How To Use IKA Viscometer
How To Use IKA Viscometer
ENGLISH
                     EU Declaration of conformity������������������������������������������������������������� 6
                     Safety instructions������������������������������������������������������������������������������ 7
             !   !
Intended use�������������������������������������������������������������������������������������� 8
                     Unpacking����������������������������������������������������������������������������������������� 9
             !
         !
                     Assembly������������������������������������������������������������������������������������������ 11
Operation���������������������������������������������������������������������������������������� 17
Error codes�������������������������������������������������������������������������������������� 33
Accessories�������������������������������������������������������������������������������������� 34
Technical Data��������������������������������������������������������������������������������� 35
Warranty����������������������������������������������������������������������������������������� 36
                                                                                                                              5
    Source language: German
                                                                                                           Safety instructions
                                                                                                                                                                                                                      !
    EU Declaration of conformity                                                                           /// General information
    We declare under our sole responsibility that this product corresponds to the directives 2014/35/EU,   › Read the operating instructions completely before starting up and follow the safety
    2006/42/EC, 2014/30/EU and 2011/65/EU and conforms with the following standards or normative             instructions.
    documents: EN 61010-1, EN 61010-2-051, EN 61326-1, EN 60529 and EN ISO 12100.                          › Keep the operating instructions in a place where it can be accessed by everyone.
    A copy of the complete Declaration of Conformity or further declarations of conformity can be          › Ensure that only trained staff work with the device.
    requested at sales@ika.com.                                                                            › Follow the safety instructions, guidelines, occupational health, safety and accident prevention
                                                                                                             regulations.
                                                                                                           › The device must only be used in a technically perfect condition.
                                                                                                            ! Notice!
                                                                                                           › Pay attention to the marked sites in Fig. 1.
    Explication of warning symbols
                                                                                                           /// Device setup
    /// Warning symbols
                                                                                                           ›   Set up the device in a spacious area on an even, stable, clean, non-slip, dry and fireproof surface.
             Danger:         Indicates an (extremely) hazardous situation, which, if not avoided, will     ›   Ensure stable assembly. The vessel used for proceeding must be secured.
                             result in death, serious injury.                                              ›   Place the power supply outside the working area of the device.
                                                                                                           ›   All screw connections must be properly tightened.
             Warning:        Indicates a hazardous situation, which, if not avoided, can result in
                             death, serious injury.                                                           Caution!
                                                                                                           › Ensure that your hands / fingers do not get crushed when setting down the device.
             Caution:        Indicates a potentially hazardous situation, which, if not avoided, can
                             result in injury.
                                                                                                           /// Work with the device
       !     Notice:         Indicates practices which, if not avoided, can result in equipment damage.
                                                                                                               Danger!   
                                                                                                           › Do not use the device in explosive atmospheres, it is not EX-protected.
                                                                                                           › With substances capable of forming an explosive mixture, appropriate safety measures must
             Caution!        Indicates crushing risk to fingers / hands.
                                                                                                             be applied, e.g. working under a fume hood.
                                                                                                           › To avoid body injury and property damage, observe the relevant safety and accident preven-
                                                                                                             tion measures when processing hazardous materials.
    /// General Symbols
                                                                                                               Warning!
             Position number                                                                               › The user should ensure that the substances under testing do not release poisonous, toxic or
    A–––
             Indicates device components relevant to actions.                                                flammable gases at the temperatures which they are subjected to during the testing.
             Note
             Indicates steps of actions that require particular attention.
                                                                                                           /// Accessories
             Beep                                                                                          › Protect the device and accessories from bumping and impacting.
             Indicates steps that audible beeps can be heard.                                              › Check the device and accessories beforehand for damage each time when you use them. Do
                                                                                                             not use damaged components.
                                                                                                           › Safe operation is guaranteed only with the use of original IKA accessories.
6                                                                                                                                                                                                                         7
    /// Power supply / Switching off the device                                                             Unpacking
    › Disconnecting the device from the power outlet only works by removing the power supply                › Please unpack the device carefully;
      unit from the socket.                                                                                 › Any damage should be notified immediately to the shipping agent (post office, railway network
    › The device must only be operated with the original power supply unit.                                   or logistics company).
    › The outlet for the power supply must be easily accessible.
    /// Maintenance
                                                                                                                                                                                                         B                        C                D
    › The device must only be opened by trained specialists, even during repair. The device must
      be unplugged from the power supply before opening. Live parts inside the device may still
      be live for some time after unplugging from the power supply.                                             A                                                                                  E                         F                     G
      national regulations.
                                                                                                                                                                                       lo-v                                  ty
                                                                                                                                                                                 isc                                      ran
                                                                                                                                                                              tav                                       Ga
                                                                                                                                                                         Ro
                                                                                                                                                                   IKA
    › The IKA ROTAVISC must be used in conjunction with the IKA ROTASTAND to calculate the vis-
      cosity of a fluid at the given temperature, spindle geometry and rotation speed. The viscosity
                                                                                                                                                               L
      is a calculation of resistance against the fluid to flow.
