Temporary Works
Temporary Works
This Unit describes the competencies required to perform building temporary works. It involves
erecting and dismantling building scaffolds and building shores, constructing and dismantling
building formwork/shuttering and trench timbering.
This learning outcome will helps the trainee to construct and dismantle trench timbering. The
trainee will learn about timbering materials and tools, soil mechanics, site investigation,
timbering methods and timbering dismantling
1.1 Trench timbering materials and tools are determined according to the
construction rules and regulations
1.2 Personal protective equipment is selected, fitted and used according
to safety rules and regulations
1.3 Trench timbering is constructed as per soil type and site topography
1.4 Trench timbering is dismantled according to site procedures and
critical structural safety requirements
Definitions of terms
1
i. Timbering -is a method of providing temporary support to the side of the trench and is sometimes called
planking and strutting
ii. Strut – it’s a piece of wood used to support sheeting/walling with two walls of a trench and to maintain a
certain distance between the Wales and the main line of the trench.
iii. Trench -is a deep and narrow hole, or ditch, in the ground.
iv. Battering: This is the term used to describe the protection given to sides of excavation by sloping the sides
to a safe angle to prevent collapse.
v. Polling board-A flat wooden plank which is in direct contact with the soil of the trench and is arranged in
an vertical position on the side
vi. Sheeting is the process of holding a polling board or plank together or using a sheet instead of a plank
vii. Wales or walling-The component attached to the trench wall, the sheeting to support the polling board, or
the component which is perpendicular to the polling board and parallel to the trench wall.
viii. Bracing -The diagonal straightening used between the walls to reinforce the timbering framework
Introduction.
When the depth of trench is large, or when the sub-soil is loose, the sides of the trench may cave
in. The problem can be solved by adopting a suitable method of timbering. Timbering of trenches,
sometimes also known as strutting consists of providing timber planks or boards and struts to give
temporary support to the sides of the trench.
The strength of the timbering used for this purpose necessarily depends upon the nature of the
soil, the depth of the excavations, and the length of time it is likely to be kept open.
Materials
Timber
Metal plates
Binding wire
Tools
Hammer
Nails
Pliers
2
Soil Mechanics
A number of stresses and deformations can occur in an open cut or trench. For example, increases
or decreases in moisture content can adversely affect the stability of a trench or excavation. The
following diagrams show some of the more frequently
Tension Cracks. Tension cracks usually form at a horizontal distance of 0.5 to 0.75 times
the depth of the trench, measured from the top of the vertical face of the trench.
Ref; Irvine & Smith (1992). Trenching Practice. (Second Edition). Construction Industry
Research and Information Association CIRIA Report 97, UK, 64p.
Figure 2; Sliding
Ref; Irvine & Smith (1992). Trenching Practice. (Second Edition). Construction Industry
Research and Information Association CIRIA Report 97, UK, 64p.
Toppling. In addition to sliding, tension cracks can cause toppling. Toppling occurs when
the trench's vertical face shears along the tension crack line and topples into the
excavation.
Figure 3; Toppling
Ref; Irvine & Smith (1992). Trenching Practice. (Second Edition). Construction Industry
Research and Information Association CIRIA Report 97, UK, 64p.
3
Subsidence and Bulging. An unsupported excavation can create an unbalanced stress in
the soil, which, in turn, causes subsidence at the surface and bulging of the vertical face of
the trench. If uncorrected, this condition can cause face failure and entrapment of workers
in the trench.
Figure 4; bulging
Ref; Irvine & Smith (1992). Trenching Practice. (Second Edition). Construction Industry
Research and Information Association CIRIA Report 97, UK, 64p.
Figure 5; heaving
Ref; Irvine & Smith (1992). Trenching Practice. (Second Edition). Construction Industry
Research and Information Association CIRIA Report 97, UK, 64p.
Boiling is evidenced by an upward water flow into the bottom of the cut. A high water
table is one of the causes of boiling. Boiling produces a "quick" condition in the bottom of
the cut, and can occur even when shoring or trench boxes are used.
Figure 6; boiling
Ref; Irvine & Smith (1992). Trenching Practice. (Second Edition). Construction Industry
Research and Information Association CIRIA Report 97, UK, 64p.
