Ps-I Unit-3
Ps-I Unit-3
What is substation?
The assembly of apparatus used to change some characteristic(e.g. Voltage, a.c to d.c, frequency,
power factor etc) of electric supply is called a sub-station.
The following factors are considered while making site selection for a substation:
1. Type of Substation
2. Availability of Suitable and Sufficient Land
3. Communication Facility
4. Atmospheric Pollution
5. Availability of Essential Amenities to the Staff
6. Drainage Facility.
CLASSIFICATION OF SUB STATIONS
The Substation is a part of electrical Power System. That is the part of an electrical
generation, transmission and distribution system. It is regarded as the source of energy supply for
the local areas of distribution in which these are located. The main function is to receive energy
transmitted at high voltage form the generating station, reduce the voltage to appropriate for
local distribution and provide facilities for switching.
Some substations are simply switching stations where different connections between various
transmission lines are made, others are converting substations which either convert ac into dc or
vice versa or convert frequency from higher to lower or vice versa.
Substations have some additional functions. They provide points where safety devices may be
installed to disconnect equipment or circuit in the event of fault. Voltage on the outgoing
distribution feeders can be regulated at a substation.
A substations is convenient place for installing synchronous condensers at the end of the
transmission line for the purposes of improving power factor and make measurements to check
the operation of the various parts of the power system.
Street lighting equipment as well as switching controls for street lights can be installed in a
substations.
Such substations are located at suitable load centers along the primary transmission voltage is
stepped down to different suitable secondary voltages. The secondary transmission lines are
carried over to the secondary substations situated at the load centers where the voltage is further
stepped down to sub-transmission or primary distribution voltages.
3. Step-Down or Distribution Substations
Such substations are located at the load centers, where the sub-transmission/primary distribution
voltage is stepped down to secondary distribution voltage (415/240V). These are the substations
which feed the consumers through distribution network and service lines.
1. Transformer Substations:
Transformers are installed on such substations to transform the power from one voltage
level to another level as per needs.
2. Switching Substations:
Such substations are meant for switching operation of power lines without transforming
the voltage. At such substations different connections are made between various transmission
lines.
3. Converting Substations:
Such substations are meant for either converting ac to dc or vice versa or converting frequency
from higher to lower or vice versa.
4. Basis of Importance
1. Grid Substations.
These are the substations from where bulk power is transmitted from one pint to another point in
the grid. These are important because any disturbance in these substations may cause the failure
of the grid.
2. Town Substations:
These substations step-down the voltages at 33/11 KV for further distribution in the towns and
any failure in such substations results in the failure of supply for whole of the town.
5. Basis of Design
2. Outdoor Substation
Such substations are erected for distribution of power in localities. Single stout pole or H-pole
and 4-pole structures with suitable platforms are employed for transformers of capacity up to 25
KVA, 125 KVA and above 125 KVA (but up to 250 KVA) respectively.
For transformers of capacity above 250 KVA the transformers are too heavy for pole mounting.
Such substations are usually for voltage of 33,000 volts and above.
Advantages:
The outdoor substations have the following main advantages over indoor substations.
i. All the equipment is within view and therefore fault location is easier.
vi. There is practically no danger of a fault which appears at one point being carried over to
another point in the installation because the apparatus of the adjoining connections can be spaced
liberally, without any appreciable increase in costs.
Disadvantages:
i. The various switching operations with the isolators, as well as supervision and maintenance of
the apparatus is to be performed in the open air during all kinds of weather.
iii. Protection devices are required to be installed for protection against lighting surges.
v. The influence of rapid fluctuation in ambient temperature and dust and dirt deposits upon the
outdoor substation equipment makes it necessary to install apparatus specially designed for
outdoor service and, therefore, more costly.
