Airline Operating Costs
Dr. Peter Belobaba
Istanbul Technical University Network, Fleet and Schedule
Air Transportation Management Strategic Planning
M.Sc. Program Module 3: 10 March 2014
Lecture Outline
Cost Categorization Schemes
Administrative cost allocation
Functional cost categories and typical breakdown
Cost trends by category
Flight Operating Costs
Comparisons across aircraft types
Total costs vs. unit costs
Comparisons across airlines
Impacts of stage length on unit costs
Unit Cost Trends
Fuel, labor and non-labor unit costs
2
US DOT Form 41 Database
Form 41 contains traffic, financial, and operating cost
data reported to the DOT by US Major airlines
Data is reported and published quarterly for most tables
Detail of reporting differs for different expense categories
Aircraft operating expenses by aircraft type and region of operation
Other expenses more difficult to allocate by aircraft type
Cost categorization schemes differ, but all are
affected by accounting and allocation assumptions
Administrative cost categories – financial reports
Functional cost categories – airline cost and productivity
comparisons
3
Administrative Cost Breakdown US
Airlines 2012
DEPRECIATION AMORTIZATION
4% 1%
OTHER
4%
RENTALS
LANDING_FEES 7%
2%
SALARIES_BENEFITS
28%
SERVICES_TOTAL
15%
MATERIALS_TOTAL
39%
Source: US DOT Form 41 Financial Reports
4
Functional Cost Categories
Aircraft operating costs
Expenses associated with flying aircraft, also referred to as “Direct
Operating Costs” (DOC)
Aircraft servicing costs
Handling aircraft on the ground, includes landing fees
Traffic service costs
Processing passengers, baggage and cargo at airports
Passenger service costs
Meals, flight attendants, in-flight services
Promotion and Sales costs
Airline reservations and ticket offices, travel agency commissions
Other costs, including:
General and administrative expense
Depreciation and amortization
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Functional Cost Breakdown
US Airlines 2012
DEPRECIATION AND
AMORTIZATION With high fuel
2.0%
ADVERTISING prices, total Aircraft
0.9% GENERAL
RESERVATIONS AND ADMIN Operating Costs
SALES
4.8%
8.4% sum to 61%
TRAFFIC SERVICE
10.1%
AIRCRAFT SERVICE AIRCRAFT
5.7% OPERATIONS
61.4%
PASSENGER
SERVICE
6.6%
Source: US DOT Form 41 Financial Reports
6
Activity Drivers by Functional Category
Aircraft Operating Costs
Per Block Hour (for example, $4400 for 150-seat A320 in 2011)
Aircraft Servicing Costs
Per Aircraft Departure (average $1200)
Traffic Servicing Costs
Per Enplaned Passenger (average $15)
Passenger Servicing Costs
Per RPM (average $0.015)
Reservations and Sales Costs
% of Total Revenue (average 9%)
Other Indirect and System Overhead Costs
% of Total Operating Expense (average 10%)
7
“Back of the Envelope” Break Even Fare
Boston-Orlando A320 Flight 80% LF
AOC 3.0 block hours @ $4400 $ 13200
Aircraft Servicing (1 departure @ $1200) $ 1200
Traffic Servicing (120 pax @ $15) $ 1800
Pax Servicing (132000 RPM @ $0.015) $ 1980
System Overhead Costs (10% of sub-total) $ 2020
Sub-total $ 20200
Break Even Net Revenue per Pax (120) $ 168
Distribution and Sales Costs (9% of fare) $ 17
Break Even Average Fare $ 185
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Airline Operating Cost Breakdown
Adapted from Form 41, used by Boeing, MIT (and
Aviation Daily) for more detailed comparisons
FLIGHT (DIRECT) OPERATING COSTS (DOC) = 50%
All costs related to aircraft flying operations
Include pilots, fuel, maintenance, and aircraft ownership
GROUND OPERATING COSTS = 30%
Servicing of passengers and aircraft at airport stations
Includes aircraft landing fees and reservations/sales charges
SYSTEM OPERATING COSTS = 20%
Marketing, administrative and general overhead items
Includes in-flight services and ground equipment ownership
Percentages shown reflect historical “rules of
thumb”.
