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Buccaneer Owner's Manual

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0% found this document useful (0 votes)
101 views35 pages

Buccaneer Owner's Manual

Uploaded by

duskknight1
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Buccaneer 250i Owner’s Manual

Preface
Thank you for purchasing the SSR Buccaneer 250i fuel injected motorcycle, it will
bring you years of pleasurable riding in a safe to operate package.
Riding a motorcycle is one of the most exciting past times. For your safety, you
should read this owner’s manual carefully and follow these instructions before
you ride.
This manual introduces regular maintenance and service, please follow these
instructions, it will help you to keep your motorcycle in good running order and
functioning for years to come.
Our company never stops improving our quality and performance, this may lead
to color or structural changes not outlined in this manual. We apologize if this
brings you any inconvenience.

SSR Motorsports
Important Notice
1. Vehicle load capabilities
This motorcycle is designed for one driver and one passenger only.
2. Road conditions for driving
This motorcycle is only suitable for driving on roads.
3. Please read this manual carefully. Following the instructions outlined here will
make your motorcycle more durable and stable.
Please note the followings words:
Warning: Means if you DO NOT follow the instructions, it could lead to serious
damage for driver and passenger.
Caution: Means if you DO NOT follow the instructions, it may cause the person/s
to be injured or damage to the motorcycle.
Notice: Provides useful information
This user manual is propriety to this motorcycle. If this vehicle is sold to others,
you should pass this manual on to the new owner together with the vehicle.
Without our company permission, it is not allow to copy or translate any part of
this manual.
This vehicle uses motorcycle grade engine oil.
---The special lubrication oil for motorcycle.
Special Notice
Warning: This motorcycle must use the correct spec fuse, DO NOT use other spec fuses
or operate without a fuse. Incorrect fuses may cause damage to the vehicle or fire.
Fuse position: next to the battery.
Fuse spec: Main Fuse 15 Amp.
If you blow the main fuse, before you replace the fuse you should perform a simple check of
the vehicle for electrical shorts. If after replacing the fuse it blows again, send the vehicle to an
authorized SSR dealership for inspection.
Notice:
* When changing the battery for the first time be aware of the positive and negative terminals.
If you connect the battery to the wrong terminals check the main fuse immediately. Even if the
main fuse is not blown you should take your motorcycle to a SSR dealership for inspection. An
incorrect connection could lead to electrical system damage.
* Before replacing the fuse, turn off the ignition switch and remove the key.
* When replacing the fuse, use caution not to damage the bottom of the fuse, otherwise it may
cause failure or other electrical system damage.
Forbidden Modifications:
Please do not change the original parts position, otherwise it will seriously effect vehi-
cle performance and safety and may even cause the vehicle to operate improperly.
Modification examples are: electronic, emissions and/or fuel system, these changes
may also be illegal. Our company will not take any responsibility for any of these chang-
es made.
Table of Contents
Preface
Important Notice Shifting Gears...............................................11
Special Notice Riding Up Slopes..........................................11
Safety Information........................................................1 Using the Brakes and Stopping....................11
Safe Riding..................................................................1 Inspections and Maintenance....................................12
Riding Gear.................................................................1 Maintenance Schedule.................................12
Helmet..........................................................................1 Engine Oil Change........................................14
Riding in Rain..............................................................1 Spark Plug....................................................15
Motorcycle VIN Number...............................................2 Throttle Cable Adjustment............................15
Part Description...........................................................3 Clutch Adjustment.........................................15
Speedometer................................................................4 Idle Adjustment.............................................16
Parts Operation............................................................5 Throttle Body................................................16
Key.................................................................5 Drive Chain...................................................16
Ignition Switch.................................................5 Brakes...........................................................17
Left Handlebar Switch.....................................5 Tires..............................................................18
Right Handlebar Switch..................................6 Seat..............................................................19
Fuel Tank........................................................7 Air Filter Mainteance.....................................19
Shifter..............................................................7 Catalytic Converter.......................................20
Rear Brake Lever............................................8 Fuel Injection System...................................20
Side Stand......................................................8 Parts Lubrication...........................................20
Tool Kit............................................................8 Battery...........................................................21
Rear Shock Absorber......................................8 Fuse.............................................................22
Mirrors.............................................................8 Headlight.......................................................23
Gasoline and Engine Oil Information...........................9 Bulb Replacement........................................23
Engine Break-In...........................................................9 Vehicle Storage Information.......................................24
Pre-ride Inspection.....................................................10 Specifcation...............................................................25
Riding your Motorcycle...............................................11 Electrical Diagram......................................................26
Starting the Engine.......................................11
Starting..........................................................11
Safety information
Safety Regulations: Clothing:
1. Before riding check over your vehicle, in 1. For safety reasons, the rider must wear
case of accident or damage parts. a helmet, glasses and boots, gloves and a
2. The rider must posses a valid drivers riding jacket/pants. A passenger should also
license, and do not allow those without a wear the same gear listed above.
drivers license to operate. 2. While riding, the exhaust system will be
3. To avoid accidents with other drivers the hot, DO NOT touch the exhaust system while
rider should: riding or after riding until it has cooled com-
• Wear bright colored clothes. pletely.
• DO NOT ride close to other vehicles. 3. DO NOT wear loose fitting clothing while
4. Strictly obey traffic regulations, do not cut riding, it could become caught on the motor-
in and out of traffic rapidly. cycle leading to an accident.
5.Most accidents are caused by speeding,
Helmet:
you should follow the speed limit at all times.
It is extremely important to wear a good qual-
6. When making turns, use the turn signal
ity helmet and glasses/goggles if not a full
indicator.
face helmet.
7. Use caution when riding in parking lots,
the fast lane, and at intersections.
Riding in the rain:
8. DO NOT modify your motorcycle or re-
Take special caution when riding in the rain,
move parts, it may effect it’s function or void
the braking distances are two times longer
your warranty.
than dry riding.
9. DO NOT add accessories that will affect
riding your motorcycle, DO NOT overload
electronic parts.
Motorcycle VIN Number
Vehicle Identification Number (VIN) and the
engine number are used for registration of
your motorcycle. Please record your num-
bers for future use.