Indoor Type Substations is the substations in which the apparatus is installed within the
substation building. Indoor Type Substations are usually for a voltage up to 11,000 V but can be
erected for 33,000 V and 66,000 volts when the surrounding atmosphere is contaminated with
impurities such as metal corroding gases and fumes, conductive dust etc.
The switch-gear on supply or primary side will consist of oil circuit breakers only. The high
voltage supply is given to the primary of the transformer through circuit breaker. From the bus-
bar various feeders emerge out. The panel for each feeder consists of an isolator switch and
circuit breaker.
In addition to isolator and circuit breaker, the panel is provided with the measuring instruments.
As regards protection of feeders usually reverse power relay is employed. For the protection of
oil filled transformers with conservator tanks Buchholz’s relay is most common.
1. Storage Batteries
2. Firefighting equipment such as water buckets, fire extinguishers, etc.
(i) Operation of the protective gear and switch operating solenoids and
In this indoor substations types, the assemblies and parts are factory or workshop
prefabricated, but are assembled on site with in a substation switch-gear room. The
compartments of such substations take form of metal cabinets or enclosures, each of which
contains the equipment of one main connection cell. Within such cabinets or enclosures an oil
minimum circuit breaker, a load-interrupter switch and one or more voltage transformers may be
mounted.
In this indoor substations types, electrical workshops and are shipped to the site of
installations fully preassembled. After installations of substations and switchboards only
connection to the incoming and outgoing power circuits are required to be made. Cubicles for
unit type switchboards or substations take the form of fully enclosed metal-clad cabinets.
Metal-clad cubicles designed with withdrawal trucks and divided into several compartments are
usually employed. The several compartments in which the cubicle is divided are control
compartment, indicating and metering instrument and protective device compartment, circuit
breaker and operating mechanism compartment, main bus-bar compartment and current
transformers and cable sealing box compartment.
To prevent any possible opening or closing of the disconnecting devices when the circuit breaker
is closed, these cubicles are designed with interlocks which prevent the truck from being rolled
in or withdrawn when the circuit breaker is closed.
The AIS uses air as the primary dielectric from phase to phase, and phase to ground
insulation. They have been in use for years before the introduction of GIS.
Actually, most substations across all regions are AIS. They are in extensive use in areas where
space, weather conditions, seismic occurrences, and environmental concerns are not an issue
such as rural areas, and favorable offsite terrain.
The indoor AIS version is only used in highly polluted areas, and salty conditions, as the air
quality is compromised.
1. POLE MOUNTED SUBSTATION
Pole mounted substation are erected for mounting distribution transformers of capacity
up to 250 KVA. Such substations are cheapest, simple and smallest of substations. All the
equipment is of outdoor type and mounted on the supporting structure of high tension
distribution line. Triple Pole Mechanically Operated (TPMO) switch is used for switching “on”
and “off” of high tension transmission line. HT fuse unit is installed for protection of high
tension side. To control low tension side iron clad low tension switch of suitable capacity with
fuses is installed. Lightning arresters are installed over the high tension line to protect the
transformer from the surges. Substation is earthed at two or more places
Generally transformers of capacity up to 125 KVA are mounted on double pole structure
and for transformers of capacity above 125 KVA but not exceeding 250 KVA 4-pole structure
with suitable platform is used. This type of pole-mounted substation is erected in very thickly
populated location.
The maintenance cost of such substations is low and by using a large number of such
substations in a town it is possible to lay the distributors, at a lower cost. But owning to increase
in number of transformers, total KVA is increased, no load losses increase and the cost per KVA
is thus more. Economy is the main consideration when a choice is made for such substation.
Typical 200 KVA pole mounted substation.
