Zhu 2016
Zhu 2016
Catalysis Today
journal homepage: www.elsevier.com/locate/cattod
a r t i c l e i n f o a b s t r a c t
Article history: The location of Co and Ni promoter atoms in industrial-style hydrotreating catalysts is examined by
Received 11 June 2015 combining aberration-corrected scanning transmission electron microscopy and electron energy loss
Received in revised form 14 August 2015 spectrum imaging. The observations unambiguously demonstrate that both Co and Ni promoter atoms
Accepted 24 August 2015
occupy sites at all low-indexed edge terminations of hexagonally shaped multi-layer MoS2 nanocrystals.
Available online xxx
In contrast, similar observations for single-layer MoS2 nanocrystals show that Co-promoter atoms pref-
erentially attach at the (−1 0 0) S-edge termination and are absent at the (1 0 0) Mo-edge termination.
Keywords:
The apparent discrepancy between single- and multi-layer MoS2 nanocrystals can be explained by the
Heterogeneous catalysis
Hydrodesulfurization
2H-MoS2 crystal structure, for which successive MoS2 layers alternatingly expose Mo- and S-edge termi-
Molybdenum disulfide nations in any of the low-indexed directions. Thus, the multi-layer Co–Mo–S and Ni–Mo–S nanocrystals,
Scanning transmission electron microscopy formed in the present type of industrial-style hydrotreating catalyst, are consistently described as a super-
Electron energy loss spectroscopy position of single-layer Co–Mo–S and Ni–Mo–S structures, and in turn, provide promoted edge sites with
different steric accessibility for the organic compounds in mineral oil distillates.
© 2015 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.cattod.2015.08.053
0920-5861/© 2015 Elsevier B.V. All rights reserved.
Please cite this article in press as: Y. Zhu, et al., Location of Co and Ni promoter atoms in multi-layer MoS2 nanocrystals for hydrotreating
catalysis, Catal. Today (2015), http://dx.doi.org/10.1016/j.cattod.2015.08.053
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2 Y. Zhu et al. / Catalysis Today xxx (2015) xxx–xxx
substrate by physical vapor deposition under ultra-high vacuum by excess of aqueous 1.0 mol/L oxalic acid to reduce Fe impu-
conditions, and from density functional theory calculations [12,13]. rities to a residual content of ca. 350 ppm or below for the
These model studies provided unprecedented new insight into different preparations. Second, the rinsed powder was tabletized
the shape and edge structures of single-layer MoS2 nanocrystals. and granulated. The graphite granulate was then (i) impregnated
Specifically, it was demonstrated that unpromoted MoS2 nanocrys- with 0.023 mol/L aqueous Co (or Ni) acetate solution, (ii) dried
tals obtain a triangular shape, which is terminated by the (1 0 0) in ambient at 383 K, (iii) impregnated with 0.070 mol/L aque-
Mo-edge termination. Under the same sulfiding conditions, Co ous (NH4 )2 [MoS4 ] solution, (iv) transferred incipiently wet to
and Ni stabilize more hexagonally shaped MoS2 nanocrystals by a quartz boat, and (v) sulfided in a flow of 10% H2 S in H2 at
attaching preferentially at the low-indexed (−1 0 0) S-edge termi- 1073 K for 6 h followed by cooling to room temperature before
nation of MoS2 nanocrystals. The model studies also showed that flushing with inert N2 . The nominal atomic ratio of Mo:Co (Ni)
Ni attaches and stabilizes a higher-indexed MoS2 edge termination. was 3:1 and the estimated Mo loading was 0.3 wt% Co (Ni) and
Relating the information from the model studies to the technologi- 0.3 wt% Mo. The samples were stored and TEM samples were pre-
cally relevant catalysts is challenging because there is no guarantee pared in a dry and O2 -free atmosphere [22]. The TEM samples
that the nanostructures formed in the model studies are similar were prepared by crushing catalyst granulates in a mortar and
to those formed using wet impregnation, high pressure sulfida- by dispersing the dry powder on standard Cu TEM-grids covered
tion and high-surface area supports as in the preparation of the with lacey carbon. The samples were only exposed to ambient
industrial-style catalysts. Consequently, it has been a key goal to conditions for a few minutes during transfer to the electron micro-
characterize the structure and chemical composition of Co–Mo–S scope.
