Effect of Parameters (HTC)
Effect of Parameters (HTC)
Energy
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a r t i c l e i n f o a b s t r a c t
Article history: This study investigated the influence of operating parameters on the physical and chemical properties of
Received 18 February 2020 solid and liquid products after the hydrothermal carbonization (HTC) of green waste, e.g. - acacia:
Received in revised form residence time (2 and 4 h), biomass to water ratio (1:10, 1:8, and 1:5) and temperature (180, 200 and
15 April 2020
220 C). The hydrochars had a higher carbon content (from c.a. 50e67%) which resulted in a two times
Accepted 23 April 2020
Available online 28 April 2020
higher fixed carbon and calorific value. Additionally, the structural features were investigated by a
scanning electron microscope, van Soest fibre analysis (hemicellulose, cellulose and lignin), and Fourier
Infrared Spectroscopy to confirm any changes in the chemical structure. Moreover, the thermal behav-
Keywords:
Acacia
iour of the hydrochars under combustion conditions were studied. Collaterally, the liquid products were
HTC analysed by measuring pH and conductivity, which confirmed their acidic and polar character. Chemical
Hydrochar Oxygen Demand with very high values was conducted indicating that the liquid phase contained a high
TGA concentration of organic matter and nutrients. The collected and analysed data revealed that residence
Fibre analysis time and reaction temperature were the most prominent factors which caused enhancement of the
FTIR energetic properties of the hydrochars. Whereas, biomass to water ratio was found to be negligible.
© 2020 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license
(http://creativecommons.org/licenses/by/4.0/).
https://doi.org/10.1016/j.energy.2020.117717
0360-5442/© 2020 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
2 M. Wilk et al. / Energy 202 (2020) 117717
Table 1
Comparison of thermal pretreatment methods [5,6,10,22,36].
Advantages Disadvantages
Torrefaction
dedicated to lignocellulosic biomass mostly wood and crop residues with low water content pre-drying of the feedstock is required to obtain less than 20%
improved physical and chemical properties of torrefied product compared to raw biomass: moisture content
- increased specific energy density dedicated to more uniform size of biomass
- increased friability weak strength and low durability of pellet
- easy to grind low grindability and bulk energy density compared to coal
- reduced moisture content calorific value of torrefied biomass is lowly graded
- hydrophobic properties high inorganic metallic content in ash
- improved resistance to biodegradability risk of explosion
- increased bulk energy density high tendency to autoignite
possibility of pelletizing thermal stability and combustion profile may be affected by high
possibility of being co-fired with coal O/C ratio and volatile content
Hydrothermal carbonization
dedicated to wet biomass (e.g. sewage sludge, food and agriculture waste, green waste, algae utilization of post-processing water with inorganic and organic
biomass etc.) dissolved compounds
dedicated to more diverse size feedstock separation of the solid and liquid products is necessary
lack of energy intensive drying processes the choice of adequate filtration process
improved physical and chemical properties of hydrochar compared to raw biomass: drying of solid product
- homogeneous
- energy dense form
- reduced O/C ratio
- highly hydrophobic
- friable
- good grindability
- increased percentage of lignin
- biologically sterilized
- relatively superior handling
- low ash content
increased percentage of aqueous soluble materials
high conversion efficiency
relatively low operating temperature and residence time range
demineralization of the elemental inorganic composition by precipitating the minerals in the
liquid by-product
mitigation of exploitation problems
pellets of hydrochar are more easily formed than pellets of torrefied product
more rapid high heat transfer compared to torrefaction
Pyrolysis
dedicated to a more diverse size feedstock pre-drying of the feedstock is required to obtain less than 20%
three kind of products are obtained: solid (biochar), liquid (bio-oil) and syngas moisture content
application of different process conditions (residence time, temperature, and heating rate) low hydrogen content of syngas
depending of feedstock and further application problem with impurities of syngas
low operating temperatures and slow heating rate support solid product yield
high operating temperature and high heating rate influence on the carbon percentage, calorific
value and specific surface area of biochar
