Burning Questions Legal
Burning Questions Legal
LOG SPLITTER
5 TON
2018-11
To The Owner
Thank You!
Thank you for purchasing a BOSS Log Splitter. It was carefully engineered to provide excellent performance when properly
operated and maintained.
Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set up, operate
and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully
follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.
All information in this manual is relative to the most recent product information available at the time of printing. Review
this manual frequently to familiarize yourself with the machine, its features and operation. We reserve the right to change
product specifications, designs and equipment without notice and without incurring obligation.
This unit is designed to use on a power supply that is 115 volts, 60 Hz, AC only (normal household current of 15 amp or 20
amp). If you have any problems or questions concerning the machine, phone an authorized service dealer or contact us
directly. Boss Industrial’s customer support phone number, website and mailing address can be found on this page. We
want to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the machine are observed from the operating position.
Boss Industrial, Inc. is responsible for all equipment-related issues with regards to performance, power-rating,
specifications, warranty and service. Please refer to the Warranty terms included in this Owner’s/Operator’s Manual for
more information.
Read and thoroughly understand all instructions and safety information before assembling or operating this log
splitter. Failure to do so may cause serious injury or death. Do not allow familiarity with tools to make you
careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.
Customer Support
Please do NOT return the machine to the retailer or dealer without first contacting the Customer Support
Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:
◊ Call a Customer Support Representative at (800) 780-2677 or send an email to: service@boss-industrial.com
Page(s)
Section I: Know Your Log Splitter...........................................................................................................................1-5
Safety Decals..............................................................................................................................................1-3
Important Tips................................................................................................................................................3
Operator Zone................................................................................................................................................3
Electrical Safety.............................................................................................................................................4
Getting Prepared.........................................................................................................................................6-7
Transportation................................................................................................................................................9
Maintenance..............................................................................................................................................9-10
Trouble Shooting..........................................................................................................................................10
Technical Specifications..........................................................................................................................................11
Warranty...................................................................................................................................................................15
Packing List..............................................................................................................................................................16
Part I: Know Your Log Splitter
SECTION I: KNOW YOUR LOG SPLITTER
1. End wedge
2. Sliding ram
3. Log holder
4. Machine body / Reservoir
5. Control handle
6. 115v, 1.8hp motor
7. Motor control box
8. Switch
9. Power cable with plug
10. Oil drain bolt with dipstick
11. Vent plug
12. Towing handle
(FIGURE 1) 13. Wheel
SAFETY DECALS
Make sure that all safety warning decals are in good condition and readable. Always replace missing or defaced decals.
Contact Boss Industrial, Inc. at 1-800-780-2677 for replacement decals.
1. Safety Warning Label (Part #: 410-231)
2. Operating Label (Part #: 410-101) 3. Serial NO. / Spec. Label (Part #: 410-505)
1
4. Warning Label (Part #: 410-245) 5. Switch Label (Part #: 410-159)
Study the following symbols used on this tool and learn their meaning. Proper interpretation of these symbols will
allow you to operate the tool better and safer.
Keep Bystanders Away Always keep bystanders at least 25 ft. (7.5 m) away.
Keep Hands Away Always keep hands away from the wedge and the ram.
2
The following signal words and meanings are intended to explain the levels of risk associated with this product.
IMPORTANT TIPS
1. DO NOT discard packing materials until you have carefully inspected and satisfactorily operated the tool.
2. Before every operation, LOOSEN the vent plug to allow air in and out. Failure to do so may blow the seals and
void warranty.
3. Lubricate the wedge an upper side of the machine body for splitting smoothly.
4. Check the oil level before every operation.
5. Sharpen the wedge periodically.
6. USE only an electrical circuit having adequate capacity as recommended.
7. DO NOT continue to push on the control handle more than 3 seconds if the wedge can’t cut through an oversized
or extremely hard log. Force the tool will cause permanent damage and void warranty.
8. Try to split from another end or cut a small piece from the border instead of the center when you fail to cut
through a log.
9. Remove the handle lever before standing upright.
10. DO NOT expose this machine to rain or use in a damp environment.
OPERATOR ZONE
ONLY operate the log splitter from the operator zone as shown below. The operator has the safest and most efficient
access to the control valve and the beam in this location. Failure to operate the log splitter in this position can result in
serious injury or death.
Operator Zone
(FIGURE 2)
3
ELECTRICAL SAFETY
1. This tool is powered by a precision built electric motor. Use only an electrical circuit having adequate capacity as
recommended by the manufacturer -- 115 volts, 60 Hz, AC only (normal household current). Do not operate this tool
on direct current (DC). If you choose to connect the tool to a generator, make sure the generator carrying the current
(Amperes) or power output (Watts) at least 50% more than rated.