2. FOUNDATION MOUNTED SUBSTATION
Foundation Mounted Substation are built entirely in the open and in such substations all the
entirely in the open and in such substations all the equipment is assembled into one unit usually
enc-loaded by a fence from the point of view of safety. Substations for primary and secondary
transmission and for secondary distribution, (above 250 KVA) are foundation mounted outdoor
type. Since equipment required for such substations is heavy, therefore, site selected for theses
substation must have a good access for heavy transport. Again, owing to exposed bus-bars and
other associated equipment the clearances and spacing are not only to be governed by the
operating voltage but also from the considerations of the encroachment form outside. Low level
type substations are designed except when the space available is limited as these provide facility
of easy inspection, cleaning and maintenance.
The switch-gear consists of circuit breakers of suitable type on both the sides but with the
increased reliability of the modern transformers, the practice is to dispense with the circuit
breaker on the incoming side form the economic considerations. The isolating switches thus
serve the purpose.
OUTDOOR SUBSTATION ADVANTAGE DISADVANTAGES:
1. This type of substation arrangement is best suited for low voltage rating substations (step
down substations) and for those substations where there is sufficient amount of space
available for commissioning the equipment of the substation.
2. The construction work required is comparatively less to indoor switch yard and the cost
of switchgear installation is also low.
3. In future the extension of the substation installation is easier.
4. The time required for the erection of air insulated substation is less compared to indoor
substation.
5. All the equipment in AIS switch yard is within view and therefore the fault location is
easier and related repairing work is also easy.
6. The primary choice for areas with extensive space
7. With quality design, the system is viable due to the low construction costs and cost of
switchgear
1. More space is required for outdoor substation when compared to indoor gas insulated
substation (GIS)
2. Outdoor switch yards are more open to faults as it is located in outside atmosphere which
has some influence from pollution, salty environment and other environmental factors.
Deposition of saline particles on insulators can cause insulator failures. They are also
open to to direct lightning strikes and other external events such as heavy winds, rains
and cyclones. Therefore reliability wise air insulated substation or outdoor substations are
relatively low compared to indoor substation
3. Regular maintenance is required compared to indoor substations (Maintenance for Gas
Insulated Substation is very minimal and reliability is very high) as they are exposed to
outside environment
There are many different electrical bus system schemes available but selection of a particular
scheme depends upon the system voltage, position of substation in electrical power system,
flexibility needed in system and cost to be expensed.
1. Simplicity of system.
2. Easy maintenance of different equipments.
3. Minimizing the outage during maintenance.
4. Future provision of extension with growth of demand.
5. Optimizing the selection of bus bar arrangement scheme so that it gives maximum return from
the system.
Some very commonly used bus bar arrangement are discussed below-
Some advantages are realized if a single bus bar is sectionalized with circuit breaker. If
there are more than one incoming and the incoming sources and outgoing feeders are evenly
distributed on the sections as shown in the figure, interruption of system can be reduced to a
good extent.
This is an alternative of double bus system. The main conception of Main and Transfer
Bus System is, here every feeder line is directly connected through an isolator to a second bus
called transfer bus. The said isolator in between transfer bus and feeder line is generally called
bypass isolator. The main bus is as usual connected to each feeder through circuit breaker and
associated isolators at both side of the breaker. There is one bus coupler by which couples
transfer bus and main bus through a circuit breaker and associated isolators at both sides of the
breaker. If necessary the transfer bus can be energized by main bus power by closing the transfer
bus coupler isolators and then breaker. Then the power in transfer bus can directly be fed to the
feeder line by closing the bypass isolator. If the main circuit breaker associated with feeder is
switched off or isolated from system, the feeder can still be fed in this way by transferring it to
transfer bus.
Switching Operation for Transferring a Feeder to Transfer Bus from Main Bus without
Interruption of Power
1. First close the isolators at both side of the bus coupler breaker.
2. Then close the bypass isolator of the feeder which is to be transferred to transfer bus.
3. Now energized the transfer bus by closing the bus coupler circuit breaker from remote.
4. After bus coupler breaker is closed, now the power from main bus flows to the feeder line
through its main
5. Breaker as well as bus coupler breaker via transfer bus.
6. Now if main breaker of the feeder is switched off, total power flow will instantaneously shift
to the bus coupler breaker and hence this breaker will serve the purpose of protection for the
feeder.