application as fertilizer for biological sequestration of carbon
application as activated carbon
bio-oil used as diesel engine and gas turbine fuels
bio-oil can be converted into value-added chemicals
lower capital investment compared to other processes
Carbonization (HTC) process is dedicated to wet biomass that does organic acids. The solid product, hydrochar, is an energy-dense
not need to be dried to obtain a dehydrated hydrochar which, after solid fuel, which is homogenized and carbon-rich, and has much
drying, becomes a carbon-like (hydrophobic) solid biofuel. The better grinding properties compared to feedstock. Moreover, due to
main disadvantage of this method is the resulting post-processing the thermal treatment, it is biologically sterilized. That is why
water with its significant content of mineral parts and dissolved hydrochar has the potential to be used as solid fuel or as feedstock
organic compounds, which often prevents its use as a liquid fer- for pellets. It has also been suggested that it can be used as a soil
tilizer [8]. The research problem encountered is with the selection supplement due to its porous structure [9]. During the HTC process,
of such conditions for conducting the HTC process so that the post- by-products are produced that can also be used successfully for
processing water does not contain unwanted compounds and to both heat and power generation, for example, from biogas obtained
obtain a high energy solid product. by anaerobic digestion or from residual carbon found in the liquid
Hydrothemal carbonization is a thermochemical process which phase [10,11]. The process is specially dedicated for producing
involves the application of heat and pressure to convert raw biomass with a high amount of moisture mainly: municipal waste
biomass in the presence of water into carbonaceous biofuel. The (e.g. sewage sludge studied by Ref. [12]), different kinds of food
HTC process results in three types of products: gases, aqueous factory waste (e.g. beetroot, citrus, orange, herbal tea, pulp mill
chemicals, and a solid hydrochar. The gas product is approximately waste, olive mill or wine industry [13e19], tobacco stalks [20],
1e3% of the raw material, consisting mainly of CO2. The aqueous agriculture waste (e.g. wheat, straw [21], lignocellulosic biomass
extractive compounds can easily be filtered from the reaction so- [12,22], and also algae biomass [23,24]. The greatest advantage of
lution, thereby avoiding complicated drying schemes and costly hydrothermal carbonization compared to other carbonization
isolation procedures. They are primarily inorganic salts, sugars, and thermal processes, is regarding the use of wet biomass, including:
M. Wilk et al. / Energy 202 (2020) 117717 3
omitting a high and costly drying scheme, relatively low operating range of approximately 0.5 mm. Hydrothermal treatment was
temperatures and high conversion efficiency. The following re- carried out in a Zipperclave Stirred Reactor. The reactor volume was
actions occur during the hydrothermal carbonization: hydrolysis, 1000 ml, it was made of stainless steel and was equipped with a
condensation, decarboxylation, and dehydration [25]. During HTC MagneDrive Agitator (Parker Autoclave Engineers). Maximum
conditions, and in the presence of water, hydrolysis above 150 C temperature was limited to 220 C due to technical construction of
causes fragmentation of large biomass molecules by the disinte- apparatus. A full description of the laboratory set and the meth-
gration of cellulosic and hemicellulosic fractions into smaller odology used can be found in Refs. [12,37]. For each experiment,
fragments. The removal of carboxyl groups and release of CO2 from acacia was dispersed in deionised water at a specific biomass to
biomass is called decarboxylation. Dehydration is the process that water ratio, and later weighed and placed into the vessel. Then, the
is relevant for water removal from biomass leading to hydroxyl reactor was sealed and heated to a specific temperature for 60 min
group elimination. The efficiency of the HTC process depends on and maintained for the desired time. When the reaction time was
the reaction temperature, reaction time, biomass to water ratio and finished, the reactor was cooled down to room temperature with
pressure. The HTC process is usually carried out within a temper- cooling water. The solution in the reactor was stirred by a magnetic
ature range of 150e300 C. The various pressures are maintained stirrer (150 rpm) during the entire process to avoid local over-
above the saturation pressure to ensure the liquid state of water, heating. The pressure was stabilized as per the requested temper-
