SovPlym – Russian based MNC
31 years of knowledge
Founded in St.-Petersburg in 1989
Started export activities in 2015
Technical workshops and departments of SovPlym Ltd.
• Preparative
• R&D Department
• Test laboratory
• Powder coating
• Experimental
• Industrial filters
• Industrial fans
• Extraction arms
• Modular suction tables
• Protective partitions
• Filtration cartridges
• Technical hoses
• Parts and components warehouse
• Spares warehouse
• Ready made products warehouse
• Logistics department
Licensing and certification of SovPlym’s equipment
All equipment correspond to the terms and norms of Customs Union
ТР ТС 010/2011
All equipment has European CE certification
Management system of SovPlym corresponds to international
standard ISO 9001:2008
SovPlym has local Vendor Registrations
Branches and dealers in Russia
SovPlym worldwide
- Uzbekistan
RUSSIA - Belorussia
- Estonia
Kazakhstan
Turkey
Israel
India
South Africa
WELDING FUMES FILTRATION
Saint-Petersburg
September, 2020
Welding aerosol
What it is? Why cleaning it?
Welding aerosol
What it is? Why cleaning it?
Perfect situation:
keep welding fumes away from breathing zone
Extraction
arms Welding
tables
Mobile
filters
Medium option:
workplace solution. Localisation of works.
Last option:
centralized ventilation systems
Most popular solutions in WELDING:
(out of our experience)
- one or two extraction arms
(various models with various aiflow)
- compact design
- low noise level
Mobile filters
- easy to move around workshop
(convenient for temporary workplaces)
- various reach radius of extraction arms
- integrated self-cleaning system
Most popular solutions in WELDING:
(out of our experience)
- one or two extraction arms
- integrated or centralized fan
- do not occupy space on the floor
Wall-mounted units
- compact design
- various reach radius of extraction arms
- integrated self-cleaning system
Most popular solutions in WELDING:
(out of our experience)
EQUIPMENT
Extraction arms
Intended use – removal of smoke and fumes from the point of allocation
Main processes – welding, soldering, metal processing etc.
Reach radius - from 0,7 to 8 m
Advantages:
- High capturing efficiency
- Flexible design
- Large reach radius
- Variety of models for different applications
Mobile filters
- Single or two-arm models
- Integrated fan
- Optional integrated compressor
- Self-cleaning system
- dP control box on board
- Polyester or PTFE cartridges
- Up to 24sq.m. of filtration surface
- Plug and play solution
- Only installation: attachment of extraction arm
- Extraction arms up to 4 m
- Low noise level
- Compact and easy to move design
Mobile mechanical self-cleaning filter with vertical
cartridge DCSC-M5
Design specialties and advantages of DCSC-M5
• Vertical cartridge with PTFE membrane
• Top side exit of clean air
• Integrated net spark arrester made of stainless steel
• Automatic cleaning by compressed air
• Cleaning only on ΔP sensor signal
• No manual settings for cleaning needed
• Integrated compressor (option)
• Simple cartridge replacement procedure
• Classic cleaning – without rotating nozzles (air splitting
insert inside the cartridge)
• Dimensions L х W 655 х 655mm
• Height– 1400mm
• Integrated set for connection of KUA extraction arms
with lighting
• “Start-stop” system with induction sensor IWS (option)
Mobile mechanical self-cleaning filter with vertical
cartridge DCSC-M5
Technical characteristics
Parameter Value
Maximum capacity, m³/h 1 200
Motor power, kW 1,1
Electrical power, V 220, 50 Hz
Active filtration surface, m² 12
Cartridge type CART-T12
Filtration cartridge material PTFE membrane
Compressor power, kW 0,5 – 0,7
Type of “start-stop” induction sensor IWS
Dimensions, mm 655 х 655 х 1406
Weight without extraction arm, kg ≈130
Mobile mechanical self-cleaning filter with vertical
cartridge DCSC-M5
Dimensions
Mobile mechanical self-cleaning filter with vertical
cartridge DCSC-M5
Mobile mechanical self-cleaning filter with vertical
cartridge DCSC-M5
Mobile mechanical self-cleaning filter with vertical
cartridge DCSC-M5
Mobile mechanical self-cleaning filter with vertical
cartridge DCSC-M5
Mobile mechanical self-cleaning filter with oval
cartridges DCSC-M-6-K
Basic technical characteristics
Parameter Value
Maximum capacity, cmh 2500
1 х 200
Extraction arm diameter, mm
2 х 160
Maximum reach radius of extraction
2/3/4
arm*, m
Motor power, kW 1,5
Power supply, V 220, 50 Hz
Active filtration surface, m² 24 (2 х 12)
Additional cleaning Activated carbon
Cartridge material PTFE membrane
Filtration efficiency ЕН 779-2014 F9
Compressor power, kW 0,5
Dimensions, mm 775 х 775 х 1525
Noise level, dB 74
Weight, w/o extraction arms, kg 185
Mobile mechanical self-cleaning filter with oval
cartridges DCSC-M-6-K
Design specialties and advantages of DCSC-M-6-K
• High capacity up to 2500 cmh
• Compact body shape
• Low noise level - 74 dB
• Vertical oval filtration cartridges
• Filtration media – polyester with PTFE membrane
• Air outlet in the top cover
• Integrated oil less compressor for air
• Stainless prefilter spark arrestor
• Integrated protective shields for cartridge
• Automatic cleaning system with ΔP-function
• Controller with electronic differential pressure gauge
• Led and sound indication of cartridge clogging
• Automatic cleaning after switching off the fan
• Easy cartridge replacement
• Integrated fan and led light control on the inlet nozzle of the
extraction arm
Mobile mechanical self-cleaning filter with oval
cartridges DCSC-M-6-K
Basic dimensions of DCSC-M-6-K
Mobile mechanical self-cleaning filter with oval
cartridges DCSC-M-6-K
High stability with 4m long BEA-200 Clean air outlet in top cover with
extraction arms activated carbon filter
Mobile mechanical self-cleaning filter with oval
cartridges DCSC-M-6-K
Sample of installation
Wall-mounted filters
- Single or two-arm models
- With or w/out integrated fan
- Noise reduction for integrated fans
- Self-cleaning system
- Control box on board
- Polyester or PTFE cartridges
- Up to 24sq.m. of filtration surface
- Easy installation and maintenance
- Extraction arms up to 8 m
Stationary filters
- Vertical or horizontal cartridges
- Fan on or next to filter
- Noise reduction for integrated fans
- Self-cleaning system
- Control box on board
- Several types of cartridges
- Up to 64,000 cmh modular design
- Easy installation and maintenance
Stationary filters
Stationary filters
Centralized systems
Push-Pull systems
Efficient alternative to local
extraction ventilation when
at source extraction of fumes
is not possible due to
technological process.
Diluter systems
Long range alternative to
Push-Pull systems in case
when ducting installation is
not possible due to workshop
layout, technological
equipment placement etc.
Centralized systems: Push-Pull
Centralized systems: Diluter
Control equipment
Induction Automatic
sensor damper
Light Frequency
sensor invertor
Signal
coordinating
unit
We know all about welding…
…but welding is not all we know about!
Cyclones and
preseparators
Plasma
cutting
We know all about welding…
…but welding is not all we know about!
Oil mist filtration
Electrostatic
filtration
Chemical filtration
Please visit our website- www.sovplym.in
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https://www.facebook.com/sovplym.india/
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