4
Types of soil
Stable Rock is natural solid mineral matter that can be excavated with vertical sides and
remain intact while exposed. It is usually identified by a rock name such as granite or
sandstone. Determining whether a deposit is of this type may be difficult unless it is known
whether cracks exist and whether or not the cracks run into or away from the excavation
Type A Soils are cohesive soils with an unconfined compressive strength of 1.5 tons per
square foot (tsf) (144 kPa) or greater. Examples of Type A cohesive soils are often: clay, silty
clay, sandy clay, clay loam and, in some cases, silty clay loam and sandy clay loam. (No soil
is Type A if it is fissured, is subject to vibration of any type, has previously been disturbed, is
part of a sloped, layered system where the layers dip into the excavation on a slope of 4
horizontal to 1 vertical (4H:1V) or greater, or has seeping water.
Type B Soils are cohesive soils with an unconfined compressive strength greater than 0.5 tsf
(48 kPa) but less than 1.5 tsf (144 kPa). Examples of other Type B soils are: angular gravel;
silt; silt loam; previously disturbed soils unless otherwise classified as Type C; soils that meet
the unconfined compressive strength or cementation requirements of Type A soils but are
fissured or subject to vibration; dry unstable rock; and layered systems sloping into the trench
at a slope less than 4H:1V .
Type C Soils are cohesive soils with an unconfined compressive strength of 0.5 tsf (48 kPa)
or less. Other Type C soils include granular soils such as gravel, sand and loamy sand,
submerged soil, soil from which water is freely seeping, and submerged rock that is not stable.
Also included in this classification is material in a sloped, layered system where the layers dip
into the excavation or have a slope of four horizontal to one vertical (4H:1V) or greater.
Layered Geological Strata. Where soils are configured in layers, i.e., where a layered
geologic structure exists, the soil must be classified on the basis of the soil classification of the
weakest soil layer. Each layer may be classified individually if a more stable layer lies below
a less stable layer, i.e., where a Type C soil rests on top of stable rock.
Methods of timbering
When the depth of trench is large, or when the sub-soil is loose, the sides of the trench may cave
in. The problem can be solved by adopting a suitable method of timbering. Timbering of deep
trenches can be done with the help of the following methods:
A. Stay bracing. This method is used for supporting the sides or a bench excavated in fairly firm
soil, when the depth of excavation does not exceed 2 metres. The method consists of placing
vertical sheets (called sheathing) or polling boards opposite each other against the two walls
of the trench and holding them in position by one or two rows of struts. The sheets are placed
at an interval of 2 to 4 metres and generally they extend to the full height of the trench. The
polling boards may have width of about 200 mm and thickness of 44 to 50 mm. The struts
may have size 100 x 100 mm for trench up to 2 m width and 200 x 200 mm for trench up to 4
m width.
5
Figure 7; stay bracing
Ref; http://www.abuildersengineer.com/2012/10/timbering-of-trenches-soils.html
B. Box sheeting. This method is adopted in loose soils, when the depth of excavation does not
exceed 4 metres. diagram (a) shows the box like structure, consisting of vertical sheets
placed very near to each other (sometimes touching each other) and keeping them in position
by longitudinal rows (usually two) of wales. Struts are then provided across the wales.
Another system of box sheeting, shown in diagram (b), is adopted for very loose soils. In this
system, the sheeting is provided longitudinally, and they are supported by vertical wales and
horizontal struts. If the height is more, braces are also provided along with struts.
6
Figure 8; box sheeting
Ref; http://www.abuildersengineer.com/2012/10/timbering-of-trenches-soils.html
C. Vertical sheeting. This system is adopted for deep trenches (up to 10 m depth) in soft ground.
The method is similar to the box sheeting except that the excavation is carried out in stages
and at the end of each stage, an offset is provided, so that the width of the trench goes on
decreasing as the depth increases. Each stage is limited to about 3 m in height and the offset
may vary from 25 to 50 cm per stage. For each stage, separate vertical sheeting, supported by
horizontal wailings and struts are provided.
7
Figure 9; vertical sheeting
Ref; http://www.abuildersengineer.com/2012/10/timbering-of-trenches-soils.html
D. Runner system. This system is used in extremely loose and soft ground, which needs
immediate support as excavation progresses.
The system is similar to vertical sheeting of box system, except that in the place of vertical
sheeting, runners, made of long thick wooden sheets or planks with iron shoe at the ends, are
provided. Wales and struts are provided as usual. These runners are driven about 30 cm in
advance of the progress of the work, by hammering.
8
Figure 10; runner system
Ref; http://www.abuildersengineer.com/2012/10/timbering-of-trenches-soils.html
Sheet piles are designed to resist lateral earth pressure. These are driven in the ground by
mechanical means (pile driving equipment). They can be used for excavating to a very large
depth.