    › Intended use: Stand device
8                                                                                                                                                                                                                                                      9
                                                                                             Assembly
         +
                                                                                             1                    2
                                                                                                                     3x
                                    M
O P Q R S
3 4
1.
2.
                                                                                                                           2.
                                                                                                                      1.
                                                                                                    
10                                                                                                                              11
     5                             6    8
                                                              3.                                                1.
                   1.    2.                                                                                     2.
1. 2.
                                       Note: The protection cap protects the coupling nut and the inside pivot from damage during
                                       transportation. Keep the protection cap in the hole of the stand in order to avoid missing!
     7
                                        9
                                                                                               24V
                                                                                               100 mA
                                                                                               LPS
                                                       1.    2.
                              2.                                   Click
1.
                                                       1.
                                                                           Push
2.
12                                                                                                                                   13
     10             Operator panel and display
                                                            PC
                                 DIN-SP-4      Stop
                                                        None
                        τ          0.00 Pa              0.0 1/s
                        T          20.0 ºC     ρ        1.000 g/cm3
               1.
                                                           0      mpa.s
                                                                   Start / Stop the motor for measuring pressing the knob in working screen.
                                 Control knob
                                                                   Change the speed by rotating the knob in working screen.
                                 (Rotating /Pressing)              Change the menu setting / value in menu screen.
14                                                                                                                                             15
     /// Explanation of symbols on the working screen:                                   Operation
     Symbol   Designation             Function
                                                                                         /// Switching on and levelling:
              Profile symbol          Indicate the selected profile.
                                                                                           1
              Printer symbol          Indicate the print state is activated.                                                                1x
                                                                                                                                                                                 Y
              Fast mode smbol         Indicate the fast mode is selected.
                                                                                                                                                                            X
                                                                                            Viscometer
              Lock symbol             Indicate the buttons and control knob is locked.      ROTAVISC xx-vi
RMP Ramp control symbol Indicate the device is in ramp control mode.
                                                                                           2
              Spindle symbol          Indicate the selected spindle
τ Shear stress symbol Indicate the measured shear stress of the media.
              Shear rate symbol       Indicate the measured shear rate of the media.                                                                                             ON
                                                                                                                                                                                 ON
                                                                                                                           ON
                                                                                                                           ON
              Timer symbol            Indicate the timer function is activated.          Note: The short horizontal white line inside the circle is moving vertically and it represents the
                                                                                         rotation around the Y-axis. When it matches the white line, the device will be in balance with
                                                                                         the Y-axis, then the line color will turn from white to green.
                                                                                         The three buttons represent the three stand levelers. The arrows show in which direction they
                                                                                         have to be adjusted (green = up; red = down).
                                                                                         The other two moving lines:
                                                                                         The red angular line pivoting around the center of the circle represents the rotation of the
                                                                                         device around the X-axis. When the line is horizontal (matching the white line), the device will
                                                                                         be in balance with the X-axis, and then the line color will turn from red to green.
16                                                                                                                                                                                            17
     /// Device self checking:                                                                   /// Place the beaker and tempering bath in proper position:
                                                                                                 Note: Secure the beaker with beaker holder!
                                                                               ON
                                                                               ON
                                                                                                                                                      1.
                             Remove the spindle.
                             Press Knob
3.
2.
                                                                                                   1
                                                                                                                                                                               ON
                                                                                                                                                                               ON
                                                                                                                                 ON
                                                                                                                                 ON
                                                   Profile 1
                                                               SP-1    Stop
                                                                                    None
                                                                                                                       Spindle
                                                                                                           Search
                                                                                                           DINS, ELVAS,                       !
                                                                                                           VOLS, SAS
                                                                                                   If levelling is skipped
                                                                                                                                                                                                   ON
                                                                                                                                                                                                   ON
18                                                                                                                                                                                                           19
                                                                                                            Note: In order to get an accurate value, keep the test condition as below:
       2                                                                                                    › Standard low form beaker: 600 ml
                                                                                                            › Constant temperature
                                                                                                            › No air bubbles attach on the spindle
                                                                                                            › Fluid in the beaker reaches the indentation on the spindle shaft
                                        ON
                                        ON
                                                                             ON
                                                                             ON
                                              ON
                                                                                          ON
≈500ml
                                                                                                                                    
     /// Assemble the selected spindle:
       ! Notice!                                                                                                              > 10 mm
     The motor should be switched off whenever the spindle is being removed or attached. Secure
     and slightly lift the coupling shaft with one hand and screw the spindle (left-hand thread) with
     the other hand.
     In order to avoid air bubbles on the spindle, tilt and immerse the spindle into the fluid before       /// Set the test speed (0 ... 200 rpm):
     screwing it.
                                                                                                            Note: Select the speed according to the viscosity of the test medium and the selected spindle. No
                                                                                                            turbulence may occur in the test medium.
