Date Shift operator

6/10/2022 G IMMAN

6/10/2022 G IMMAN
6/10/2022 G AJITH

6/10/2022 G KANIRAJ

7/10/2022 NIGHT SHIFT VEERA PANDI

11/10/2022 G RABIN
 CHANDRA
11/10/2022 NIGHT SHIFT
SELVA

11/10/2022 NIGHT SHIFT JOTHI

12/10/2022 G RANIRAJ

13/10/2022 NIGHT SHIFT VIJAY

14/10/2022 G AURU

15/10/2022 G AURU

15/10/2022 G VIJAY

17/10/2022 G VEERA PANDI

17/10/2022 NIGHT SHIFT ELUMALAI

17/10/2022 G SURESH

17/10/2022 NIGHT SHIFT PRASANTH

18/10/2022 G KARTHI
M/C NO Problem Description

Wire stripping
VT-WS-03
machine cross cut

Wire stripping
VT-WS-02
machine cross cut
VT-WS-04 Air gauge problem

VT-WS-07 Air leakage problem

VT-WCM-09 Stock not working

VT-WCM-01 Oil leakage and water

 Continuosly stock
VT-WCM-11
came

VT-WCM-02 Load variation

VT-WS-08 Stripping problem

VT-WS-09 Stock not working

 VT-WS-01 PLC not response

VT-WS-04 Temperature problem

VT-WS-07 Stripping problem

VT-WCM-013 Double stroke problem

 Temperature Rising
VT-VM-03
problem

Pedal stock not

VT-VCM-011
working

VT-OSR-2 Pedal not working

VT-MC-14 Pedal not working

 Breakdown maintenance register

Req by/Time Rec by/time Start time

12/30/1899 10.05 AM 11.20 AM

10.00 AM 10.05 AM 10.20 AM

4`10 PM 4.10 PM 4.20 PM

4.40 PM 4.50 PM 5.00 PM

5.30 PM 5.30 PM 9.00 PM

8.30 AM 9.00 AM 9.10 AM

6.00 PM 6.10 PM 6.15 PM

4.00 AM 4.10 AM 8.10 AM

2.00 PM 3.00 PM 4.00 PM

3.50 PM 4.00 PM 4.15 PM

12.40 PM 12.40 PM 1.40 PM

6.00 AM 7.00 AM 8.00 AM

9.40 AM 9.40 AM 9.50 AM

9.00 AM 9.10 AM 9.20 AM

9.50 PM 10.00 PM 10.00 PM

1.45 PM 8.00 PM 8.10 PM

3.25 AM 8.00 AM 8.00 AM

6.45 PM 8.00 PM 8.30 PM

nance register

working
End time Root cause
time

on/off switch air

12.00 AM
leakage

11.20 AM Setting problem

 Air gauge is
4.30 PM
damaged

T -connector air
5.35 PM
issue

9.30 PM Spring damaged

4MM connector
9.30 AM
damaged
6.35 PM Spring damaged

Thread screw
9.30 AM
problem

4.30 PM valve issue

Manual spring
4.30 PM
cutting problem
 For setting
1.55 PM
problem

Thermacoal
9.00 AM
problem

Stripping length
10.20 AM
variation

10.00 AM Spring damaged

 Thermocouple
8.00 PM
issue

Pedal cable
8.20 PM
removed

Pedal cable
8.30 AM
removed

Solenoid coil
9.00 PM
spring damaged
 Correction Corrective action

on/off switch
new switch changed
changed

taught to operator
setting problem
how to set the
changed
setting
 new flow control new air gauge

new t-connector to stopped the high

changed air pressure

To taught the
new spring changed operator how to run
the machine

new 4mm pressure has

connector changed increased
 guide to operator
new spring changed how to handle the
machine

New thread screw

changed

Drained the water

valve is serviced from the
compressor

Spring removed
to improve the
and then nut was
contacting
adjusted
 setting problem
N/A
changed

New thermocol
N/A
changed

Continuosly run so
Sensor problem we have to wait for
5 to 10 mins

Operator manually
new spring changed
run the machine
 overheat
New thermocouple
temperature not
changed
controll