and Ni–Mo–S phases in the industrial-style catalysts at atomic res-
olution. 2.2. Electron microscopy
Electron microscopy has emerged as a powerful tool for
visualizing nanostructures in heterogeneous catalysts made by Electron microscopy was carried out at the SuperSTEM
industrial-style procedures. In the transmission mode, electron Laboratory, Daresbury, using a Nion UltraSTEM100 dedicated
micrographs provide a two-dimensional projected view of the aberration-corrected scanning transmission electron microscope.
three-dimensional catalyst materials. Hereby valuable informa- The instrument operates with an ultra-high base vacuum below
tion was obtained about the size, stacking and shape of MoS2 5 × 10−9 Torr and is equipped with a cold field emission gun with a
nanocrystals [14–18]. Specifically, electron micrographs of the native energy spread of 0.35 eV and the Nion quadrupole–octupole
MoS2 nanocrystals are beneficially obtained in the MoS2 0 0 1 spherical-aberration corrector, with a full correction up to six-
projection, because the shape and edge terminations are thereby fold astigmatism. In this work, the microscope was operated at a
directly revealed. However, it is only due to recent advances primary beam energy of 60 keV. The probe-forming optics were
that electron micrographs of MoS2 have become available at configured to a beam convergence semi-angle of 30 mrad, corre-
atomic-resolution and single-atom sensitivity [19–21]. By exam- sponding to a probe size of ca. 0.11 nm. An estimated electron beam
ining industrial-style MoS2 -based catalysts, prepared using thin current of ca. 50 pA was impinging on the sample.
graphite supports, it was demonstrated that aberration-corrected Aberration-corrected STEM images were acquired in the high-
high-resolution (scanning) transmission electron microscopy angle annular dark field (HAADF) mode with the detector inner
((S)TEM) can unambiguously disclose information about the stack- and outer radii being calibrated at 85 mrad and 190 mrad, respec-
ing height, shape and edge terminations of supported MoS2 tively. The STEM images were acquired with a dwell time of
nanocrystals in the 0 0 1 projection [20,21]. Moreover, com- 12–36 s/pixel and pixel sizes of about 10−1 Å2 /pixel, corre-
bining the STEM with concurrent electron energy-loss (EEL) sponding to an electron dose-rate in the order of 104 e− /Å2 s
spectrum imaging made it possible to show that Co atoms and a resulting signal-to-noise ratio, S/N > 3. During part of
preferentially attach to the S-edge termination and are four- the STEM image acquisitions, electron energy loss (EEL) spec-
fold coordinated by S atoms in single-layer MoS2 nanocrystals tra were concurrently recorded pixel by pixel to form the
[22]. so-called EEL spectrum image. The EEL spectra were recorded
In contrast, the location of Co and Ni promoter atoms in using a Gatan Enfina spectrometer with a collection angle of
multi-layer Co–Mo–S and Ni–Mo–S nanocrystals has not yet been 37 mrad, an energy dispersion of 0.7 eV/channel, enabling a par-
resolved. It therefore remains an open issue as to whether the pro- allel acquisition of the S L2,3 , Mo M4,5 and Co(Ni) L2,3 ionization
moter atoms are distributed in the multi-layer nanocrystal as a edge spectra, and a dwell time of 50 ms/spectrum, result-
simple superposition of the preferred locations identified for the ing in an interpretable signal (S/N ∼ 1.5) [22]. Specifically, the
single-layer nanocrystals or are attached at different edge, bulk combined STEM-EEL spectrum imaging was conducted with a
or intercalation sites of the MoS2 structures. In the following, this typical image pixel size of around 10−1 Å2 /pixel and an elec-
issue is addressed by combining STEM and EEL spectrum imaging of tron dose-rate of the order of 106 e− /Å2 s [22]. These electron
multi-layer Co–Mo–S and Ni–Mo–S nanocrystals in industrial-style doses for STEM-EEL spectrum image recording were about 1 to
hydrotreating catalysts. 3 orders lower than those applied in an investigation of elec-
tron beam damage of single-layer MoS2 films [23], where it
was shown that encapsulation of single-layer MoS2 between
2. Experimental two sheets of graphene (or to a lesser extent, the presence of
one layer of graphene) lowered the damage-rate sufficiently that
2.1. Catalyst and TEM sample preparation two-dimensional atomic-resolution EEL spectrum imaging was
possible. While no encapsulation was applied in the present study,
The industrial-style Co- and Ni-promoted MoS2 hydrotreating the ultra-thin graphite support may played the same protective
catalysts were prepared on a graphitic support by a sequen- role.