                                                                                                                  Profile 1                                                        Profile 1
                                                                                                                                 SP-1    Stop
                                                                                                                                                    None                                       SP-1    Stop
                                                                                                                                                                                                                    None
                                                                                                                                                     0      η
                                                                                                                                                         mpa.s                                                        0      η
                                                                                                                                                                                                                          mpa.s
                                                                                                                                                            n
                                                                                                                   00:00:00             0.0     M
                                                                                                                                                %   0.00   rpm                      00:00:00          0.0     M
                                                                                                                                                                                                              %   100.00 rpmn
20                                                                                                                                                                                                                                21
     /// Start the test                                                                                           Menu navigation and structure
                                                                                                                  /// Menu navigation
                                                                                                                  › Press the “Menu” button.
                                                                                                                  › Select the menu by rotating the control knob to select the desired menu or sub-menu, which
                                                                                                                    can then be selected by pressing the control knob.
                                                                                                                  › Press or turn the control knob again to select the desired menu option and edit the values or
                                           1.                                                                       settings, or activate/deactivate a function.
                                           ON                                                                     › Rotate the control knob to “OK” or press the "Back" button or "Menu" button to end the
                                                                                                                    procedure and return to the previous menu.
            Profile 1                                              Profile 1
                        SP-1    Stop
                                             None                              SP-1     Stop
                                                                                                     None          Navigation menu:  Press the “Menu“ button and turn the control knob.
                                                                                                                                     Press the "Back" kutton or the "Menu" button.
                                                0      η
                                                    mpa.s                                            83      η
                                                                                                          mpa.s
                                                                                                                            SP-1    Stop
                                                                                                                                            None
                                                                                                                                                         Menu
                                                                                                                                                                MENU                      Viscosity
                                                       n                                                     n
             00:00:00          0.0     M
                                       %   100.00 rpm               00:03:10          47.0     M
                                                                                               %   100.00 rpm                                                                             Accuracy
                                                                                                                                                                                          Control mode
                                                                                                                                                                                          Density
                                                                                                                                                                                                              ...
                                                                                                                                             0   mpa.s   Back
                                                                                                                                                                       Viscosity   Back
                                                                                                                                                                                          Spindle
                                                                                                                                                    n
                                                                                                                      00:00:00     0.0 %M   0.00   rpm
Menu
     /// SBS (Steel Ball Bearing Suspending)                                                                       Note: If you press the “Menu“ key, the system skips directly back to the working screen.
     › The ball bearing mounted model is available for the following devices: ROTAVISC me-vi / hi-vi I /                  If you press the “Back“ key, the system skips back to the previous display.
       hi-vi II.
       This robust ball bearing system allows you to change the spindle without the need for lifting
       the coupling shaft.
SBS model devices are identified with the label “Ball Bearing”.
     Note: To improve measuring precision and stability, we recommend warming up cold devices
     without the spindle at 10 rpm for a period of 10 minutes.
     Then restart and run a device self-test.
22                                                                                                                                                                                                                  23
/// Menu structure                                                                                                     Profile     Profile 1                                                                   
                                                                                         Factory setting                           Profile 2                                                                   -
       Viscosity      Accuracy         Accurate                                          -                                         ...                                                                         -
                                       Balanced                                                                       Safety      Password                                                                    000
                                       Fast                                              -
                      Speed list       Automatic                                         -                             Settings    Language           English                                                  
                                       Manual                                                                                                        German                                                   -
                      Density                                                            1.000 g/cm3                                                  ...                                                      -
                      Spindle          List            Standard spindle     SP-1                                                  Unit               Temperature    °C                                        
                                                                            SP-2         -                                                                           °F (not available for Japan)              -
                                                                            ...          -                                                            Viscosity      mPa·s - Dyn Visc                          
                                                                                         -                                                                           m2/s (SI) - Kin Visc                      -
                                                                            SP-12
                                                                                                                                                                     cP - Dyn Visc                             -
                                                       Spiral               S-SP         -
                                                                                                                                                                     cSt - Kin Visc                            -
                                                       ELVAS                ELVAS-SP     -                                         Display            Background     Black                                     
                                                       DIN                  DIN-SP-5     -                                                                           White                                     -
                                                                            DIN-SP-6     -                                                            Firmware Update Screen                                   -
                                                                            DIN-SP-7     -
                                                       VOL                  VOL-SP-2.1   -                                         Sound              Volume                                                   100
                                                                            VOL-SP-3.8   -
                                                                                                                                   Factory Settings
                                                                            ...          -
                                                                            VOL-SP-9.4   -                                         Communication               Device Name                                     ROTAVISC
                                                       VAN                  VAN-SP-1     -                                                                     Printer     Print                               Off
                                                                            VAN-SP-2     -                                                                                 Report Print         Viscosity      None
                                                                            ...          -                                                                                                      Accuracy       None
                                                                            VAN-SP-4     -                                                                                                      Torque         None
                                       Search          Customized Spindle                SP-x                                                                                                   Speed          None
                                                       Speed                             x.xx rpm                                                                                               Shear Stress   None
                                                       Maximum viscosity                 0 mPa·s                                                                                                Shear Rate     None
                                                       Accuracy                          0 mPa·s                                                                                                Temperature    None
                                                                                                                                                                                                Density        None
Menu    Temperature   Probe temperature                                                  -
                                                                                                                                                                             Periodic Print     Interval       0
                      Display                                                            -
                                                                                                                                                                                                Parameter-1    None
                      Calibration      Actual temperature                                25.5 ºC                                                                                                Parameter-2    None
                                       Measuring temperature                             25.5 ºC                                                                                                Parameter-3    None
        Display       Temperature                                                        -
                      Level meter                                                        -                                         Information        Viscosity        Speed list                              Manual
                                                                                                                                                                       Density                                 1.000 g/cm3
       Graph          Axis assignment Shear rate                                         -
                                       Shear stress                                      -                                                                             Spindle                                 SP-x
                                       Speed                                                                                                         Software       Version                                   x.x.xxx/x.xx
                                       Temperature                                       -                                                            Firmware Update Screen                                   x.x.xxx/x.xx
                                       Torque                                            -
                                       Viscosity                                         
                                       Time                                              -                 /// Menu details:
                      Axis scaling                                                       -
       Programs       Program          Program 1                                         -                       Viscosity:
                                       Program 2                                         -
                                       ...                                               -                 Accuracy:
                      Ramp             Ramp 1                                            -                 In this menu, you can select different measuring modes.