Resoldering the
Operator mistake
pedal cable

Resoldering the
Operator mistake
pedal cable

only changed its is old model

spring solenoid
 VT-MNT-04 Rev 02

verifid by Remarks

Thiru

Thiru
Thiru

Thiru

Thiru

Thiru
Thiru

Thiru

Thiru

Thiru
Thiru

Thiru

Thiru

Thiru
Thiru

Thiru

Thiru

Thiru
 Date Shift operator M/C NO

1/11/2022 G NIRMAL VT-EQ-004

1/11/2022 G SUGANYA VT-WS-O4

2/11/2022 G PRADEEP VT-WCM-013

NIGHT
3/11/2022 TAMIL VT-WS-O6
SHIFT

4/11/2022 G ABI VT-WS-04

4/11/2022 G ROSHAN VT-WS-02

6/11/2022 G SUGANYA VT-WS-04

6/11/2022 G ABI VT-WS-02

7/11/2022 G MANI VT-WS-02

NIGHT
7/11/2022 ROSHAN VT-WS-04
SHIFT

NIGHT
7/11/2022 MADAL VT-WS-02
SHIFT

8/11/2022 G SURENDAR VT-WCM-O11

9/11/2022 G MANI VT-WS-04

9/11/2022 G MANI VT-WS-02

NIGHT
9/11/2022 VENGAT VT-WCM-O8
SHIFT

12/11/2022 G MAHESH VT-WCM-013

NIGHT
12/11/2022 KUMAR VT-WCM-016
SHIFT

14/11/2022 G MANI VT-WS-02

15/11/2022 G KUMAR VT-WCM-016

16/11/2022 G MANI VT-WS-04

17/11/2022 G SUGANYA VT-WS-02

NIGHT
18/11/2022 BALA VT-WCM-05
SHIFT

NIGHT
18/11/2022 BALA VT-WCM-06
SHIFT

21/11/2022 G SANGEETHA VT-WS-03

21/11/2022 G ROSHAN VT-WS-02

21/11/2022 G MADAL VT-WS-O4

23/11/2022 G ROSHAN VT-OSR-2

23/11/2022 G KAMLESH VT-OSR-1

23/11/2022 G TAMIL VT-WS--04

24/11/2022 G PRABHA VT-WCM-02

25/11/2022 G TAMIL VT-WS-06

27/11/2022 G RAMESH VT-WCM-19

NIGHT
28/11/2022 Ganapathi VT-WCM-015
SHIFT
 Breakdown maintenance registe

Problem Start
Req by/Time Rec by/time
Description time

Soldering station
10.00 am 10.00 am 10.30 am
heating problem

Stripping machine not

9.00 am 9.30 am 9.30 am
working

Automatic stoke
7.40 am 9.00 am 9.20 am
problem

Stripping machine not

3.00 am 3.05 am 3.10 am
working

Stripping machine
11.00 am 11.10 am 11.10am
gripper problem

Stripping machine
10.50 am 11.00 am 11.20 am
cross cut problem

Stripping machine
9.10 am 10.10am 11.00 am
gripper problem

Stripping machine
9.10 am 9.10 am 9.20 am
cross cut problem
 Stripping cut length
8.20 am 9.30 am 9.30 am
variation

Stripping machine not

6.30 am 7.30 am 7.30 am
working

Stripping machine not

6.30 am 7.30 am 7.30 am
working

Automatic stoke
7.00 am 9.00 am 9.10 am
problem

Stripping variation 10.00 am 10.20 am 10.20 am

Stripping machine not

10.00 am 10.20 am 10.20 am
strip

Air compress full load 5.50 am 5.55 am 6.00 am

Automatic stoke
6.00 am 6.00 am 6.05 am
problem

Manual problem 5.30 am 5.40 am 5.50 am

Gripper problem 12.00 am 1.00 am 1.50 am

 Stock problem 10.00 am 10.15 am 10.20 am

Stripper problem 9.15 am 9.20 am 9.20 am

Blade locked 1.45 am 2.00 am 2.15 am

Ram problem

Stock problem 5.30 am 8.00 am 8.10 am

Gripper problem 9.30 am 10.00 am 10.30 am

Stripping not working 9.30 am 10.30 am 10.45 am

Stripping not working 9.30 am 10.00 am 10.45 am

OSR machine thread

2.00 pm 2.30 pm 8.00 pm
problem

OSR machine thread

2.30 pm 2.30 pm 8.00 pm
problem
Stripping machine not
4.00 pm 5.00 pm 5.30 pm
working

