KHK 3
KHK 3
2
Special Characteristics, Points of Caution
in Selecting and Using Helical Gears.................... page 130
KHG Ground Helical Gears................................... page 134
SH Helical Gears.................................................. page 144
(Example)
Helical Gears                                                                       Helical Gears
K HG 1 - 20 R
Module (1)
Material (SCM440)
Material                       Type
S     S45C                     H    Helical Gears
K     SCM440                   HG Ground Helical Gear
                                                                              129
              Helical Gears
(L) Left
  ■ SH Helical Gears
                                                                                                                       (R) Right
① SH helical gears fit a wide range of applications which have
  made them popular choices for many years.
② Since helical gears have larger contact ratios than the equivalent
  SS spur gears, they are effective in reducing noise and vibration.
                                                                       130
                                                                                                                                                             KHK Technical Information
 2. Caution in Selecting Gears Based on Gear Strength                                                                              3. Caution with Regard to the Special Characteristics of Helical Gears
Allowable bending strength and surface durability values shown                                                                    ① KHG ground helical gears and SH helical gears are not
in product tables were computed by assuming a certain application                                                                   interchangeable due to different module systems, pressure angle
environment. They should be used as reference only. We                                                                              designations and helix angles. The illustration below shows the
recommend that each user computes his own values by applying                                                                        difference between the transverse module of KHG type and the
the actual usage conditions.                                                                                                        normal module of SH type gears.
Formula NOTE 1 Formula of spur and helical gears on bending strength (JGMA401-01)
                                                                                                                            131
               Helical Gear
          Application Hints
In order to use KHK stock gears safely, carefully read the
Application Hints before proceeding.
If there are questions or if you require clarifications, please contact
our technical department or your nearest distributor.
1. Caution on Performing Secondary Operations                                     ⑥ To avoid problems of reduced gear precision and other
Most KHK gears can be modified by the user. Please note the                         manufacturing difficulties, do not attempt to machine the gears
following points.                                                                   to reduce face widths.
① If you are reboring, it is important to pay special attention to                ⑦ KHG Ground Helical Gears are already stress relieved. But if
   locating the center in order to avoid runout.                                    you subject them to a heavy turning operation such as removing
② The reference datum for gear cutting is the bore. Therefore,                      the hubs, the residual stress may cause deformation.
   use the bore for locating the center. If it is too difficult to do for         ⑧ When heat-treating SH Helical Gears, it is possible to get
   small bores, the alternative is to use one spot on the bore and the              thermal stress cracks. It is best to subject them to penetrant
   runout of the side surface.
                                                                                    inspection afterwards. If the tooth strength is not sufficient, it
③ If the rework requires using scroll chucks, we recommend the
                                                                                    can be increased approximately four times by heat-treating. On
   use of new or rebored jaws for improved precision. If chucking
                                                                                    the other hand, the precision of the gear will drop about one
   by the teeth, please apply the pressure carefully to avoid
   crushing the teeth which will lead to noisy gears.                               grade.
                                           Lathe Operations
                                                                                                      Heat Treatment
                                                                                     1) Induction Heat treatment of S45C products should
                                                                                        conform with the reference data below.
                                                                                        ●Heat treatment temperature - 800~900°C
                                                                                        ●Tempering temperature -         200~250°C
                                                                                        ●Hardness -                      48~53HRC
                                                                            132
                                                                                                                            KHK Technical Information
R drive R R driven R
                             Thrust bearing
                                              R Rack thrust    L Pinion thrust            R Pinion thrust                       L Rack thrust
                                                                                                            L Rack thrust
                                                                                                                                R pinion thrust
                                                                         R Rack thrust
                              L Pinion thrust     drive                                                     drive
 3. Notes on Starting Operations                                                          ④ The followings are the gear lubrication methods in general use:
① Before operating, check the following:                                                    (a) Grease Lubrication
  ● Are the gears firmly mounted on the shafts?                                             (b) Splash Lubrication (Oil Bath Method)
  ● Have you eliminated uneven tooth contact?                                               (c) Forced Oil Circulation Lubrication
  ● Does the gear mesh have the proper amount of backlash?                                  Check lubrication after start up. Sometimes, when the unit is
      (Please avoid the condition of no backlash.)                                          initially being operated, lubricating oil deteriorates rapidly.
  ● Is there sufficient lubrication?                                                         4. Other Points to Consider in Applications
② If the gears are exposed, install a safety cover for protection.
                                                                                          ① KHK products are individually packaged to avoid damage.
  Never touch gears while they are in motion.