VIN Number is stamped into the vehicle


frame on the right side of the steering stem.
(1) Engine Number is stamped on the lower
engine crankcase on the left side. (2) Prod-
uct information label is on the vehicle frame
on the right side below the fuel tank. (3)

VIN Number:__________________________

Engine Number:_______________________
Parts Description

(1) Left Mirror (7) Right Mirror (14) Rear Footrest


(2) Clutch Lever (8) Front Brake Lever (15) Rear Brake
(3) Left Handlebar (9) Throttle Grip (16) Front Brake
Switch (10) Fuel Tank (17) Side Stand
(4) Ignition Switch (11) Oil Filler Cap (18) Shifter Lever
(5) Speedometer (12) Rear Brake (19) Seat Lock
(6) Right Handle- Pedal
bar Switch (13) Front Footrest
Speedometer (5) Speedo
(1) Turn Signal Indicator This shows your driving speed.
When the left turn signal is on, the left indicator (6) Odometer
will flash. This records the total driving distance.
When the right turn signal is on, the right indicator (7) Gear Position Indicator
will flash. This indicates the gear position.
(2) Neutral Indicator (8) Fuel Gauge
When the engine is in Neutral, the neutral indica- This indicates the fuel volume in the fuel tank.
tor light will be lit.
(3) High Beam Indicator
When the high beam headlight is on, the high
beam indicator will be on.
(4) FI Indicator
When the ignition is switched on, the fuel injection
indicator will light up. The fuel pump will cycle for
3 seconds, after that the engine will start. When
the engine starts the F.I. indicator will shut off. If
the indicator remains on, there is a F.I. problem
present. Under normal operatation the indicator
should remain off. If the indicator remains on
while the engine is running, stop riding and have
the motorcycle inspected immediately.

To adjust the speedometer:


Short press: change between trip and odometer.
Long press: when in trip mode resets the trip
meter.
Long press: in odometer mode changes between
MPH and KPH.
Parts Operation “ ” position: To prevent theft, when you
• Key park please use this handlebar lock function.
This vehicle comes with two Turn the handlebars to the left, press down
keys, both can be used to the key and turn the key to “ “ position, it
start the motorcycle and will lock the handlebars. Then you can re-
open all the locks. Please move the key from the ignition switch.
keep one key in a safe place.
If you loose your key or need Notice:
another one, please contact your closest When parking your motorcycle please lock
dealer. the handlebars and remove the key to pre-
vent theft. Always park the motorcycle in an
• Ignition Switch apppriate place.

Warning:
• Left Switch Group
DO NOT turn off the key or remove it while riding,
(1) Clutch Lever
otherwise you could loose control of the vehicle.
When starting the engine
or shifting gears, please
“ “ logo......when the key is on “ “ grip clutch lever, it will
position, there is no power and you stop rear wheel spinning.
cannot start engine, the key can be (2) Horn Button
removed from the switch. When you press horn
“ “ logo......when the key is on “ “ button, the horn will sound.
position, it has electrical power and the (3) Hi / Low Beam Switch
engine can be started, the key cannot when the switch is in “ “ position, the high
be removed. beam is on, and the speedo high beam indi-
cator light will be on as well.
When the switch is in “ “ position, the low When the switch is in the “ “ position, the
beam is on. engine cannot be started.
(4) Turn Signal Switch Warning:
Press the left side turn signal “ “ the left Only use the Engine Kill Switch for emer-
side turn signal light will flash. Press right gency situations. Don’t use this switch to
side turn signal “ “ the right side turn shut off the engine as it could lead to dam-
signal light will flash. To turn off the turn sig- age to the catalytic converter.
nal, please press the switch in, in the middle
position. (2) Start Button
When you press this button, the engine will
Warning:
be start
When changing lanes or turning, always
(3) Throttle Grip
use the turn signal indicator. Shut off the
The throttle grip controls the speed of the en-
turn signal as soon as you have completed
gine. When you want to accelerate, turn the
your turn.
grip toward the rear of the motorcycle.
(5) Passing (4) Front Brake Lever
When you press this button the headlight When braking, please grip the right side lever
high beam will lluminate. Use this only for gradually.
passing or as a warning to other motorists.