                                       Ramp 2                                            -                 1. Accurate: Provides higher accuracy on measuring result but needs longer measuring time.
                                       ...                                               -                 2. Balanced: Provides a balanced measuring accuracy and measuring time.
                      Stop condition Timer                                               00:00:00          3. Fast: Provides a fast measuring but with lower accuracy.
                                       Torque          Higher limit                      0%
                                                       Lower limit                       0%
                                                                                                           Speed list:
                                       Temperature     Higher limit                      0 ºC
                                                                                                           In this menu, you can select different control modes.
                                                       Lower limit                       0 ºC
                                                                                                           1.	Automatic: After you select the required spindle, the device will find a suitable measuring
                                       Viscosity                                         0 mPa·s
                                                                                                              speed.
                                       None                                              
                      Hold values at end of program
                                                                                                           2.	Manual: You need select required spindle and also set a suitable measuring speed.
                                                                                         Deactivated
24                                                                                                                                                                                                                            25
     Density:
                                                                                                                       Program:
     In this menu, you can set the fluid density from 0 to 9.999 g/cm3 for kinematic viscosity measuring.
                                                                                                                 Program:
     Spindle:                                                                                                    In this menu, 5 user-defined “speed-time” profiles can be created. A program can consist of up to
     In this menu, you can select a required spindle for measuring.                                              10 segments.
     1. List: According to the rough viscosity of the media to select a required spindle from the spindle        Once a program has been selected, the following options are available:
        list under different spindle groups (Standard spindle, Spiral, ELVAS...). A tick (√) show the selected
        spindle and group.                                                                                       1. Start:
     2. Search: According to required speed and rough viscosity of the media to select a required spindle.          Starts the program upon request of loop mode.
     Note: The maximum viscosity (full scale range) can be automatically calculated basing on the                  Infinite loop: Upon completion of the last segment, the program continues with the first
     selected spindle, the speed and the integrated spring series (lo-vi/me-vi/hi-vi I/hi-vi II).                  segment until the user ends the program by stopping a device function.
                                                                                                                   Loop count: Indicates the total number of loop cycles until program end.
            Temperature:
                                                                                                                   When the selected program is started by pressing on menu option “Start” with rotating /
     Probe Temperature:                                                                                            pressing knob, screen reminds the user to confirm the program (PR) control. Press “OK” with
     In this menu, you can check the temperature of the media when the temperature sensor is                       rotating / pressing knob to start the program control.
     connected.
                                                                                                                   Note: At the end of the program all device functions are switched off.
     Display:
     In this menu, you can specify the measured temperature value on the screen. A tick (√) show                 2. Edit:
     that the option is activated.                                                                                  Edit/change the selected program by pressing on the button “Edit“ with rotating / pressing
                                                                                                                    knob.
     Calibration:                                                                                                   Start to edit the selected program parameters (speed and time ) by pressing on the selected
     In this menu, you can calibrate the connected temperature sensor with help of an external stand-               program. You can “Edit”, “Delete“, “Insert“ and “Save“ the program segment with the rotat-
     ard reference temperature thermometer.                                                                         ing / pressing knob.
                                                                                                                    When you edit the program for at least one segment, symbol ( ) for respective program
     Note: The temperature sensor must be calibrated whenever it is replaced or changed, or if a new                will appear.
     temperature sensor is installed. The temperature sensor supplied with the system is calibrated in
     factory.                                                                                                      In a program, user can define up to 10 program segments. The selected program segment is
                                                                                                                   highlighted in blue color. Then, the user can edit, delete, insert or save segment in this pro-
                                                                                                                   gram by rotating/pressing on the rotating / pressing knob.