                                                                                            Depending on how they are handled, it is still possible to deform
③ If there is unusual noise or vibration at the start up or
                                                                                            or break them. It is important to exercise care in handling these
  insufficient lubrication after the start up, please recheck the
                                                                                            parts.
  gears and correctness of the assembly. Some of the methods for
                                                                                          ② Check the products as they are being taken out of the boxes. If
  achieving noise reduction are:
                                                                                            any of them are rusted, scratched or dented, please return to the
  (a) High Precision
                                                                                            dealer where they were bought, for exchange.
  (b) Fine Tooth Surface Finish
                                                                                          ③ KHK cannot guarantee the precision of gears once the customer
  (c) Accurate Tooth Contact
                                                                                            performs a secondary operation on them.
                                                                                    133
                         KHG Ground Helical Gears                                                  Transverse
                                                                                                   Module           1
Helical
Gears
  K
  H
  G
RH S1 Shape LH
             ■ Module 1
                     Catalog                               Module    No. of teeth   Bore        Hub dia.        Pitch dia.       Outside dia.        Face width   NOTE 1   Hub width   Total length
                                      Direction of Helix
                       No.                                  m            z          AH7             B              C                 D                     E                  F            G
           KHG1- 20R                         R
                                                             1         020           6             17            020               022                     8                 10           18
           KHG1- 20L                         L
           KHG1- 22R                         R
                                                             1         022           8             18            022               024                     8                 10           18
           KHG1- 22L                         L
           KHG1- 24R                         R
                                                             1         024           8             20            024               026                     8                 10           18
           KHG1- 24L                         L
           KHG1- 25R                         R
                                                             1         025           8             20            025               027                     8                 10           18
           KHG1- 25L                         L
           KHG1- 28R                         R               1         028           8             20            028               030                     8                 10           18
           KHG1- 28L                         L
           KHG1- 30R                         R
                                                             1         030          10             25            030               032                     8                 10           18
           KHG1- 30L                         L
           KHG1- 32R                         R               1         032          10             25            032               034                     8                 10           18
           KHG1- 32L                         L
           KHG1- 35R                         R               1         035          10             25            035               037                     8                 10           18
           KHG1- 35L                         L
           KHG1- 36R                         R               1         036          10             25            036               038                     8                 10           18
           KHG1- 36L                         L
           KHG1- 40R                         R
                                                             1         040          10             30            040               042                     8                 10           18
           KHG1- 40L                         L
           KHG1- 44R                         R               1         044          10             30            044               046                     8                 10           18
           KHG1- 44L                         L
           KHG1- 45R                         R               1         045          10             30            045               047                     8                 10           18
           KHG1- 45L                         L
           KHG1- 48R                         R               1         048          10             30            048               050                     8                 10           18
           KHG1- 48L                         L
           KHG1- 50R                         R
                                                             1         050          12             35            050               052                     8                 10           18
           KHG1- 50L                         L
           KHG1- 60R                         R
                                                             1         060          12             40            060               062                     8                 10           18
           KHG1- 60L                         L
           KHG1- 70R                         R               1         070          12             40            070               072                     8                 10           18
           KHG1- 70L                         L
           KHG1- 80R                         R               1         080          15             50            080               082                     8                 10           18
           KHG1- 80L                         L
           KHG1- 90R                         R               1         090          15             50            090               092                     8                 10           18
           KHG1- 90L                         L
           KHG1-100R                         R               1         100          15             50            100               102                     8                 10           18
           KHG1-100L                         L
          CAUTION: Right handed and left handed helical gears of the same module are designed to mesh as a pair, but they are not interchangeable with SH type helical gears.
          NOTE 1: It is possible to perform secondary operations except on the gear teeth. We recommend that you avoid shortening the hub which will lead to the deformation of the
                  gears.
                                                                                             134
                                                                                                                                                       Ground Helical Gears
Specifications
                                                                                                            Precision grade        JIS N6 grade (JIS B1702-1: 1998)        Heat treatment         Thermal refined, tooth surfaces
                                                                                                                                       OLD JIS 2 grade (JIS B1702: 1976)                          induction hardened
                                                                                                                                                                                                                                       Helical
                                                                                                            Reference section
                                                                                                                                                                                                                                       Gears
                                                                                                            of gear                Rotating plane                          Tooth hardness         50~55HRC
                                                                                                            Gear teeth             Standard full depth                     Surface treatment      Black oxide except ground surfaces
                                                                                                            Transverse pressure
                                                                                                            angle                  20°                                     Tooth surface finish   Ground
                                                                                                                                                                                                                                         K
                                                                                                            Helix angle            21°30’                                  Datum reference surface Bore                                  H
                                                                                                                                                                           for gear grinding                                             G
                                                                                                            Material               SCM440                                  Secondary Operations Possible except tooth area
             Allowable torque (N.m) NOTE 2             Allowable torque (kgf.m)            Backlash (mm)     Weight                         Catalog
  Shape
           Bending strength   Surface durability   Bending strength   Surface durability       NOTE 3         (kgf)                           No.