2. A substantial voltage drop will cause a loss of power and the motor will overheat. If the machine does not operate when
plugged into an outlet, double check the power supply.
3. For voltage, the wiring is as important as the motor’s horsepower rating. A line intended only for lights cannot properly
carry a power tool motor. Check the house wiring if you experience circuit breaker tripped or fuse blown even the
motor is plugged into a wall outlet directly.
4. This tool is intended for use on a circuit that has an outlet like the one shown below (FIGURE 3). Ensure that the outlet
has a grounding pin that is properly installed and grounded in accordance with all local codes and ordinances to reduce
the risk of electric shock. Check with a qualified electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
5. Check that the switch, cable and plug are not damaged before each use to avoid electric shock or short circuit.
6. Use only 3-wire extension cords with 3-prong grounding plugs, and 3-pole receptacles that accept the tool's plug.
7. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry
the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of
power and causing the motor to overheat.
8. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed
cords listed by Underwriter's Laboratories (UL) should be used.
9. When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the
letters "WA" on the cord's jacket.
10. Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or
other obstructions while you are working with a power tool. Failure to do so can result in serious injury.
11. “BLOWING” a fuse or tripping a circuit breaker is usually a warning that you are overloading the machine or have too
many devices taking power from the circuit, or both. DO NOT install a higher capacity fuse!
12. DO NOT leave the motor running unattended.
13. DO NOT expose the motor to rain or use / store in damp locations.
4
HYDRAULIC SAFETY
1. The hydraulic system of your log splitter requires careful inspection along with the mechanical parts. Be sure to replace
frayed, kinked, cracked or otherwise damaged hydraulic hoses or hydraulic components.
2. NEVER check for leaks of hydraulic fluid with your hand. Fluid escaping from a small hole can be almost invisible.
Escaping fluid under pressure can have sufficient force to penetrate skin causing serious personal injury or even death.
Leaks can be detected by passing a piece of cardboard over the suspected leak and looking for discoloration.
3. ALWAYS seek professional medical attention immediately if injured by escaping hydraulic fluid. Serious infection or
reaction can develop if proper medical treatment is not administered immediately.
4. ALWAYS be sure to relieve all pressure by shutting off the motor and moving the control handle back to stop position.
5. NEVER remove the vent plug from the hydraulic tank or reservoir while the log splitter is running. The tank could contain
hot oil under pressure which could result in serious injury.
6. NEVER adjust the hydraulic valve. The pressure relief valve on your log splitter is preset at the factory. Only a qualified
service technician should perform this adjustment.
7. NEVER operate your log splitter near a flame or spark. Hydraulic oil is flammable and can explode.
8. ALWAYS take a Class B fire extinguisher with you when operating this log splitter in dry areas as a precautionary
measure against possible flying sparks.
CALIFORNIA PROPOSITION 65
WARNING! Engine Exhaust, some of its constituents, and certain components contain
or emit chemicals known to State of California to cause cancer and birth defects or
other reproductive harm. For more information, please go to www.P65Warnings.ca.gov.
5
SECTION II: PRE-OPERATION INSTRUCTIONS
NOTES:
1. If any parts are damaged or missing, do not operate this tool until the missing parts are replaced. Failure to do so
could result in possible serious personal injury.
2. Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such
alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal
injury.
OIL
GETTING PREPARED
6
• Lubricate the wedge and upper side of the machine
body. This will allow the log to move smoothly on
the surface. See FIGURE 6
void warranty.
NOTES:
7
SECTION III: OPERATION INSTRUCTIONS
• When you finish splitting, switch off and unplug the (FIGURE 7)
power cable.
NOTES
1. NEVER place hands or feet between the extending ram and the wedge.
2. NEVER straddle or step over the log splitter during operation.
3. NEVER reach or bend over the log splitter to pick up a log.
4. NEVER try to split two logs on top of each other.
5. NEVER try to cross split a log.
6. NEVER attempt to load your log splitter when the ram is in motion.
7. ALWAYS use your hand to operate the control lever on the valve. NEVER use your foot, a rope or any extension device.
8. ONLY operate your log splitter in daylight or under good artificial light.
9. ALWAYS keep the work area clean. Remove split wood around your log splitter immediately so that you don’t stumble
over it.
10. Only a single operator is allowed to load and operate this log splitter. Keep bystanders, helpers, pets and children a
sufficient distance at least 25 feet from the machine.
11. DO NOT force the tool. It is designed to operate within its maximum speed and tonnage. No continuing to push on the
control handle for more than 3 seconds. If you experience extremely hard wood, release the control handle at once to
avoid permanent damage which will void warranty. If the motor stops, turn off the motor and then turn it back on again to
continue splitting.
12. If the log is clipped or jammed on the wedge, stop the machine and knock off the log with a hammer or mallet (not with
your hands).
