Easycut 280
Easycut 280
EasyCut 280
EasyCut 320
02.09.2015
Table of Contents
Pos: 1 /BA/Konformitätserklärungen/EasyCut/Neu ab 2010/EasyCut 280/320 @ 42\mod_1273042457766_78.docx @ 380776 @ @ 1
CV0
EC Declaration of Conformity
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Spelle, 01.03.10
Dear customer,
Dear customer,
You have now received the operating instructions for the KRONE
product which you have purchased.
2
Table of Contents
Pos: 4 /Überschriften/Überschriften 1/F-J/Inhaltsverzeichnis @ 31\mod_1251969952727_78.docx @ 302165 @ 1 @ 1
1 Table of Contents
Pos: 5 /BA/Inhaltsverzeichnis Sprachenneutral @ 10\mod_1221574899104_0.docx @ 135495 @ @ 1
3
Table of Contents
5.3.1 Clutching points......................................................................................................................... 27
5.4 PTO shaft ......................................................................................................................................... 28
5.4.1 Length adjustment..................................................................................................................... 28
6 Start-up .................................................................................................................................................. 30
6.1 Mounting onto the Tractor ................................................................................................................ 30
6.2 Hydraulics......................................................................................................................................... 31
6.2.1 Special Safety Instructions ........................................................................................................ 31
6.2.2 Connecting the hydraulic lines .................................................................................................. 31
6.3 PTO shaft ......................................................................................................................................... 33
6.4 Install the PTO shaft ......................................................................................................................... 34
6.5 Intermediate PTO shaft .................................................................................................................... 34
6.6 Swivelling parking support into transport position ............................................................................ 35
7 Driving and Transport .......................................................................................................................... 36
7.1 Switching from working position to transport position ...................................................................... 36
8 Operation............................................................................................................................................... 38
8.1 From transport into working position ................................................................................................ 38
8.2 Before mowing ................................................................................................................................. 39
8.2.1 Folding down the Safety Device ............................................................................................... 40
8.3 Swivelling parking support into transport position ............................................................................ 41
8.3.1 Adjusting the lateral suspension arm ........................................................................................ 42
8.4 Headland Position ............................................................................................................................ 42
8.5 Detaching the machine .................................................................................................................... 43
9 Settings ................................................................................................................................................. 45
9.1 Adjusting the cutting height .............................................................................................................. 45
9.2 Adjusting the Compensation Springs ............................................................................................... 46
9.3 Setting of the pole protection mechanism ........................................................................................ 47
10 Maintenance .......................................................................................................................................... 48
10.1 Special Safety Instructions ............................................................................................................... 48
10.1.1 Test run ..................................................................................................................................... 48
10.2 Spare Parts ...................................................................................................................................... 49
10.3 Tightening torques............................................................................................................................ 49
10.3.1 Metric Thread Screws with Control Thread .............................................................................. 49
10.3.2 Metric Thread Screws with Fine Thread ................................................................................... 50
10.3.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 50
10.3.4 Deviating Torque ....................................................................................................................... 51
10.4 Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 51
10.4.1 Oil Level Check and Oil Change Intervals (Gearboxes) ........................................................... 51
10.5 Main gearbox.................................................................................................................................... 52
10.6 Mower Drive Gearbox ...................................................................................................................... 53
10.7 Oil level check and oil change on the cutter bar .............................................................................. 54
10.7.1 Oil change ................................................................................................................................. 54
10.7.2 Checking the oil level ................................................................................................................ 54
10.8 Checking the Cutter Blades and Blade Holder ................................................................................ 55
10.8.1 Cutter Blades ............................................................................................................................ 56
10.8.2 Blade screw connection ............................................................................................................ 57
10.8.3 Blade Quick-Fit Device ............................................................................................................. 58
10.8.4 Periodical Inspection of the Leaf Springs ................................................................................. 59
10.8.5 Periodical Inspection of the Cutting Discs / Blade Drums......................................................... 60
4
Table of Contents
10.8.6 Abrasion Limit ........................................................................................................................... 61
10.9 Blade Changing on Cutting Discs .................................................................................................... 62
10.9.1 Blade Screw Connection ........................................................................................................... 63
10.9.2 Blade Quick-Fit Device ............................................................................................................. 64
10.10 Replacing the linings ........................................................................................................................ 65
10.11 Rotary hub with shear fuse (optional) .............................................................................................. 66
10.11.1 After Shearing Off ..................................................................................................................... 68
11 Maintenance – lubrication chart ......................................................................................................... 70
11.1 Special Safety Instructions ............................................................................................................... 70
11.2 PTO shaft ......................................................................................................................................... 70
11.3 Lubrication Chart .............................................................................................................................. 71
12 Placing in Storage ................................................................................................................................ 72
13 Before the Start of the New Season ................................................................................................... 73
13.1 Special Safety Instructions ............................................................................................................... 73
13.2 Test run. ........................................................................................................................................... 73
13.3 Friction Clutch .................................................................................................................................. 74
14 Special equipment ................................................................................................................................ 75
14.1 Special Safety Instructions ............................................................................................................... 75
14.2 Adjusting Skids ................................................................................................................................. 75
14.3 Disposal of the machine ................................................................................................................... 76
Pos: 6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
5
To this Document
Pos: 7.1 /Überschriften/Überschriften 1/U-Z/Zu diesem Dokument @ 107\mod_1334231929021_78.docx @ 965257 @ 1 @ 1
2 To this Document
Pos: 7.2 /BA/Einleitung/Gültigkeit/EasyCut /Gültigkeit EasyCut 280/320 @ 9\mod_1220505759023_78.docx @ 126043 @ 2 @ 1
2.1 Validity
These operating instructions apply to disc mowers of the series:
EasyCut 280 EasyCut 320
Pos: 7.3.1 /Überschriften/Überschriften 2/K-O/N/Nachbestellung (Nachbestellung dieses Dokuments) @ 349\mod_1436355974813_78.docx @ 2625865 @ 2 @ 1
2.2 Re-Ordering
Pos: 7.3.2 /BA/Zu diesem Dokument/Nachbestellung_Text @ 349\mod_1436355830140_78.docx @ 2625835 @ @ 1
If this document should become wholly or partially unusable, you can request a replacement
document by stating the order number mentioned on the cover sheet.
Pos: 7.4 /Überschriften/Überschriften 2/K-O/MMitgeltende Dokumente @ 187\mod_1380113031071_78.docx @ 1609664 @ 2 @ 1
To ensure that the machine is used safely and as intended, observe the following further
Pos: 7.6 /BA/Zu diesem Dokument/Mitgeltende Dokumente_EasyCut @ 364\mod_1440601387970_78.docx @ 2681556 @ @ 1
applicable documents:
– Operating instructions of universal shaft
Pos: 7.7 /Überschriften/Überschriften 2/U-Z/ZZielgruppe dieses Dokuments @ 187\mod_1380113123454_78.docx @ 1609723 @ 2 @ 1
This document aims at the operators of the machine fulfilling the minimum requirements of
personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.
Pos: 7.9.1 /Überschriften/Überschriften 2/P-T/SSo benutzen Sie dieses Dokument @ 188\mod_1380548350021_78.docx @ 1614365 @ 2 @ 1
Table of contents/headers:
The table of contents as well as the headers in this instruction are used for quick navigation in
the chapters.
Index directory:
In the index directory, you can find information on the desired subject via catchwords which are
in alphabetical order. The index directory can be found on the last page of this instruction.
Cross references:
Cross references to another place in the operating instructions or to another document are in
the text and specify the chapter and subchapter or section. The designation of subchapters or
sections is presented in quotation marks.
Example:
Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening
Torques”.
The subchapter or the section can be found via an entry in the table of contents and in the index
directory.
Pos: 7.9.4 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
6
To this Document
Pos: 7.9.5 /BA/Zu diesem Dokument/Richtungsangaben_mit Überschrift 3. Ebene @ 311\mod_1418209262291_78.docx @ 2405467 @ 3 @ 1
Throughout the rest of this document, the mower will also be referred to as the “machine”.
Pos: 7.9.8 /Überschriften/Überschriften 3/A-E/A/Abbildungen_Darstellungsmittel @ 336\mod_1430133919063_78.docx @ 2558462 @ 3 @ 1
2.5.4 Figures
Pos: 7.9.9 /BA/Zu diesem Dokument/Abbildungen_Text @ 336\mod_1430134111209_78.docx @ 2558493 @ @ 1
The figures in this document do not always represent the exact machine type. The information
Pos: 7.9.10 /Überschriften/Überschriften 3/U-ZUmfang des Dokuments @ 346\mod_1434979896995_78.docx @ 2611366 @ 3 @ 1
which refers to the figure always corresponds to the machine type of this document.