                                                                                                           135
                         KHG Ground Helical Gears                                                  Transverse
                                                                                                   Module           1.5
Helical
Gears
  K
  H
  G
RH S1 Shape LH
■ Module 1.5
                     Catalog                               Module    No. of teeth   Bore        Hub dia.        Pitch dia.       Outside dia.        Face width   NOTE 1   Hub width   Total length
                                      Direction of Helix
                       No.                                  m            z          AH7             B              C                 D                     E                  F            G
           KHG1.5- 20R                       R
                                                           1.5         020          12             24          030.0             .033.0                   12                 12           24
           KHG1.5- 20L                       L
           KHG1.5- 22R                       R
                                                           1.5         022          12             26          033.0             .036.0                   12                 12           24
           KHG1.5- 22L                       L
           KHG1.5- 24R                       R
                                                           1.5         024          12             28          036.0             .039.0                   12                 12           24
           KHG1.5- 24L                       L
           KHG1.5- 25R                       R
                                                           1.5         025          12             30          037.5             .040.5                   12                 12           24
           KHG1.5- 25L                       L
           KHG1.5- 26R                       R             1.5         026          12             32          039.0             .042.0                   12                 12           24
           KHG1.5- 26L                       L
           KHG1.5- 28R                       R             1.5         028          15             36          042.0             .045.0                   12                 12           24
           KHG1.5- 28L                       L
           KHG1.5- 30R                       R
                                                           1.5         030          15             38          045.0             .048.0                   12                 12           24
           KHG1.5- 30L                       L
           KHG1.5- 32R                       R             1.5         032          15             40          048.0             .051.0                   12                 12           24
           KHG1.5- 32L                       L
           KHG1.5- 35R                       R
                                                           1.5         035          15             42            52.5            .055.5.0                 12                 12           24
           KHG1.5- 35L                       L
           KHG1.5- 36R                       R
                                                           1.5         036          15             45          .054.0            .057 .0                  12                 12           24
           KHG1.5- 36L                       L
           KHG1.5- 40R                       R             1.5         040          15             50          060.0             .063.0                   12                 12           24
           KHG1.5- 40L                       L
           KHG1.5- 44R                       R
                                                           1.5         044          15             50          066.0             .069.0                   12                 12           24
           KHG1.5- 44L                       L
           KHG1.5- 45R                       R
                                                           1.5         045          18             50          067.5             .070.5                   12                 12           24
           KHG1.5- 45L                       L
           KHG1.5- 48R                       R             1.5         048          18             50          072.0             .075.0                   12                 12           24
           KHG1.5- 48L                       L
           KHG1.5- 50R                       R             1.5         050          18             60          075.0             .078.0                   12                 12           24
           KHG1.5- 50L                       L
           KHG1.5- 52R                       R             1.5         052          18             60          078.0             081.0                    12                 12           24
           KHG1.5- 52L                       L
           KHG1.5- 60R                       R
                                                           1.5         060          20             60          090.0             093.0                    12                 12           24
           KHG1.5- 60L                       L
           KHG1.5- 70R                       R
                                                           1.5         070          20             60          105.0             108.0                    12                 12           24
           KHG1.5- 70L                       L
           KHG1.5- 80R                       R             1.5         080          20             70          120.0             123.0                    12                 12           24
           KHG1.5- 80L                       L
           KHG1.5- 90R                       R             1.5         090          20             70          135.0              138.0                   12                 12           24
           KHG1.5- 90L                       L
           KHG1.5-100R                       R             1.5         100          20             70          150.0              1530                    12                 12           24
           KHG1.5-100L                       L
          CAUTION: Right handed and left handed helical gears in the same module are designed to mesh as a pair, but they are not interchangeable with SH type helical gears.
          NOTE 1: It is possible to perform secondary operations except on the gear teeth. We recommend that you avoid shortening the hub which will lead to the deformation of the
                  gears.