• Right Switch Group


(1) Engine Kill Switch
When this switch is in the “ “ position, the
engine can be started.
• Fuel Tank
When the fuel gauge indicates the last two • Gear Shifter Lever
red cells, please add gasoline immediately. This vehicle is equipped with an internal 5
First open the dust cover and then insert the speed transmission engine. Neutral is locat-
key and turn it clockwise, remove the key ed between first and second gear. When you
with the fuel tank cap. shift gears, please follow the warnings.
After filling with gasoline reinstall the fuel
tank cap, please align the arrow with the
front of the fuel tank and press down until the
key returns to the removable position.

Warning: Caution:
Please DO NOT overfill the fuel tank. See When the engine is in neutral, the neutral
the maximum fuel level image and DO indictor will light up. Please release the
NOT splash gasoline on the engine while clutch gradually to ensure that the trans-
hot, it is very dangerous. Open flame is mission is actually in neutral.
prohibited when filling the fuel tank. If the
tank is overfilled and the charcoal canister
is filled please contact your local dealer for
replacement. Gasoline contamination will
cause the charcoal canister to fail earlier.
• Rear Brake Pedal • Rear Shock Absorber
Press down on the rear This vehicles rear shock
brake pedal (as pictured). absorber includes a spring
When the brake pedal is and liquid dampening, the
operated, the taillight will shock absorber can be
turn on. adjusted according to
• Side Stand different road conditions.
The side stand is on the left side of To adjust, release the lock
the motorcycle, be sure to use the nut (1) and loosen/tighten the adjustable
stand when parking the vehicle. locking ring (2) up or turn down, this will
change the spring pressure.
Caution:
Don’t park your motorcycle on a slope, • Adjustable Mirrors
otherwise your motorcycle may fall over. Turn the mirror (2) and
the mirror rod (1) to
• Tool Kit adjust the angle of the
The tool kit (1) is under the seat. mirror.
The tool kit includes a screw
driver, screwdriver handle, and
a wrench.
Gasoline and Oil Information Engine Break-In
• Gasoline • Top Speed
Please use unleaded gasoline. Please use During the first 1,000 miles of operation, do
octane of #91 or above. not run the engine at high speed or accel-
erate too quickly. RPM’s should not exceed
Caution: 80% of the maximum RPM.
Use only unleaded gasoline as this will • Engine Speed Change
prolong the life of the spark plug. Speed should always be variable, it should
change frequently, it helps the engine parts
• Oil to break-in smoothly.
Please use SJ or above SJ grade engine oil. • Avoid Long Distances at Low Speeds
Use the viscosity chart below to determine To help prevent damage and to assist the
the best viscosity for your region. engine break-in period long distance travel
at low speeds should be avoided until the
engine is past the first 1,000 miles of use.

The chart below shows the recommend-


ed maximum RPM’s during the break-in
period.