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World Airline Operating Cost Breakdown
ICAO OPERATING COST CATEGORIES 1992 2002 2005
Direct Aircraft Operating Costs 44.0 49.1 54.0
Flight Operations (Total) 26.1 30.7 37.7
Flight Crew 7.2 9.0 7.8
Fuel and Oil 12.2 13.0 21.9
Other 6.7 8.7 8.0
Maintenance and Overhaul 10.9 11.3 10.2
Depreciation and Amortization 7.0 7.1 6.1
Indirect Operating Costs 56.0 50.9 46.0
User charges and station expenses (Total) 17.2 17.0 16.2
Landing and associated airport charges 3.9 4.0 3.8
Other 13.3 13.0 12.4
Passenger services 10.8 10.3 9.3
Ticketing, sales and promotion 16.4 10.7 9.1
General, administrative and other 11.6 12.9 11.4
Source: ICAO, Belobaba et al (2009)
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Operating Cost Breakdown by Region
• Fuel component has increased for all regions, while labor
percentages have declined.
• Labor share dropped the most for North America airlines.
Source: IATA
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Flight Operating Costs
Flight operating costs (FOC) by aircraft type:
Reflect an average allocation of system-wide costs per block
hour, as reported by airlines for each aircraft type
Can be affected by specific airline network or operational patterns
Collected by US DOT as Form 41 operating data from airlines
Typical breakdown of FOC for US carrier:
CREW: Pilot wages and benefits
FUEL: Easiest to allocate and most clearly variable cost
MAINTENANCE: Direct airframe and engine maintenance cost,
plus “burden” or overhead (hangars and spare parts inventory)
OWNERSHIP: Depreciation, leasing costs and insurance
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US Airlines: Airbus 320 (avg. 150 seats)
Costs per block-hour 2005 2007 2012
CREW $ 470 $ 454 $ 562
FUEL $1327 $1713 $2578
MAINTENANCE $ 524 $ 576 $ 774
OWNERSHIP $ 570 $ 570 $ 653
TOTAL FOC $2891 $3313 $4567
Based on reported average stage length and block-hr
daily utilization (weighted averages):
Different stage lengths and utilization by different airlines result in
substantial variations in block-hour costs for same aircraft type
Also, differences in crew (union contracts, seniority),
maintenance (wage rates), and ownership costs (age of a/c)
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Comparing FOC Across Aircraft Types
All else equal, larger aircraft should have higher flight
operating cost per hour, lower unit cost per ASM:
There exist some clear economies of aircraft size (e.g., two pilots
for 100 and 400 seat aircraft, although paid at different rates)
Also economies of stage length, as fixed costs of taxi, take-off
and landing are spread over longer flight distance
But, many other factors distort cost comparisons:
Pilots paid more for larger aircraft that fly international routes
Newer technology engines are more efficient, even on small
planes
Reported depreciation costs are subject to accounting
procedures
Aircraft utilization rates affect allocation of costs per block-hour
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FOC Selected Aircraft Types 2012
Aircraft Average FOC/ FOC/ Average Utilization
Stage (block-
Type Seats Block-hr Seat-hr
(mi.) hrs/day)
E190 100 $3,152 $31.52 610 9.9
A319 128 $4,099 $32.02 850 10.6
737-800 158 $4,662 $29.50 1263 10.4
757-200 179 $5,939 $33.18 1472 9.9
A330-200 268 $8,882 $33.14 3812 14.7
747-400 380 $14,257 $37.52 4979 11.7
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Total Operating Costs vs. Unit Costs
Total operating costs increase with size of airline,
aircraft size and stage length
Increased output (ASMs) leads to higher total operating costs
Bigger aircraft cost more to operate (per block hour, per flight)
Longer stage length means more fuel burned, more pilot and
flight attendant hours
But, due to high fixed costs, airlines should have
economies of scale in unit costs (in theory):
Larger aircraft should have lower operating costs per seat and
per seat-mile (ASM)
Longer stage lengths should lead to lower unit costs
Larger airlines with bigger aircraft flying longer stage
lengths should have lowest unit costs.