                                                                                             136
                                                                                                                                                       Ground Helical Gears
Specifications
                                                                                                             Precision grade        JIS N6 grade (JIS B1702-1: 1998)        Heat treatment         Thermal refined, tooth surfaces
                                                                                                                                        OLD JIS 2 grade (JIS B1702: 1976)                          induction hardened
                                                                                                                                                                                                                                        Helical
                                                                                                             Reference section
                                                                                                                                                                                                                                        Gears
                                                                                                             of gear                Rotating plane                          Tooth hardness         50~55HRC
                                                                                                             Gear teeth             Standard full depth                     Surface treatment      Black oxide except ground surfaces
                                                                                                             Transverse pressure
                                                                                                             angle                  20°                                     Tooth surface finish   Ground
                                                                                                                                                                                                                                          K
                                                                                                             Helix angle            21°30’                                  Datum reference surface Bore                                  H
                                                                                                                                                                            for gear grinding                                             G
                                                                                                             Material               SCM440                                  Secondary Operations Possible except tooth area
             Allowable torque (N.m) NOTE 2              Allowable torque (kgf.m)            Backlash (mm)     Weight                         Catalog
  Shape
           Bending strength   Surface durability    Bending strength   Surface durability       NOTE 3         (kgf)                           No.
                                                                                                            137
                         KHG Ground Helical Gears                                                Transverse
                                                                                                 Module              2
Helical
Gears
  K
  H
  G
                                                                                             RH              S1 Shape                           LH
             ■ Module 2
                     Catalog                               Module    No. of teeth   Bore        Hub dia.        Pitch dia.       Outside dia.        Face width   NOTE 1   Hub width   Total length
                                      Direction of Helix
                       No.                                  m            z          AH7            B               C                 D                     E                  F            G
           KHG2- 15R                         R
                                                             2         015          12           024             030               034                    16                 13           29
           KHG2- 15L                         L
           KHG2- 16R                         R
                                                             2         016          12           026             032               036                    16                 13           29
           KHG2- 16L                         L
           KHG2- 18R                         R
                                                             2         018          12           030             036               040                    16                 13           29
           KHG2- 18L                         L
           KHG2- 20R                         R
                                                             2         020          15           032             040               044                    16                 13           29
           KHG2- 20L                         L
           KHG2- 22R                         R
                                                             2         022          15           036             044               048                    16                 13           29
           KHG2- 22L                         L
           KHG2- 24R                         R
                                                             2         024          15           038             048               052                    16                 13           29
           KHG2- 24L                         L
           KHG2- 25R                         R
                                                             2         025          15           040             050               054                    16                 13           29
           KHG2- 25L                         L
           KHG2- 26R                         R
                                                             2         026          15           042             052               056                    16                 13           29
           KHG2- 26L                         L
           KHG2- 28R                         R
                                                             2         028          15           045             056               060                    16                 13           29
           KHG2- 28L                         L
           KHG2- 30R                         R
                                                             2         030          18           050             060               064                    16                 13           29
           KHG2- 30L                         L
           KHG2- 32R                         R
                                                             2         032          18           050             064               068                    16                 13           29
           KHG2- 32L                         L
           KHG2- 35R                         R
                                                             2         035          18           050             070               074                    16                 13           29
           KHG2- 35L                         L
           KHG2- 36R                         R
                                                             2         036          18           050             072               076                    16                 13           29
           KHG2- 36L                         L
           KHG2- 40R                         R
                                                             2         040          20           060             080               084                    16                 13           29
           KHG2- 40L                         L
           KHG2- 44R                         R
                                                             2         044          20           060             088               092                    16                 13           29
           KHG2- 44L                         L
           KHG2- 45R                         R
                                                             2         045          20           060             090               094                    16                 13           29
           KHG2- 45L                         L
           KHG2- 48R                         R
                                                             2         048          20           060             096               100                    16                 13           29
           KHG2- 48L                         L
           KHG2- 50R                         R
                                                             2         050          25           060             100               104                    16                 13           29
           KHG2- 50L                         L
           KHG2- 52R                         R
                                                             2         052          25           065             104               108                    16                 13           29
           KHG2- 52L                         L
           KHG2- 60R                         R
                                                             2         060          25           065             120               124                    16                 13           29
           KHG2- 60L                         L
           KHG2- 70R                         R
                                                             2         070          25           070             140               144                    16                 13           29
           KHG2- 70L                         L
           KHG2- 80R                         R
                                                             2         080          25           080             160               164                    16                 13           29
           KHG2- 80L                         L
           KHG2- 90R                         R
                                                             2         090          25           090             180               184                    16                 13           29
           KHG2- 90L                         L
           KHG2-100R                         R
                                                             2         100          25           100             200               204                    16                 13           29
           KHG2-100L                         L
          CAUTION: Right handed and left handed helical gears in the same module are designed to mesh as a pair, but they are not interchangeable with SH type helical gears.