In addition to standard equipment, accessories kits and versions of the machine are described
Pos: 7.9.12 /Überschriften/Überschriften 3/A-E/D/Darstellungsmittel @ 336\mod_1429865448625_78.docx @ 2556625 @ 3 @ 1
in this document. Your machine may deviate from this document.
2.5.6 Means of representation
Pos: 7.9.13 /Überschriften/Zwischenüberschriften/P-T/Symbole im Text @ 336\mod_1430121354111_78.docx @ 2557539 @ @ 1
Action step
A bullet point () designates an action step you have to perform, as for example:
• Set the left outside mirror.
Sequence of actions
Several bullet points () located in front of a sequence of action steps identify a sequence of
actions to be performed step by step, as for example:
• Loosen counter nut.
• Set the screw.
• Tighten counter nut.
List
Dashes (-) identify lists such as, for example:
– Brakes
– Steering
– Lighting
Pos: 7.9.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
7
To this Document
Pos: 7.9.16 /Überschriften/Zwischenüberschriften/P-T/Symbole in Abbildungen @ 336\mod_1430121455379_78.docx @ 2557570 @ @ 1
Symbols in figures
Pos: 7.9.17 /BA/Zu diesem Dokument/Darstellungsmittel_Übersicht Symbole_BA @ 329\mod_1427193088297_78.docx @ 2523598 @ @ 1
To visualize parts and actions steps, the following icons are used:
Icon Explanation
Reference sign for part
1
Position of a part (e.g. move from pos. I to pos. II)
I
Dimensions (e.g. B = width, H = height, L = length)
X
Action step: Tighten screws with torque key with specified tightening torque
Direction of motion
Direction of travel
opened
closed
Framings, dimension line, dimension line limitation, reference line for visible parts
or visible mounting material
Framings, dimension line, dimension line limitation, reference line for covered
parts or covered mounting material
Laying routes
8
To this Document
Pos: 7.9.19 /Überschriften/Zwischenüberschriften/U-Z/Warnhinweise_Zu diesem Dokument @ 337\mod_1430720690194_78.docx @ 2563366 @ @ 1
Warning signs
Pos: 7.9.20 /BA/Zu diesem Dokument/Warnhinweise_Zu diesem Dokument_Text @ 337\mod_1430720301162_78.docx @ 2563335 @ @ 1
Warning
WARNING! - Type and source of hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention.
Caution
CAUTION! - Type and source of hazard!
Effect: Damage to property.
• Measures for risk prevention.
Pos: 7.9.21 /Überschriften/Zwischenüberschriften/F-J/Hinweise mit Informationen und Empfehlungen_Zu diesem Dokument @ 337\mod_1430721734582_78.docx @ 2563548 @ @ 1
Note
Note
Effect: Economic benefit of the machine.
• Measures to be performed.
Pos: 8 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
9
Introduction
Pos: 9.1 /BA/Einleitung/Einleitung @ 0\mod_1195562498677_78.docx @ 416 @ 1 @ 1
3 Introduction
These operating instructions contain fundamental instructions. These must be observed in
operation and maintenance. For this reason, these operating instructions must be read by
operating personnel before commissioning and use, and must be available for easy reference.
Follow both the general safety instructions contained in the section on safety and the specific
safety instructions contained in the other sections.
Pos: 9.2 /Überschriften/Überschriften 2/U-Z/VVerwendungszweck @ 1\mod_1201707246738_78.docx @ 54055 @ 2 @ 1
EC-120-2
Fig. 1:
Pos: 9.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
The machine data are specified on the type plate (1). It is attached to the carrying bar.
10
Introduction
Pos: 9.7 /BA/Einleitung/Kennzeichnung/Angaben für Anfrage und Bestellungen_Maschnr. @ 9\mod_1220507505930_78.docx @ 126110 @ 2 @ 1
Year
Mach. No.
Type
Note
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
When asking questions concerning the machine or ordering spare parts, be sure to provide type
designation, machine number and the year of manufacture of the relevant machine: To ensure
that these data are always available, we recommend that you enter them in the fields above.
Note
Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure
safety. The use of spare parts, accessories or additional equipment not manufactured, tested or
approved by KRONE will exclude any liability for consequential damage.
Pos: 9.8 /Überschriften/Überschriften 3/A-E/A/Ansprechpartner @ 0\mod_1195569394286_78.docx @ 839 @ 3 @ 1
3.3.1 Contact
Pos: 9.9 /BA/Adressen/Adresse Maschinenfabrik KRONE Spelle @ 0\mod_1195568531083_78.docx @ 734 @ @ 1
11
Introduction
Pos: 9.11.1 /Überschriften/Überschriften 2/A-E/B/Bestimmungsgemäße Verwendung @ 103\mod_1332169199326_78.docx @ 940071 @ 2 @ 1
Ver
The disc mower is built exclusively for customary use in agricultural work (intended use).
Pos: 9.11.3 /BA/Einleitung/Bestimmungsgemäßer Gebrauch/Nicht bestimmungsgemäß @ 103\mod_1332171672294_78.docx @ 940272 @ @ 1
Unauthorised modifications to the machine may have a negative effect on the machine
characteristics or safe and reliable use of the machine or may interfere with proper operation.
Unauthorised modifications shall therefore release the manufacturer of any liability for
consequential damage.
Pos: 9.12 /Überschriften/Überschriften 2/K-O/NNutzungsdauer der Maschine @ 318\mod_1423658430909_78.docx @ 2465744 @ 2 @ 1
– The service life of this machine strongly depends on proper use and maintenance as well as
the operating conditions.
– Permanent operational readiness as well as long service life of the machine can be
achieved by observing the instructions and notes of these operating instructions.
– After each season of use, the machine must be checked thoroughly for wear and other
damage.
– Damaged and worn parts must be replaced before placing the machine into service again.
– After the machine has been used for five years, carry out full technical inspection of the
machine. According to the results of this inspection, a decision concerning the possibility of
reuse of the machine should be taken.
– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can
Pos: 9.14 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
be replaced.
12
Introduction
Pos: 9.15 /BA/Einleitung/Technische Daten/Technische Daten mit 2. Überschrift @ 0\mod_1195566374865_78.docx @ 594 @ 2 @ 1
Ambient temperature
Temperature range for machine operation -5 to +45°C
Pos: 10 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
13
Introduction
Pos: 11 /Layout Module /Diese Seite ist bewusst freigelassen worden. @ 1\mod_1201783680373_78.docx @ 54443 @ @ 1
14
Safety
Pos: 13.1 /Überschriften/Überschriften 1/P-T/Sicherheit @ 0\mod_1195566748646_78.docx @ 635 @ 1 @ 1
4 Safety
Pos: 13.2 /BA/Sicherheit/6. Überarbeitete Warnhinweise/Kennzeichnung von Hinweisen in der Betriebsanleitung Einführungstext (2012-07-27 09:59:06) @ 0\mod_1195637804826_78.docx @ 1098 @ 2 @ 1
Warning !
WARNING! - Type and source of the hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention
Caution!
CAUTION! - Type and source of the hazard!
Effect: Property damage
• Measures for risk prevention.
Pos: 13.4 /BA/Sicherheit/6. Überarbeitete Warnhinweise/Allgemeine Funktionshinweise (2012-07-26 15:24:39) @ 0\mod_1196869714452_78.docx @ 15185 @ @ 1
Instructions which are attached to the machine need to be followed and kept fully legible.
Pos: 13.5 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
15
Safety
Pos: 13.6.1 /BA/Sicherheit/Sicherheits- und Unfallverhütungs-Vorschriften Swadro_Ladewagen_EasyCut @ 73\mod_1308298589597_78.docx @ 655493 @ 2 @ 1
16
Safety
Pos: 13.6.3 /BA/Sicherheit/Personalqualifikation und -schulung @ 0\mod_1195639383185_78.docx @ 1136 @ 3 @ 1
17
Safety
Pos: 13.6.7 /BA/Sicherheit/Angebaute Geräte/Geräte angebaut EasyCut @ 3\mod_1204552588996_78.docx @ 70752 @ 2 @ 1
Note
The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate
operating instructions)
Pos: 13.6.10 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
18
Safety
Pos: 13.6.11 /BA/Sicherheit/Hydraulikanlage @ 2\mod_1203503691986_78.docx @ 66225 @ 2 @ 1
8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!