and 2e12 h of residence time is used [26,27]. The researchers have ature (up to max. 2 MPa). Preliminary HTC runs were carried out at
paid a great deal of attention to the HTC process, because the residence time, 2 and 4 h and with a 1:10 biomass to water ratio at
process is energy-efficient, simple and low cost. Moreover, the 200 C. Next, two different biomass to water ratios: 1:5, 1:8 were
required energy to heat the reacting water is very low in compar- applied. It was found that the optimal biomass to water ratio was
ison with traditional thermochemical processes [28]. During the 1:10 due to the obtaining of an easy to stir solution, whereas some
HTC studies the researchers were mainly focussed on: different operational difficulties occurred with 1:5 and 1:8 biomass to water
kinds of feedstock, the variables influencing the process (temper- ratios. For those reasons, the influence of temperature on solid and
ature, pressure, residence time and ratio of biomass/water) liquid HTC products was investigated in detail for only the 1:10
[29e32], the reaction of natural complex biomass, the chemical and biomass to water ratios. Based on ultimate and proximate analysis
structural properties of hydrochars as well as the degradation of the 4-h period was chosen as a reference time for further analysis.
products [33], and also the addition of chemicals to the reaction The temperatures applied were 180, 200, and 220 C.
media [34], including the enhancement of textural properties and The solid product was separated from the liquid phase by a
the structural order of hydrochar for supercapacitor applications vacuum filtration process after being evacuated from the reactor.
[35]. The solid dark brown hydrochar was oven dried at 105 C for one
Acacia trees (Robinia pseudoacacia) can be found in Poland as day then weighed and stored in sealed containers for further
well as around Europe mainly due to the ease of growth in unde- analysis. The dark yellow liquid phase product from the HTC ex-
sirable places. They are usually planted along streets in big cities, periments was stored in sealed containers in the refrigerator.
because they can grow very fast on poor soil and have a great ability 100 cm3 of liquid was distilled under low pressure. 90% of distillate
to tolerate pollution. On the other hand, the acacia is an invasive was clear and transparent, whereas the remaining 10% was dark
species which spreads rather too easily and creates problems for brown. It was dried at 105 C and analysed using an elemental
other species. Therefore, the municipal greenery management have analyser to determine the carbon balance.
to deal with its wet (approximately 50% of moisture) residue Hydrothermal carbonization conditions including residence
including leaves, branches, limbs, and roots. The implementation of time, temperature and biomass to water ratio are summarized in
hydrothermal carbonization could avoid the high cost of the drying Table 2.
process and convert city greenery residue into clean solid coal-like
fuel. Another advantage of this method is a much better grind- 2.2. Solid product characteristics
ability of the solid product compared to the raw material, a strong,
hard, wood which is problematic during milling. To the best of the 2.2.1. Proximate and ultimate analysis
authors’ knowledge, research reports focussing on acacia HTC have The proximate analysis including moisture, ash, and volatile
not been widely presented. matter contents were determined according to PN-EN ISO
The main aim of this work was to solve the existing challenges of 18134e1:2015e11, EN 15403:2011, EN 15402:2011, respectively.
the HTC process thus the impact of HTC main parameters, e.g. Additionally, the fixed carbon was determined by difference. The
residence time, temperature and biomass to water ratio on the ultimate analysis (carbon, hydrogen and nitrogen content) was
hydrochar which leads to the conversion of acacia, a green waste, to measured by Elemental Analyser Truespec CHNS Leco (CHNS628)
a renewable solid fuel. The fuel characteristics, fibre, chemical according to PKNeISO/TS 12902:2007. The sulphur content was
bonds and morphology of hydrochars as well as the thermal determined by use of the analyzer CHS580 ELTRA using the com-
combustion behaviour of solid hydrochars were investigated and bustion of organic material with non-dispersive infrared detection.
compared to raw biomass. The multiphase wide approach by The higher and lower heating values of raw samples were deter-
application of advanced instrumental techniques gives a detailed mined by the use of a KL-10 bomb calorimeter.
description of the solid product of HTC derived from green waste.