          NOTE 1: It is possible to perform secondary operations except on the gear teeth. We recommend that you avoid shortening the hub which will lead to the deformation of the
                  gears.
                                                                                             138
                                                                                                                                                      Ground Helical Gears
Specifications
                                                                                                            Precision grade        JIS N6 grade (JIS B1702-1: 1998)        Heat treatment         Thermal refined, tooth surfaces
                                                                                                                                       OLD JIS 2 grade (JIS B1702: 1976)                          induction hardened
                                                                                                                                                                                                                                       Helical
                                                                                                            Reference section
                                                                                                                                                                                                                                       Gears
                                                                                                            of gear                Rotating plane                          Tooth hardness         50~55HRC
                                                                                                            Gear teeth             Standard full depth                     Surface treatment      Black oxide except ground surfaces
                                                                                                            Transverse pressure
                                                                                                            angle                  20°                                     Tooth surface finish   Ground
                                                                                                                                                                                                                                         K
                                                                                                            Helix angle            21°30’                                  Datum reference surface Bore                                  H
                                                                                                                                                                           for gear grinding                                             G
                                                                                                            Material               SCM440                                  Secondary Operations Possible except tooth area
             Allowable torque (N.m) NOTE 2              Allowable torque (kgf.m)            Backlash (mm)    Weight                        Catalog
  Shape
           Bending strength   Surface durability    Bending strength   Surface durability       NOTE 3        (kgf)                          No.
                                                                                                                                  KHG2- 15R
   S1      040.45             0022.75 (04.125) (002.320) 0.10 ~ 0.20                                         0.11
                                                                                                                                  KHG2- 15L
                                                                                                             0.13                 KHG2- 16R
   S1      040.63             0024.09 (04.143) (002.457) 0.10 ~ 0.20                                                              KHG2- 16L
                                                                                                                                  KHG2- 18R
   S1      048.53             0031.86 (04.949) (003.249) 0.10 ~ 0.20                                        0.17                  KHG2- 18L
                                                                                                                                  KHG2- 20R
   S1      056.62             0040.83 (05.774) (004.164) 0.10 ~ 0.20                                        0.20                  KHG2- 20L
                                                                                                                                  KHG2- 22R
   S1      064.87             0050.56 (06.615) (005.156) 0.10 ~ 0.20                                        0.25                  KHG2- 22L
                                                                                                                                  KHG2- 24R
   S1      073.25             0061.43 (07.470) (006.264) 0.10 ~ 0.20                                        0.30                  KHG2- 24L
                                                                                                                                  KHG2- 25R
   S1      077.49             0067.29 (07.902) (006.862) 0.10 ~ 0.20                                        0.33                  KHG2- 25L
                                                                                                                                  KHG2- 26R
   S1      081.76             0073.44 (08.337) (007.489) 0.12 ~ 0.22                                        0.37                  KHG2- 26L
                                                                                                                                  KHG2- 28R
   S1      090.35             0086.62 (09.213) (008.833) 0.12 ~ 0.22                                        0.43                  KHG2- 28L
                                                                                                                                  KHG2- 30R
   S1      099.05             0101.00 (10.100) (010.300) 0.12 ~ 0.22                                        0.50                  KHG2- 30L
                                                                                                                                  KHG2- 32R
   S1      107.80             0116.50 (10.990) (011.880) 0.12 ~ 0.22                                        0.55                  KHG2- 32L
                                                                                                                                  KHG2- 35R
   S1      121.00             0142.20 (12.340) (014.500) 0.12 ~ 0.22                                        0.63                  KHG2- 35L
                                                   (12.800) (015.430) 0.12 ~ 0.22                                                 KHG2- 36R
   S1      125.50               151.3                                                                       0.65                  KHG2- 36L
                                                                                                                                  KHG2- 40R
   S1      143.40             0191.00 (14.620) (019.480) 0.12 ~ 0.22                                        0.85                  KHG2- 40L
                                                                                                                                  KHG2- 44R
   S1      161.40             0235.70 (16.460) (024.040) 0.12 ~ 0.22                                        0.98                  KHG2- 44L
                                                                                                                                  KHG2- 45R
   S1      165.90             0247.70 (16.920) (025.260) 0.12 ~ 0.22                                        1.00                  KHG2- 45L
                                                                                                                                  KHG2- 48R
   S1      171.80             0273.20 (17.520) (027.860) 0.12 ~ 0.22                                        1.10                  KHG2- 48L