The new hoses must fulfill the technical requirements set by the manufacturer of the
Pos: 13.6.13 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
implement!
19
Safety
Pos: 13.6.14 /BA/Sicherheit/Wartung/Wartung Mäher mit Gasspeicher+ Auswechseln von Arbeitswerkzeugen @ 0\mod_1195647075607_78.docx @ 1442 @ 2 @ 1
4.7 Maintenance
1 Always make certain that the drive and the engine are switched off before doing any
repairs, maintenance or cleaning! - Remove the ignition key!
2 Regularly check that nuts and bolts are properly seated and tighten if necessary!
3 When carrying out maintenance work on a raised mowing unit, always use suitable means
to secure it against falling.
4 When replacing working tools with cutting edges, use suitable tools and gloves!
5 Oils, greases and filters must be disposed of correctly!
6 Always disconnect the power supply before working on the electrical system!
7 If protective devices and guards are subject to wear, check them regularly and replace them
in good time!
8 When performing electrical welding work on the vehicle and mounted devices, turn the
power supply off at main battery switch or disconnect generator cable and battery!
9 Replacement parts must at least comply with the technical requirements set by the
manufacturer of the implements! This is guaranteed by original KRONE spare parts!
10 Only use nitrogen for filling pneumatic accumulators - risk of explosion!
Pos: 13.6.15 /BA/Sicherheit/Eigenmächtiger Umbau und Ersatzteilherstellung @ 1\mod_1201937705539_78.docx @ 55745 @ 2 @ 1
20
Safety
Pos: 13.9 /BA/Sicherheit/EasyCut/Sicherheit Einführung EasyCut @ 3\mod_1204553763950_78.docx @ 70812 @ 2 @ 1
4.11 Introduction
The disc mower is equipped with all safety devices (protective devices). However, it is not
possible to eliminate all potential hazards on this machine as this would impair its full functional
capability. Hazard warnings are attached to the machine in the relevant areas to warn against
any dangers. The safety instructions are provided in the form of so-called warning pictograms.
Important information on the position of these safety signs and what they mean is given below!
Pos: 13.10 /BA/Sicherheit/2. Vorangestellte Warnhinweise/Warnung - Beschädigte oder unlesbare Warnbildzeichen @ 120\mod_1343305789479_78.docx @ 1099853 @ @ 1
WARNING!
Danger of injury on machine parts if danger zones have not been marked when warning
pictograms are missing, damaged or illegible.
Danger of injury due to dangerous parts and other residual risks as users or third parties enter
the danger area or reach into it as they are not aware of the danger.
• Immediately replace damaged or illegible labels.
• Following repair work, always attach appropriate adhesive safety labels to all the replaced,
modified or repaired components.
• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.
Familiarise yourself with the statement of the warning pictograms. The adjacent text and
the selected location on the machine provide information on the special danger spots on
the machine.
Pos: 13.11 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
21
Safety
Pos: 13.12 /Überschriften/Überschriften 2/K-O/LLage der Sicherheitsaufkleber an der Maschine @ 0\mod_1195634967326_78.docx @ 1020 @ 2 @ 1
4 4 3
4 4 3 3 4 1 2 5
EC-157-1
Fig. 2
22
Safety
1) 2)
Before starting the machine, The PTO speeds must not exceed 540 rpm! The
read and observe the operating pressure of the hydraulic system must
operating instructions and not exceed 200 bar!
safety instructions. 939 100-4
MAX. 540/min
Order no. 939 471-1 (1x) MAX. 200 bar
3a
c) When the machine is running, keep your
3b 3c
distance.
4) 5)
While parts are moving, never reach into areas Keep the stipulated safe distance from power
where there is a risk of being crushed. transmission lines.
942 459-0
Order No. 942 459-0 (5x) Order No. 942 293-0 (1x)
23
Safety
Pos: 13.15 /Überschriften/Überschriften 2/K-O/LLage der allgemeinen Hinweisaufkleber an der Maschine @ 0\mod_1195635067920_78.docx @ 1039 @ 2 @ 1
5 1 4 2 3
EC-158-2
Fig. 3
1) 1) 2)
Order No. 255 498 1 (1x) with Order No. 255 499 2 (1x) with
blade screw connection quick blade release
139-888 139-889
Ø 17,5 mm
80
3) 4) 5)
939 278 -2
D Vor der Erstinbetriebnahme und 1x j ährlich vor
der Ernte muss die Reibkupplung gel üftet werden
El embrague de seguridad debe someterse a una
E purga antes de la primera puesta en marcha y una
vez al año antes de iniciarse la campaña de trabajo.
La s écurité à friction doit faire l'objet d'une purge
F lors de la premi ère mise en route et une fois par
an avant le d ébut de la saison.
The friction clutch must be bled at the first
GB operation and once a year before the harvesting
season.
La frizione di sicurezza deve essere sottomessa ad
I uno spurgo alla prima messa in campo come pure
una volta all'anno prima della campagna.
24
Safety
Pos: 13.18 /BA/Sicherheit/6. Überarbeitete WarnhinweiseHinweis - Nachbestellung/ Anbringung Aufkleber (2015-08-05 09:45:44) @ 0\mod_1195637337107_78.docx @ 1079 @ 33 @ 1
Note
Every adhesive safety and information label is assigned an order number and can be ordered
directly from the manufacturer or from an authorized dealer (see Section "Contact").
4.13.3 Contact
Pos: 13.20 /BA/Adressen/Adresse Maschinenfabrik KRONE Spelle @ 0\mod_1195568531083_78.docx @ 734 @ @ 1
25
Commissioning
Pos: 15.1 /Überschriften/Überschriften 1/A-E/Erstinbetriebnahme @ 0\mod_1196314201498_78.docx @ 5855 @ 1 @ 1
5 Commissioning
Pos: 15.2 /Überschriften/Überschriften 2/A-E/EErstmontage @ 1\mod_1202226261982_78.docx @ 58270 @ 2 @ 1
The document "Assembly Instructions" describes how to install the device for the first time.
Pos: 15.4 /Überschriften/Überschriften 2/P-T/SSpezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1
WARNING!
When performing repair, maintenance or cleaning work on the machine, or in case of
technical intervention, drive elements may start moving. Thus there is a risk of serious
injuries or death.
• Switch off tractor engine, remove the ignition key and carry it with you.
• Secure the tractor against accidental start-up and against rolling.
• Wait until all machine parts have come to a complete stop and have been cooled down
completely.
Pos: 15.6 /BA/Sicherheit/7. Gefahrenhinweise alt/Gefahr - Fehlerhafter Zusammenbau @ 1\mod_1202224212591_78.docx @ 58171 @ @ 1
Pos: 15.7 /BA/Sicherheit/7. Gefahrenhinweise alt/Gefahr - Fehlende Schutztücher Erstinbetriebnahme @ 3\mod_1204628072251_78.docx @ 71025 @ @ 1
26
Commissioning
Pos: 15.9 /Überschriften/Überschriften 2/A-E/AAnbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1
I II
1 1
X X
X
X POS.2
POS.1 POS.1 POS.2 EC-0-214
Figure. 4
Pos: 15.12 /BA/Erstinbetriebnahme/EasyCut/Kuppelpunkte/Kuppelpunkte Text EC 280/320 @ 9\mod_1220535134976_78.docx @ 126814 @ @ 1
II)
Pos: 15.13 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
In addition, the steerable pinions (1) in pos.1 and pos. 2 can be adjusted by X = 50 mm.
27
Commissioning
Pos: 15.14 /Überschriften/Überschriften 2/F-J/GGelenkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1
4 1
2
3
1 EC-159-1
Figure 5
Pos: 15.18 /BA/Erstinbetriebnahme/EasyCut/Ankuppeln Text EC 280/320 (280/320CV-Q) @ 9\mod_1220537421383_78.docx @ 126948 @ @ 1
• Attach the machine onto the lower suspension arm (1) of the tractor.
Pos: 15.19 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
• Hook the top link (2) into the upper hole of the 3-point support.