tial incipient wetness impregnation method [22]. The graphite However, despite these electron illumination conditions,
support is generally considered as a weakly interacting support dynamic changes of the MoS2 edges could still be observed dur-
and, therefore, allows an examination of the promoter distribu- ing continued exposure to the electron beam. Such changes could
tion inherent to the MoS2 nanocrystals. First, a graphitic powder have been due to the actual threshold for electron-induced sput-
(Grade AO-2, Graphene Supermarket; 1400 ppm Fe) was rinsed tering or atom migration being lower than the theoretical value
Please cite this article in press as: Y. Zhu, et al., Location of Co and Ni promoter atoms in multi-layer MoS2 nanocrystals for hydrotreating
catalysis, Catal. Today (2015), http://dx.doi.org/10.1016/j.cattod.2015.08.053
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For analysis of the EEL spectrum images, all spectra were first
denoised by principal component analysis [25] and then calibrated
for any energy dispersion change or shift [22]. For generating ele-
mental maps, the spectra were integrated over a 20 eV, 40 eV and
60 eV energy window above the edge onset of the S L2,3 , Mo M4,5
and Co(Ni) L2,3 ionization edges, respectively, after subtraction the
decaying background using a power-law model [22]. The integrated
spectrum intensities are represented as normalized, linearly col-
ored values of an elemental map.
Please cite this article in press as: Y. Zhu, et al., Location of Co and Ni promoter atoms in multi-layer MoS2 nanocrystals for hydrotreating
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Fig. 2. (a) STEM image of a single-layer MoS2 nanocrystal obtained prior to EEL spectrum imaging. The orientation of the asymmetric 2S-1Mo dumbbell pattern indicates
the relative position of the Mo and S sub-lattices and allows the assignment of the Mo- and S-edge terminations as marked. (b) STEM image showing the framed region of
(a) used for EEL spectrum imaging. (c) The corresponding element map for the S distribution. (d) The corresponding element map for the combined Mo (blue) and Co (red)
distributions. (e) The STEM image of the region in (a) acquired after EEL spectrum imaging acquisition. (f) STEM image of a multi-layer MoS2 nanocrystal obtained prior to
EEL spectrum imaging. (g) STEM image showing the framed region of (a) used for EEL spectrum imaging. (h) The corresponding element map for the S distribution. (i) The
corresponding element map for the combined Mo (blue) and Co (red) distributions. (j) The EEL spectrum at the Co L2,3 ionization edge integrated over the framed edge region
in (i). The spectrum is obtained after processing the raw data as described in Section 2 (For interpretation of the references to color in this figure legend, the reader is referred
to the web version of this article.).
such a way that the nanocrystal is largely a multi-layer (ML) MoS2 Co attaches preferentially to the S-edge on the single-layer MoS2
nanocrystal (Fig. 1f) [20]. The low electron-dose conditions, how- nanocrystal, in agreement with [22] and with ab-initio calculations
ever, imply that the detailed stoichiometry is difficult to extract of unsupported MoS2 slabs [27]. Moreover, Ref. [22] proposed the
based on STEM imaging only. In the following, the chemical com- atomic model in Fig. 3a for the low-indexed edge terminations of
position of a single-layer and a multi-layer MoS2 nanocrystal is the single-layer Co–Mo–S nanocrystals in the present industrial-
therefore addressed by the combined STEM-EEL spectrum imaging style hydrotreating catalyst and argued that this model represents
approach. an equilibrium structure due to its insensitivity to the synthesis
First, the structure and composition of a single-layer Co–Mo–S conditions and support material used in preparation of different
nanocrystal is addressed. Fig. 2a shows a STEM image of a MoS2 model and industrial-style catalysts [12,13,22,28–31]. The prepa-
nanocrystal, which is a single-layer due to the clear asymmet- ration procedure is therefore a good starting point for an analysis
ric dumbbell structure of the basal plane. The dumbbell structure of preferences in the attachment of promoter atoms to multi-layer
reflects the relative orientation of the S and Mo sub-lattices and, MoS2 nanocrystals.
