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NDL Datasheet

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0% found this document useful (0 votes)
54 views8 pages

NDL Datasheet

Uploaded by

Omar Pineda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ultra-high purity
compressed air dryers
flow capacity: 3 - 1110 scfm (5 -1900 Nm /hr)
3
D 123
ultra-high purity
compressed air dryers
flow capacity: 3 - 1110 scfm (5 -1900 Nm /hr) 3
D 123

Leading edge technology and hundreds of years of experience…nano-purification solutions, your world-class manufacturer
of state-of-the-art compressed air and gas solutions to industry.

Our commitment at nano is to work alongside our customers and provide unique solutions with the highest quality
products to solve your specific challenges.

A wealth of experience and leading edge products are only part of the equation. nano recognize that world-class
customer service is the most important component to any successful business.

Experience. Customer. Service… nano

clean and dry


Clean and dry compressed air is essential in
every efficient and profitable manufacturing
and process operation worldwide. nano’s vast
experience includes food, beverage, chemical,
laboratory, medical and natural gas applications.

nano understand your needs and has created the


nano range of high-performance, energy-saving
compressed air and gas purification products to
provide clean and dry compressed air and gases at
an affordable price with unrivaled reliability.

design research & development manufacture


Our experienced team of design A core element of our capabilities - Ultra-high purity compressed air dryers
engineers are world leading specialists founded on cumulative decades of are manufactured at our state of the art
in the design of new and unique practical engineering expertise - our facility to the highest standards of build
industrial compressed air treatment R&D team is continually looking for quality to ensure equipment reliability
products and compressed air dryers. improved performance and reliability. and high levels of performance.
nano D1|2|3 compressed air dryers
Clean and dry compressed air is easily achieved with nano ultra-high purity
compressed air dryers.

nano dryers reliably give you:

• more for your money - everything needed for installation is in the box
• moisture and particulate protection of your production process
• lower life cycle costs - low energy costs and simplified maintenance
• built in dew point monitoring (optional)
• space saving - models up to 177 scfm (301 Nm�/hr) can be easily wall
mounted
• safe and quiet operation
• flows from 3 to 1110 scfm (5 to 1900 Nm�/hr) at 100 psig operating pressure
• peace of mind - the most reliable product of its kind

Designed for use in the compressor room, at the point of application or integrated
into your original equipment, nano dryers are an effective solution to the problems
caused by contaminated compressed air.

reliability is built in… and backed by our 5 year* product warranty

benefits - get more for your money


guaranteed performance high quality construction
• nano dryers have been 100% function and performance tested • 100% tested for leaks, proper operation and dew point
at the factory to ensure the highest standard of performance, performance
delivering compressed air purity in accordance with ISO8573:1
– 2010, Class 2 dirt (1 micron) and Class 2 water (-40°F easy to install space saving design
pressure dew point) • easy to install & ready for use, the D1 packages include
reliable operation mounting brackets for either floor or wall mounting (optional
for D2)
• high efficiency moisture removal and reliable operation with
PLC controlled solenoid valves • the compact design allows installation in spaces too small for
a traditional dryer
quiet depressurization
easy to maintain
• unique exhaust air silencers significantly reduce noise levels
• patented, combined filter and desiccant cartridges (D1 & D2)
energy saving design can be serviced in less than 15 minutes
• energy saving dew point monitoring option can save up to • convenient service kits for easy and efficient maintenance
60% during reduced inlet moisture loading

PLC controls and digital display


• a clear digital display provides a full view of PLC operation
and monitoring data

* standard two year warranty extends to five years automatically with addition of the -ES (energy saving dew point control) option on all D1|2|3 dryers.
nano dryers – D1 & D2 in detail
patented combined filter & desiccant cartridges
• built in inlet water separator (D1 only) eliminates the cost and pressure drop of installing a
separate inlet filter in small oil-free compressor applications*
• built in outlet filtration to eliminate the cost, pressure drop and maintenance associated with
a separate after filter
• high density filled desiccant provides maximum adsorption capacity
• easy to replace cartridges simplify maintenance requirements (models NDL 010 to 130)

PLC controlled operation


• the dryer is operated by a robust and reliable PLC control system offering valuable features
including ‘power on’, ‘hours run’ and ‘service required’ indicators
• memory retention built into the PLC enables the controller to pick up where it left off in the
drying cycle, ensuring consistently clean and dry air downstream
• compressor synchronization is a standard energy saving feature which starts and stops the
dryer with a signal from the compressor or point-of-use equipment to eliminate purge loss
when drying is not required

energy saving dew point control option


• with this option, a dew point sensor is incorporated into the dryer
providing the ultimate in energy savings
A
• the outlet dew point is constantly monitored allowing the cycle
time to be adjusted depending on the actual moisture load saving
valuable purge air YEAR
• easily field retrofit; includes dew point display
• the -ES option reduces valve actuation increasing service life and WARRANTY
includes an extended 5-year valve warranty

