Always use a securely held safety cage
3 8 and extension hose with a clip on air
Remove all cracked wheels from service
chuck for airing the tyre. Rapid air loss
can propel the assembly.
Cross section
Section width Section width
through typical
dual installation
Tyre clearance
LUBRICATED areas shown by arrows Use of A GG ring indicates
correct mounting
Spacer
width
Offset Offset
Section width
Proper Matching
Accuride 5° or motor wheel
of Rim Parts Motor wheel or accuride "CR" or "FL" flange
"CR" or "FL" side ring Motor wheel or accuride
"CR" or "FL" lock ring
Proper fit
Proper fit
Motor wheel or accuride "CR" or "FL" base
TECHNICAL MANUAL 78 • 79
RIM AND ACCESSORIES
Bead demounting
TECHNICAL MANUAL 80 • 81
RIM AND ACCESSORIES
TECHNICAL MANUAL 82 • 83
RIM AND ACCESSORIES
Washer
Valve O-ring
Lock-nut
Valve cap
Rubber bushing
Valve stem Lock-nut
Valve cap
Lock-nut
TECHNICAL MANUAL 84 • 85
RIM AND ACCESSORIES
Mismatched duals have the same effect on the life of tyres as low inflation or overload. Rim width and tyre spacing
An underinflated tyre on a dual assembly shifts its share of the load to the adjacent tyre,
RADIAL AND BIAS PLY TYRES
which then becomes overloaded and frequently fails prematurely. Tyre section Minimum dual spacing
Tyre size Alternate rim (wide)
When mounting duals on a truck, there will generally be some difference in the diameter width without chains
of the 2 tyres (within the limits described below). 7.50 6.5 8.65 9.9
6.0* 8.45 9.7
Mount the small tyre on the inside, the outside tyre wears faster than the inside tyre. As 5.5 8.25 9.5
it wears its diameter will approach that of the inside tyre. Additionally, any crown on the 8.25 7.0 9.50 10.8
6.5* 9.30 10.6
road will favour the placement of the smaller diameter tyre on the inside. 6.0 9.10 10.4
The difference in dimensions of the tyres on a dual assembly should never exceed the 9.00 7.50 10.40 11.9
figures shown in the table below. The measurement and pairing of duals is very 7.0* 10.20 11.7
6.5 10.00 11.5
important when mounting a new set of radial recaps. 10.00 8.0 11.15 12.7
All caps are on the same tyre type and all have the same overall diameter. The service 7.5* 10.95 12.5
7.0 10.75 12.3
they were subjected to prior to capping may have an effect on the size of the retreaded
11.00 8.5 11.75 13.2
tyre. 8.0* 11.55 13.0
7.5 11.35 12.8
TECHNICAL MANUAL 86 • 87
TRUCK AND BUS TYRE I TECHNICAL MANUAL About tyre inflation
MAINTENANCE AND
Truck alignment and tyre wear
Abnormal tread wear
Tyre damage
CARE
MAINTENANCE AND CARE
PROPER INFLATION SHOULD BE MAINTAINED AND CHECKED AT LEAST ONCE Tyre life
A WEEK AS WELL AS BEFORE A LONG DISTANCE DRIVE.
It is also advisable to take into account the axle load and driving conditions when setting
inflation pressures. Compensation for heavier loads can be made by increasing inflation
pressures. Make sure to not exceed the maximum inflation rates for the tyre or maximum load
axle.
IN THE SPACE OF JUST ONE MONTH A TYRE CAN LOSE 10 POUNDS OF AIR
PRESSURE.
It is important to check your air pressure regularly to make sure your tyres are neither
under nor over inflated.
UNDER INFLATION
The worst enemy your tyre can have. It causes increased treadwear on the outside edges
(or shoulders) of the tyre and generates excessive heat, reducing tyre durability.
Soft tyres make your vehicle work harder, meaning that fuel efficiency is reduced as there is
an increased rolling resistance.
OVER INFLATION
Is detrimental to the tyre as too much air pressure causes the centre of the tread to
bear the majority of the truck’s weight. This leads to faster deterioration and uneven wear.
Any kind of uneven wear will also shorten the life span of your tyres.
TECHNICAL MANUAL 90 • 91
MAINTENANCE AND CARE
The two major things that affect tyre wear are : CAMBER
• Inflation pressure
• Camber is the inward or outward tilt of the steering axle tyres when viewed from the front.