thus, enables an unambiguous assignment of the low-indexed Next, the location of Co promoters associated with multi-
(1 0 0) Mo-edge and (−1 0 0) S-edge terminations (Fig. 3) [22]. layer MoS2 nanocrystals in the present hydrotreating catalyst is
Both edge terminations are present at the corner region empha- addressed. Fig. 2f shows a STEM image of a multi-layer MoS2
sized in the close-up (Fig. 2b), from which elemental maps were nanocrystal as reflected by the approximately symmetric inten-
obtained. Fig. 2c shows a uniform distribution of S across the basal sity of the dumbbell structure in the basal plane. Faint contrast
plane with intensity maxima that coincide with the S sub-lattice variations extend over several atomic columns on the basal plane
in the STEM image of this single-layer nanocrystal. Fig. 2d shows and are likely reflecting variations in the graphite support or
the combined Mo and Co map. It demonstrates also a uniform carbon layers that partially cover the nanocrystal [22]. For com-
distribution of Mo over the basal plane. The location of the Mo parison with the elemental distribution of the single-layer MoS2
atoms is not clearly resolved due to the inelastic electron scat- nanocrystals, element maps were generated at the corner empha-
tering process and lower signal-to-noise ratio of the delayed Mo sized in the close-up in Fig. 2g. The element maps reveal that
M4,5 ionization edge in the EEL spectra [22]. Moreover, the com- both S and Mo are uniformly distributed across the nanocrys-
bined Mo and Co map shows that the Co signal has an appreciable tal (Fig. 2h and i) and that Co is located at both the adjacent
intensity confined to the S-edge and is absent in the basal plane edges (Fig. 2i). The identification of Co is based on an apprecia-
and at the Mo-edge. This finding is inherent to the single-layer ble intensity distributed over several neighboring pixels reflecting
MoS2 nanocrystals, because the STEM image obtained of the same the delocalization in the inelastic electron scattering. In con-
nanocrystal after the combined STEM-EEL spectrum image acquisi- trast, individual pixels in the basal plane or on the support with
tion confirms the integrity of the single-layer edges (Fig. 2e). Thus, an appreciable intensity are attributed to noise resulting from
Please cite this article in press as: Y. Zhu, et al., Location of Co and Ni promoter atoms in multi-layer MoS2 nanocrystals for hydrotreating
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the rather low signal-to-noise ratio in the EEL spectra (Fig. 2j).
The finding that Co attaches to all edge terminations on the
multi-layer MoS2 nanocrystal differs from the marked preference
for attachment to the S-edge termination on single-layer MoS2
nanocrystals. In the multi-layer nanocrystal, the edge terminations
consist of alternating Mo- and S-edge terminations, respectively,
exposed by the successive MoS2 layers in the 2H-MoS2 stack-
ing sequence. Due to this sequence, EEL spectra obtained in the
0 0 1 projection geometry sample the composition of both Mo-
and S-edge terminations, even at adjacent edges of the multi-
layer MoS2 nanocrystal. Thus, although it cannot be excluded
that some Co atoms are trapped at less preferred sites at the
Mo-edge termination, the observed presence of Co at all edge
terminations can consistently be accounted for by the preferred
attachment to the S-edge termination alone. The present multi-
layer Co–Mo–S nanocrystals can therefore be explained as a simple
superposition of single-layer Co–Mo–S nanocrystals, as sketched in
Fig. 3b.