            Display:                                                                                               When editing a parameter (Speed / Time), press the rotating / pressing knob on the selected
                                                                                                                   parameter. The highlighted cursor changed into yellow color indicate that parameter can be
     Temperature:                                                                                                  edited by rotating the rotating / pressing knob.
     In this menu, you can specify the measured temperature value on the screen. A tick (√) show                   When the “Back” button is pressed after editing, the program is saved after pressing on “OK“
     that the option is activated.                                                                                 as reminding in the screen.
26                                                                                                                                                                                                                   27
     Ramp:                                                                                               Units:
     In this menu, 5 user-defined “Ramp” files can be created. In every ramp file, the user can define   The ”Units“ option allows the user to select the desired unit for displaying the temperature and
     below parameters:                                                                                   viscosity. A tick (√) indicates the unit that is set for the system.
     1. Mode: The user can define the control mode as “Accurate”, “Balance“ or “Fast“. For details,
        see “Accuracy“ under menu option “Viscosity“.                                                    Display:
     2. Start: The user can define the start speed (0.01 to 200 rpm) for spindle.                        The ”Display“ option allows the user to change the background color of the home screen.
     3. End: The user can define the end speed (0.01 to 200 rpm) for spindle.
     4. Step: The user can define step (2 to 20) for ramp control.                                       Sound:
     5. Loop Back: The user can define the loop back as “On“ or “Off“ for the ramp control.              The ”Sound” option allows the user to set the volume.
28                                                                                                                                                                                                            29
     Spindle information                                                                                     Interfaces and outputs
     /// Spindle (lo-vi): Viscosity full-scale range based on speed: 1... 200 rpm                            The device can be operated by computer via an RS 232 or USB interface using the laboratory
                                                                                                             software labworldsoft®.
                                                                                                             The device software can also be updated with a PC via the RS 232 or USB port.
      Spindle                       lo-vi (mPa·s)
      SP-1: (Ø = 18.8 mm)           30 ... 6.0 x 103                                                         Note: Please comply with the system requirements together with the operating instructions
                                                                                                             and help section included with the software.
                               Ø
      SP-4: (Ø = 3.2 mm)            3 x 103 ... 600 x 103                                                    /// USB device drivers:
                               Ø                                                                             First, download the latest driver for IKA devices with USB interface from:
                                                                                                             http://www.ika.com/ika/lws/download/usb-driver.zip
                                                                                                             Install the driver by running the setup file. Connect the IKA device through the USB data cable
     /// Spindle (me-vi/hi-vi I / hi-vi II): Viscosity full-scale range based on speed:                      to the PC. The data communication runs through a virtual COM port.
        1... 200 rpm                                                                                         Note: The USB driver is unnecessary for Windows 10 system. Don’t install it for Windows 10
                                                                                                             system!
      SP-11: (Ø = 14.6 mm)          5 x 103 ... 1 x 106     10 x 103 ... 2 x 106    40 x 103 ... 8 x 106     /// Command syntax and format:
                            Ø
                                                                                                             The following applies to the command set:
                                                                                                             › Commands are generally sent from the computer (Leader) to the device (Follower).
      SP-12: (Ø = 3.2 mm)           20 x 103 ... 4 x 106    40 x 103 ...8 x 106     160 x 103 ... 32 x 106   › The device sends only at the computer’s request. Even fault indications cannot be sent spon-
                                                                                                                taneously from the device to the computer (automation system).
                                Ø                                                                            › Commands are transmitted in capital letters.
                                                                                                             › Commands and parameters including successive parameters are separated by at least one
                                                                                                                space (Code: hex 0x20).
                                                                                                             › Each individual command (incl. parameters and data) and each response are terminated with
                                                                                                                Blank CR LF (Code: hex 0x0d hex 0x0A) and have a maximum length of 80 characters.
                                                                                                             › The decimal separator in a number is a dot (Code: hex 0x2E).
30                                                                                                                                                                                                                 31
     The above details correspond as far as possible to the recommendations of the NAMUR work-
     ing party (NAMUR recommendations for the design of electrical plug connections for analogue
                                                                                                                                                   Error codes
     and digital signal transmission on individual items of laboratory control equipment, rev. 1.1).
     The NAMUR commands and the additional specific IKA commands commissioning serve only                                                          The fault is shown by an error message on the display if the error occurs.
     as low level commands for communication between the device and the PC. With a suitable ter-                                                   Proceed as follows in such case:
     minal or communications program these commands can be transmitted directly to the device.                                                     › Switch the device off.