7. At last the operating personnel open the isolators at both sides of the main circuit breaker to
make it isolated from rest of the live system.
So, it can be concluded that in Main & Transfer Bus System the maintenance of circuit breaker is
possible without any interruption of power. Because of this advantage the scheme is very popular
for 33 KV and 11KV system.
(i) There are two 66 kV incoming lines marked ‘incoming 1’ and ‘incoming 2’ connected to the
bus-bars. Such an arrangement of two incoming lines is called a double circuit. Each incoming
line is capable of supplying the rated sub-station load. Both these lines can be loaded
simultaneously to share the sub-station load or any one line can be called upon to meet the entire
load. The double circuit arrangement increases the reliability of the system. In case there is a
breakdown of one incoming line, the continuity of supply can be maintained by the other line.
(ii) The sub-station has duplicate bus-bar system; one ‘main bus-bar’ and the other spare busbar.
The incoming lines
can be connected to either bus-bar with the help of a bus-coupler which consists of a circuit
breaker and isolators. The advantage of double bus-bar system is that if repair is to be carried on
one bus-bar, the supply need not be interrupted as the entire load can be transferred to the other
bus.
(iii) There is an arrangement in the sub-station by which the same 66 kV double circuit supply is
going out i.e. 66 kV double circuit supply is passing through the sub-station. The outgoing 66 kV
double circuit line can be made to act as incoming line.
(iv) There is also an arrangement to step down the incoming 66 kV supply to 11 kV by two units
of 3-phase transformers; each transformer supplying to a separate bus-bar. Generally, one
transformer supplies the entire sub-station load while the other transformer acts as a standby unit.
If need arises, both the transformers can be called upon to share the sub-station load. The 11 kV
outgoing lines feed to the distribution sub-stations located near consumers localities.
(v) Both incoming and outgoing lines are connected through circuit breakers having isolators on
their either end. Whenever repair is to be carried over the line towers, the line is first switched
off and then earthed.
(vi) The potential transformers (P.T.) and current transformers (C.T.) and suitably located for
supply to metering and indicating instruments and relay circuits (not shown in the figure). The
P.T. is connected right on the point where the line is terminated. The CTs are connected at the
terminals of each circuit breaker.
(vii) The lightning arresters are connected near the transformer terminals (on H.T. side) to protect
them from lightning strokes.
(viii) There are other auxiliary components in the sub-station such as capacitor bank for power
factor improvement, earth connections, local supply connections, d.c. supply connections etc.
However, these have been omitted in the key diagram for the sake of simplicity.
33kV
33kV
33kV OCB
33kV Bus 2
33kV/
11kV
GAS INSULATED SUBSTATION:
Introduction
Gas Insulated Substation uses sulfur hexafluoride (SF6) gas which has a superior
dielectric properties used at moderate pressure for phase to phase and phase to ground insulation.
In Gas Insulated Substation the high-voltage conductors, circuit breaker interrupters, switches,
current transformers, voltage transformers and lightning arresters are encapsulated in SF6 gas
inside grounded metal enclosures.
Gas Insulated Substations are used where there is space for providing the substation is
expensive in large cities and towns. In normal substation the clearances between the phase to
phase and phase to ground is very large. Due to this, large space is required for the normal or Air
Insulated Substation (AIS). But the dielectric strength of SF6 gas is higher compared to the air,
the clearances required for phase to phase and phase to ground for all equipment’s are quite
lower. Hence, the overall size of each equipment and the complete substation is reduced to about
10% of the conventional air insulated substation.
Underground stations
Highly polluted and saline environment Indoor GIS occupies very little space
Explanation:
The SF6 Gas Insulated Substation (GIS) contains the same compartments as in the
conventional outdoor substations. All the live parts are enclosed in metal housings filled
with SF6 gas. The live parts are supported on cast resin insulators. Some of the insulators are
designed as barriers between neighboring modules such that the gas does not pass through them.