9
Figure 11; sheet pilling
Ref; https://www.civilengineeringweb.com/2020/07/what-is-timbering.html
Lay out of building foundation trenches is the process of laying down the excavation line and
centreline on the ground based on the foundation plan. The laying out process is also called as
ground tracing that is performed before commencing the excavation process.
Once the design of foundation is complete, a setting out plan or foundation layout is prepared for
a suitable scale and the plan is dimensioned accordingly.
Procedure and requirements in laying out foundation trenches are given below.
1. The initial step is to mark the corners of the building. After which, the lengths of the sides
are checked by diagonal measurements.
2. The axial lines (centre lines) of the trenches are marked with the help of profiles, sighting
rails, strings, and pegs.
3. The trench positioning is controlled by outline profile boards. Profiles are set 2m away
from the outline so that they do not interrupt the excavation process.
10
4. The offsets are measured from axial lines and the frontage lines are placed in their correct
position relative to local requirements.
5. The cross walls positioning is performed by measuring along the main walls and squared
from these walls as required. The total width of trenches must be carefully outlined during
this process.
Design Considerations
a) Loading
When carrying out the design, consideration should be given to loading imposed on the open
trench. The route of the trench should ideally be kept away from any traffic.
However, if this cannot be avoided, traffic load should be taken into account in the design of
temporary support. The trench support should also be properly designed to take the additional
load from any excavated spoil or other construction materials placed along the trench sides.
b) Drainage
Drainage measures to prevent ingress of surface runoff must be provided regardless of the
excavation depth. These measures are particularly important to ensure the stability of any man-
made or natural slope located below and in the vicinity of the trench excavation works and when
the trench is open during any part of the wet season.
The possible flooding condition in the area, especially at depression points of roads, should be
estimated and considered in the drainage design. The drainage measures are intended to minimise
water runoff from the surface into the open trench, and to control infiltration of collected
rainwater and runoff from the open trench into the slope; both scenarios are likely to have some
adverse effects on the stability of the slope.
c) Groundwater Control
Where a high ground water table is encountered, the water may be controlled by dewatering.
Dewatering may cause the lowering of groundwater in the area around the excavation, which will
result in an increase in effective stress of soil and hence settlement of the ground.
Dismantling of Timbering
Timber boards, supports, Wales, etc. Should be removed safely in stages after completion of
work.
The soil filling in the trench should be done by leaving enough water in layers of 20 cm to 30 cm
thickness so that the soil layer does not settle
11
1.2.1.4 Learning Activities
Materials Required
Pen
Notebook
Pencil
Taping measure
12
1.2.1.5 Self-Assessment
7. Boiling is evidenced by the upward water flow into the bottom of the
excavation cut.
a. True b. False
Pen
Notebook
Pencil
Calculator
Tape measure
13
1.2.1.7 References
https://www.civilengineeringweb.com/2020/07/what-is-timbering.html
http://www.abuildersengineer.com/2012/10/timbering-of-trenches-soils.html
Irvine & Smith (1992). Trenching Practice. (Second Edition). Construction Industry
Research and Information Association CIRIA Report 97, UK, 64p.
14
RESPONSES
7. Boiling is evidenced by the upward water flow into the bottom of the
excavation cut.
a. True b. False
15
Learning Outcome 2: Construct and dismantle building
formwork/shuttering
1.1 Formwork material is identified as per structure complexity, job drawings or supervisor
instructions
1.2 Formwork dimensions are determined as per the structural elements to be supported
1.3 Personal protective equipment is selected, fitted and used according to safety rules and
regulations
1.4 Formwork type is erected according to the structural element to be cast
1.5 Oiling of timber formwork surface is carried out for easy dismantling after concrete setting
1.6 Formwork is fixed into position in accordance with the construction rules and regulations
1.7 Formwork is dismantled according to site procedures and critical structural safety
requirements
Definitions of terms
16
Figure 12; propping
Ref;Own picture
INTRODUCTION
The term ''Formwork indicates a temporary structure erected to receive wet
concrete and to hold it in place, till it is sufficiently hard and strong to be self-
supporting without any deformation. The other synonymous terms used are:
shuttering and centring.
The formwork can be of different materials and different types depending upon
the type of structure and site requirements, economy, safety and quality required in
the finished work.
The economical design and construction of formwork is of great importance as the
cost of formwork is a large proportion of the total cost of the structure and is most
difficult part to estimate. The appearance of finished structure and the speed with
which the work can be executed also depend mainly on the efficient construction
of formwork.