The results could provide a better understanding of hydrothermal 2.2.2. Specific surface area
carbonization in order to successfully optimise this pre-treatment The multipoint BET adsorption method (ASAP 2010, Micro-
process. meritics Inst) was used to determine the specific surface area (SSA)
of both raw and pre-treated samples. At the beginning, the samples
2. Materials and methods were degassed overnight at 100 C and then adsorption occurred at
a temperature of 77 K using nitrogen as an adsorber.
2.1. HTC experiments
2.2.3. Fibre analysis
The wood biomass feedstock used in this study was Robinia In order to determine hemicellulose, cellulose and lignin frac-
pseudoacacia, known colloquially as acacia, with a particle size tions, a modified Van Soest analysis method was applied [36,38].
4 M. Wilk et al. / Energy 202 (2020) 117717
Table 2
Experimental conditions of the hydrothermal carbonization process performed for acacia.
Table 3
Proximate and ultimate analysis.
Acacia 16.04 76.58 0.16 7.22 0.21 50.60 5.62 0.120 0.01 43.49 0.65 1.33
HTC_200 C_1:10_2h 23.50 74.94 0.10 1.46 0.31 56.87 5.76 0.167 0 37.10 0.49 1.22
HTC_200 C_1:10_4h 25.63 71.85 0.26 2.26 0.36 60.60 5.87 0.192 0 33.08 0.41 1.16
HTC_200 C_1:8_4h 26.47 71.13 0.47 1.93 0.37 61.37 5.87 0.185 0 32.11 0.39 1.15
HTC_200 C_1:5_4h 27.72 70.85 0.19 1.24 0.39 61.56 5.77 0.200 0 32.28 0.39 1.13
HTC_180 C_1:10_4h 21.09 77.82 0.09 1.00 0.27 57.70 6.04 0.185 0 35.99 0.46 1.23
HTC_220 C_1:10_4h 36.80 61.49 0.10 1.61 0.60 66.70 5.7 0.223 0 27.28 0.29 0.99
a
HTC - hydrochar; FC - fixed carbon; VM - volatile matter; M moisture; C - carbon; H - hydrogen; N - nitrogen; S - sulphur; O - oxygen; - calculated by difference.
HHVhydrochar
EY ¼ MY, ,100;% (2)
HHVraw
HHVhydrochar
EDR ¼ (3)
HHVraw
For this study, HHV and LHV, and energy yield were almost at
the same level when residence time was increased, but the densi-
fication ratio decreased from 1.2 to 1.17. In the case of temperature
impact, the energy parameters and energy densification ratios
increased following the same tendency, which had already been
revealed for FC and carbon content for hydrothermally tested
samples. The energy densification ratio rose with an increase in
biomass to water ratio (Fig. 2a), but the influence of temperature
was stronger (Fig. 2b). The energy densification ratio rose by
approximately 6% with an increase in biomass to water ratio from
1.17 to 1.24 and with a rise in temperature of approximately 15%
from 1.17 to 1.32. Additionally, when the higher temperature was
applied, a lower solid product was obtained, which was confirmed
by the mass yield, and resulted in a higher production of liquid
Fig. 1. Van Krevelen’s diagram. product.
Table 4
Mass and energy parameters.
Mass Yield, % HHV, MJ/kg LHV, MJ/kg Energy Yield, % Energy Densification Ratio
Fig. 2. Energy densification ratio of hydrochars pretreated at 4 h depending on a) biomass to water ratio, and b) temperature.
Table 5
Specific surface area of acacia and hydrochars pretreated at 4 h.