13. DO NOT pull on the power supply cable to unplug the machine.
8
SECTION IV: MAINTENANCE
NOTES
TRANSPORTATION
This machine can fit in most vehicles for transportation. Ensure that the splitter is properly secured before the vehicle is in
motion.
NOTES
MAINTENANCE
Regular maintenance is the way to ensure the best performance and long life of your machine.
• Replace hydraulic oil every 100 hours of use. AW32 universal hydraulic oil is highly recommended.
1) Raise the wheel end of the splitter 10 in. off the
ground. See FIGURE 8
2) Place a container no less than 1.5 gallon of capacity
under the front end of the splitter.
3) Using a 19mm wrench or an adjustable wrench to
remove the oil drain bolt.
4) Disconnect the vent plug to allow the oil to drain into
the container.
5) Stand the splitter upright once the oil is drained. Refill
the reservoir tank with fresh hydraulic oil (1 gallon)
until oil level reaches the maximum line on the dipstick.
See FIGURE 5 on Page 6.
6) Put the oil drain bolt back and tighten.
(FIGURE 8)
9
7) Level down the machine and operate it unloaded. Hold the control handle to engage the ram to the farthest position
and then release the control handle to retract the ram fully. Repeat this operation for 12 cycles to repel the air.
8) Dispose old oil at an oil recycling center.
• Sharpen the wedge when it gets dull or nicked. Using a fine-toothed file, smooth any burrs or crushed areas along the
cutting edge.
• Do not at any time let brake fluids, gasoline, petroleum based products, penetrating lubricants, etc., come in contact with
plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.
• ALWAYS unplug from the power source while repairing or adjusting the splitter.
• Replace all damaged or worn parts immediately that must meet manufacturer’s specifications.
TROUBLE SHOOTING
Most problems are easy to fix. Consult the trouble shooting Table below for common problems and their solutions. An
unusual noise or vibration is generally a warning of trouble. Check for damaged parts and clean, repairs and / or replace as
necessary. If you continue to experience problems, contact us at www.boss-industrial.com, call toll-free (800) 780 2677 or
send an email to service@boss-industrial.com for support.
The log splitter won’t split • Log is improperly positioned. • Refer to Operation section for log loading.
logs. • The size or hardness of the log exceeds the • Reduce the log size before splitting
machine’s capacity.
• Wedge cutting edge is blunt. • Refer to “Sharpening The Wedge” in the
Maintenance section.
• Insufficient hydraulic oil. • Locate leak(s). Contact us for support.
• Unauthorized adjustment was made on the • Contact us for support.
Maximum Pressure Set Screw. The pressure .
was set lower.
• Extension cable of insufficient A.W.G. • Change an extension cable of higher
A.W.G.
Ram jerks, vibrates or • Unit is not placed on level ground. • Reposition the log splitter to ensure that
does not move. the wheel end of the unit is lower than the
other end.
• Low oil level. • Check oil level for possible oil refilling.
• Excessive air trapped in the hydraulic system. • Operate 12 cycles to repel air.
• Vent plug wasn’t loosened during operation • Open the vent plug.
• Log splitter is over forced. • Turn off and restart the unit. If this doesn’t
solve the problem, contact us for support.
• Hydraulic lines blocked . • Change oil.
• Hydraulic fluid too thick or too cold. • Change wrong oil or warm up
Oil leaks from points of • Air is sealed in hydraulic system while • Loosen vent plug before operating the log
the hydraulic system operating. splitter.
• Vent plug is not tightened before moving the • Tighten the vent plug before moving the
log splitter. log splitter.
• Oil drain bolt is not tight. • Tighten the oil drain bolt.
• Hydraulic fitting(s) and/or seal(s) are worn. • Contact the dealer.
10
TECHNICAL SPECIFICATIONS
Feed 9 sec
Cycle time*
Retract 5 sec
*Tonnage and cycle time may vary dependent upon electricity supply, mechanical and
environmental conditions.