First 500 miles Under 5,000 RPM


First 1,000 miles Under 6,000 RPM
Over 1,000 miles Under 7,500 RPM
• Before Riding Item Checks Points
Check the engine oil level before operating
1) Stable
your motorcycle every time. Handlebar 2) Turning Flexibility
• First Service Maintenance 3) Not Loose
The first 600 mile maintenance is the most 1) Brakes feel firm
Brakes
important service to have performed. Please 2) No fluid leaks
tighten all hardware and change the oil. 1) Correct Air Pressure
Tires 2) Check Tire Wear
Caution: 3) No Cracks or Damage
600 mile maintenance should be per- Fuel Enough for planned travel
formed according to this manual. Please Lights Check function of all lights
pay special attention to the “Caution” and
Check high-beam, neu-
“Warning” notes. Indicators tral light, and turn signal
indicators
• Special Notice
Once your motorcycle has 200 miles on it Horn Check Function
return to the dealership for oil and filter re- Oil Check for correct level
placement. Then after 600 miles return to the 1) Rotates Freely
Throttle
2) Engine Accelerates
dealership for oil and filter replacement and
air filter cleaning. After the 600 mile service 1) Correct Adjustment
Drive Chain
2) Lubrication
the next oil change will be done at 3,000
Clutch Check Function
miles or one year, whichever comes first.
Check engine oil level frequently.
• Before Riding
Before riding check the items in the chart to
the right.
Riding your Motorcycle Caution:
• Starting the Engine New riders tend to use only the rear brake,
Please turn the key to “ “ position, if in this will cause the rear brakes to wear out
neutral gear, the indicator will be on. rapidly and will increase braking distances.
• Start
Pull in the clutch lever, press down gear shift
lever into first gear. Turn throttle grip a little
Warning:
bit rearward and slowly and smoothly release
Only using the front or rear brakes is dan-
the clutch, the motorcycle will start to move.
gerous, especially in wet conditions. This
• Shifting Gears
can cause loss of control. Always apply
The rider should change gears according to
both brakes evenly. DO NOT brake sud-
riding speed.
denly as this may cause wheel lock up and
• Riding on Inclines
skidding.
When riding up an incline, the motorcycle
speed will decrease and may stall. When this
happens, down-shift the transmission to get Your motorcycle should be parked on flat
more torque. ground. If your motorcycle must be parked
• Using the Brakes and Parking on an incline, please put your motorcycle in
You should completely close the throttle and first gear and angle the front wheel into the
gradually apply the front and rear brakes. curb to keep it from rolling
Before reaching a complete stop, pull in the
clutch lever and shift gears into the neutral
position. Check the gear indicator to make
sure the transmission is in neutral.
Maintenance
The following chart shows the maintenance schedule. When each service interval is reached you must perform
the services outlined below. Suspension, Engine, Electronic System, Fuel Injection and Tires are key compo-
nents. These items may require a professional technician to perform.
Maintenance Symbols: I: Inspect/Adjust C: Clean R: Replace A: Adjust L: Lubricate T: Torque
* When the mileage exceeds the highest mileage on the table, please restart the table at the 600 mile interval.
* If riding in a dusty environment clean the air filter and chain more frequently.
• Oil Change and Oil Level Check Follow these steps to clean the oil filter.
Check the engine oil level (1.) Use a wrench to remove the oil filter cap.
before you start the engine. (2.) Using clean dry rag to clean the oil filter
When checking the oil level, cap and engine surface. In the meantime
make sure the vehicle is on clean the oil filter screen (3).
flat ground. Look through
the oil window to check if
the oil is between the L and H
marks. If the oil level is lower than the L
mark, remove the oil filler plug (1) and add oil
until the level reaches the H mark. (3.) Using a new or cleaned oil filter screen,
put some oil on the cap o-ring (A).
Caution:
The best time to change the oil is when the Caution:
engine is warm. The motorcycle should be Replace the oil screen cap o-ring and the
supported vertically by a rear stand so that oil drain bolt crush washer every time you
the warm oil will exit the engine quickly. change the oil to avoid oil leakage.
The engine oil capacity is 1.6 liters. (4.) Reinstall the oil screen cap and torque it
1. When draining the oil, to 15-20 Nm.
please place an oil pan 2. Add 1.6 liters of oil into the engine, until
under the drain hole, and the oil level reaches to the maximum H mark.
then remove the drain plug 3. Reinstall the oil filler cap.
(1). When completely 4. Start the engine and allow the engine to
drained reinstall the oil drain bolt. idle for few minutes then turn off the engine.
Torque the bolt to 20-25 Nm 5. Use the window to check the oil level.
Make sure it’s at the H mark and not leaking.
• Spark Plug Steel throttle cables. (A) throttle pull cable
Use a small wire brush (B) throttle push cable. Please follow these
or a spark plug cleaner to steps to adjust the throttle
clean the carbon deposits grip travel distance.
from the plug in the first 600 1. Pull back the throttle
miles of use and after every cable cover.
2,600 mi of riding. Every 2. Loosen the nut (3).
5,000 miles, the spark plugs 3. Adjust the screw (4).
should be replaced. 4. Loosen the other nut (1).
5. Turn the adjustment screw (2) to allow for
Spark Plug Type: NGK CR6HSA 10° ~ 15° of travel.
6. Tighten the nut (1).
Caution:
7. Adjust screw (4) to allow freeplay.
DO NOT over torque the spark plugs. Over
8. Tighten the nut (3).
torque could lead to cylinder head thread
damage.
• Clutch Adjustment
• Throttle Cable Adjustment Clutch lever freeplay should be around 10-
1. Turn the throttle grip to check if it reacts 20mm, if incorrect please follow these steps
quickly or not. to adjust:
2. Please check the throttle cable play, it 1. Move clutch cable cover
should have 10° to 15° of freeplay at the 2. Loosen the lock nut (1).
handlebar grip. 3. Loosen or tighten the adjustment screw
(2), until you reach the proper adjustment.
4. Tighten the lock nut (1).