Acacia HTC_200 C _1:10 HTC_200 C _1:8 HTC_200 C _1:5 HTC_180 C _1:10 HTC_220 C _1:10
[44,49]. However, the band at 1233 cm1 probably collapsed at 3.1.4. TGA
1264 and 1224 cm1, characteristic of the G-ring or C]O vibration Figs. 6e10 present the results of thermogravimetric analysis in
in lignin and syringil ring or CeO stretch in lignin and xylan, the form of TG, DTG, and DSC curves. Fig. 6 depicts the thermal
respectively [47]. The band at 896 cm1 can be assigned to b- behaviour of raw acacia in air atmosphere (corresponding to
glycosidic linkage in cellulose and/or hemicelluloses [46,49]. combustion). The combustion process of raw acacia based on the
Spectra of hydrochars differ from the raw acacia spectrum. The obtained curves can be divided into four stages. The first stage re-
most striking difference is the shift of band at 1730 cm1 to flected moisture release and took place up to 120 C (mass loss was
1700 cm1 (Fig. 4 b-f). Kruse and Zevaco (2018) [48] attributed this observed on the TG curve and consequently a small peak on the
band to the stretching vibration of C]O and the formation, by DTG curve). The main combustion process took place within a
crosslinking, of new quinones, carboxylates and aromatic com- temperature range of 230 up to 490 C, where volatile matter was
pounds after thermal treatment. This suggests that some compo- released (the maximum reaction rate was at 325 C) and char was
nents of raw acacia started to degrade with simultaneous combusted at c.a. 450 C. It should be emphasised that on the DTG
polymerization [50]. An interesting observation is the relative in- curve the inflexion point was visible within a temperature range of
tensity depending on the initial HTC conditions of temperature 260e280 C, which could have been the result of light volatile
(higher intensity for higher temperatures, Fig. 4 b, c, d) and wood matter release. These reactions were confirmed by two significant
biomass to water relation (intensity for sample 1:10 was higher exothermic peaks due to energy release. Above 500 C mass and
than for 1:8 or 1:5 at the same temperature, Fig. 4 c, e, f). Another heat changes were not observed and only a very small amount of
difference is the shift of the band at 1593 to 1602 cm1 which was solid residue was found.
previously attributed to the stretching vibration of C]C samples Figs. 7e9 present the thermal behaviour of obtained hydrochars
[48]. The maximum band in the range, 1515-1506 cm1, can be under different conditions. In all studied hydrochars the effect of
assigned to the C]C stretching vibration of aromatic ring in lignin hydrothermal carbonization was observed on TG, DTG, and DSC
skeleton thus shifting from 1506 cm1 (raw acacia) to 1515 cm1 curves. Based on TG and DTG curves it was confirmed that hydro-
(HTC samples) which is evidence of the removal of the amorphous chars were characterized by low-moisture content (only a small
fraction of wood components and perhaps partial decomposition of amount of water was observed). Moreover, the effect of HTC tem-
lignins [47]. Also, the splitting of the band at 1233 cm1, charac- perature was confirmed by the lack of decomposition of light vol-
teristic to inter alia cellulose, to two bands at 1274 and 1206 cm1 atile matter. In comparing the shape of DSC curves between
was observed during the thermal conversion of carbohydrates to hydrochars and raw acacia it is visible that the first exothermic peak
hydroxymethylfurfural which is a product of cellulose thermal is much higher for hydrochars, whereas the second one is lower. In
hydrolysis [51]. Bands in the region of 1200e900 cm1 are sharper analysis of DSC for hydrochars no significant differences are
and more intense compared to the spectrum of raw acacia. How- observed.