11
EXPLODED DIAGRAM & PARTS LIST
Front
Left
Up Down
Right
Back
12
REF # PART # PART NAME SPECIFICATIONS QTY PER SECTION
1 310-443 Machine Body w/ End Wedge 5 ton 1
2 530-413 Ram Cap & Shaft 5 ton 1
3 530-475 Upper Nylon Cushion 1
4 530-898 Lower Nylon Cushion 1
5 530-833 Base Plate of Ram 1
6 750-160 Flat Washer PH, M8 6
7 750-075 Spring Washer PH, M8 6
8 710-095 Inner Hex Bolt PH, M8*25 6
9 710-685 Double-Screw Bolt M10*813*2.5 4
10 530-322 Cylinder Tube Ø55*743 1
11 730-847 O Seal Ring Ø55*3.1 1
12 730-446 Seal Cover Ø55 1
13 530-624 Piston Head Ø 54.5*22 1
14 730-924 O Seal Ring Ø50*3.5 1
15 530-438 Piston Shaft w/ Connecting Plate 5 ton 1
16 530-580 Retracting Spring 1
17 720-156 Nut ZP, M14 4
18 720-884 Lock Nut ZP, M14 2
19 730-772 Paper Seal Ring 2
20 730-186 O Seal Ring Ø30*2.65 1
21 730-139 Dirt Proof Ring Ø30 1
22 540-853 Front Reservoir Cover 1
23 730-094 O Seal Ring Ø5*1 1
24 540-537 Vent Plug ZP, M4*10 1
25 750-158 Copper Seal Washer M14*1 1
26 540-333 Oil Dipstick w/ Oil Drain Bolt Ø5*190 / M14*12 1
27 520-974 Hydraulic Valve 1
28 730-198 O Seal Ring Ø14*2.4 4
29 750-532 Flat Washer PH, M10*2.5 4
30 750-355 Spring Washer PH, M10 4
31 720-465 Nut PH, M10 4
32 350-233 Position Shield 1
33 750-525 Flat Washer ZP, M10 4
34 720-678 Snap Head Nut ZP, M10 4
35 520-596 Torsion Spring 1
36 520-293 Control Handle Bracket 1
37 520-401 Control Handle Lever w/ Grip Ø12.5*116 1
37.1 520-400 Short Lever Ø12.5*54 1
38 560-586 Oil Tube Ø14 - Ø10*96*2 1
39 730-624 O Seal Ring Ø18*1.9 2
40 750-158 Copper Seal Washer M14*1 2
41 710-896 Oil Tube Screw PH, M14*30*1.5 2
42 710-895 Inner Hex Head Bolt PH, M8*20 4
43 750-075 Flat Washer PH, M8*2.5 4
44 550-203 Hydraulic Pump 1
45 730-624 O Seal Ring Ø18*1.9 1
13
REF # PART # PART NAME SPECIFICATIONS QTY PER SECTION
46 560-586 Oil Tube Ø14 - Ø10*96*2 1
47 750-158 Copper Seal Washer M14*1 3
48 710-896 Oil Tube Screw PH, M14*30 2
49 540-311 Oil Filter 1
50 710-541 Inner Hex Head Bolt PH, M8*30 4
51 750-075 Spring Washer PH, M8 4
52 750-160 Flat Washer PH, M8 4
53 910-234 Electric Motor 1.8 HP, Main Body 1
54 910-194 Fan 1
55 760-548 Circlip for Shaft Ø16 1
56 910-154 Fan Cover Ø162 1
57 750-270 Flat Washer ZP, M4*1 3
58 740-477 Cross Recess Pan Head Screw ZP, M4*10 3
59 920-011 Connecting Box (Bottom) 1
59.1 920-507 Connecting Box (Rubber Cushion) 1
60 920-506 Connecting Box (Rubber Ring) 1
61 920-853 Connecting Box (Cover) 1
62 740-603 Cross Recess Pan Head Screw PH, M4*10 6
63 920-943 Power Switch 1
64 920-980 Capacitor 60uf 1
65--67 930-880 Cable Fastener 1
68 930-511 Cable Bushing 1
69 930-182 Power Cable STJW 3/C 14AWG, Ø2.08*1600 1
70 320-815 Front Leg 1
71 740-313 Cross Recess Pan Head Screw ZP, M6*15 4
72 750-273 Flat Washer ZP, M6 8
73 750-823 Spring Washer ZP, M6 4
74 720-322 Nut ZP, M6 4
75 320-837 Bumper (R) 1
75.1 320-838 Bumper (L) 1
76 320-511 Towing Handle 1
77 740-324 Cross Recess Pan Head Screw ZP, M6*25 2
78 750-273 Flat Washer ZP, M6 4
79 720-322 Nut ZP, M6 2
80 750-823 Spring Washer ZP, M6 2
81 320-935 Log Holder 2
82 710-023 Inner Hex Head Bolt PH, M8*16 2
83 750-075 Spring Washer PH, M8 4
84 750-160 Flat Washer PH, M8 4
85 340-096 Wheel Frame 1
87 330-436 Wheel 6’*1.5' 2
89 750-525 Flat Washer ZP, M10 2
90 720-120 Lock Nut ZP, M10 2
14
WARRANTY
15
PACKING LIST
(1) Control handle lever w/ grip (1) Spare copper seal washer M14*1
Ref # 25, Part # 750-158
16
Boss Industrial, Inc. • 1208 N. Independence Blvd •
Romeoville, IL 60446 • USA
Phone: (800) 780-BOSS (2677) • Fax (331) 472-2976
www.boss-industrial.com