PCB board service

Stripping machine not

1.00 pm 2.00 pm 2.15 pm
working

Load variation 4.30 am 5.00 am 5.15 pm

Belt damaged 3.30 pm 4.00 pm 4.15 pm

ntenance register

End working
Root cause Correction
time time

10.40am 10 m Gun problem Resoldering the gun

Air Hose
11.30 am 2h New Air Hose changed
Leakage

4mm allen key New Allen key bold

11.20 am 2h
bold damaged changed

3.50 am 40 m Setting problem Setting changed

Gripper setting
12.00 am 50 m Gripper setting changed
problem

11.40 am 20 m Blade damaged New blade changed

gripper setting
11.30 am 30 m Gripper setting adjusted
problem

Cross cut
9.40 am 20 m Setting changed
problem
 Cross cut
10.00 am 30 m Setting changed
problem

Air pressure compressor in water

8`00 am 30 m
problem drained

Air pressure compressor in water

8`00 am 30 m
problem drained

4mm allen key

9.30 am 20 m Bold changed
bold damaged

Stripping
10.40 am 20 m Setting changed
length variation

stripping not
10.50 am 30 m Blade adjusted
working

6.10 am 10 m N/A N/A

Shaft bolt was

Shaft bold is tighten and
loss so allen
9.20 am 3h new allen key bold is
key bolt was
changed
removed

Timer base
9.00 am 3h New timer base changed
problem

2.30 am 40 m Blade damaged New blade changed

 Automatic New spring hold on the
10.50 am 30 m
stock problem bold change

10.00 am 40 m Sensor problem Sensor adjusted

Cross cut Cross cut setting adjusted

2.40 am 25 m
problem and blade adjusted

Allen key bolt

Allen key tighten and pedal
9.00 am 50 m was lose and
sensor adjusted
pedal issue

11.30 am 1 hour Blade damaged Blade adjusted

Blade and Blade adjusted and gripper

11.15 am 30 m
gripper issue adjusted

Blade and
11.15 am 30 m Blade and sensor adjusted
Sensor issue

9.00 pm 1 hour Thread problem New thread had to put

8.45 pm 45 m Thread problem New thread had to put

 Blade and
5.45 pm 15 m M
gripper issue

2.30 pm 15 m Blade problem Blade adjusted

1 hour crimming blade

6.30 pm New blade changed
above broken

1 hour pedal shaft

5.30 pm Alterate shaft broken
above broken
 VT-MNT-04 Rev 02

Corrective
verifid by Remarks
action

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU
 N/A THIRU

Daily one time

drain the water
THIRU
from the
compressor
Daily one time
drain the water
THIRU
from the
compressor

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU
N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU
N/A THIRU

N/A THIRU

N/A THIRU

N/A THIRU
 Breakdown maintenance register VT-MNT-04 Rev 02

Req Rec working

Date Shift operator M/C NO Problem Description
by/Time by/time
Start time End time
time
Root cause Correction Corrective action verifid by Remarks

ALTERNATE WE HAVE TO
3/12/2022 night shift virandar vt-wcm-14 PEDAL NOT WORK 1.45AM 1.50AM 1.55 AM 2.20AM 25MIN PEDAL PROBLEM PEDAL USE ADVANCE THIRU
CHANGED PEDAL

NEW SWITCH
3/12/2022 1 SHIFT KARTHI vt-wcm-8 ON-OFF SWITCH 2.00PM 2.30PM 2.35PM 3.30PM 55MIN SWITCH DAMAGE N/A THIRU
DAMAGED

NEW SPRING
5/12/2022 night shift HARISH VT-MC-06 DOUBLE STOKE PROBLEM 2.00 AM 2.30 AM 9.00 AM 9.30 AM 30 MIN FOOT PEDAL SPRING N/A THIRU
CHANGED

FULL CAMP LUSH CONTACT

7//12/2022 night shift RAKESH VT-WCM-16 MACHINE NOT ON 3.15 AM 9.30 AM 12.30 PM 12.50 PM 20 MIN FULL CAMP SERVICE N/A THIRU

MAIN CABLE SOLDERING REMOVED

10/12/2022 G RAKESH VT-WCM-14 PEDAL NOT WORK 9.00 AM 9.10 AM 9.20 AM 9.35 AM 15 MIN RESOLDERING N/A THIRU

SOLDERING PROBE CABLE

11/12/2022 G AJITH VT-EQ-001 9.10 AM 9.15 AM 9.30 AM 9.45AM 15MIN NEW SOLDERING CHANGED NEW ONE CHANGED N/A THIRU
REMOVED