• Wheel alignment
• Positive camber is the top of the tyre tilted out.
• Camber becomes more negative as the load increases.
COMPONENTS OF ALIGNMENT The angle that a centre line of the wheel is inclined from, the vertical centre line
• Toe perpendicular to a flat road, is called camber angle. If the top of the wheel leans out from
• Camber the perpendicular then it is positive camber. If the top of the wheel leans in from the
• Caster perpendicular then it is negative camber.
• Ackermann Camber is meant to compensate for the downward forces of added loads. Correct camber
• Axle parallelism settings help the tyre maintain a firm and even tread contact with the road while the vehicle
- Thrust angle is travelling under loaded conditions. Often wear at the outside or inside edge of the tyre
- Scrub angle may indicate incorrect camber setting.
TECHNICAL MANUAL 92 • 93
MAINTENANCE AND CARE
TOE CASTER
• Toe is the inward or outward pointing of the wheels when viewed from the top of the vehicle. • Caster is the forward or rearward tilt of the king pin of the steering axle when viewed from
• The goal is to have zero toe when the vehicle is loaded to its normal operating condition. the side.
• Caster is generally not considered to have a great effect on the tyre wear.
Toe-in refers to the inclination of the
Caster is the condition where the king pin is inclined with the top of the pin angled rearward
wheels of a vehicle so that the pair of
similar to the front forks of a bicycle. Caster angle is meant to compensate for the resistance
front wheels (viewing from the front as
which the tyre(s) encounter(s) as a result of drag forces against the road. Caster angle should
per the illustration to the left), are
Front of vehicle be the same for both wheels on a given axle or the result will be vibration and abnormal
closer together at the front than at the
tyre wear.
rear of the wheels.
Too much caster will more than compensate for the amount of drag but it will also create
additional difficulty in steering.
The purpose of toe-in is to relieve or counteract some of the force which pulls wheels
outwards as they roll along the road. Correct toe-in will ensure the rotation direction and Too little caster makes steering become lighter but also unstable and can cause it to wonder.
direction of travel are as similar as possible at driving speed. Insufficient toe-in settings The caster angle should be checked as it can be distorted by impacts on the tyre or by
will result in steering instability. driving in rough conditions.
Front
If toe-in or toe-out is insufficient or excessive the tyre wear will be effected and appear as
feathering at the edges of the tread.
Shim
TECHNICAL MANUAL 94 • 95
MAINTENANCE AND CARE
COMPONENTS OF
ALIGNMENT
• Imbalance of the tyre or tyre and
DIAGONAL WEAR
wheel assembly.
• Improper wheel alignment.
• Breaking system problems that may cause
Ackermann the wheel to lock up or flat spotting.
• Bent or round rims.
• Worn or damaged bearings.
• Broken or worn shock absorbers, springs or
steering components.
Scrub angle
Thrust Angle
TECHNICAL MANUAL 96 • 97
MAINTENANCE AND CARE
Tyre damage
With tubeless tyres it is often possible, even with a slow air leak, to use the tyre carefully BEAD DAMAGE FROM CURBING BURNT BEADS
enough to get to a service centre.
Small punctures in the tread area, if detected early enough, can usually be repaired as to avoid
air loss and further problems.
However sufficient loss of air can cause a rapid heat build up which can damage the tyre.
This may result in tyre failure or separations between the tread and carcass piles.
Care should be taken to avoid road debris, dirt or moisture penetrating any puncture or getting
trapped inside the tyre, or between the wheel rim and tyre.
Damaged tyres should always be repaired or replaced at the earliest possible opportunity to
avoid further tyre damage, possible tyre failure, vehicle or personal injury.
Check for and correct any of the following conditions : RIPPED SIDEWALL
TECHNICAL MANUAL 98 • 99
MAINTENANCE AND CARE
Excessive heat can either weaken or damage cords and rubber compounds or even cause
separation between the piles.
Therefore always:
Store tyres indoors in a dry place.
Ensure all wheels, flaps, tubes, valves and the inner tyre surface are clean and dry before
and during mounting.
Use the recommended mounting lubricant on the rim and tyre bead during the mounting
process.
Maintain inflation and keep the valve stem capped or protected so as not to allow
moisture to enter the tyre.
TREAD DAMAGE DUE TO EXCESSIVE HEAT
Memo