Open the butterfly valve, and spray with carbu-
retor cleaner inside the valve and use a brush to
remove dirt and carbon deposits.
Once clean, reinstall the throttle body and all
other parts as before and start the engine.
• Drive Chain
The life of the drive chain depends on your
maintenance. Improper maintenance will
If the clutch lever cause a shorter life span.
freeplay is still incorrect • Adjusting the Drive Chain
you may need to adjust Every 600 mi, please adjust
it at the lower adjust- the drive chain to make the
ment point (A) and chain sag 10 - 20mm.
adjuster (B). Based on your riding habits you may need to
adjust the chain more frequently.
• Engine Idle Adjustment
Warning:
This vehicle’s engine adjusts idle automatically. If
The drive chain should be inspected be-
adjustment is needed, please contact an autho-
fore every ride. The above adjustment
rized SSR dealer.
interval is just a suggestion. A loose chain
• Throttle Body
may cause engine damage or fall off.
The engine idle may decrease due to pollution
of the throttle body. The throttle body should be Follow these steps to adjust the drive chain:
cleaned every 3,200 mi. 1. Use a swingarm stand.
When cleaning the throttle body, disconnect the 2. Loosen the axle nut (1).
positive and negative battery terminals, discon- 3. Loosen the adjuster nut (2).
nect the throttle position sensor, remove the rub- 4. Turn the adjuster bolt (3)
ber intake hose which connects the throttle body left or right to adjust the chain
and air filter. Then remove the throttle body. to proper slack. When adjusting the chain, be
sure to make the adjustment evenly from side to
side.
• Brake
To help you make the adjustment, the swingarm
This vehicle uses front and rear disc brakes.
is marked with notches you can use for
Correct operation of the brakes is very important
reference from side to side. The chain should
for safe riding. The brake system should be reg-
have 10-20mm of slack. When you have
ularly inspected to ensure the utmost safety.
completed the adjustment tighten the axle.
Caution: • Brake Adjustment
When replacing the chain, inspect the 1. Front brake lever freeplay is 10-20mm.
sprockets also, if warn replace them. 2. Rear brake pedal freeplay is 10-20mm.
Drive Chain Inspection Check List:
1. Chain rollers are seized.
2. Excessive sprocket wear.
3. Is chain rusty or dry.
4. Is chain damaged.
5. Uneven chain stretch (tight spots).
6. Still loose at maximum adjustment.
• Brake Pads
If the chain has one of the above problems, it
Please inspect the front
may be caused by the sprockets. If so check
brake pads (1). Once
the following items:
they have reached
1. Sprockets may have excessive wear.
minimum thickness,
2. Broken or missing sprocket teeth.
replace them.
3. Sprocket bolts may be loose.
• Lubrication of the Drive Chain
Only use motorcycle drive chain lube to lubricate
the chain, DO NOT use motor oil.
3. Check brake pad wear
• Brake Fluid Level Warning:
As the brake pads wear, the brake cylinder If the brake system or brake pads require
fluid will decrease replacement take your vehicle to an au-
as the fluid fills the thorized dealer. Once replaced be sure to
brake pistons. The pump up the brake systems.
front brake master
cylinder is on the right side of the handlebars. • Tires
Correct air pressure in the
X O X
If the fluid level is below the minimum mark (1)
add fluid to the reservoir. The rear brake master tires will provide a stable
cylinder is in the middle of the vehicle, please and comfortable ride
make sure the fluid level is between the Lower
Front Tire Pressure 36 ± 1 psi
and Upper marks. If the level is below the lower
mark, please add brake fluid. Please check the Rear Tire Pressure 36 ± 1 psi
brake fluid level regularly. Caution:
Caution: Please check the tire pressures when the
This vehicle uses DOT 4 brake fluid. DO tires are “cold.”
NOT use fluid from an open container or When the middle pattern of the tires reach
a different type. Please DO NOT get brake the TWI (tread wear indicator) replace the
fluid on painted surfaces. tires. See the chart below for minimum tread
• Brake System wear depths.
Please inspect the brake system daily. Minimum Tread Depth
1. Check for brake fluid leaks
Front Tire 1.6mm
2. Check levers for proper brake pressure.
Rear Tire 2.0mm
Warning:
If operating your motorcycle in dusty environ-
DO NOT repair damaged tires. Underi-
ments clean the air filter more often.
flated or overinflated tires will lead to
1. Remove seat (1),
abnormal or premature wear. These condi-
gas tank (2), then you
tions could lead to instability or accidents.
will see the air box (3).
• Removing / Installing the Seat 2. Remove the six
Insert the key into screws (4) then remove
the lock (1), which the lid.
is under the seat 3.Remove
on the left side, and the five air
turn the key clock- filter screws
wise to release the (6) then re-
seat. Then pull the move the air
seat up and rear- filter.
ward to remove it. 4. Clean
To install the seat the filter with air filter cleaner then oil it with
push the seat from foam air filter oil. Squeeze out any excess oil.
the rear to the front 5. Assembly is reverse order of disassembly.
of the motorcycle.
Align the hook (2) Caution:
with the frame DO NOT use gasoline or other flammable
catch (3), press liquids to clean the air filter element.
down to secure it.
• Air Filter Maintenance
The air filter should be cleaned regularly.
• Catalytic Converter See the diagram to the
In order to meet emission standards, this right for fuel system
vehicle’s muffler is equipped with a catalytic flow.
converter. The converter uses titanium as a • Parts Lubrication
catalyzer, it cleans harmful exhaust which in- Proper lubrication will
cludes Co, Oxycarbide and Oxynitride. After keep your motorcycle
catalyzer treatment those will change to and every single part
Co2 and Oxygen. This is an important compo- running smoothly and
nent in order to reduce emissions and to increase durability. After
meet emission standards. If replacement long rides or rain, we
is needed, please contact your authorized suggest you do lubrication
dealer. maintenance. The main
points are as follows:
Caution:
The catalytic converter gets very hot,
please DO NOT touch it.