     The IKA software package, Labworldsoft®, provides a convenient tool for controlling device                                                    › Carry out corrective measures.
     and collecting data under MS Windows, and includes graphical entry features, for motor speed                                                  › Restart the device.
     ramps for example.                                                                                                                             Error message    Cause                         Effect                           Correction
                                                                                                                                                    Error 1          cable or motor disc sensor    motor disc no feedback signal    send back to service
     Commands              Function                                                                                                                                  damaged
     IN_NAME               Read device name.                          IN_PV_84             Read density                                             Error 2          cable or spring disc sensor   spring disc no feedback signal   send back to service
     RESET                 Switch to normal operation mode            OUT_SP_4 X           Adjust the rated speed value                                              damaged
                                                                      (X = 0 ... 200)                                                               Error 4          motor or motor driver         device can't work                send back to service
     IN_PV_3               Read external actual temperature
                                                                      OUT_SP_81 n          Select spindle                                                            damaged
     IN_PV_4               Read the actual speed (rpm)
     IN_PV_5               Read the actual torque (M%)
                                                                      START_4              Start the motor                                         If the action described fails to resolve the fault or another error code is displayed then take
                                                                      STOP_4               Stop the motor                                          one of the following steps:
     IN_PV_80              Read visicocity
                                                                      IN_                  Read software ID and version                            › Contact the service department
     IN_PV_82              Read shear rate                                                                                                         › Send the device for repair, including a short description of the fault.
                                                                      SOFTWARE_ID
     IN_PV_83              Read shear stress
     OUT_SP_81 n Spindle
         (n)
             1          SP-1                   12        SP-12              23          VOL-SP-16.1          34             T-SP-1
             2          SP-2                   13        S-SP               24          VOL-SP-10.4          35             T-SP-2
             3          SP-3                   14        ELVAS-SP           25          VOL-SP-11.0          36             T-SP-3
             4          SP-4                   15        DIN-SP-5           26          VOL-SP-13.5          37             T-SP-4                 Maintenance and cleaning
             5          SP-5                   16        DIN-SP-6           27          VOL-SP-9.0           38             T-SP-5
             6          SP-6                   17        DIN-SP-7           28          VOL-SP-9.4           39             T-SP-6
                                                                                                                                                   The device is maintenance-free. It is only subject to the natural wear and tear of components
             7          SP-7                   18        VOL-SP-2.1         29          VAN-SP-1             40             custom spindle 1
                                                                                                                                                   and their statistical failure rate.
             8          SP-8                   19        VOL-SP-3.8         30          VAN-SP-2             41             custom spindle 2
             9          SP-9                   20        VOL-SP-4.2         31          VAN-SP-3             42             custom spindle 3
             10         SP-10                  21        VOL-SP-6.7         32          VAN-SP-4             43             custom spindle 4       /// Cleaning
             11         SP-11                  22        VOL-SP-7.1         33          VAN-SP-5             44             custom spindle 5       › For cleaning disconnect the mains plug!
                                                                                                                                                   › Use only cleaning agents which have been approved by IKA to clean the devices:
                                                                                                                                                     Water containing surfactant / isopropyl alcohol.
     /// Connection between the device and external devices:                                                                                       › Wear protective gloves during cleaning the device.
     PC 1.1 Cable: This cable is required to connect RS 232 port to a PC.                                                                          › Electrical device may not be placed in the cleansing agent for the purpose of cleaning.
                                                                                                                                                   › Do not allow moisture to get into the device when cleaning.
                                                                                                                                                   › Before using another than the recommended method for cleaning or decontamination, the
                  1
     6            2                                                                                                         9
                                                                                                                                               5
                                                                                                                                               4
                                                                                                                                                     user must ascertain with IKA that this method does not destroy the device.
     7            3                                                                                                         8
     8                                                                                                                      7                  3
                  4                                                                                                                            2
     9                                                                                                                      6
                  5                                                                                                                            1
                      RxD 2
                           1                                                                                        1                              /// Ordering spare parts
                                                                                                                    2 RxD
                       TxD 3                                                                                        3 TxD
                      GND 5
                           4                                                                                        4
                                                                                                                    5 GND
                                                                                                                                PC                 When ordering spare parts, please give:
                           6
                       RTS 7
                                                                                                                    6
                                                                                                                    7 RTS
                                                                                                                                                   › device type,
                       CTS 8
                           9
                                                                                                                    8 CTS
                                                                                                                    9                              › serial number, see type plate,
                                                                                                                                                   › item and designation of the spare part see www.ika.com,
     USB 2.0 Cable (A – micro B): This cable is required to connect USB port to a PC.
                                                                                                                                                   › software version.