17
REQUIREMENTS OF A GOOD FORMWORK
In order to successfully carry out its function, formwork must achieve a balance of following
requirements:
1. Easy Removal
Design should be such that it can be removed easily with least amount of
hammering.
This will also prevent possible damage to concrete which has not become
sufficiently hard.
Further, if removal is easy, it can be made fit for reuse with little expenditure.
2. Less Leakages
Formwork should be so arranged that there is minimum of leakage through joints. This is
achieved by providing tight joint between adjacent sections of formwork.
3. Strength
Formwork should be sufficiently strong enough to bear dead load of wet concrete as well
as weight of equipment, labour etc. required for placing & compacting concrete.
This required careful design of formwork. Over estimation of loads result into expensive
formwork & under estimation of loads result into failure of form work.
4. Smooth Surface
The inner surface of the formwork should be smooth so as to give pleasing appearance to the
finished surface. This is achieved by
5. Rigidity
Formwork should be rigid enough so as to retain shape without any appreciable deformation.
For visible surfaces in completed work the deflection is limited to 1/300 of span & for
hidden surface, to 1/15 span. It should also be noted that rigid form work will be robust &
stiff enough to allow repeated use.
6. Quality
Forms should be designed & built accurately so that the desired size, shape & finish of
concrete is attained.
7. Ease of handling
Form panels and units should be designed so that their maximum size does not
exceed that which can be easily handled by hand or mechanical means.
In addition all formwork must also be designed and constructed to include facilities
for adjustments, leveling, easing and striking without damage to the form work or
concrete.
18
8. Economy
On average about 35% of the total cost of any finished concrete unit or element
can be attributed to its formwork; of this just over 40% can be taken for material
for formwork and 60% for labour.
The formwork designer must therefore not only consider the maximum number of
times that any form can be reused, but also produce a design that will minimize
the time taken for erection and striking.
ECONOMY IN FORMWORK
A formwork system is economical only when it fulfills all the tasks on hand with a few versatile
components. You are aware that total cost of concrete construction includes the cost of the
formwork. However, sometimes the cost of formwork, which actually does not form part of the
finished concrete structure, may exceed the cost of concrete itself.
Therefore, we should make all ‘efforts to minimize the cost of formwork while keeping the safety
aspects in view. Formwork cost mainly constitutes the cost of materials and labour required for
fabrication, erection and removal of forms. These costs can be minimized by keeping some good
points in mind which will lead to economy in formwork.
The following are ways of economizing formwork.
a) Avoid use of irregular shapes of forms.
b) The formwork should be fabricated into modular sizes and in sufficient numbers
so as to allow re-use.
c) The structure components of the building should be so dimensioned and designed,
so as to permit use of commercially available forms in the market.
d) The working drawings of the formwork should be properly prepared and checked
before fabricating the same.
e) The various components of the formwork should be prefabricated on the ground,
using power equipment. This will reduce labour costs and delays and holdups in
the work. Also, the labour can work more efficiently on the ground than on the
scaffolding at an elevated level.
f) The formwork design should be balanced design so as to provide adequate and
not excessive strength and rigidity.
g) Where possible, adopt assembly line methods in fabricating formwork to increase
the efficiency of the labourers.
h) In timber formwork, where possible, use double headed nails to facilitate their
removal.
i) Construction joints should be judiciously incorporated to reduce the quantity of
forms required in one operation thus enabling re-use.
j) When mechanical vibrators are used, bolts must be employed instead of wire ties
or nails to ensure safety.
19
k) The formwork should be handled and stacked carefully. It should be oiled and
cleaned after each use to prolong its usage life.
FORMWORK STRUCTURAL MEMBERS
a. Forms or shutters -It is temporary supports & casings of desired shape which supports
fresh concrete till it becomes sufficiently strong to support its own weight.
b. Props-These are vertical post used to temporarily support formwork forms in shuttering.
They are made from timber or steel.
c. Struts and joists
d. Braces – A brace is any structural member used to support another, always designed for
compression loads and sometimes for tension under special load conditions..
Ref; Building_Material_&_Construction_GC_SAHU_&_JOYGOPAL_JENA
FORMWORK TYPES
Considering shapes, formwork types can be classified as:
a. Column Formwork
The function of column formwork is to enable the construction of columns that have the specified
surface quality and are acceptably accurate in shape and position with good alignment to other
adjacent columns, walls and building facades.