VEERA THREAD PROBLEM LOAD MONDAY NEW THREAD

11/12/2022 1ST VT-WCM-02 11.50 AM 12.00 PM 3.00 PM 6HOURS THREAD PROBLEM N\A THIRU
PANDI VARIATION 9.00 AM CHANGED

12/12/2022 1ST NEMARAJ VT-WCM PEDAL NOT WORK 11.00 AM 11.05 AM 11.10 AM 11.15 AM 5MIN NUT ADJUSTED NUT TIGHTEN N/A THIRU

12/12/2022 G BALA VT-WCM-01 POSITION NOT WORKING 6.40 AM 6.50 AM 7.00 AM 7.30 AM 30 MIN BLADE NOT IN POSITION BLADE ADJUSTED N/A THIRU

13/12/2022 G SURESH VT-WCM-17 RUNNING TIME STOKE NOT COME 5.10 PM 6.10 PM 6.15 PM 6.30 PM 15 MIN MOTOR PROBLEM NEW COIL CHANGED N/A THIRU

14/12/2022 1 SHIFT VENGAT VT-WCM-17 PEDAL NOT WORK 7.45 AM 8.00 AM 9.00 AM 9.40 AM 40 MIN SOLENOID COIL BOLT BROKEN NEW BOLT CHANGED N\A THIRU

WE ADJUSTED THE
15/12/2022 G ARAVIND VT-WCM-17 PEDAL NOT WORK 10.50 AM 11.00 AM 11.10 AM 11.40 AM 30 MIN MANUAL PROBLEM N/A THIRU
SPRING AND SHAFT

PEDAL SHAFT BOLT

16/12/2022 G RAKESH VT-WCM-06 AUTOMATIC STOKE 3.30 PM 3.40 PM 3.50 PM 4.00 PM 10 MIN PEDAL PROBLEM N/A THIRU
TIGHTEN

PEDAL SHAFT BOLT

16/12/2022 night shift BALA VT-WCM-06 AUTOMATIC STOKE 6.00 PM 6.15 PM 6.20 PM 7.00 PM 40MIN PEDAL PROBLEM N/A THIRU
TIGHTEN

CORRECTION OF
16/12/2022 night shift PRADEEP NPD MACHINE MACHINE NOT ON 6.50 PM 6.55 PM 7.00 PM 7.15 PM 15MIN CORRECT THE SWITCH CONNECTION N/A THIRU
SWITCH

NEW CONTRACTOR
18/12/2022 G ELUMALAI VT-VM-02 MOULDING MACHINE NOT WORKING 9.30 AM 10.00 AM 10.15 AM 11.00 AM 45 MIN CONTRACTOR CHANGED N/A THIRU
CHANGED

19/12/2022 G PRASANTH VT-OSR-03 AIR PROBLEM FOR MACHINE 10.33 AM 10.40 AM 11.00 AM 11.30 AM 30 MIN AIR SHORTAGE PROBLEM WATER DRAINED N/A THIRU

NEW THREAD
20/12/2022 G KUMAR VT-MC-01 LOAD VARIATION PROBLEM 3.00 PM 4.00 PM 4.30 PM 4.40 PM 10 MIN RAM THREAD DAMAGED N/A THIRU
CHANGED

20/12/2022 night shift PRASANTH VT-WCM-01 PEDAL NOT WORK 11.00 PM 11.05 PM 11.10 PM 11.30 PM 20 MIN PEDAL CABLE SOLDERING REMOVED RESOLDERING N/A THIRU

NEW SPRING
20/12/2022 night shift PRASANTH VT-WCM-004 PEDAL NOT WORK 11.00 PM 11.05 PM 11.10 PM 11.30 PM 20 MIN PEDAL SPRING TENSION DAMAGED N/A THIRU
CHANGED

21/12/2022 night shift ADITHIYA VT-WCM-11 PEDAL NOT WORK 3.50 AM 3.50 AM 3.55 AM 5.00 AM 1 HOUR SHAFT BOLT BROKEN NEW BOLT CHANGED N/A THIRU