The entire installation is sub divided into compartments which are gas tight with respect to each
other. Thereby the gas monitoring system of each compartment can be independent and simpler.
The enclosures are of non-magnetic materials such as aluminum or stainless steel and are
earthed. The gas tightness is provided with static ‘O’ seals placed between the machined flanges.
The ‘O’- rings are placed in the grooves. ‘O’-seals are important to ensure gas tight performance
of Gas Insulated Substation.
Gas Insulated Substation has gas monitoring system. Gas inside each compartment should have a
pressure of about 3kg/cm2.The gas density in each compartment is monitored. If the pressure
drops slightly, the gas is automatically trapped up. With further gas leakage, the low pressure
alarm is sounded or automatic tripping or lock-out occurs.
1. SF6 is non-toxic.
2. Maintains atomic and molecular properties even at high voltages.
3. High cooling properties.
4. Superior arc quenching properties.
SF6 has superior dielectric properties compared to other gases thereby provide favorable
insulation for the phase to phase and phase to ground moderation.
Advantages of GIS
1. It occupies very less space (1/10th) compared to ordinary substations. Hence these Gas
Insulated Substations (GIS) are most preferred where area for substation is small (eg:
Cities)
2. Most reliable compared to Air Insulated Substations, number of outages due to the fault
is less
3. Low maintenance requirements due to expedient design and protection against external
elements.
4. It Can be assembled at the shop and modules can be commissioned in the plant easily
5. Under scheduled maintenance, SF6 neither ages nor depletes. There is no need to top up
the gas levels throughout the equipment lifetime (approx 40 years).
6. The maintenance of GIS is free.
7. GIS has no risk for fire and explosion due to leakage of oil.
8. They generate no noise and have no radio interference.
Disadvantages of GIS
3. Normally this type of substations are indoor type and requires separate building
4. Maintaining Cleanliness is very important. Dust or moisture inside the compartment causes
the flash overs
5. When fault occurs internally, the outage period will be very long. The damage effect will
also be severe.
Installing a GIS high voltage substation can be faster than installing its metal-clad AIS
counterpart. This is largely due to the fact that GIS systems are significantly smaller and weigh
less (despite the gas weighing more than air). Provided the technician doesn’t need to handle the
gas itself, GIS substations are quicker to install. AIS systems need bus-bar connections and boots
on the switchgear. The average installation time is reduced by approximately 30% with a GIS
installation (when no gas-handling is required). GIS systems also take up less space than AIS.
The physical footprint of a GIS is about 35% less than AIS.
OPERATION
GIS systems are significantly easier to care for on a regular basis as they offer front instead of
rear access. They also contain their own integrated testing instruments.
Arc flashes are rare in GIS because all the interior elements are insulated, with only the cable
compartment being accessible. As the parts are fully insulated, no cables or linkage can come in
contact with the live parts.
MAINTENANCE
As discussed in point one, GIS switchyards require significantly less maintenance. On average,
GIS systems need only be visually inspected every four years or more, depending on the specific
manufacturer recommendation for your device. GIS drives only need to be re-greased after about
20 years (again, this varies between manufacturers).
AIS systems should be visually inspected every year to two years (again, based on the specific
manufacturer recommendation). When inspected, all compartments must be checked, unlike GIS
where the individual compartments and elements are fully insulated and can be monitored. On
average, an AIS breaker will need about four hours of maintenance for each two-year period.
In terms of maintenance, AIS systems require significantly more effort, especially due to the
thoroughness of the inspections. Inspections include having a technician torque, draw-out, clean,
lubricate and vacuum the unit. They also need to be checked for visual signs of copper corrosion,
something that doesn’t occur in GIS due to the units being sealed. That sealing also protects the
components from environmental damage.