20
Round column forms, more typically pre-manufactured in a range of standard diameters, are
available in steel, paperboard, and fiber-reinforced plastic. Square and rectangular forms are
composed of short-span bending elements contained by external ties or clamps
Columns are often constructed with the column reinforcement extending well above the form.
This is done so it can lap with the reinforcement of the next column or floor to be constructed
above.
As the sizes of concrete column increases, the stiffness of the formwork must be increased by
either increasing thickness of sheathing or vertical stiffeners must be added to prevent sheathing
deflection
It consists of the following
Side & End Planks
Yoke
Nut & Bolts
Two end & two side planks are joined by the yokes and bolts.
b. Beam formwork
Formwork for beams consists of a bottom and two sides (open through section) in addition to
their supporting elements. The bottom is typically made of ply wood or lumber sheathing. The
bottom is supported by and fastened to horizontal joists. Beam sides are also made of plywood or
lumber sheathing.
21
The supports need to be maintained to the soffit and also provide lateral support to the sides. In
timber this is done by the use of a head tree across the top of a vertical member. Metal panels are
used with corner pieces, but timber head trees are needed for vertical support.
Once the bottom of the beam form is constructed and leveled, one side of the beam is erected first
with holes drilled into it for installing the tie rods. Tie rods are steel rods that hold the two sides of
the beam together. After the first side of the beam form is erected, the reinforcement is placed
inside the beam and then the other side of the beam is erected. Tie rods are then inserted into all
holes and the wales on both sides of the beam. The tie rods’ function is to resist the horizontal
pressure resulting from the freshly placed concrete and thus keep the sides of the beams in their
proper location. Tie rods are fastened to the sides of the beam and also to vertical wales and
clamps.
Ref; Building_Material_&_Construction_GC_SAHU_&_JOYGOPAL_JENA
22
c. Slab Formwork
Slab formwork essentially supports the weight of the concrete during the curing process and when
the concrete slab is positioned on permanent supports. Bases (also known as sills) are required
that are made from wood or metal and these bases support the vertical stringers which in turn
support the horizontal joists. The horizontal joists create a flat surface where timber, plywood,
steel sheets, aluminum or fiberglass can be used as a base onto which the concrete is poured
Timber and metal props can be used for vertical supports.
d. Wall Formwork
23
Wall formwork consists of vertically arranged upright timbers (formwork bearers) to which
sheeting boards are nailed at the concrete side. The upright timbers are diagonally braced by
means of boards at both sides.
After completing one side of formwork reinforcement is provided at the place then the second
side formwork is provided.
WaII support systems are usually sloping props at satisfactory intervals.
Prefabricated sheeting panels may also be used instead of sheeting boards.
Cleaning holes are to be provided at the foot of the formwork.
Ref;Building_Material_&_Construction_GC_SAHU_&_JOYGOPAL_JENA
24
Figure 18; typical stair formwork
Ref; Building_Material_&_Construction_GC_SAHU_&_JOYGOPAL_JENA
f. Permanent formwork
Permanent form or stay-in-place formwork is one in which the form is left as an
integral part of the structure.
Permanent formwork can also be utilized as the facing materials of in situ
reinforced concrete. They can be of two types—participating and non-
participating.
The material used for these forms must be durable and of sufficient strength.
25
Commonly used materials include polyvinyl chloride (pvc), galvanized coiled
sheet steel, fabricated steel, carbon/epoxy thin shell.
The high initial cost of design and installation, lack of familiarity for installation
and maintenance and more specified form design are some of the barriers to the
use of this form.
However, there are various advantages like low cost of transportation and
installation, precise form design, maximum flexibility, greater durability with
reduced long term maintenance and versatility.
g. Special Formwork
These are the forms that are specially designed and manufactured for a particular
kind of construction.
The need for a special formwork may arise due to several factors such as
a) When the contract demands the highest class of dimensional tolerance to be followed
b) Where the form work shape required becomes uneconomical or impracticable for site
fabrication
c) Where the formwork is required to be self-contained i.e. self-propelled,
d) Where rate of concreting, admixtures or types of concrete are such that concrete
pressure developed within forms and stresses in the forms demand special attention
where a substantial number of re-uses is envisaged.
FORMWORK MATERIALS
26
Materials used for the construction of concrete formwork range from traditional materials such as
Timber, steel, aluminum, and plywood to nontraditional materials such as fiberglass.
The systems used can be a combination of two materials. Wood products are the most widely
used material for formwork.