PEDAL WIRE
21/12/2022 night shift PRADEEP NPD DOUBLE STOKE PROBLEM 6.00 AM 6.10 AM 9.00 AM 9.30 AM 30 MIN PEDAL WIRE LOOSE CONNECTION N/A THIRU
TIGHTED

22/12/2022 G TAMIL VT-WS-04 STRIPPING MACHINE PROBLEM 2.00 PM 2.10 PM 3.00 PM 3.20 PM 20 MIN BLADE NOT IN POSITION BLADE ADJUSTED N/A THIRU

22/12/2022 G SANGEETHA VT-WS-02 STRIPPING MACHINE PROBLEM 2.00 PM 4.00 PM 4.10 PM 4.50 PM 40 MIN BLADE NOT IN POSITION BLADE ADJUSTED N/A THIRU

23/12/2022 G MANDAL VT-HSM-03 HOT STAMPING MACHINE NOT WORKING 9.20 AM 10.00 AM 11.00 AM 12.00 PM 1 HOUR SENSOR PROBLEM SENSOR ADJUSTED N/A THIRU

24/12/2022 FIRST SHIFT KUMAR VT-WCM-06 DOUBLE STOKE PROBLEM 7.30 AM 9.00 AM 10.00 AM 11.00 AM 1 HOUR DOUBLE STROKE PROBLEM CRANK ADJUSTED N/A THIRU

NEW SOLENIODE
24/12/2022 G PRABHU VT-WS-07 STRIPPING MACHINE PROBLEM 4.10PM 9.00AM 9.10AM 12.00 PM 2 HOUR SOLENOID PROBLEM N/A THIRU
CHANGED

26/12/2022 G PRADEEP VT-WCM-05 PEDAL NOT WORK 1.30 PM 1.35PM 1.40PM 2.00PM 20MIN SHAFT BELT PROBLEM NEW BELD CHANGE N/A DINESH

NEW BLADE
26/12/2022 G SANGEETHA VT-WS-02 STRIPPING MACHINE PROBLEM 9.20 AM 9.40 AM 10.20 AM 10.50 AM 30 MIN BLADE NOT IN POSITION N/A DINESH
CHANGED

VEERA THREAD PROBLEM LOAD NEW THREAD

27/12/2022 night shift VT-MC-15 9.00 AM 10.00 AM 10.30 AM 11.00 AM 30 MIN THREAD PROBLEM N/A THIRU
PANDI VARIATION CHANGED

ADJUSTED THE
28/12/2022 night shift KUMAR VT-WCM-13 AUTOMATIC STOKE 4.30 AM 4.30 AM 4.35 AM 5.40 AM 55MIN RAMP PROBLEM N/A THIRU
RAMP

29/12/2022 G SUGANYA VT-WS-02 BLADE LOCK 9.00 AM 10.00 AM 10.15 AM 11.00 AM 45 MIN VALVE PROBLEM VALVE ADJUSTED N/A THIRU
 Breakdown maintenance register VT-MNT-04 Rev 02