                                                                                                                                  KHG2- 50R
   S1      180.50             0298.90 (18.410) (030.480) 0.12 ~ 0.22                                        1.20                  KHG2- 50L
                                                                                                                                  KHG2- 52R
   S1      189.30             0326.00 (19.300) (033.240) 0.14 ~ 0.24                                        1.29                  KHG2- 52L
                                                                                                                                  KHG2- 60R
   S1      224.60             0446.70 (22.900) (045.550) 0.14 ~ 0.24                                        1.60                  KHG2- 60L
                                                                                                                                  KHG2- 70R
   S1      269.00             0624.80 (27.430) (063.710) 0.14 ~ 0.24                                        2.20                  KHG2- 70L
                                                   (30.650) (081.440) 0.14 ~ 0.24                                                 KHG2- 80R
   S1      300.60               798.6                                                                       2.90                  KHG2- 80L
                                                                                                                                  KHG2- 90R
   S1      343.60             1030.00 (35.040) (105.000) 0.14 ~ 0.24                                        3.37                  KHG2- 90L
                                                                                                                                  KHG2-100R
   S1      386.70             1290.00 (39.430) (131.500) 0.14 ~ 0.24                                        4.63
                                                                                                                                  KHG2-100L
NOTE 2: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 131 for more details.
NOTE 3: The backlash values shown in the table are the theoretical values of a pair of identical gears in mesh.
                                                                                                     139
                         KHG Ground Helical Gears                                                  Transverse
                                                                                                   Module            2.5
Helical
Gears
  K
  H
  G
RH S1 Shape LH
■ Module 2.5
                     Catalog                               Module    No. of teeth   Bore        Hub dia.        Pitch dia.       Outside dia.        Face width   NOTE 1   Hub width   Total length
                                      Direction of Helix
                       No.                                  m            z          AH7             B              C                 D                     E                  F            G
           KHG2.5-15R                        R
                                                           2.5          15          15             30          037.5             042.5                    20                 14           34
           KHG2.5-15L                        L
           KHG2.5-16R                        R
                                                           2.5          16          15             32          040.0             045.0                    20                 14           34
           KHG2.5-16L                        L
           KHG2.5-18R                        R             2.5          18          15             38          045.0             050.0                    20                 14           34
           KHG2.5-18L                        L
           KHG2.5-20R                        R             2.5          20          18             40          050.0             055.0                    20                 14           34
           KHG2.5-20L                        L
           KHG2.5-22R                        R             2.5          22          18             44          055.0             060.0                    20                 14           34
           KHG2.5-22L                        L
           KHG2.5-24R                        R
                                                           2.5          24          18             48          060.0             065.0                    20                 14           34
           KHG2.5-24L                        L
           KHG2.5-25R                        R             2.5          25          20             50          062.5             067.5                    20                 14           34
           KHG2.5-25L                        L
           KHG2.5-26R                        R
                                                           2.5          26          20             50          065.0             070.0                    20                 14           34
           KHG2.5-26L                        L
           KHG2.5-28R                        R             2.5          28          20             60          070.0             075.0                    20                 14           34
           KHG2.5-28L                        L
           KHG2.5-30R                        R
                                                           2.5          30          20             65          075.0             080.0                    20                 14           34
           KHG2.5-30L                        L
           KHG2.5-32R                        R             2.5          32          20             70          080.0             085.0                    20                 14           34
           KHG2.5-32L                        L
           KHG2.5-35R                        R             2.5          35          20             70          087.5           0092.5.0                   20                 14           34
           KHG2.5-35L                        L
           KHG2.5-36R                        R             2.5          36          20             70          090.0             095.0                    20                 14           34
           KHG2.5-36L                        L
           KHG2.5-40R                        R
                                                           2.5          40          25             70          100.0             105.0                    20                 14           34
           KHG2.5-40L                        L
           KHG2.5-44R                        R             2.5          44          25             75          110.0             115.0                    20                 14           34
           KHG2.5-44L                        L
           KHG2.5-45R                        R             2.5          45          25             75          112.5             117.5                    20                 14           34
           KHG2.5-45L                        L
           KHG2.5-48R                        R
                                                           2.5          48          25             75           1200             125.0                    20                 14           34
           KHG2.5-48L                        L
           KHG2.5-50R                        R             2.5          50          25             80           1250             130.0                    20                 14           34
           KHG2.5-50L                        L
           KHG2.5-52R                        R             2.5          52          25             80           1300             135.0                    20                 14           34
           KHG2.5-52L                        L
           KHG2.5-60R                        R
                                                           2.5          60          25             80           1500             155.0                    20                 14           34
           KHG2.5-60L                        L
          CAUTION: Right handed and left handed helical gears in the same module are designed to mesh as a pair, but they are not interchangeable with SH type helical gears.