• Fuel Injection and Fuel Hoses


The fuel pump (1) has two connectors, fuel
flows from the fuel pump to the fuel filter (2)
to the fuel injector (3), which injects the fuel Grease the items below:
into the cylinder to be burned. If fuel pressure (1) Rear Brake Pedal Pivot
exceeds the need the fuel will be returned to (2) Side Stand
the fuel pump. (3) Shifter Lever Pivot
(4) Throttle Cable
(5) Front Brake Lever Pivot
(6) Clutch Lever Pivot
• Battery • Preparing a new battery for installation:
The battery is under the seat and is a Remove the foil seal from the top of the battery,
non-serviceable type. Once the battery has fill with electrolyte solution and loosely
been filled with electrolyte install the cover and let stand for 30 minutes.
you cannot add any After adding the electrolyte the battery will
more. To remove the begin to charge and will increase in durability.
battery please follow When adding the electrolyte follow these
these steps: steps:
A. Turn off ignition switch A. Place the battery on a flat surface and
B. Remove the seat. remove the foil seal.
C. Remove the negative pole (-) first, B. Remove the cover from the electrolyte
then the positive pole (+). container (DO NOT DISCARD and DO NOT
D. Slide the battery up and out. BREAK)
C. Press the electrolyte container down firmly
Caution: on top of the battery piercing the 6 liquid cells.
When installing the battery be sure to con-
nect the correct terminals to the correct Caution:
posts. The red cable must connect to the You must fill the battery on a flat surface
positive pole (+) and black cable to the otherwise each battery cell may not fill
negative pole (-). Turn off the power any completely.
time you install or remove the battery.
D. Look for bubbles indicating that the fluid
is filling the 6 battery cells. Wait at least 20
minutes.
If no bubbles can be seen, gently pat the top • Fuse Replacement
of the electrolyte bottle 2 or 3 times. The fuse box is
E. After the battery is completely filled remove located under the
the electrolyte container and discard. drivers seat, next
F. Align the sealing strip from the electrolyte to the battery.
container over the opening in the battery and Replace fuses only
using a rubber mallet install the seal until flat. with the same amp
• When changing the battery note the rating. If a fuse
following: blows many times,
Be sure the battery matches the one removed take your motorcycle
from the motorcycle. If an incorrect to a dealer for a dead
battery is used it could cause damage to the short inspection.
vehicle or electrical system. Warning:
Warning: When checking or replacing fuses be
The battery and electrolyte contain poi- sure to turn off the ignition switch. Always
sonous chemicals and materials. Use use fuses of the same specification as
gloves when handling and keep out of removed, otherwise serious electrical
reach of children. The battery can cause faults could occur which could lead to fire
sparks, flames and produces poisonous or loss of engine power.
gases.
Operate in a well ventilated room and rinse
all surfaces exposed to electrolyte immedi-
ately with water.
• Headlight adjustment 2. Remove lens cover,
The headlight beam can be replace the bulb with a
adjusted vertically. The adjust- new bulb.
ment bolts (1) are located on 3. Remove the parking
both sides of the headlight lamb bulb (3) replace
bucket. Using a 13mm wrench with a 12V 4W bulb.
loosen both side bolts (1) and 4. Reassemble the
adjust the beam to the desired light.
position then tighten the bolts
• Rear brake light change
Caution: The taillight (1) is all LED,
When adjusting the beam, the rider should if replacement is needed
sit on the seat and keep the motorcycle in the entire light must be
a vertical position. replaced. Contact your
local dealership for
• Bulb replacement replacement parts.
When replacing a blown/broken bulb be sure .
to use a bulb of the same wattage. A bulb of
higher wattage can cause melting of the bulb
lens or electrical faults.