Timber
Timber is widely used for many construction applications including concrete formwork. Timber is
harvested from trees and is classified as hardwood and softwood. Hardwood comes from trees
that have broad leaves such as oaks, maples, and basswood. Softwood comes from trees that have
needlelike leaves such as pines, cedars, and firs. Softwoods are most commonly used in
construction of formwork.
Timber properties
Timber to be used as formwork should be
Well-seasoned
Free from loose knots
Light in weight &
Easily workable with nails without splitting
Plywood
Plywood is a manufactured wood product consist a number of veneer sheets, or plies Type of
plywood can be grouped as exterior and interior. For formwork the exterior plywood is used.
Adhesive used to bond the piles in manufacturing of exterior plywood is watertight and gives
maximum number of reuses. The plywood industry manufactures special plywood called Ply form
specifically for use in forming concrete structures.
27
Aluminum
Forms made from aluminum are in many respects similar to those made of steel. However,
because of their lower density, aluminum forms are lighter than steel forms, and this is their
primary advantage when compared to steel. As the strength of aluminum in handling, tension and
compression is less than the strength of steel, it is necessary to use large sections.
The formwork turns out to be economical if large numbers of reuses are made in construction.
The major disadvantage of aluminum forms is that no changes can be made once the formwork is
fabricated.
Steel
This consists of panels fabricated out of thin steel plates stiffened along the edges by small steel
angles. The panel units can be held together through the use of suitable clamps or bolts and nuts.
The panels can be fabricated in large numbers in any desired modular shape or size. Steel forms
are largely used in large projects or in a situation where large number reuses of the shuttering is
possible. This type of shutter is considered most suitable for circular or curved structures
Measurements of concrete formwork are required for payment to the contractor for the concrete
work completed. The payment to contractor depends on whether the cost is included with the
concrete construction per unit quantity or formwork is paid separately, as mentioned in the
conditions of contract.
28
Figure 21; Plan and Elevation of RCC Footing
From the above footing plan and elevation, it can be seen that formwork area required will be
2 x (2 + 3) x 0.6 = 6 m2
Similarly, for a reinforced concrete beam, the measurement of formwork will be taken as the
combined surface area of two sides and bottom of the beam.
Formworks are measured as just contact area, not area of formwork, as shown below:
29
Figure 22: measurement of formwork
30
Dimensions of formworks
CONSTRUCTION OF FORMWORK:
Propping and centering:The props used for centering may be of steel, timber post or
pillars made up of brick masonry in mud mortar are also sometimes used as props.
Shuttering: Can be made up of timber planks or it may be in the form of panel unit
made either by fixing ply wood to timber frames or by welding steel plates to angle
framing.
Provision of camber:Certain amount of deflection in structure is unavoidable.
It is therefore desirable to give an upward camber in the horizontal member of
conc.
Surface treatment: The formwork should be cleaned of all rubbish particularly the
sawdust savings & chippings etc
31
The face of formwork in contact with conc. shall be cleaned & treated with release agent
like raw linseed oil or soft soap solution as to prevent the concrete getting stuck to the
formwork.
DISMANTLING OF FORMWORK
Operation commonly known as stripping.
Shuttering forming vertical faces of walls, beams & column sides should be removed
first.
Shuttering forming soffit to slab should be removed next.
Shuttering forming soffit to beams, girders or other heavily loaded member should be
removed in the end.
Formwork is to be removed when concrete has become sufficiently hard so that removal
of formwork will not damage structure.
Length of time for which formwork should be kept in position depends on following factors:
32
1.2.2.4 Learning Activities
1.2.2.5 Self-Assessment
Drawing board
Drawing papers
Pencils
Ruler
1.2.2.6 References
https://www.slideshare.net/khushi9922/chapter-5-formwork
https://theconstructor.org/building/formwork-shuttering/
Building_Material_&_Construction_GC_SAHU_&_JOYGOPAL_JENA
Building Construction” authored by S.C. Rangwala, Charotar publishing house
Pvt. Ltd.
35
RESPONSES
36
1.2.3 Learning Outcome 3: Erect and dismantle building scaffolding
FUNCTIONS OF SCAFFOLDING
37
As a working platform - so that the worker can stand on the platform do the work easily
and safely.
As a platform for placing material and logistic needed by the workers to carry out their
job.
