Visual Testing Report
CLIENT Name KAR GROUP, KAR-1 REPORT NO. NY-BR-Kar-VT-191123-1
Project Name 100 Area REPORTING DATE 04//12/2023
REFERENCE INSPECTION DATE 04/12/2023
NAYA-DOC-2017-014-A0
PROCEDURE Report pages 1 Page
WPS WPS NY-KAR-BR-WPS-6G-001. TEST & ACC CODE API 572:2016
DRAWING NO INSPECTED ITEM Heat Exchanger E111
External Visual Inspection for Heat Exchanger checklist
Description Yes No Comment
Present and properly installed √ Good Condition
Free of paint √ Good Condition
Legible √ Good Condition
Inspect Shell Wall
External wall corrosion (remove
insulation plugs, removal partial wall √ Corrosion is found in some points
insulation)
Examine for process leaks (reinforcing
√ Not found
pads, weep holes)
Wall deformation (bulges, dents) √ Not found
Wall condition (remove insulation,
corrosion at support rings, check for √ Not found
repaired areas)
Examine Nozzles & Manways
Corrosion (between flanges and bolt
√ Corrosion is found in nozzle
holes, check insulation sealing)
Examine for leaks (discoloration, check
√ Not found
weep holes, check for missing bolts)
Examine for proper bolting (missing
Not found
bolts, minimum two bolt threads √
protruding from nuts
Examine Head Condition
Corrosion (lifting lugs, moisture trap
√ Corrosion is founded
inspection, remove partial insulation)
Examine for process leaks √ Leaks is founded in head
Deformation (bulge or concave areas,
√ Not found
indication of metal stress)
Valves Condition
Inlet and outlet Valves √ -
Inspect Support & Skirts
Corrosion activity √ Need paint
Visual Testing Report
Concrete support Not good
Steel support needs paint
Anchor bolts Good Condition
Inspect External Coatings
Coating voids (nozzle to shell welds,
√ Good Condition
flange welds, supports/support rings)
Peeling √
Blistering √ Founded in flange and head
Deterioration √
Inspect Ladders & Stairways
Corrosion (bolting/nuts, check insulation
√ Needs paint
seal)
Assure securely attached (check bolt
tightness, check for cracked welds/ loose √ Good
bolts)
Inspect External Insulation
Missing areas of insulation √ Good
Missing jackets √ Missing head and nozzle
Leaks from outside (breaks/tears,
√ -
inspection plugs)
Examine Condition of Electrical Ground
Loose connection √ Not found
Missing connection √ Not found
Visual Testing Report
UT Gauge Measurements for Rear Head
Pressure
Nominal
Required
Point Thickness 0 90 180 270
Thickness
(mm)
(mm)
1 12.00 4.95 - - - -
UT Gauge Measurements for Rear cylinder
Pressure
Nominal
Required
Point Thickness 0 90 180 270
Thickness
(mm)
(mm)
1 9.53 5.05 10.50 11.02 8.50 10.69
UT Gauge Measurements for Shell
0 90 180 270
Shell1 10.11 10.24 10.33 9.40
Shell 2 10.34 10.20 10 10.16
Shell 3 9.70 10.07 10.30 10.15
Pressure
Nominal
Diameter Required
Nozzle Thickness 0 90 180 270
(inch) Thickness
(mm)
(mm)
A 8 23.01 1.82 22.08 22.70 22.65 22.12
B 8 23.01 1.82 22.51 22.23 22.49 -
C 4 13.49 1.07 13.82 14.04 13.81 -
D 4 13.49 1.07 13.85 14.04 14.21 -
Visual Testing Report