floor or wall installation


• can be floor or wall mounted - simply by rotating the feet 90° (standard on D1, optional on D2)

optimum dew point performance


• dryers are provided as standard set for a -40°F dew point. Optional dew point of -94°F is
available
• air velocity and, therefore, air to desiccant contact time, is carefully controlled via a pressure
maintaining device to ensure optimum dew point performance (standard on D1, optional on
D2 & D3)

constant flow and pressure


• pressure is equalized before switching columns to ensure uninterrupted compressed air
and consistent air pressure. Equalization also ensures long desiccant life due to minimized
desiccant attrition

reliable high performance valves


• NDL 010 to 050 use integrated check valves and two pilot operated solenoid valves for proven
performance and reliability
• NDL 060 to 130 use four pilot operated solenoid valves

maximum corrosion protection


• high tensile aluminum columns are alocrom protected then externally powder coated to
provide maximum protection for corrosive environments
• provide maximum protection for corrosive environments

* applies to the D1 only. For oil flooded compressors, an upstream nano F1 M01 coalescing pre-filter is required
system performance
These advanced dryers use the pressure swing adsorption principle
to efficiently dry compressed air. They use a heatless twin tower
configuration (see diagram opposite) housed in a modular design. Each
column contains a unique (and patented) desiccant cartridge which
incorporates an inlet water separator (D1 only) and outlet filtration.

Wet air from the compressor aftercooler enters the dryer and is directed
into column A. nano can provide F1 water separators and coalescing pre-
filters to ensure trouble-free operation for nano D-Series dryers.

D1 only: Bulk liquids (water) and particles are removed by the separator on
the inlet of the cartridge. Water is retained within the dryer until the column
is regenerated, when it will be vented to atmosphere as it is depressurized.

D1 & D2: Air passes through the desiccant bed where moisture vapor is
adsorbed. Then the dry air passes through a particle filter which retains
any desiccant particles (< 1 micron / ISO8573.1 class 2 for dust).

Simultaneously, a small amount of dry air is counter-flowed down through


cartridge B and exhausted to atmosphere, removing the moisture and
regenerating the desiccant.

B The dryer is controlled by a PLC which periodically switches the solenoid


valves, reversing the function of each column and therefore ensuring the
continuous supply of dry air.

unique patented cartridge design PLC controls with clear text display

flexible piping & installation options mount on the floor or the wall

www.n-psi.com
nano dryers – D3 in detail
combined desiccant & after filter column
• high density filled desiccant columns provide maximum adsorption capacity
• built in after filter ensures reliable downstream air quality

PLC controlled operation


• the dryer is operated by a robust and reliable PLC control system, offering valuable
features including ‘power on’, ‘hours run’ and ‘service required’ indicators
• memory retention built into the PLC enables the controller to pick up where it left off
in the drying cycle, ensuring consistently clean and dry air downstream
• compressor synchronization is a standard energy saving feature which starts and stops
the dryer with a signal from the compressor or point-of-use equipment to eliminate
purge loss when drying is not required

energy saving dew point control option


• with this option, a dew point sensor is incorporated into the dryer providing the
ultimate in energy savings
• the outlet dew point is constantly monitored allowing the cycle
time to be adjusted depending on the actual moisture load
saving valuable purge air
• dew point is conveniently displayed on the PLC YEAR
• the -ES option reduces valve actuation increasing service life
and includes an extended 5-year valve warranty WARRANTY
optimum dew point performance
• dryers are provided as standard set for a -40°F dew point. Optional dew point of -94°F
is available

constant flow and pressure


• pressure is equalized before switching columns to ensure uninterrupted compressed
air and consistent air pressure. Equalization also ensures long desiccant life due to
minimized desiccant attrition

maximum corrosion protection


• high tensile aluminum columns are alocrom protected then externally powder coated
to provide maximum protection for corrosive environments

PLC controller with clear text display performance validated nano F1 filtration
system performance

flexibility is built right in


We’ve designed the D3 with simplicity of service in mind. As standard, the
columns are high density filled and include a built in 1 micron after filter
for reliable downstream air quality. For even greater ease of service, pre-
filled and pre-assembled desiccant / after filter cartridges are available
as a time saving option.