28
Commissioning
Pos: 15.20 /BA/Erstinbetriebnahme/Gelenkwelle/Mähwerke/Längenanpassung Bild EC280/320 @ 9\mod_1220535841070_78.docx @ 126833 @ @ 1
EC-0-108
Figure 6
Pos: 15.21 /BA/Erstinbetriebnahme/Gelenkwelle/Mähwerke/Längenanpassung_mit Pfahlsicherung @ 9\mod_1220535961555_78.docx @ 126855 @ @ 1
29
Start-up
Pos: 17.1 /Überschriften/Überschriften 1/F-J/Inbetriebnahme @ 0\mod_1196327075811_78.docx @ 6375 @ 1 @ 1
6 Start-up
Pos: 17.2 /Überschriften/Überschriften 2/A-E/AAnbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1
30
Start-up
Pos: 17.6 /BA/Erstinbetriebnahme/EasyCut/Ankuppeln Bild EC 280/320 @ 9\mod_1220537315742_78.docx @ 126927 @ @ 1
4 1
2
3
1 EC-159-1
Figure 7
Pos: 17.7 /BA/Erstinbetriebnahme/EasyCut/Ankuppeln Text EC 280/320 (280/320CV-Q) @ 9\mod_1220537421383_78.docx @ 126948 @ @ 1
• Attach the machine onto the lower suspension arm (1) of the tractor.
Pos: 17.8 /Überschriften/Überschriften 2/F-J/HHydraulik @ 0\mod_1199776034950_78.docx @ 34205 @ 2 @ 1
• Hook the top link (2) into the upper hole of the 3-point support.
6.2 Hydraulics
Pos: 17.9 /Überschriften/Überschriften 3/P-T/SSpezielle Sicherheitshinweise @ 0\mod_1197301069931_78.docx @ 17662 @ 3 @ 1
Warning - If the hydraulic hoses are interchanged when connecting them to the
hydraulic system of the tractor, the functions will be interchanged as well.
Effect: Injuries, serious damage to the machine
• Identify the hydraulic connections.
• Always ensure correct connection between the machine and the tractor.
• When engaging the hydraulic hose, the hydraulic control unit must be in float position or in
"lowering" position.
Pos: 17.13 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
31
Start-up
Pos: 17.14 /BA/Sicherheit/Hydraulik/Achtung - Verschmutzung der Hydraulikanlage @ 2\mod_1202393336803_78.docx @ 59155 @ @ 1
1
3
EC-106-1
32
Start-up
Pos: 17.21 /Überschriften/Überschriften 2/F-J/GGelenkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1
33
Start-up
Pos: 17.26 /Überschriften/Überschriften 2/F-J/GGelenkwelle montieren @ 2\mod_1202398342788_78.docx @ 59253 @ 2 @ 1
Figure 9
Pos: 17.28 /BA/Inbetriebnahme/EasyCut/Anbau Gelenkwelle/Anbau Gelenkwelle gezogene/angehängte EasyCuts @ 9\mod_1220874876438_78.docx @ 128292 @ @ 1
• Slide the PTO shaft (1) onto the PTO end of the tractor and secure it.
Pos: 17.29 /Überschriften/Überschriften 2/U-Z/ZZwischengelenkwelle @ 3\mod_1204702241039_78.docx @ 71481 @ 2 @ 1
• Secure the PTO shaft guard against turning with the retaining chain (2).
3
EC-160-0
Figure 10
Pos: 17.31 /BA/Inbetriebnahme/EasyCut/Anbau Gelenkwelle/Zwischengelenkwelle/Zwischengelenkwelle Text EC 280/320 @ 10\mod_1221208014307_78.docx @ 132379 @ @ 1
The intermediate PTO shaft for the mowing unit drive is coupled to the gearbox via the friction
clutch (1) and to the mowing unit via the free-wheel (2). Fasten support chain (3) to the mower.
Pos: 17.32 /BA/Inbetriebnahme/EasyCut/Hinweis Reibkupplung @ 11\mod_1223358975938_78.docx @ 145593 @ @ 1
34
Start-up
Pos: 17.34 /Überschriften/Überschriften 2/A-E/AAbstellstütze in Transportstellung schwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1
2
EC-161-0
Figure 11
Pos: 17.36 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze in Transportstellung schwenken @ 12\mod_1223983226897_78.docx @ 149837 @ @ 1
After the machine is attached, swivel the parking support into transport position.
• Use the three-point hydraulic system to raise the parking support somewhat.
Pos: 18 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
• Swivel the parking support (2) into transport position and lock it in place with the bolt (1).
35
Driving and Transport
Pos: 19.1 /Überschriften/Überschriften 1/F-J/Fahren und Transport @ 0\mod_1196330049217_78.docx @ 6553 @ 1 @ 1
WARNING!
During the swivelling operation of the mower, persons may be gripped by the mower and
be seriously injured.
• Before swivelling the mower up into transport position, turn off the PTO shaft.
• Do not swivel up the machine until
• all machine parts have come to a complete stop.
• there is no one in the swivel range.
Pos: 19.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
36
Driving and Transport
Pos: 19.7 /BA/Fahren und Transport/EasyCut/Fahren-Transport Bild EC 280/320 @ 9\mod_1220877620235_78.docx @ 128377 @ @ 1
3 2 4
1
2
EC-156-0
Figure 12
Pos: 19.8 /BA/Fahren und Transport/EasyCut/Fahren/Transport Text EC 280/320 @ 9\mod_1220877708204_78.docx @ 128398 @ @ 1
During transport / road travel the disc mower must be folded up.
To do this:
Swivel the parking support (1) into transport position and lock it into position with the bolt
(see chapter on start-up entitled "Swivelling the parking support into transport position").
• To release the locking mechanism (2), pull the actuating rope (3) up from the tractor.
• Actuate the control valve for the hydraulic cylinder on the tractor. The mowing unit lifts up
into the transport position.
• Lower the locking mechanism (2).
• Close the hydraulic shut-off valve.
Make sure that the flap protection is locked into protective position and secured by the spring
Pos: 20 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
cotter (4).
37
Operation
Pos: 21.1 /Überschriften/Überschriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.docx @ 34825 @ 1 @ 1
8 Operation
Pos: 21.2 /Überschriften/Überschriften 2/U-Z/VVon Transport in Arbeitsstellung @ 2\mod_1202466185276_78.docx @ 59662 @ 2 @ 1
Danger! - Check whether the locking mechanism (1) is folded down completely.
Effect: Danger to life, serious injuries or serious damage to the machine.
The folded-down locking mechanism secures the mowing unit against inadvertent lifting while
the machine is running.
Pos: 21.5 /BA/Bedienung /EasyCut/Heck/Von Transport in Arbeitsstellung Bild EC 280/320 @ 9\mod_1220880751110_78.docx @ 128574 @ @ 1
Figure 13
Pos: 21.6 /BA/Bedienung /EasyCut/Heck/Von Transport in Arbeitsstellung Text EC 280/320 @ 9\mod_1220879784235_78.docx @ 128484 @ @ 1
38
Operation
Pos: 21.8 /Überschriften/Überschriften 2/U-Z/VVor dem Mäheinsatz @ 3\mod_1204788384465_78.docx @ 73168 @ 2 @ 1
WARNING!
Foreign bodies may be hurled up during the operation. Thus there is a risk for persons
staying in the danger zone to be seriously hurt or killed.
Therefore the following points must be observed before the machine is used:
• The mower must be in working position.
• Move protective equipment into protective position and make sure that it is not damaged.
• Replace damaged protective equipment immediately.
• Instruct persons to leave the danger zone.
• Special care should be taken when working near roads and buildings.
• Make sure each time before the mower is used that blades, retaining bolts, leaf springs and
cutting discs or mower drums are not damaged, worn or missing; replace them, if
necessary!
Pos: 21.11 /BA/Bedienung /EasyCut/Hinweis Beim Mähen Steuerventil schwimmstellung/senken @ 9\mod_1220881412391_78.docx @ 128661 @ @ 1
39
Operation
Pos: 21.13 /Überschriften/Überschriften 3/P-T/SSchutzeinrichtung herunterklappen @ 9\mod_1220881079079_78.docx @ 128594 @ 3 @ 1
Figure 14
Pos: 21.16 /BA/Bedienung /EasyCut/Schutze/Schutzeinrichtung herunterklappen Text EC 280/320 @ 9\mod_1220881170095_78.docx @ 128618 @ @ 1
Prior to moving the machine into the transport position, fold down the folded-up side guard (1) of
Pos: 21.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
the machine.