                                                                                                       A
32                                                                                                                                                                                                                                                         33
     /// Repairs                                                                                          Technical data
     › Please only send devices in for repair that have been cleaned and are free of materials which
       might present health hazards.                                                                      General data
     › For repair, please request the “Safety Declaration (Decontamination Certificate)” from             Nominal voltage                                  VDC      24
       IKA or use the download printout of it from IKA website at www.ika.com.                            Power input                                      W        24
     › If your appliance requires repair, return it in its original packaging. Storage packaging is not   Motor rating output                              W        4.8
       sufficient when sending the device - also use appropriate transport packaging.                     Operating mode                                            Automatic / Manual
                                                                                                          Guard rail                                                lo-vi / me-vi, hi-vi I, hi-vi II
                                                                                                          Spindle set                                               lo-vi / me-vi, hi-vi I, hi-vi II
                                                                                                          Support rod diameter                             mm       16
                                                                                                          Basic container volume                           ml       600 (low form beaker)
                                                                                                          Interface                                                 USB, RS 232
                                                                                                          Permissible ambient temperature                  °C       + 5 ... + 40
                                                                                                          Permissible relative humidity                    %        80
     Accessories                                                                                          IP code according to EN 60529                             IP 40
                                                                                                          Dimensions (W × D × H) (without support rod)     mm       130 × 176 × 305
     ›   ROTAVISC lo-vi standard spindle series                                                           Weight                                           kg       2.3
     ›   ROTAVISC me-vi standard spindle series                                                           Operation at a terrestrial altitude              m        max. 2000
     ›   VAN-1: Van spindle                                                                               Viscosity measuring function
     ›   DINS-1: DIN adapter                                                                              Max. measuring viscosity:       lo-vi            mPa·s    6.0 x 106
     ›   ELVAS-1: Extremely low viscosity adapter                                                                                         me-vi                     40 x 106
     ›   VOLS-1: Low volume adapter                                                                                                       hi-vi I                   80 x 106
                                                                                                                                          hi-vi II                  320 x 106
     ›   SAS-1: Spiral adapter
     ›   Standard silicon oil CAL-0-5 to CAL-0-10000                                                      Viscosity accuracy                               %        ± 1 of full scale range
                                                                                                          Viscosity repeatablility                         %        ± 0.2 of full scale range
     For further accessiores see www.ika.com.                                                             Speed range                                      rpm      0.01 ... 200
                                                                                                          Speed setting accuracy: in range 0.01... 1 rpm   rpm      0.01
                                                                                                                                  in range 1... 200 rpm             0.1
                                                                                                          Speed display                                             TFT LCD
                                                                                                          Max. permitted density                           kg/dm3   9.999
                                                                                                          Direction of rotation                                     counterclockwise
                                                                                                          Torque measuring function
                                                                                                          Torque display                                            TFT LCD
                                                                                                          Torque measurement                                        M%
                                                                                                          Overload protection                                       yes
                                                                                                          Temperature measuring function
                                                                                                          Connection for external temperature sensor                PT 100
                                                                                                          Temperature measuring range                      °C       -100 ... 300
                                                                                                          Working temperature display                               TFT LCD
                                                                                                          Temperature measurement resolution               K        0.1
                                                                                                          Temperature measurement accuracy:
                                                                                                                                    -100 °C ... +150 °C    K        0.1+tolerance PT 100 (DIN EN 60751 class A)
                                                                                                                                     150 °C ... +300 °C             0.2+tolerance PT 100 (DIN EN 60751 class A)
                                                                                                          Timer function
                                                                                                          Timer display                                             TFT LCD
                                                                                                          Timer setting range                              min.     0 ... 6000
                                                                                                          Power supply
                                                                                                          Input voltage                                    VAC      100 ... 240
                                                                                                                                                           A        0.6
                                                                                                                                                           Hz       50 / 60
                                                                                                          Output                                           VDC      24 VDC
                                                                                                                                                           W        24 LPS (limited power source)
                                                                                                          Protection class                                          2 (double insulated)
                                                                                                          Subject to technical changes!
34                                                                                                                                                                                                                35
     Warranty                                                                                             Appendix A “Range coefficient“
     › In accordance with IKA Terms and Conditions of Sale, the warranty period is 24 months. For         Using the “Range coefficient“, the maximum viscosity that can be measured with a specific
       claims under the warranty please contact your local dealer. You may also send the machine          spindle can be quickly determined.
       direct to our factory, enclosing the delivery invoice and giving reasons for the claim. You will   1. Identify the selected spindle and the viscometer spring sensor (lo-vi/me-vi/hi-vi l/hi-vi ll).
       be liable for freight costs.                                                                       2. Find the “Range coefficient“ in below table.
                                                                                                          3. Divide the range coefficient by the spindle speed.
     › The warranty does not cover worn out parts, nor does it apply to faults resulting from improp-     E.g.: If you choose me-vi viscometer with SP-6 spindle: Range coefficient is 10,000.
       er use, insufficient care or maintenance not carried out in accordance with the instructions in    At speed of 10 rpm, the maximum viscosity (mPa·s) is 10,000/10=1,000 mPa·s
       this operating manual.
                                                                                                           Spindle                 lo-vi               me-vi               hi-vi l             hi-vi II
36                                                                                                                                                                                                            37
      Spindle                 lo-vi               me-vi               hi-vi l             hi-vi II       Appendix B “ASTM Specifications“
      VAN-SP-1               2,456               26,200              52,400              459,600
      VAN-SP-2               10,404              111,000             222,000             888,000         The following ASTM specifications describe the use of IKA viscometers and accessories.