Req Rec Start End Corrective

Date Shift operator M/C NO Problem Description working time Root cause Correction verifid by Remarks
by/Time by/time time time action
3/1/2023
G ELUMALAI VT-VM-001 MOULING NOZZLE BLOCKED 5.45 PM 6.00 PM 6.15PM 7.00PM 45 MIN HEATER PROBLEM STOPPED THE MACHINE 10 N/A THIRU
3/1/2023
G P. PRAKASH VT-WCM-001 LOAD VARIATION PROBLEM 11.25 AM 11.30 AM 12.00 PM 12.30 PM 30 MIN TIGHTEN THE NUT TIGHTEN THE NUT N/A THIRU
3/1/2023
G P. PRAKASH VT-WCM-006 DOUBLE STOKE 11.00 AM 11.15 AM 12.00 PM 12.30 PM 30MIN SPRING BROKEN SPRING CHANGED N/A THIRU
5/1/2023
G RAJESH VT-WCM-01 LOAD VARIATION PROBLEM 9.00 AM 9.15 AM 9.30 AM 10.00 AM 30 MIN BEARING PROBLEM BEARING CHANGED N/A THIRU
5/1/2023 NUT PROBLEM AND NUT CHANGED AND
G KARTHI VT-WCM-04 LOAD VARIATION PROBLEM 11.30 AM 11.35AM 12.00 PM 12.30 PM 30 MIN THREAD PROBLEM RETHREAD N/A THIRU
5/1/2023 LUBRICATION GREASE AND OIL APPLIED
G P.PRAKASH VT-WCM-06 DOUBLE STOKE 9.05 AM 10.05 AM 11.05 AM 12.00 PM 55 MIN PROBLEM ON ALL PARTS N/A THIRU
5/1/2023 MOTOR BELT NOT STOPPED THE MACHINE 10
N VEERA PANDI VT-WCM-08 SMOKING PROBLEM 3.31 AM 9.00 AM 9.15 AM 9.30 AM 15 MIN WORKING MIN N/A THIRU
5/1/2023 NUT PROBLEM AND
N VEERA PANDI VT-WCM-13 DOUBLE STOKE 4.00 AM 5.30 AM 9.00 AM 9.30 AM 30 MIN THREAD PROBLEM TIGHTEN THE NUT N/A THIRU
7/1/2023 CONTINUOS DOUBLE PEDAL CONNECTOR
1ST MAGESH VT-WCM-13 AUTOMATIC STOKE 10.00 AM 10.05 AM 10.15 AM 10.30 AM 15 MIN STOKE REMOVED N/A THIRU
10/1/2023 DOUBLE STOKE IN RUNNING
1ST RAKESH VT-WCM-06 CONDITION 7.30 AM 9.00 AM 9.10 AM 10.00 AM 55 MIN PEDAL NUT LOOSEN PEDAL NUT TIGHTEN N/A THIRU
10/1/2023
1ST KUMAR VT-WC-04 LOAD VARIATION PROBLEM 7.00 AM 7.10 AM 9.00 AM 2.00 PM 5 HOURS RAMP NUT LOOSE RETHREAT PUTTEN N/A THIRU
11/1/2023 GRIPPER MOVEMENT
G TAMIL SELVI VT-WS-06 GRIPPER PROBLEM 3.10 PM 3.55 PM 4.50 PM 4.55 PM 5 MIN NOT WORKING GRIPPER SIZE ADJUSTED N/A THIRU
11/1/2023 COMPRESSOR WAS DAILY ON THE
G N. PRABHA VT-WC-04 AIR PRESSURE 3.40 PM 3.50 PM 4.45 PM 4.50 PM 5 MIN NOT ON COMPRESSOR N/A THIRU
14/1/2023
1ST ELUMALAI VT-WCM-06 DOUBLE STOKE 7.00 AM 9.00 AM 9.15 AM 9.55 AM 40 MIN SPRING BROKEN NEW SPRING CHANGED N/A THIRU
19/1/2023
G LILLY VT-WCM-16 MACHINE PEDAL NOT WORKING 11.00 AM 11.15 AM 11.30 AM 11.55 AM 25 MIN NUT BROKEN NEW NUT CHANGED N/A THIRU
19/1/2023
G N.PRABHA VT-WS-08 0N/OFF SWITCH PROBLEM 12.30 PM 12.40 PM 12.42 PM 12.55 PM 13 MIN SWITCH PROBLEM NEW SWITCH CHANGED N/A THIRU
19/1/2023 START BUTTON NEW START BUTTON
G IMMAN VT-BM-01 MACHINE WAS NOT START 3.30 PM 3.35 PM 3.40 PM 4.20 PM 40 MIN PROBLEM CAHNGED N/A THIRU
20/1/2023 WRONG DIRECTION CHANGE THE GRIPPER
G IMMAN VT-WS-06 \GRIPPER PROBLEM 10.00 AM 10.05 AM 10.10 AM 10.30 AM 20 MIN OF GRIPPER DIRECTION N/A THIRU
21/1/2023
G SURESH VT-WCM-017 STOKE PROBLEM 9.00 AM 10.00 AM 10.15 AM 10.45 AM 30 MIN NUT BROKEN NEW NUT CHANGED N/A THIRU
23/1/2023
G SURESH VT - WCM-017 STOKE PROBLEM 9.00 AM 9.20 AM 6.30 PM 6.40 PM 10 MIN SWITCH PROBLEM TIGHTEN THE SWITCHJ N/A THIRU
23/1/2023
G MANI VT-WS-02 GRIPPER PROBLEM 9.00 AM 12.00 PM 12.10 PM 12.30 PM 20 MIN GRIPPER PROBLEM ADJUSTING THE GRIPPER N/A THIRU
23/1/2023 RAMP LOADING
G P. PRAKASH VT-WCM-14 LOAD PROBLEM 12.30 PM 12.40 PM 12.45 PM 12.50 PM 5 MIN NO PLAN ADJUSTEMENT N/A THIRU
27/1/2023
G VEERA VT-WCM-14 PEDAL NOT WORKING 2.15 PM 2.16 PM 2.20 PM 2.40 PM 20 MIN TIMER PROBLEM NEW TIMER CHANGED N/A THIRU
27/1/2023 RAMP NORMALLY
G SURESH VT-WCM-05 ABNORMAL STOKE 2.30 PM 2.35 PM 2.40 PM 2.45 PM 5 MIN NO PROBLEM RUNNING N/A THIRU
27/1/2023 27/1/2023 13/2/2023 MOTOR COIL
1 ST HARISH VT-WCM-08 MACHINE NOT RUNNING 7.00 AM 7.10 AM 8.00 AM 11.30 AM 15 DAYS PROBLEM NEW MOTOR CHANGRED N/A THIRU
30/1/2023
1 ST KARTHI VT-WCM -14 DOUBLE STOKE 1.10 PM 1.15 PM 1.16 PM 1.20 PM 4 MINS NUT LOOSE NUT TIGHTEN N/A THIRU
30/1/2023 AIR CYLINDER AND GRIPPER
G MANI VT-WCM-04 PROBLEM 2.00 PM 2.16 PM 2.30 PM 3.00 PM 30 MIN BLADE VARIATION BLADE ADJUSTED N/A THIRU
30/1/2023
G MANI VT-WCM-02 BLADE JAM 3.00 PM 3.15 PM 3.30 PM 3.45 PM 15 MIN BLADE POSITION JAM ADJUSTED THE GRIPPER N/A THIRU
 VT-MNT-04 Rev
Breakdown maintenance register 02