Finally, the Ni-promoted MoS2 hydrotreating catalyst is exam-
ined in the same way by using combined STEM and EEL spectrum
imaging. Fig. 4a shows a STEM image of two hexagonally shaped
nanocrystals with an apparent partial overlap in the projected
image. For nanocrystal I, a close-up on the basal plane shows a
dumbbell structure with an apparent symmetric intensity (Fig. 4b)
and the corresponding Fourier transform is consistent with the
MoS2 (0 0 1) structure superimposed on graphite (0 0 1) (Fig. 4c). For
nanocrystal II, a more intense image signal is observed (Fig. 4d) and
the corresponding Fourier transform reveals the MoS2 structure
viewed along the (0 0 1) direction (Fig. 4e). Thus, the image in Fig. 4a
reflects two multi-layer MoS2 nanocrystals with the nanocrystal I
thinner than II. Moreover, in the region of partial overlap of the basal
planes, a Moiré pattern is present in the STEM image (Fig. 4a) due
to different rotational orientations of the nanocrystals around the
electron beam direction. The perimeter of the Moiré pattern allows
the deduction of the shape of nanocrystal I as a truncated hexagon
and that of nanocrystal II as a regular hexagon. The overlap can be
due to a geometry in which nanocrystal II partially covers nanocrys-
tal I, in the case where the two nanocrystals are located on the same
side, but on different terraces, of the graphite support. The overlap
can also result from the two nanocrystals being situated on differ-
ent sides of the graphite support. The projection geometry makes a
clear distinction between these two configurations difficult. Across
the projected area of the two nanocrystals, the element maps (Fig. 4f
and g) show that S and Mo are uniformly distributed, and that
a higher content of S and Mo is present in nanocrystal II than I,
consistent with the thickness difference. In contrast, the element
map in Fig. 4g shows that Ni is associated with a higher intensity
near all edges of both multi-layer MoS2 nanocrystals. Moreover,
the Ni intensity is higher around the relatively thicker nanocrys-
tal II than I, reflecting a higher projected abundance of promoters.
Furthermore, the Ni promoter atoms appear to be heterogeneously
distributed around the multi-layer edges (arrowheads in Fig. 4g).
The wider patches with Ni seem to correlate with regions in which
the successive MoS2 layers tend to extend further, resulting in
a staircase edge termination (arrowheads in Fig. 4a). Thus, these
findings indicate a strong preference for Ni to attach to edges of
a multi-layer MoS2 nanocrystal in a way resembling the location
of Co atoms in multi-layer Co–Mo–S nanocrystals. The single-layer
MoS2 nanocrystals in the Ni-promoted hydrotreating catalyst were
Fig. 3. (a) Ball-models for the single-layer Co–Mo–S structure in top view (upper not successfully resolved in the present experiments. However, the
model) and side view (lower model). Adapted from [22]. (b) Ball-models for the two-
edge attachment may still be rationalized in the same way as for
layer Co–Mo–S structure in top view (upper model) and side view (lower model).
(For interpretation of the references to color in this figure legend, the reader is Co with a structural model for the multi-layer Ni–Mo–S nanocrystal
referred to the web version of this article.) as in Fig. 3b, because Ni has also been suggested to preferentially
attach to the S-edge termination and not to the Mo-edge edge
[13].
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Fig. 4. (a) STEM image of two multi-layer MoS2 nanocrystals supported by graphite. (b) Close-up (2.2 nm × 2.2 nm) on the basal plane, framed by I in (a), and (c) the
corresponding Fourier transform. (d) Close-up (2.2 nm × 2.2 nm) on the basal plane, framed by II in (a), and (e) the corresponding Fourier transform. (f) The corresponding
element map for the S distribution. (g) The corresponding element map for the combined Mo (blue) and Ni (red) distributions (For interpretation of the references to color
in this figure legend, the reader is referred to the web version of this article.).
4. Conclusion Acknowledgements
The promoter atoms in the present industrial-style Co–Mo–S The electron microscopy was performed at the SuperSTEM Lab-
and Ni–Mo–S hydrotreating catalysts are unambiguously demon- oratory, Daresbury, and supported by the EPSRC (UK). The Danish
strated to occupy sites at all <1 0 0> edge terminations of Council for Strategic Research (grant Cat-C) and the Danish Coun-
hexagonally shaped multi-layer MoS2 nanocrystals. In contrast, for cil for Independent Research (grant HYDECAT, DFF-1335-00016)
single-layer MoS2 nanocrystals, Co-promoter atoms are found to are gratefully acknowledged for financial support. C.F.K. acknowl-
attach preferentially at the S-edge termination and to be absent edges the Joint Center for Artificial Photosynthesis, a DOE Energy
at the Mo-edge termination. This apparent discrepancy between Innovation Hub, supported through the Office of Science of the US
single- and multi-layer MoS2 nanocrystals is explained by the Department of Energy (DE-SC0004993).
2H stacking sequence of the MoS2 nanocrystals that successively
expose alternating Mo- and S-edge terminations in any of the low-
indexed directions. Thus, for the present catalysts, the multi-layer References
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