• Headlight parking lamp replacement


1. Remove the two
bolts (1) as in the
picture.
• Front/Rear Turn Signal Replacement Caution:
1. Remove and replace the entire turn signal Gasoline stored for long periods of time
assy as the bulbs are LED and they are not dis- with deteriorate. If storing fuel for longer
assembleable. than 30 days use a stabilizer product.

Warning:
Gasoline is extremely flammable, when
draining the fuel please keep away from
fire or sparks that could ignite the fuel.

4. Remove the spark plugs and fill the cylinders


with 15-20cc’s of engine oil then turn
over the engine several times. Reinstall the
• Vehicle Storage Information
spark plugs when complete.
If you plan to store your motorcycle for an
5. Remove the battery, store it in a cool, dry,
extended period of time take these steps to
shaded area and maintain the charge.
protect your vehicle:
6. Clean and dry motorcycle
1. Change the engine oil
7. Set front and rear tire pressures.
2. Lube the drive chain
8. Cover the motorcycle indoors in an area
3. Drain the fuel tank and fuel system of any
where the temperature doesn’t fluctuate
gasoline.
drastically.
• To prepare unit for use after storage
If stored over 4 months, change the engine
oil. Test the battery and all other parts before
use.
Specifications Frame
Size & Weight Front suspension................Hydraulic monoshock
Length..............................................80.31 inches Rear shock absorber..............................Hydraulic
Width................................................30.91 inches Front brake....................................................Disc
Height...............................................40.95 inches Rear brake.....................................................Disc
Wheel Base......................................56.30 inches Front tire...............................................100/80-17
Weight.................................................319.67 lbs. Rear tire................................................130/90-15
Front wheel axle load..........................145.50 lbs. Electrical System
Rear wheel axle load..........................174.16 lbs. Battery....................................................12V 9AH
Engine Magneto.................................Permanent magnet
BoreXStroke.........................................49X66mm Headlight.....................................12V 35W / 35W
Displacement..............................................249cc Taillight...............................12V 4.5W / 1.7W LED
Max Power..............18.10hp/8000r/min±120r/min Fuel injection..................................................12V
Max Torque...........13.64 ft.lb./6000r/min±90r/min ECU................................................................12V
Ignition...........................................................ECU Capacity
Compression Ratio.........................................10:1 Fuel tank.................................................3.43 gal.
Start..................................................Electric Start Engine oil volume..........................................1.6L
Transmission Performance
Clutch.................................Wet Multi Disk Clutch Max speed...............................................75 MPH
Transmission...........................................5 Speed Climbing ability...............................................>20°
First reduction gear........................................3.13 Braking distance..............................<7m(30km/h)
Final reduction gear...................................2.8125 Fuel consumption...........................<2.9L / 100km
First gear ratio..............................................2.642 Loading......................One Rider, One Passenger
Second gear ratio.........................................1.684 Gasoline type..................................................91#
Third gear ratio.............................................1.260
Fourth gear ratio...........................................1.000
Fifth gear ratio..............................................0.821
Intake valve clearance.....................0.07-0.12mm
Exhaust valve clearance.................0.07-0.12mm
M

Y/R

B/R B/P
O/W Y/R B/ Br
L/Y
L/G R/W
B/R
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L/G
L/G
R
R/W
B/W
G