reliable high performance valves


Inlet, exhaust and outlet air are controlled using coaxial flow valves
integrated into the upper and lower manifolds. The valves provide
unrestricted flow capacity and are designed for durability, ease of
maintenance and long service life.
www.n-psi.com
sizing & specifications
inlet & rated max. dimensions approx.
outlet (1) flow (2) working (inches) weight pre filter (4) after filter (4)
dryer model pressure (3)
NPT(F) scfm Nm3/h psig A B C lbs model model
D1
NDL 010-F 3/8” (1) 3 5.1 232 17.6 10.3 6.7 20 NF 0008 M01 integrated
NDL 020-F 3/8” (1) 5 8.5 232 17.6 10.3 6.7 20 NF 0008 M01 integrated
NDL 030-F 3/8” (1) 10 17 232 25.5 10.3 6.7 30 NF 0015 M01 integrated
NDL 040-F 3/8” (1) 15 26 232 35.3 10.3 6.7 41 NF 0015 M01 integrated
NDL 050-F 1/2” (1) 24 41 232 47.1 10.3 6.7 56 NF 0025 M01 integrated
D2
NDL 060-F 1” 34 58 232 29.3 16.8 11.1 104 NF 0090 M01 integrated
NDL 070-F 1” 41 70 232 29.3 16.8 11.1 104 NF 0090 M01 integrated
NDL 080-F 1” 53 90 232 36.3 16.8 11.1 128 NF 0090 M01 integrated
NDL 090-F 1” 66 112 232 36.3 16.8 11.1 128 NF 0090 M01 integrated
NDL 100-F 1” 88 150 232 43.2 16.8 11.1 155 NF 0090 M01 integrated
NDL 110-F 1” 106 180 232 49.1 16.8 11.1 182 NF 0135 M01 integrated
NDL 120-F 1” 132 224 232 59.0 16.8 11.1 210 NF 0175 M01 integrated
NDL 130-F 1” 177 301 232 72.8 16.8 11.1 259 NF 0175 M01 integrated
D3
NDL 2110-F 2” 212 360 145 51.5 15.7 24.3 264 NF 0450 M01 integrated
NDL 2120-F 2” 276 469 145 60.6 15.7 24.3 493 NF 0450 M01 integrated
NDL 2130-F 2” 400 680 145 74.3 15.7 24.3 575 NF 0450 M01 integrated
NDL 3130-F 2” 560 951 145 74.3 15.7 31.0 756 NF 0700 M01 integrated
NDL 4130-F 2 ½” 750 1274 145 74.3 15.7 37.6 936 NF 0850 M01 integrated
NDL 6120-F 2 ½” 828 1407 145 60.6 15.7 50.8 1036 NF 0850 M01 integrated
NDL 6130-F 2 ½” 1110 1886 145 74.3 15.7 50.8 1117 NF 1250 M01 integrated

specifications standard optional


maximum particle size (ISO class) (5) class 2 (1 micron) class 1 (0.01 micron) (6)
maximum water content (ISO class) (5) class 2 (-40oF pdp) class 1 (-94°F) B C
minimum operating pressure 58 psig -
recommended operating temp range 34 to 100°F -
design operating temperature range 34 to 122°F -
power supply requirements 100 to 240 VAC / 50 or 60 Hz pneumatic (3) or 24 V DC
A
pressure correction factors (7)
inlet air pressure (psig) 60 75 90 100 115 130 145 160 175 190 205 235
correction factor 0.63 0.75 0.88 1 1.13 1.25 1.38 1.50 1.63 1.75 1.88 2.13

temperature & dew point correction factors (7) NDL 010 to NDL 130
inlet air temperature (°F) 75 100 104 113 122 pressure dew point (°F) -4 -40 -94
correction factor 1 1 0.97 0.88 0.73 correction factor 1.10 1.00 0.70
(1) NDL 010 to 050 have push to connect fittings on the inlet and outlet. All other models have NPT(F) threaded connections B C
(2) at inlet conditions of 100 psig and 100°F and a -40°F outlet pressure dew point. For all other conditions refer to the correction
factors above
(3) maximum pressures for USA and Canada:
• D1 are 232 psig (MAWP) as standard for USA; CRN certified up to 101 psig (MAWP) for Canada with the exception of
Alberta
• D2 are 232 psig (MAWP) as standard for USA; CRN certified up to 232 psig (MAWP) for Canada
• D3 are 145 psig (MAWP) as standard for USA and Canada.; 232 psig (MAWP) optional for USA and 217 psig (MAWP)
A
optional rating for Canada (excluding Alberta) available upon request
• all pneumatically controlled dryers are 145 psig (MWAP) (D2 & D3 only)
(4) dryer includes a separate M01 grade pre filter (shipped loose) and a built in 1 micron after filter
(5) per ISO 8573.1:2010 (E)
(6) with separate M01 grade after filter
(7) to be used as a rough guide only. All applications should be confirmed by n-psi. Contact support@n-psi.com
NDL 2110 to NDL 6130

nano-purification solutions llc nano-purification solutions ltd nano-purification solutions


charlotte,
charlotte, north
north carolina,
carolina gateshead, tyne and wear st. catharines, ontario
united states united kingdom canada
YEAR
tel: 704.897.2182 • fax: 704.897.2183 • support@n-psi.com • www.n-psi.com copyright PURIFICATION SOLUTIONS LLC
WARRANTY
publication reference n-psi-D123-16-us

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