40
Operation
Pos: 21.18 /Überschriften/Überschriften 2/A-E/AAbstellstütze in Transportstellung schwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1
Caution! - Parking support(s) not swivelled into transport position before road/transport
travel and for work!
Effect: Damage to the machine
• Make certain before road/transport travel and for work that the parking support(s) is/are
raised or folded in and secured in place with a bolt!
Pos: 21.20 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze angehoben Bild EC 280/320 @ 10\mod_1221638211056_78.docx @ 135648 @ @ 1
2
EC-161-0
41
Operation
Pos: 21.23 /Überschriften/Überschriften 3/P-T/SSeitliche Lenker einstellen @ 9\mod_1220882767235_78.docx @ 128767 @ 3 @ 1
Figure 16
Pos: 21.26 /BA/Bedienung /EasyCut/Höheneinstellung/Höheneinstellung 20 mm beim Mähen über die Unterlenker am Traktor. @ 9\mod_1220882038173_78.docx @ 128725 @ @ 1
During mowing, the height of the 3-point support must be adjusted so that the lateral
suspension arms (1) in the front area (1) are a = about 20 mm higher than in the rear area (2).
The setting can be selected via the height adjustment of the lower suspension arms on the
Pos: 21.27 /Überschriften/Überschriften 2/U-Z/VVorgewendestellung @ 0\mod_1196414916041_78.docx @ 8116 @ 2 @ 1
tractor.
Danger! - Lifting the mowing unit from the working position into headland position
Effect: Danger to life, injuries or damage to the machine.
• Lift the mowing unit into headland position only when you are absolutely sure that neither
persons, animals nor objects are in the swivel range of the mowing unit.
• During driving in the headland position, the mowing unit will only be raised or lowered by
the hydraulic cylinder of the disc mower. The locking mechanism for folding up the mowing
unit must not be actuated.
Pos: 21.29 /BA/Bedienung /EasyCut/Heck/Vorgewende @ 9\mod_1220881871173_78.docx @ 128704 @ @ 1
In headland position, lift the disc mower by activating the single-action control unit on the tractor
Pos: 21.30 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
side.
42
Operation
Pos: 21.31 /Überschriften/Überschriften 2/A-E/AAbbau der Maschine @ 3\mod_1204792387824_78.docx @ 73245 @ 2 @ 1
43
Operation
Pos: 21.35 /BA/Bedienung /EasyCut/Entlastungsfeder(n)/Entlastungs außer Funktion setzen Bild @ 9\mod_1220884636501_78.docx @ 128966 @ @ 1
Figure 17
Pos: 21.36 /BA/Bedienung /EasyCut/Entlastungsfeder(n)/Entlastungsfedern außer Funktion setzen. @ 9\mod_1220884313501_78.docx @ 128945 @ @ 1
• Disable the compensation springs by reversing the adjusting lever (1) (only possible
in transport position).
•
Pos: 21.37 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze herunterlassen @ 10\mod_1221545028276_78.docx @ 134459 @ @ 1
Move the mower into the working position.
• Lower the parking support (2) and secure it in place with the bolt (3).
• Via the tractor hydraulics, lower the machine to the ground.
Pos: 21.38 /BA/Bedienung /EasyCut/Gelenkwelle/Gelenkwelle / Hydraulikschlauch abkuppeln Bild EC 280/320 @ 9\mod_1220884855579_78.docx @ 128988 @ @ 1
3
4
EC-277-0
Figure. 18
Pos: 21.39 /BA/Bedienung /EasyCut/Gelenkwelle/Gelenkwelle / Hydraulikschlauch abkuppeln Text EC 280/320 @ 9\mod_1220884945345_78.docx @ 129009 @ @ 1
• Remove the PTO shaft (1) from the tractor and place it onto the storage surface (2).
• Disconnect the hydraulic hose (3) from the tractor (set the dust cap in place).
• Remove the synthetic rope (4) from the tractor.
• Release the upper link and pull out the bolt on the machine side or unhook the upper link.
Pos: 22 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
• Pull off the lower suspension arm / release the catch hook.
44
Settings
Pos: 23.1 /Überschriften/Überschriften 1/A-E/Einstellungen @ 0\mod_1199868783862_78.docx @ 36141 @ 1 @ 1
9 Settings
Pos: 23.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Warnung - Einstellarbeiten angebaute Maschinen @ 254\mod_1397487875458_78.docx @ 1953794 @ @ 1
Figure 19
Pos: 23.5 /BA/Einstellungen/Mähwerke/Schnitthöhe/Schnitthöhe größer_geringer EC280/320 @ 9\mod_1220960304209_78.docx @ 130271 @ @ 1
45
Settings
Pos: 23.7 /Überschriften/Überschriften 2/A-E/EEinstellung der Entlastungsfedern @ 0\mod_1196666659447_78.docx @ 10133 @ 2 @ 1
The ground pressure for the cutter bar is adjusted to local conditions by means of the
compensation springs. In order to protect the sward the load on the mowing spar must be
relieved so that it does not jump when mowing, yet does not leave any skid marks on the
ground.
Pos: 23.10 /BA/Einstellungen/Mähwerke/EasyCut/Entlastungsfeder(n)/Entlastungsfeder Bild Ec 280/320 @ 9\mod_1220959986990_78.docx @ 130187 @ @ 1
Figure 20
Pos: 23.11 /BA/Einstellungen/Mähwerke/EasyCut/Entlastungsfeder(n)/Einstellung Entlastungsfeder Hinweis @ 9\mod_1220959634584_78.docx @ 130077 @ @ 1
Note
To adjust the compensation springs, set the disc mower to transport position. Only in this
position, can and may the position for the screw of the adjusting lever for the pretensioning of
the compensation springs be changed.
Pos: 23.12 /BA/Einstellungen/Mähwerke/EasyCut/Entlastungsfeder(n)/Entlastungsfeder Position a/b @ 9\mod_1220960075381_78.docx @ 130208 @ @ 1
46
Settings
Pos: 23.14 /Überschriften/Überschriften 2/A-E/EEinstellung der Pfahlsicherung @ 9\mod_1220961168693_78.docx @ 130388 @ 2 @ 1
Figure 21
Pos: 23.17 /BA/Einstellungen/Mähwerke/EasyCut/Pfahlsicherung/Pfahlsicherung allgemein @ 9\mod_1220961293021_78.docx @ 130429 @ @ 1
In order to protect the disc mower against damages during driving over obstacles, it is equipped
with a so-called pole protection mechanism.
The optimal setting for the trigger moment takes place in the factory.
Pos: 23.18 /BA/Einstellungen/Mähwerke/EasyCut/Pfahlsicherung/Pfahlsicherung EC 280/320 Tabelle @ 9\mod_1220961422006_78.docx @ 130450 @ @ 1
After the pole protection mechanism is triggered, the mowing unit swings back and, at the same
time, in the front area upwards. This allows the mower to climb over small obstacles, e.g.,
stones. The pole protection mechanism will catch again as soon as you move back.
Pos: 24 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
47
Maintenance
Pos: 25.1 /Überschriften/Überschriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.docx @ 36685 @ 1 @ 1
10 Maintenance
Pos: 25.2 /Überschriften/Überschriften 2/P-T/SSpezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1
WARNING!
When performing repair, maintenance or cleaning work on the machine, or in case of
technical intervention, drive elements may start moving and thus there is a risk of
injuries or death.
• Switch off tractor engine, remove the ignition key and carry it with you.
• Secure the tractor against accidental start-up and against rolling.
• Wait until all machine parts have come to a complete stop and have been cooled down
completely.
• Perform work on the disc mower only if it is in the working position.
Pos: 25.4 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Bei unregelmäßiger Kontrolle der Messerklingen und Haltebolzen @ 0\mod_1196782406281_78.docx @ 14870 @ @ 1
Danger! - When checking the cutter blades and retaining bolts only sporadically
Effect: Danger to life, injuries or damage to the machine.
• Always check the mowing units for damaged, missing or worn blades, retaining bolts, leaf
springs and cutting discs/blade drum before starting operation; replace any parts that are
damaged, missing or worn!
• Always replace missing and damaged blades in sets to prevent unbalanced rotation!
• Never mount unevenly worn blades on a drum/disc!
• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!