As a platform and walking passage - scaffolding support the platform that been used by
the worker as their walking path to transport the material and logistic.
b. Standards: These are vertical members of scaffolding, supported on the ground or drum
or embedded into the ground.
c. Ledgers: These are horizontal members, running parallel to the wall and perpendicular to
the standards.
e. Putlogs: These members are placed on ledgers at right angles to the walls, with one end
supported on ledgers and other end on the wall.
f. Boarding or Planks: These are the horizontal platform for supporting men, materials and
appliances, these are supported on putlogs.
g. Guard boards: To guard against the materials, the boards are provided at the working
level called guard boards.
h. Toe boards: These are boards placed parallel to the ledgers and used for protection at the
level of working platform.
i. Bridle; is a feature used to bridge openings. A vertical inside tube crossing the opening is
attached to the scaffold by a transom, and a horizontal crossing tube on the outside called
a bridle tube. The gaps between the tubes and the structure surfaces are packed or wedged
with timber sections to ensure a solid fit.
j. Guard Rail: A horizontal rail secured to uprights and erected along the exposed edges of
scaffolds to prevent workmen from falling.
k. Transom: A member spanning across ledgers/ standards to tie a scaffold transversely and
which may also support a working platform.
38
l. Base Plate: Base plate is used so that the standard/ poles do not get inserted into the
ground due to the heavy load on the top of the scaffold boards due to the masons.
m. Sill or Mud Sill:A footing, usually wood, which distributes the vertical leg loads to the
ground.
Types of scaffolds
1. Single Scaffolding: This consist of a single row of standards (vertical members) which are
driven into the ground at a distance of about 1.5m to 2.0m apart and about 1.2m away from
the wall to be constructed. Putlogs are placed with one end on the ledgers and other end in the
hole left in the wall, at an interval of 1.2m to 1.5m.
39
Figure 25; putlog /single scaffold
Ref;https://www.slideserve.com/cleopatra/putlog-scaffold
https://medium.com/@eunimien/scaffolding-a-brief-introduction-3f3fca158547
40
2. Double or mason’s scaffolding: The framework is similar to the single scaffolding except
two rows of standards are used, one row close to the wall within 15cm of the wall faces and
the other at 1.2 to 1.5 m away from the face of the wall. The putlogs are supported at both the
ends on ledgers. Rakers and cross braces are provided to make the scaffolding more strong
and stable. It is generally used while constructing stone masonry, as it is very difficult to
provide holes in the wall to support putlogs. Such scaffolding is also called independent
scaffolding.
Ref;Rangwala, S, C (1978), Building Construction 4th Edn, Charotor Book Stall. Anand Press,
India.
It can be single or double type. Single type cantilever scaffolding consists of standards
supported on a series of needles. The double type cantilever scaffolding, on the other hand,
has needles and projecting beams strutted into the floor through the openings.
41
Cantilever or needle is used under the following circumstances:
• It is required to keep the space, near the wall, free for a walk and for traffic, etc
• When construction work is carried out at very high level in case of tall building
4. Suspended Scaffolds: This consists of a working platform suspended from parapet walls or
the roof using ropes, chains or wires that can be lowered or raised to the desired level. It’s
commonly used for maintenance jobs like painting.
42
Figure 28: suspended scaffolds
Ref;https://medium.com/@eunimien/scaffolding-a-brief-introduction-3f3fca158547
Suspended scaffolds are of three types—fixed, operated by pulleys and operated by winches
These are the scaffolds attached to a truss or the roof truss above the site of work using ropes,
chains, tubes, etc.
These are like the platforms of the window cleaners and painters of buildings.
These arc heavy platforms hung by wires from temporary outriggers and operated by external
cranes.
43
Figure 29: trestle scaffolding
Ref;https://www.indiamart.com/proddetail/scaffolding-trestle-1980109355.html
6. Steel Scaffolding: Steel scaffolding is constructed by steel tubes which are fixed together by
steel couplers or fittings. It is very easy to construct or dismantle. It has greater strength,
greater durability and higher fire resistance. It is not economical but will give more safety for
workers. So, it is used extensively nowadays.
44
ERECTING AND DISMANTLING SCAFFOLDING
Erecting and dismantling scaffolds remains a high-risk activity, not only to those carrying out the
work, but to other workers and the general public.
Erecting scaffold
I. Select a secure foundation on which to build and set your scaffold. Obtain mud sills or
base plates to attach the scaffolding to make the footing more stable. One of the main
concerns here is to have the scaffolding level and on secure ground. If you are on unleveled
ground, you may need to dig down to make the dirt level in any high corner.
II. Assemble the scaffolding frame. Lay out the ends of the scaffolding. Lift one end piece,
and attach the upper cross brace. The far end of this brace should support the end piece while
you lift the second end piece and attach its upper cross brace. Secure the ends of the cross
braces to the bottom of the opposite end frame.