          NOTE 1: It is possible to perform secondary operations except on the gear teeth. We recommend that you avoid shortening the hub which will lead to the deformation of the
                  gears.
                                                                                             140
                                                                                                                                                        Ground Helical Gears
Specifications
                                                                                                              Precision grade        JIS N6 grade (JIS B1702-1: 1998)        Heat treatment         Thermal refined, tooth surfaces
                                                                                                                                         OLD JIS 2 grade (JIS B1702: 1976)                          induction hardened
                                                                                                                                                                                                                                         Helical
                                                                                                              Reference section
                                                                                                                                                                                                                                         Gears
                                                                                                              of gear                Rotating plane                          Tooth hardness         50~55HRC
                                                                                                              Gear teeth             Standard full depth                     Surface treatment      Black oxide except ground surfaces
                                                                                                              Transverse pressure
                                                                                                              angle                  20°                                     Tooth surface finish   Ground
                                                                                                                                                                                                                                           K
                                                                                                              Helix angle            21°30’                                  Datum reference surface Bore                                  H
                                                                                                                                                                             for gear grinding                                             G
                                                                                                              Material               SCM440                                  Secondary Operations Possible except tooth area
             Allowable torque (N.m) NOTE 2             Allowable torque (kgf.m)              Backlash (mm)     Weight                         Catalog
  Shape
           Bending strength   Surface durability   Bending strength   Surface durability         NOTE 3         (kgf)                           No.
                                                                                                             141
                         KHG Ground Helical Gears                                                 Transverse
                                                                                                  Module            3
Helical
Gears
  K
  H
  G
RH S1 Shape LH
■ Module 3
                     Catalog                               Module   No. of teeth    Bore        Hub dia.       Pitch dia.       Outside dia.        Face width   NOTE 1   Hub width   Total length
                                      Direction of Helix
                       No.                                  m           z          AH7             B              C                 D                     E                  F            G
           KHG3-15R                          R               3         15           18            36            045               051                    25                 16           41
           KHG3-15L                          L
           KHG3-16R                          R
                                                             3         16           18            38            048               054                    25                 16           41
           KHG3-16L                          L
           KHG3-18R                          R
                                                             3         18           18            40            054               060                    25                 16           41
           KHG3-18L                          L
           KHG3-20R                          R
                                                             3         20           20            50            060               066                    25                 16           41
           KHG3-20L                          L
           KHG3-22R                          R               3         22           20            54            066               072                    25                 16           41
           KHG3-22L                          L
           KHG3-24R                          R
                                                             3         24           20            58            072               078                    25                 16           41
           KHG3-24L                          L
           KHG3-25R                          R               3         25           20            60            075               081                    25                 16           41
           KHG3-25L                          L
           KHG3-26R                          R               3         26           20            60            078               084                    25                 16           41
           KHG3-26L                          L
           KHG3-28R                          R               3         28           20            70            084               090                    25                 16           41
           KHG3-28L                          L
           KHG3-30R                          R
                                                             3         30           25            75            090               096                    25                 16           41
           KHG3-30L                          L
           KHG3-32R                          R               3         32           25            75            096               102                    25                 16           41
           KHG3-32L                          L
           KHG3-35R                          R               3         35           25            80            105               111                    25                 16           41
           KHG3-35L                          L
           KHG3-36R                          R
                                                             3         36           25            80            108               114                    25                 16           41
           KHG3-36L                          L
           KHG3-40R                          R               3         40           25            80            120               126                    25                 16           41
           KHG3-40L                          L
           KHG3-44R                          R               3         44           25            80            132               138                    25                 16           41
           KHG3-44L                          L
           KHG3-45R                          R               3         45           25            80            135               141                    25                 16           41
           KHG3-45L                          L
           KHG3-48R                          R               3         48           25            85            144               150                    25                 16           41
           KHG3-48L                          L
           KHG3-50R                          R               3         50           30            85            150               156                    25                 16           41
           KHG3-50L                          L
           KHG3-52R                          R               3         52           30            85            156               162                    25                 16           41
           KHG3-52L                          L
           KHG3-60R                          R
                                                             3         60           30            90            180               186                    25                 16           41
           KHG3-60L                          L
          CAUTION: Right handed and left handed helical gears in the same module are designed to mesh as a pair, but they are not interchangeable with SH type helical gears.