Pos: 25.5 /Überschriften/Überschriften 3/P-T/PProbelauf @ 0\mod_1196833698843_78.docx @ 15023 @ 3 @ 1
Danger! - Testing the machine after repair, maintenance or cleaning work and after
technical intervention.
Effect: Danger to life or serious injuries
• The mowing unit must be in working position
• Do not switch on the drives until the mowing unit is resting on the ground and you are
absolutely sure that neither persons, animals nor objects are in the danger zone.
• Start a trial run of the machine only from the driver’s seat.
Pos: 25.7 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
48
Maintenance
Pos: 25.8 /Überschriften/Überschriften 2/A-E/EErsatzteile @ 0\mod_1196782991234_78.docx @ 14927 @ 2 @ 1
NOTICE
The table does not apply to countersunk screws with hexagonal socket in case the countersunk
screw is tightened via hexagonal socket.
49
Maintenance
Pos: 25.10.5 /Überschriften/Überschriften 3/K-O/MMetrische Gewindeschrauben mit Feingewinde @ 322\mod_1424945855944_78.docx @ 2484627 @ 3 @ 1
10.3.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket
Pos: 25.10.8 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewindeschrauben mit Senkkopf und Innensechskant Tabelle @ 321\mod_1424843938347_78.docx @ 2480155 @ @ 1
NOTICE
The table applies only to countersunk screws with hexagonal socket and metric thread which
are tightened via hexagonal socket.
50
Maintenance
Pos: 25.12 /Überschriften/Überschriften 3/A-E/A/Abweichendes Drehmoment @ 0\mod_1196950054171_78.docx @ 15312 @ 3 @ 1
Note
Regularly check that nuts and bolts are tightly in place (approx. every 50 hours) and tighten
them if necessary.
Pos: 25.15 /Überschriften/Überschriften 2/F-J/FFüllmengen und Schmiermittelbezeichnungen der Getriebe @ 0\mod_1196951094046_78.docx @ 15335 @ 2 @ 1
Note
No oil change is required on the cutter bar.
Filling Bio-degradable
filtered oils
Quantity lubricants
[litres] Brand name Brand name
Main gearbox 0.5 l
Mower Drive Gearbox 0.3 l
SAE 90 On request
Cutter bar EasyCut 280 6.0 l
Cutter bar EasyCut 320 7.0 l
Pos: 25.18 /BA/Wartung/Zeitintervalle an den Getrieben 200 h @ 0\mod_1196951919921_78.docx @ 15373 @ 3 @ 1
51
Maintenance
Pos: 25.20.1 /Überschriften/Überschriften 2/F-J/HHauptgetriebe @ 0\mod_1197005740033_78.docx @ 15416 @ 2 @ 1
2
EC-105-2
Figure 22
Pos: 25.20.3 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle_ALT/Ölkontrolle 1x jährlich @ 9\mod_1220964775756_78.docx @ 130801 @ @ 1
Oil change:
• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".
• Screw out the oil drain plug (2)
• Collect the used oil in a suitable drip pan
• Screw in the oil drain plug (2)
• Top up the oil (1)
Pos: 25.20.5 /BA/Wartung/Ölkontrolle_Wechsel/Ölqualität /Ölmenge: siehe Kapitel @ 0\mod_1197007859486_78.docx @ 15531 @ @ 1
Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for
Gearboxes"
Pos: 25.20.6 /BA/Wartung/Ölkontrolle_Wechsel/Hinweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1
Note
The used oil must be disposed of correctly
52
Maintenance
Pos: 25.22.1 /Überschriften/Überschriften 2/K-O/MMäherantriebsgetriebe @ 9\mod_1221045800746_78.docx @ 131475 @ 2 @ 1
EC-170-1
Figure 23
Pos: 25.22.3 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle_ALT/Ölkontrolle SAE 90 @ 0\mod_1197008973815_78.docx @ 15649 @ @ 1
Oil change:
• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".
• Screw out the oil drain plug (1)
• Collect the used oil in a suitable drip pan
• Screw in the oil drain plug (1)
• Top up the oil (2) (oil level up to hole (1))
Pos: 25.22.5 /BA/Wartung/Ölkontrolle_Wechsel/Ölqualität /Ölmenge: siehe Kapitel @ 0\mod_1197007859486_78.docx @ 15531 @ @ 1
Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for
Gearboxes"
Pos: 25.22.6 /BA/Wartung/Ölkontrolle_Wechsel/Hinweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1
Note
The used oil must be disposed of correctly
53
Maintenance
Pos: 25.24.1 /Überschriften/Überschriften 2/K-O/OÖlstandskontrolle und Ölwechsel am Mähholm @ 0\mod_1197017549815_78.docx @ 15963 @ 2 @ 1
10.7 Oil level check and oil change on the cutter bar
Pos: 25.24.2 /Überschriften/Überschriften 3/K-O/OÖlwechsel @ 0\mod_1197021941955_78.docx @ 16139 @ 3 @ 1
Note
No oil change is required on the cutter bar.
EC-0-003
Fig. 24
• Allow the machine to run briefly.
• Wait until cutting discs/blade drums have come to a complete stop.
• Move the cutter bar into transport position.
54
Maintenance
Pos: 25.26.1 /Überschriften/Überschriften 2/K-O/KKontrolle der Mähklingen und Messerhalterung @ 0\mod_1197265641329_78.docx @ 16323 @ 2 @ 1
Warning! - Missing and damaged cutter blades and cutter blade retainers.
Effect: Danger to life, serious injuries or damage to the machine
• Check cutter blades at least once per day and check retaining bolts every time you change
the blades or after contact with foreign objects.
• Immediately replace missing or damaged cutter blades and cutter blade retainers
Pos: 25.26.3 /BA/Wartung/Mähwerke/Nach Beendigung Schutz in Schutzstellung bringen @ 10\mod_1221049079215_78.docx @ 131696 @ @ 1
Figure 25:
For inspecting and fitting of the blades, fold up the protective device (1) and secure the lock with
spring cotter pin (2). Now you can access the blades.
Note
After the inspection and installation tasks are completed, move the protective device into its
protective position and lock it.
Pos: 25.26.4 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
55
Maintenance
Pos: 25.26.5 /Überschriften/Überschriften 3/K-O/MMähklingen @ 0\mod_1197265959110_78.docx @ 16361 @ 3 @ 1
1 EC 253 0
Fig. 26
Note - The cutter blades can be turned around and used on both sides.
• When cutter blades are missing or damaged, they must be replaced as a complete set.
This prevents dangerous unbalanced rotation
56
Maintenance
Pos: 25.26.10 /BA/Wartung/Mähwerke/Messerschraub / Messerschnellverschluss/Messerschraubverschluss Haltebolzen 14 mm @ 0\mod_1197267907375_78.docx @ 16425 @ 3 @ 1
min. 14 mm EC-240-0
57
Maintenance
Pos: 25.26.12 /BA/Wartung/Mähwerke/Messerschraub / Messerschnellverschluss/Messerschnellverschluss Haltebolzen 14mm @ 0\mod_1197268087875_78.docx @ 16444 @ 3 @ 1
min. 14 mm EC-239-0
58
Maintenance
Pos: 25.26.14 /BA/Wartung/Mähwerke/Regelmäßige Kontrolle der Blattfedern @ 0\mod_1197268274609_78.docx @ 16464 @ 3 @ 1
1 1
EC 225 0
Fig. 29
Note
Use only original Krone spare parts to replace the leaf springs.
59
Maintenance
Pos: 25.26.16 /BA/Wartung/Mähwerke/Regelmäßige Kontrolle der Messerteller bzw. -trommeln @ 0\mod_1197268487390_78.docx @ 16483 @ 3 @ 1
EC-0-211
Fig. 30
Note
The cutting discs or drums must be replaced by Original Krone spare parts only.
60
Maintenance
Pos: 25.26.18 /BA/Wartung/Mähwerke/Verschleissgrenze für Auswaschungen @ 0\mod_1197268738875_78.docx @ 16502 @ 3 @ 1
2
EC-226-0
Fig. 31
Note
If cutting discs or blade drums show deformations or wear in form of abrasions (2) or similar,
these components have to be replaced by Original Krone spare parts .