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Impacts of Stage Length on Unit Costs
Industry unit cost curve is downward sloping with
respect to the average stage length.
A large proportion of the overall cost base is fixed, at
least in the short-term
Ownership costs, maintenance and ground infrastructure,
reservations/sales and overhead
Contributing factors: With longer stage lengths
All fixed costs can be spread over more ASMs
Shorter turn times relative to block times allow greater aircraft and
crew utilization
Average block speed increases and fuel burn decreases with
more time spent at cruise altitude
Cycle-related maintenance requirements are reduced
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2010 Unit Cost
(Operating Expense per ASK)
$0.120
Air Canada
$0.100
US Airways Air China
$0.080
Air Berlin American
Qantas United Singapore
GOL Turkish
Delta
Southwest TAM LAN
$0.060 Korean
Hainan
EasyJet JetBlue Aeroflot Cathay Pacific Emirates
Thai EVA Air
$0.040
Ryanair
$0.020
$‐
0 1000 2000 3000 4000 5000 6000
Source: Airline Business Database 2011 18
2010 Unit Cost (CASK)
US NLC vs. LCC
8.00
NLC American
7.50
Northwest
Delta
7.00
US Airways
Alaska
Continental
United
6.50
LCC
CASK (USD cents)
Southwest
6.00
AirTran jetBlue
Frontier
5.50
Virgin America
5.00
4.50
4.00
‐ 500 1,000 1,500 2,000 2,500 3,000
Average Stage Length (km)
Source: MIT Airline Data Project
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2012 Unit Cost (CASK)
Selected Non-US Airlines
Source: Emirates Open Sky 2/14 , CAPA Data
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CASM Breakdown
CASM can be broken down as follows:
Transport Related expenses excluded for comparisons
Total CASM
Transport Related
Fuel
Labor CASM
CASM ex.
Transport and
Fuel Non-labor CASM
1 2 3 4 5
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Fuel, Labor and Non-Labor Costs
Compare macro trends over time and across airlines
Fuel Costs have been increasing to over 30%
Most “variable cost”, typically driven by global oil prices and factors
outside of airline control
Labor Costs have been decreasing in share
With greater emphasis on cost re-structuring and increasing labor
productivity
Significant cost advantages for newer airlines and LCCs
Non-labor Costs represent structural differences
In networks, product mix and operations
22
US Airlines: Inflation Adjusted CASM*
Down 35% Since 1978
$0.20
$0.15
$0.10
$0.05
$0.00
* CASM excl. Transp. Related Expenses
Fuel Labor Non-Labor
Source: MIT US Airline Productivity Study, 2011
23
Inflation Adjusted Unit Costs –
Fuel, Labor, Non-Labor
Source: MIT US Airline Productivity Study, 2011
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Jet Fuel Price Volatility
$145
Five‐Day Moving‐Average Price
$135 Jet Fuel (USGC)
$125
$42 Spread
$115
Crude Oil (Brent)
$105
$95
$85
$75 Crude Oil (WTI)
$65
4-Jan-10
12-Aug-
10-Mar-
14-May-
18-Jul-10
25-Nov-
16-Oct-
29-Jan-
4-Apr-11
8-Jun-11
20-Dec-
21-Sep-
11
11
10
10
11
10
10
11
* Refining margin (difference between jet fuel and crude oil price)
Source: ATA and EIA (for WTI and Brent crude oil and U.S. Gulf Coast jet fuel) 25
Concluding Thoughts
Legacy carriers made dramatic progress in cost
cutting and productivity improvement 2001-2007
Labor and distribution costs saw biggest reductions
Productivity improvements through network shifts, work rules and
use of IT for passenger processing
Not much room for further cost reductions
Labor will push to recover wage and benefit concessions
Distribution costs can’t go much lower
Aging fleets will push up maintenance costs
Recent return to industry profitability has relied
heavily on demand growth and revenue generation
Capacity discipline – higher yields and higher load factors
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