          NOTE 1: It is possible to perform secondary operations except on the gear teeth. We recommend that you avoid shortening the hub which will lead to the deformation of the
                  gears.
                                                                                            142
                                                                                                                                                      Ground Helical Gears
Specifications
                                                                                                            Precision grade        JIS N6 grade (JIS B1702-1: 1998)        Heat treatment         Thermal refined, tooth surfaces
                                                                                                                                       OLD JIS 2 grade (JIS B1702: 1976)                          induction hardened
                                                                                                                                                                                                                                       Helical
                                                                                                            Reference section
                                                                                                                                                                                                                                       Gears
                                                                                                            of gear                Rotating plane                          Tooth hardness         50~55HRC
                                                                                                            Gear teeth             Standard full depth                     Surface treatment      Black oxide except ground surfaces
                                                                                                            Transverse pressure
                                                                                                            angle                  20°                                     Tooth surface finish   Ground
                                                                                                                                                                                                                                         K
                                                                                                            Helix angle            21°30’                                  Datum reference surface Bore                                  H
                                                                                                                                                                           for gear grinding                                             G
                                                                                                            Material               SCM440                                  Secondary Operations Possible except tooth area
             Allowable torque (N.m) NOTE 2             Allowable torque (kgf.m)            Backlash (mm)     Weight                         Catalog
  Shape
           Bending strength   Surface durability   Bending strength   Surface durability       NOTE 3         (kgf)                           No.
                                                                                                           143
                         SH Helical Gears                              Normal
                                                                       Modules       2~3
Helical
Gears
  S
  H
RH S1 Shape LH
■ Module 2
                     Catalog                               Module   No. of teeth   Bore        Hub dia.        Pitch dia.       Outside dia.   Face width        Hub width   Total length
                                      Direction of Helix
                       No.                                  m           z          AH7            B               C                 D              E                F            G
           SH2-15R                           R
                                                             2         15          12            024           031.06           035.06           25                10           35
           SH2-15L                           L
           SH2-20R                           R
                                                             2         20          12            032           041.41           045.41           25                10           35
           SH2-20L                           L
           SH2-30R                           R
                                                             2         30          12            050           062.12           066.12           25                10           35
           SH2-30L                           L
           SH2-40R                           R
                                                             2         40          18            060           082.82           086.82           25                10           35
           SH2-40L                           L
           SH2-60R                           R               2         60          18            070           124.23           128.23           25                10           35
           SH2-60L                           L
           SH2-90R                           R
                                                             2         90          18            120           186.35           190.35           25                10           35
           SH2-90L                           L
             ■ Module 3
           SH3-15R                           R               3         15          15            036           046.59           052.59           35                15           50
           SH3-15L                           L
           SH3-20R                           R               3         20          15            050           062.12           068.12           35                15           50
           SH3-20L                           L
           SH3-30R                           R               3         30          20            070           093.17           099.17           35                15           50
           SH3-30L                           L
           SH3-40R                           R               3         40          20            080           124.23           130.23           35                15           50
           SH3-40L                           L
           SH3-60R                           R
                                                             3         60          20            140           186.35           192.35           35                15           50
           SH3-60L                           L
          CAUTION: Right handed and left handed helical gears in the same module are designed to mesh as a pair, but they are not interchangeable with KHG type helical gears.
                                                                                           144
                                                                                                                                                                                                      Helical Gears
Specifications
                                                                                                                                                                                                                                            Helical
                                                                                                                               Reference section
                                                                                                                                                                                                                                            Gears
                                                                                                                               of gear                  Normal plane                             Tooth hardness           Less than 194HB
                 Allowable torque (N.m) NOTE 1                  Allowable torque (kgf.m)                    Backlash (mm)        Weight                           Catalog
  Shape
               Bending strength    Surface durability       Bending strength       Surface durability           NOTE 2            (kgf)                             No.
 SH2-15 R
        L         031.05             —                     —                   —                   —             —                   R
                                                                                                                              SH3-15 L             046.58             —                   —             —                  —
                                                                                                                                       R
 SH2-90 R
        L         108.70          113.88                124.23           134.58               155.29          186.35          SH3-60 L             116.46         124.23              139.76        155.29              186.35
145