61
Maintenance
Pos: 25.26.20 /Überschriften/Überschriften 2/K-O/MMesserwechsel an Messertellern @ 0\mod_1197269068562_78.docx @ 16521 @ 2 @ 1
Pos: 25.26.22 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Sich lösende Mähklingen @ 0\mod_1197269483265_78.docx @ 16540 @ @ 1
62
Maintenance
Pos: 25.26.24 /Überschriften/Überschriften 3/K-O/MMesserschraubverschluss @ 0\mod_1197270941296_78.docx @ 16578 @ 3 @ 1
EC-0-250
Pic. 32
• Fold up safety device
• Clean the area
• Remove damaged or worn blades
• To fit the blades, insert the blade (5) between the wear skid (2) and the cutting disc (1)
• Insert the retaining bolt (3) from below through the wear skid, the blade and the cutting disc
• Place the locknut (4) on the retaining bolt from above and tighten it firmly (tightening torque
refer to chapter “Torques”)
• Repeat the process for all blades
• After fitting the blades, fold the safety device down again
Note
• The cutter blades of anticlockwise rotating cutting discs / blade drums are different to those
of clockwise rotating ones. Make certain the direction of rotation is correct when installing!
• The arrow on the cutter blades must match the direction of rotation of the corresponding
cutting discs / blade drums
• The locknut (4) used to secure the retaining bolts must not be used more than once
63
Maintenance
Pos: 25.26.27 /Überschriften/Überschriften 3/K-O/MMesserschnellverschluss @ 0\mod_1197271019859_78.docx @ 16597 @ 3 @ 1
2 3 4
5 EC-251-0
Fig. 33
• Clean the area.
• Remove damaged or worn blades.
• Push the special tool (1) {blade key} between the cutter disc (4) and leaf spring (3) and
press down with one hand.
• Guide a new blade (2) onto the retaining bolt and allow the blade key to return upwards.
• After fitting the blades, fold the protective device down again.
Note
• The cutter blades of anticlockwise rotating cutting discs / blade drums are different than
those of clockwise rotating ones. Make certain the direction of rotation is correct when
installing!
• The arrow on the cutter blades must match the direction of rotation of the corresponding
cutting discs / blade drums.
• The hex nut (4) used to secure the retaining bolts must not be used more than once.
64
Maintenance
Pos: 25.26.30 /BA/Wartung/Mähwerke/Stoßkanten erneuern @ 0\mod_1197271320468_78.docx @ 16636 @ 2 @ 1
EC-0-012
Fig. 34
• Open the welding seams of the old lining.
• Remove the lining
• Deburr the contact surface.
EC-252-0
Fig. 35
• Adapt the new lining (3).
• Weld short I seams on the upper surface of the cutter bar in the areas marked (1) (each
should be approx. 30 mm).
• Do not weld the edges (2).
• On the lower surface of the cutter bar, weld the lining (3) to the cutter bar along the whole
length in area (5).
Pos: 25.27 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
• Do not weld the edges (4).
65
Maintenance
Pos: 25.28.1 /Überschriften/Überschriften 2/K-O/KKreiselnabe mit Schersicherung (optional) @ 4\mod_1213097920976_78.docx @ 86356 @ 2 @ 1
EC-275-1
V-Q
V-F)/ EC 320/ EC 320 C
EC 3200 CV / EC 6210 CV / EC 3200 CRI
V-F)/ EC 320
EC 32 CV (CRI/ C
b
a
a
4
C-Q
EC 28 CV/ EC 280 / EC 280 V
EC 2800 CV / EC 2800 CRI
EC 280 / EC 280 CRI-Q
2
3
1
EC 2800 CRI
Fig. 36:
Pos: 25.28.3 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
66
Maintenance
Pos: 25.28.4 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Schnell rotierende Messerteller/Messertrommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1
Explanation of abbreviations:
A= Direction of rotation "A" to the middle
B= Direction of rotation "B" in pairs
RZ= Central bearing housing (clockwise threading), without identifying groove.
RE= Eccentric bearing housing (clockwise threading, without identifying groove).
LZ= Central bearing housing (anticlockwise threading), with identifying groove.
LE= Eccentric bearing housing (anticlockwise threading), with identifying groove.
Pos: 25.28.6 /BA/Wartung/Mähwerke/Schersicherung/Beschreibung Schersicherung RZ,RE,LZ,LE @ 3\mod_1204205493155_78.docx @ 69964 @ @ 1
For protection against overload on the mowing units, the rotary hubs (1) are secured with nuts
(2) and shear pins (3).
If the machine strikes obstacles (for example stones), the 2 shear pins in the rotary hub will be
sheared off. The rotary hub and nut turn upward on the pinion shaft.
• The cutting discs or drums which move crop to the left (as seen in the direction of travel)
(LE/LZ) have left-handed threading.
• The cutting discs or drums which move crop to the right (in the direction of travel) (RE/RZ)
have right-handed threading.
To distinguish between right-hand (clockwise) threading (RE/RZ) and left-hand (anti-clockwise)
threading (LE/LZ), the nuts (2) and pinion shaft (4) for left-hand threading (LE/LZ) have a
distinctive grove (a, b).
• Left-handed (LE/LZ) nuts (2) have distinctive grooves (a) on the bevel.
Pos: 25.28.7 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
• Left-handed (LE/LZ) pinion shafts (4) have a distinctive groove (b) on the face.
67
Maintenance
Pos: 25.28.8 /BA/Wartung/Mähwerke/Schersicherung/Nach dem Abscheren EasyCut @ 364\mod_1440501433026_78.docx @ 2678607 @ 3 @ 1
a
9
2 3a
3
3a
3
1
d b
4
3a
c
10
EC-255-1
Fig. 37
68
Maintenance
• Remove the cutting disc or drum.
• Remove retaining ring (7).
• Unscrew the hexagon head bolts (8).
• Use the special key (10) included with delivery to remove the nut (2).
• Remove the hub (1).
• Remove the damaged shear pins (3).
• Check the nut and hub for damage. Replace damaged parts with KRONE original
replacement parts.
• Fill the space above the bearing with grease (c).
• Place the hub on the pinion shaft.
• Drive the new shear pins (3) through the hub (1) and shaft (4).
69
Maintenance – lubrication chart
Pos: 25.30.1 /Überschriften/Überschriften 1/U-Z/Wartung - Schmierplan @ 0\mod_1197359304198_78.docx @ 18232 @ 1 @ 1
WARNING!
When performing repair, maintenance or cleaning work or in case of technical
intervention, drive elements may start moving (caution: cutting discs continue to run).
Effect: Danger to life, injuries or damage to the machine.
• Turn off the PTO shaft.
• Move the machine to the working position and lower it to the ground.
• Switch off the engine of the tractor, remove the ignition key and carry it with you.
• Secure the tractor against accidental start-up and against rolling.
• After the repair, maintenance, cleaning work or technical modifications are completed,
mount all protective covers and safety devices properly again.
• Avoid skin contact with oils, greases, cleaning agents and solvents.
• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician
immediately.
• All other safety instructions must also be followed to avoid injuries and accidents.
Pos: 25.30.4 /Überschriften/Überschriften 2/F-J/GGelenkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1
Fig. 38
Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.
Pos: 25.30.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Follow the operating instructions of the PTO shaft manufacturer.
70
Maintenance – lubrication chart
Pos: 25.30.7 /Überschriften/Überschriften 2/P-T/SSchmierplan @ 0\mod_1197361829026_78.docx @ 18495 @ 2 @ 1
EC-171-1
Figure 39:
Pos: 26 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
71
Placing in Storage
Pos: 27.1 /Überschriften/Überschriften 1/A-E/Einlagerung @ 0\mod_1197385459120_78.docx @ 19966 @ 1 @ 1
12 Placing in Storage
Pos: 27.2.1 /BA/Einlagerung/Maschine an einem trockenem Ort abstellen @ 70\mod_1305630069850_78.docx @ 638292 @ @ 1
• Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock
Pos: 27.2.2 /BA/Einlagerung/Vor der Einwinterung die Maschine innen und außen gründlich reinigen @ 70\mod_1305635346852_78.docx @ 638460 @ @ 1
buildings.
• Before placing the machine in winter storage, clean inside and outside thoroughly. If you
use a high-pressure cleaner to do this. do not keep a stream of water directed at bearing
points. After cleaning is completed, lubricate all lubrication points. Do not wipe off any
grease that comes out of bearing points. The hardened grease will provide additional
Pos: 27.2.3 /BA/Einlagerung/Gelenkwelle auseinanderziehen und einfetten @ 70\mod_1305631424563_78.docx @ 638348 @ @ 1
protection against moisture.