ever, Arellano et al. [52] attributed sharp bands in this region with Fig. 10 depicts TG curves for all the studied samples to aid better
the CeO group vibration of carboxyl, ester and ether groups. The comparison. The effects of hydrothermal carbonization is well
characteristic for b-glycosidic linkage in cellulose and hemi- observed on the TG and DSC curves. The temperature impact on
celluloses band at 896 cm1 disappeared. This may be proof of the hydrochars was found. The hydrochars obtained at a higher
decomposition of those polysaccharides by the breaking glycosidic carbonization temperature were characterized by the lower rate of
of linkage which appears regardless of the temperature used and combustion (this was observed in the second stage), whereas the
biomass to water ratio. Moreover, in the region 3750e2750, sharper biomass to water ratio impact on the combustion profile was
bands are visible, especially at 2850 (stretching vibration of CeH in negligible.
alkyl fragments) and 2901 cm1 (stretching of CeH) which may Additionally, the combustion parameters based on TG and DTG
suggest degradation of hemicelluloses and cellulose leading to the data were determined and summarized in Table 6. The following
formation of aromatic compounds in HTC samples [48]. This sup- temperatures were analysed: the ignition temperature (Ti), the
ports the Van Soest analysis result: in HTC samples, the main maximum combustion rate temperature (Tm) and the burnout
fraction in the so called L% fraction which apart from lignin contains temperature (Tb) [53,54]. The combustion index (Di) was calculated
according to the following formula:
8 M. Wilk et al. / Energy 202 (2020) 117717
Fig. 6. TG, DTG and DSC curves of raw acacia in air atmosphere 10 C/min heated up to 700 C.
Fig. 7. TG, DTG and DSC curves of HTC_180 C_1:10 in air atmosphere 10 C/min heated up to 700 C.
Fig. 8. TG, DTG and DSC curves of HTC_200 C_1:10 in air atmosphere 10 C/min heated up to 700 C.
each other due to a very similar volatile matter content in the would be longer and less violently combusted compared to the raw
samples. Apparently, the combustion of the two above mentioned material, and their flames would be more stable.
samples was similar, and those results were in good accordance In brief, it can be summarized that the hydrochar pretreated at a
with the results discussed by Zhu [55]. Nevertheless, according to higher temperature, 220 C with a 4 h residence time and a 1:10
He et al. and Xu et al. [56,57] when taking into account the increase biomass to water ratio, has the best combustible properties among
of Tb for the hydrochars it would be expected that hydrochars the other discussed hydrochars, confirmed by both its physical and
10 M. Wilk et al. / Energy 202 (2020) 117717
Fig. 9. TG, DTG and DSC curves of HTC_220 C_1:10 in air atmosphere 10 C/min heated up to 700 C.
Fig. 10. TG and DSC curves of acacia and hydrochars pretreated at 4h in air atmosphere 10 C/min heated up to 700 C.
Table 6
Combustion parameters for acacia and pretreated hydrochar at 4 h.
Feedstock Ti, C Tm, C Tb, C Rm, %∙ C1 Di∙102 S, %∙min3∙ C3
Ti - ignition temperature; Tm - maximum combustion rate temperature; Tb - burnout temperature; Rm - maximum weight loss rate; Di - combustion index; S - comprehensive
combustibility index.
Table 7
Physical and chemical properties of liquid and their distillates from the HTC of acacia.
(disappearance of bands connected with glycosidic bonds in those appeared to influence the work reported in this paper.
polysaccharides) and were transformed to aromatic compounds,
while lignin underwent only a partial decomposition. Additionally, Acknowledgements
the TGA results showed that the combustion of hydrochars took
place at higher temperatures than the raw material providing an This work was supported by the Ministry of Science and Higher
effective combustion performance. Taking into account the pre- Education, Poland [grant AGH no 11.11.110.663]. The authors
sented results it can be concluded that temperature was un- gratefully acknowledge EKOPROD Ltd. the proprietor of the HTC
doubtedly the main parameter influencing the physical and apparatus used in the presented study. The authors also wish to
chemical properties of hydrochars, and the best properties were thank Ph.D. Jadwiga Krop and M.Sc. Jo zef Marszałek for their
achieved for hydrochar pretreated at 220 C and 4 h and 1:10 exceptional experimental help.
biomass to water ratio, while biomass to water ratio was found to
be insignificant. References
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