Gr/W Gr/W

L/W

Lg/R

Gr/W Lg/R
B/ Br
G Br /R R R/W G G
L/Y
L/W R/W
R R

B/ Br
Gr/W Lg/R
L/Y
G Br /R R R/W

R/W R/W

G/B G/B
L/R R/Y G/R
P B/G Pu
L/W
G/W

L/R R/Y G/R R


P B/G Pu Gr/R Gr/W Lbl B/L W/B Lg/R G L/W Br /B Y/R G/B Y/B O/B L/R R G
R/W R/W L/R O/B B/ Br Br /Y G/B Gr/R G/B W/B Y/W L/R G/B G R Y
Br /B Br /W Y/B G/B G/B G R/W W R/W Pu Y/W Br /R Gr G P L Pu R/W L P B/Y Y Br /W Br /Y L/Y R/B G/W R/W W R/B Y/R Lbl Gr
EMISSION CONTROL SYSTEM If an emission-related part on your vehicle is
YOUR WARRANTY RIGHTS AND OBLIGATIONS defective, the part will be repaired or re-
The California Air Resources Board, the placed by SSR. This is your emission control
U.S. Environmental Protection Agency, and system DEFECTS WARRANTY.
SSR MOTORSPORTS. (hereinafter “SSR”)
are pleased to explain the Emission Related OWNER’S WARRANTY RESPONSIBILITES
Components warranty on your 2017 Highway As the vehicle owner, you are responsible for
Motorcycle. the performance of the required maintenance
New highway motor vehicles must be de- listed in your owner’s manual. SSR recom-
signed, built and equipped to meet U.S. EPA mends that you retain all receipts covering
Federal and California anti-smog standards. maintenance on your vehicle, but SSR
SSR must warrant the Emission Related cannot deny warranty solely for the lack of
Components on your vehicle for 12,000mi receipts or for your failure to ensure the per-
or for 5 years, whichever comes rst, provid- formance of all scheduled maintenance.
ed that there has been no abuse, neglect or
improper maintenance of your vehicle. You are responsible for presenting your vehi-
Your emission control system may include cle to the SSR’ dealer as soon as a problem
parts such as the carburetor or fuel injection exists. The warranty repairs should be com-
system, the ignition system, catalytic convert- pleted in a reasonable amount of time, not to
er and engine computer, if it is equipped. exceed 30 days. As the vehicle owner, you
Also included may be hoses, belts, connec- should be aware that SSR may deny your
tors and other emission-related assemblies. warranty coverage if your vehicle or a part
has failed due to abuse, neglect, improper
Where a warrantable condition exists, SSR maintenance or unapproved modications.
will repair your vehicle at no cost to you, for If you use your vehicle in any type of compet-
parts and labor. itive event, this warranty is immediately and
completely void.
If you have any questions regarding your I. COVERAGE
warranty rights and responsibilities, you Warranty defects shall be remedied during
should contact SSR MOTORSPORTS,12825 customary business hours at any authorized
Alondra Blvd., Norwalk, CA 90650 TEL: SSR’ dealer located within the United States
562-926-2888 or ( for California registered of America in compliance with the Clean Air
highway vehicles only) the California Air Act and applicable regulations of the United
Resources Board at 9528 Telstar Avenue, States Environmental Protection Agency and
El Monte, CA 91731-8001. SSR warrants the California Air Resources Board. Any part
that each new 2019 and later SSR highway or parts replaced under this warranty shall
motorcycle: become the property of SSR.
A: is designed, built and equipped so as to II. LIMITATIONS
conform at the time of initial retail purchase This Emission Control System Warranty shall
with all applicable regulations of the United not cover any of the following:
States Environmental Protection Agency, and A. Repair or replacement as a result of
the California Air Resources Board; and (1) accident,
B: is free from defects in material and work- (2) misuse,
manship which cause such vehicle to fail to (3) repairs improperly performed or replace-
conform with applicable regulations of the ments
United States Environmental Protection improperly installed,
Agency or the California Air Resources Board (4) use of replacement parts or accessories
for the periods specied above. not conforming to SSR’ specications which
adversely aect performance and/or
(5) use in competitive racing or related
events.
B. Inspections, replacement of parts and B. No express emission control system
other services and adjustments required for warranty is given by us except as specically
required maintenance. set forth herein. Any emission control system
warranty implied by law, including any war-
C. Any vehicle equipped with an odometer or ranty of merchantability or tness for particular
hour meter on which the odometer mileage purpose, is limited to the express emission
or hour meter reading has been changed so control system warranty terms stated in this
that actual mileage cannot be readily deter- warranty.
mined. The foregoing statements of warranty are
exclusive and in line of all other remedies.
III. LIMITED LIABILITY Some states do not allow limitations on how
A. The liability of SSR under this emission long an implied warranty lasts so the above
control system warranty is limited solely to limitations may not apply to you.
the remedying of defects in material or work-
manship by an authorized SSR’ dealer at its C. No dealer is authorized to modify this SSR
place of business during customary business Limited Emission Control System Warranty.
hours. This warranty does not cover inconve-
nience or loss of use of the vehicle or trans- IV. LEGAL RIGHTS
portation of the vehicle to or from the SSR’ This warranty gives you specic legal rights,
dealer. SSR shall not be liable for any other and you may also have other rights which
expenses, loss or damage, whether direct, vary from state to state.
incidental, consequential or exemplary aris-
ing in connection with the sale or use of or
inability to use the vehicle for any purpose.
Some states do not allow the exclusion or
limitation of any incidental or consequential
damages, so the above limitations may not
apply to you.
V. THIS EMISSION CONTROL SYSTEM
WARRANTY IS IN ADDITION TO THE
STANDARD LIMITED WARRANTY FOR ALL
VEHICLES.

VI. ADDITIONAL INFORMATION


Any replacement part that is equivalent in
performance and durability may be used
in the performance of any maintenance or
repairs. However, SSR is not liable for these
parts.
The owner is responsible for the perfor-
mance of all required maintenance. Such
maintenance may be performed at a service
establishment or by a qualied individual. The
warranty period begins on the date the mo-
torcycle is delivered to an ultimate purchaser.

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