• Disassemble the PTO shaft. Lubricate the inner tubes and the guard tube with grease.
Pos: 27.2.4 /BA/Einlagerung/Alle Gelenkstellen einölen @ 70\mod_1305633347429_78.docx @ 638432 @ @ 1
Grease the lubrication points on the cross joint and on the bearing rings of the guard tubes.
• Oil all joint points!
Pos: 27.2.5 /BA/Einlagerung/Lackschäden ausbessern, blanke Stellen gründlich mit Rostschutzmittel konservieren @ 70\mod_1305630900253_78.docx @ 638320 @ @ 1
• Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection
Pos: 27.2.6 /BA/Einlagerung/Alle beweglichen Bauteile überprüfen @ 70\mod_1305632768685_78.docx @ 638404 @ @ 1
agent.
• Check all movable components such as deflector rollers, joints, tension rollers, etc. to make
certain they move easily. If necessary remove, clean, grease and remount. If necessary,
Pos: 27.2.7 /BA/Einlagerung/Verwenden Sie nur Original-KRONE-Ersatzteile @ 70\mod_1305632212285_78.docx @ 638376 @ @ 1
replace with new parts.
72
Before the Start of the New Season
Pos: 27.4 /Überschriften/Überschriften 1/U-Z/Vor Beginn der neuen Saison @ 4\mod_1211272647559_78.docx @ 82867 @ 1 @ 1
WARNING!
When performing repair, maintenance or cleaning work or in case of technical
intervention, drive elements may start moving (caution: cutting discs continue to run).
Effect: Danger to life, injuries or damage to the machine.
• Turn off the PTO shaft.
• Move the machine to the working position and lower it to the ground.
• Switch off the engine of the tractor, remove the ignition key and carry it with you.
• Secure the tractor against accidental start-up and against rolling.
• After the repair, maintenance, cleaning work or technical modifications are completed,
mount all protective covers and safety devices properly again.
• Avoid skin contact with oils, greases, cleaning agents and solvents.
• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician
immediately.
• All other safety instructions must also be followed to avoid injuries and accidents.
Pos: 27.7 /Überschriften/Überschriften 2/P-T/PProbelauf @ 0\mod_1196782963921_78.docx @ 14908 @ 2 @ 1
Danger! - Testing the machine after repair, maintenance or cleaning work and after
technical intervention.
Effect: Danger to life or serious injuries
• The mowing unit must be in working position
• Do not switch on the drives until the mowing unit is resting on the ground and you are
absolutely sure that neither persons, animals nor objects are in the danger zone.
• Start a trial run of the machine only from the driver’s seat.
Pos: 27.9 /BA/Einlagerung/EasyCut / AM Mähwerke/Vor der Saison ohne Bereifung @ 3\mod_1204731533226_78.docx @ 72767 @ @ 1
• Lubricate the machine thoroughly. Remove any condensation water which may have
collected in the bearings.
• Check oil level in the gearbox(es) and top up if necessary.
• Check all screws to make certain they are tight or retighten them if necessary.
• Check all electrical connection cables and the lighting. Repair or replace if necessary.
• Check the entire setting of the machine and correct if necessary.
• Re-read the operating instructions thoroughly.
Note
Use vegetable oils and greases.
73
Before the Start of the New Season
Pos: 27.12 /Überschriften/Überschriften 2/P-T/RReibkupplung @ 3\mod_1204782451808_78.docx @ 72905 @ 2 @ 1
2
1 EC-257-0
Fig. 40
The friction clutch protects the tractor and the machine against damage. It is designed with a
permanently adjusted turning torque MR. The torque is applied on the housing of the friction
clutch (2).
Venting the friction clutch
Tighten the four nuts (1). Block the machine and move the friction clutch manually to the point
Pos: 27.15 /BA/Inbetriebnahme/EasyCut/Hinweis Reibkupplung @ 11\mod_1223358975938_78.docx @ 145593 @ @ 1
where it slips through. Loosen the nuts again.
Note - Friction Clutch
Effect: Conserve functionality and increased service life
• The friction clutch (2) must be vented prior to commissioning and once a year prior to
harvesting. (See section Before the Start of the New Season "Friction clutch")
74
Special equipment
Pos: 29.1 /Überschriften/Überschriften 1/P-T/Sonderausstattung @ 2\mod_1202808469779_78.docx @ 61649 @ 1 @ 1
14 Special equipment
Pos: 29.2 /Überschriften/Überschriften 2/P-T/SSpezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1
WARNING!
When performing repair, maintenance or cleaning work or in case of technical
intervention, drive elements may start moving (caution: cutting discs continue to run).
Effect: Danger to life, injuries or damage to the machine.
• Turn off the PTO shaft.
• Move the machine to the working position and lower it to the ground.
• Switch off the engine of the tractor, remove the ignition key and carry it with you.
• Secure the tractor against accidental start-up and against rolling.
• After the repair, maintenance, cleaning work or technical modifications are completed,
mount all protective covers and safety devices properly again.
• Avoid skin contact with oils, greases, cleaning agents and solvents.
• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician
immediately.
• All other safety instructions must also be followed to avoid injuries and accidents.
Pos: 29.4 /BA/Sonderausstatung/EasyCut / AM Mähwerke/Hochschnittkufen EasyCut @ 3\mod_1204783761105_78.docx @ 72974 @ 2 @ 1
2
1
EC-192-1
Fig. 41
Adjusting skids can be used to increase the cutting height (see chapter entitled "Adjusting the
cutting height")
To do this, insert the adjusting skids (3) into the glide skids (2) and screw them in place. The
adjusting skids must always be mounted underneath the mowing discs that run next to the
Pos: 30 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
mower drum.
75
Pos: 31 /BA/Entsorgung der Maschine/Die Maschine entsorgen @ 274\mod_1404207434449_78.docx @ 2060544 @ 2 @ 1
Metal parts
All metal parts must be brought to a metal recycling centre.
The components must be freed from operating fluids and lubricants (gear oil, oil from hydraulic
system, ...) before being scrapped.
The operating fluids and lubricants must be brought separately to an environmentally friendly
disposal point or recycling centre.
Synthetic materials
All synthetic materials must be brought to a recycling centre for synthetic materials.
Rubber
Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.
Electronic scrap
Electronic parts must be brought to a disposal point for electronic scrap.
=== Ende der Liste für Textmarke Inhalt ===
76
15
A Hydraulics .......................................................... 31
F P
Filling Quantities and Lubrication Designations for Periodical Inspection of the Cutting Discs / Blade
Gearboxes ......................................................51 Drums ............................................................ 60
First installation ...................................................26 Periodical Inspection of the Leaf Springs .......... 59
Folding down the Safety Device .........................40 Personnel Qualification and Training ................. 17
Friction Clutch .....................................................74 Placing in Storage .............................................. 72
From transport into working position ..................38 Position of the Adhesive Safety Stickers on the
Machine ......................................................... 22
Further applicable documents ..............................6
Position of the General Information Labels on the
H Machine ......................................................... 24
Headland Position...............................................42 PTO operation.................................................... 18
How to use this document ....................................6 PTO shaft ............................................... 28, 33, 70
Hydraulic system ................................................19 Purpose of Use .................................................. 10
77
R Switching from working position to transport
position ........................................................... 36
Re-Ordering the Adhesive Safety and Information
Labels .............................................................25 Swivelling parking support into transport position
................................................................. 35, 41
Re-Ordering this Document ..................................6
Replacing the linings...........................................65 T
Rotary hub with shear fuse (optional) .................66 Target group of this document ............................. 6
S Technical data.................................................... 13
Term ..................................................................... 7
Safety ..................................................................15
Test run .............................................................. 73
Safety Instructions and Accident Prevention
Regulations .....................................................16 Test run .............................................................. 48
Safety-conscious work practices ........................17 Tightening torques ............................................. 49
Scope of Document ..............................................7 U
Service life of the machine ..............................12 Unauthorised Conversion/Modification and Spare
Setting of the pole protection mechanism ..........47 Parts Production ............................................ 20
Settings ...............................................................45 W
Spare Parts .........................................................49
Working in the vicinity of power transmission lines
Special equipment ..............................................75 ....................................................................... 20
Start-up ...............................................................30
78
Maschinenfabrik
Bernard Krone GmbH
Heinrich-Krone-Straße 10, D-48480 Spelle
Postfach 11 63, D-48478 Spelle