      VAN-SP-3               50,146              535,000            1,070,000           4,280,000         D 115-17         Methods of Testing Varnishes Used for Electrical Insulation
      VAN-SP-4              508,954             5,430,000          10,860,000          43,4440,000        D 789-15         Test Methods for Determination of Relative Viscosity, Melting Point, and Moisture Content
                                                                                                                           of Polyamide (PA)
      VAN-SP-5              199,645             2,130,000           4,260,000           8,520,000
                                                                                                          D 1076-15        Specification for Rubber-Concentrated, Ammonia Preserved, Creamed and Centrifuged
      T-SP-1                 18,750              200,000             400,000            1,600,000                          Natural Latex
      T-SP-2                 37,440              400,000             800,000            3,200,000         D 1417-16        Methods of Testing Rubber Latices- Synthetic
      T-SP-3                 93,600             1,000,000           2,000,000           8,000,000         D 1439-15        Methods of Testing Sodium Carboxymethyl-cellulose
      T-SP-4                187,200             2,000,000           4,000,000           16,000,000        D 1824-16        Test Method for Apparent Viscosity of Plastisols and Organosols at Low Shear Rates by
      T-SP-5                468,000             5,000,000          10,000,000           40,000,000                         Brookfield Viscometer
      T-SP-6                936,000            10,000,000          20,000,000           80,000,000        D 2196-15        Test Methods for Rheological Properties on Non-Newtonian Materials by Rotational
                                                                                                                           (Brookfield) Viscometer
     For measuring spindles of SP-1, SP-2, SP-6 and ELVAS-SP, experiment has verified approximate         D 2364-15        Standard Methods of Testing Hydroxyethyl-cellulose
     turbulence transition situations in the following conditions:                                        D 2556-14        Test Method for Apparent Viscosity of Adhesives Having Shear Rate Dependent Flow Properties
     1. SP-1 lo-vi spindle, 15 mPa·s at 60 rpm, rpm/mPa·s = 4;                                            D 2669-16        Test Method for Apparent Viscosity of Petroleum Waxes Compounded With Additives (Hot Melts)
     2. SP-2 lo-vi spindle, 100 mPa·s at 200 rpm, rpm/mPa·s = 2
     3. SP-6 me-vi spindle, 100 mPa·s at 50 rpm, rpm/mPa·s = 0.5                                          D 2983-17        Test Method for Low-Temperature Viscosity of Automotive Fluid Lubricants Measured by
                                                                                                                           the Brookfield Viscometer
     4. ELVAS-SP, 0.85 mPa·s at 60 rpm, rpm/mPa·s = 70.6
     If the rpm/mPas ratio exceeds above values, turbulent situation may occur to the spindles listed     D 3236-15        Test Method for Apparent Viscosity of Hot Melt Adhesives and Coating Materials (Reapproved
     above.                                                                                                                1999)
                                                                                                          D 3468-99        Standard Specification for Liquid- Applied Neoprene and Chlorosulfonated Polyethylene
     For measuring spindles ranging from VAN-SP-1 to VAN-SP-4:                                                             Used in Roofing and Waterproofing
     Artificially higher viscosity readings may be introduced by turbulence at speeds of above 10 rpm.    D 3716-14        Method of Testing Emulsion Polymers for Use in Floor Polishes
                                                                                                          D 3791-90        Standard Practice for Evaluating the Effects of Heat on Asphalts
                                                                                                          D 4046-14        Test Method for Viscosity of Chemical Grouts by the Brookfield Viscometer (Laboratory
                                                                                                                           Method)
                                                                                                          D 4889-15        Standard Test Methods for Polyurethane Raw Materials: Determination of Viscosity of
                                                                                                                           Crude or Modified Isocyanates
                                                                                                          D 5018-89        Standard Test Method for Shear Viscosity of Coal-Tar and Petroleum Pitches (Reapproved
                                                                                                                           1999)
                                                                                                          D 5133-01        Standard Test Method for Low Temperature, Low Shear Rate, Viscosity/Temperature
                                                                                                                           Dependence of Lubricating Oils Using a Temperature-Scanning Technique
                                                                                                          D6267-13         Standard Test Method for Apparent Viscosity of Hydrocarbon Resins at Elevated Temperatures
                                                                                                          D6895-06         Standard Test Method for Rotational Viscosity of Heavy Duty Diesel Drain Oils at 100°C
                                                                                                          D4402-15         Standard Test Method For Viscosity Determination Of Asphalt At Elevated Temperatures Using
                                                                                                                           A Rotational Viscometer
                                                                                                          D6080-12a        Standard Practice for Defining the Viscosity Characteristics of Hydraulic Fluids
38                                                                                                                                                                                                                       39
                                   IKA-Werke GmbH & Co. KG
                                   Janke & Kunkel-Straße 10,
                                   79219 Staufen, Germany
                                   Phone: +49 7633 831-0
                                   eMail: sales@ika.de
                                                                                                                 20000041554_EN_ROTAVISC_042024_web
VIETNAM                            THAILAND                                  TURKEY
IKA Vietnam Company Limited        IKA Works (Thailand) Co. Ltd.             IKA Turkey A.Ş.
Phone: +84 28 38202142             Phone: +66 2059 4690                      Phone: +90 216 394 43 43
eMail: sales.lab-vietnam@ika.com   eMail: sales.lab-thailand@ika.com         eMail: sales.turkey@ika.com