Date Shift operator M/C NO Problem Description Req by/Time Rec by/time Start time End time working time Root cause Correction Corrective action verifid by Remarks

PEDAL SWITCH
44928 G IMMAN VT-OSR 02 PEDAL NOT WORKING 10.20 AM 10.30 AM 10.35 AM 11.00 AM 35 MIN NEW PEDAL CHANGED N/A DINESH
PROBLEM
1/2./2023 G LOKESH VT-WCM-12 AUTOMATIC STOKE 1.15 PM 1.30 PM 1.35 PM 3.40 PM 2 HOURS SPRING BROKEN NEW SPRING CHANGED N/A VIJAY

45079 G VEERA VT-WCM-12 PEDAL NOT WORKING 6.00 PM 6.15 PM 6.16 PM 6.30 PM 14 MIN BOLT LOOSE BOLT TIGHTEN N/A DINESH

45109 G KARTHI VT-WCM-04 BELT PROBLEM 9.05 AM 9.10 AM 12.00 PM 1.00 PM 1 HOUR BELT BROKEN NEW BELT CHANGED N/A DINESH
CFM MACHINE IS NOT
44867 1 ST SURENDAR VT-WCM-03 PEDAL PROBLEM 8.50 AM 9.00 AM 9.05 AM 9.10 AM 5 MIN NEED TO ON CFM N/A DINESH
ON
14/2/2022 1 ST HARISH VT-WCM-03 ON/OFF SWITCH PROBLEM

14/2/2022 1 ST JOTHI VT-WCM-02 ON/OFF SWITCH PROBLEM

CONNECTING ROD
15/2/2023 1 ST LILLY VT-WCM-16 PEDAL NOT WORKING 11.00 AM 11.15 AM 11.30 AM 1.00 PM 1 HOUR 30 MIN NEW NUT CHANGED N/A DINESH
NUT BROKEN
TIGHTEN THE
15/2/2023 1ST JOTHI VT-WCM-O3 PEDAL NOT WORKING 11.15 AM 11.30 AM 11.45 AM 12.00 PM 15 MIN LOOSE CONNECTION N/A DINESH
CONNECTION
SOLENOID
SOLENOID CONNECTION
15/2/2023 G SURESH VT-WCM-17 STOKE PROBLEM 2.30 PM 2.35 PM 2.40 PM 5.15 PM 2 HOURS CONNECTION SPRING N/A DINESH
SPRING CHANGED
TENSION LOOSE