III. Make sure the scaffold is stable. Move the scaffold into your desired position, and make
sure it is level and secure.
IV. Place the planks. Lift the planks through the scaffold bars and into place.
V. Secure access to the scaffold. If ladders are used to access the scaffold, use ones that are
designed for that specific scaffold. Stair-like ladders can be used to access the scaffold but
must have handrails and treading. A concern with the access point is to make it safe to
maneuver and to prevent the scaffold from tipping over.
VI. Attach the guardrails. Guardrails are highly recommended for all scaffolding due to the
height of the equipment and the risk of falls. Also consider using tie offs and other fall
protection.
VII. Inspect the scaffolding to ensure safety. Thoroughly examine the scaffolding setup to
make sure all pieces are secure. Reinspect the scaffold system every time you leave the site
and return to it to make sure it is still safe.
Dismantling of Scaffolding
The work of dismantling scaffolding should be under the supervision of an individual with proper
experience and aptitude. The following should be observed while dismantling.
a. Check to see if scaffolding has been structurally altered in any way which would make it
unsafe, and if so reconstruct where necessary before commencing with the dismantling
procedures.
b. Dismantle scaffold from the top down. Begin by removing all accessories from that lift
being dismantled at the time.
45
c. Always work from a minimum of two plank placed on the tier of frames below those being
removed. Move the planking down as dismantling progresses.
d. Do not remove ties until dismantling has reached the tier to which they are attached.
e. Always stay within the inside of the scaffold. Do not climb on the outside for any reason
when dismantling. Do not climb on ties, braces or unbraced frames.
f. Only remove fastening devices from bottom of frames being removed.
g. Lower scaffolding components in a safe manner as they are dismantled. Avoid dropping or
throwing the components as this could result in damage to the equipment, or injury to
personnel below.
For safety, scaffolders and scaffold users have to be on their PPE at all times, there should be a
first aid kit available.
46
SITE SAFETY REQUIREMENTS
a) The uprights (standards) should not be spaced more than 1.8 m (6 ft) for heavy work
such as masonry and not more than 3 m (10 ft) for light work such as painting.
b) The putlogs in single scaffolding should bear well on the wall opening. Short
members nailed onto the wall should not be used as putlogs.
c) The platforms should be wide enough. It should not be less than 17 inches (425 mm)
in width if the height is more than 1.8 meters.
d) The plank should not be defective. To prevent sudden failure of the planks, the grains
in the wood used should not be more than 10 degrees with the length of the plank.
There should be no overhanging (or cantilevering) of these planks.
e) All scaffolding should be properly strutted so that they do not fall away from the wall
laterally. Similarly, it should be stable longitudinally also.
f) Workmen should not work under the scaffolding.
47
g) Lorries should not be allowed to come near scaffolding.
h) Safe ladders should be provided to climb on to the scaffolding.
i) If the height is more than 2 meters, guard rails should be provided for the
scaffolding.
48
Figure 32 : scaffolding drawing
Materials Required
Timber
Props
Nails
Hummer
Saw
Panga
Tape measure
PPEs
Pen
Notebook
49
1.2.3.5 Self-Assessment
1. What Is The Scaffolding?
2. What Is A Putlog In Scaffolding?
3. What Are the Types of Scaffolding?
4. How can a scaffold built alongside a road be protected from traffic damage?
5. Why is plan bracing needed in a mobile scaffold?
1.2.3.6 References
Chudley R. 1973 & 1974. Construction Technology, Vols. 1 and 2. Longman, London.
Rangwala, S, C (1978), Building Construction 4th Edn, Charotor Book Stall. Anand Press, India.
https://www.wikihow.com/Erect-Scaffolding#qa_headline
https://medium.com/@eunimien/scaffolding-a-brief-introduction-3f3fca158547
https://civilseek.com/scaffolding-types/
https://civilengineeringnotes.com/types-of-
scaffolding/#:~:text=The%20scaffolding%20is%20a%20temporary,%2C%20guard%20rail%2C%
20tee%20board.
https://theconstructor.org/building/types-of-scaffolding-in-construction/11845/
50
RESPONSES
51
1.2.4 Learning Outcome 4: Erect and dismantle building shores
Definitions of terms
INTRODUCTION
It is essential for structures which have become unsafe due to unequal settlement of foundation or
due to removal of adjacent building or due to any other reason.
For safe structures, shoring is required to prevent movements when certain additions & alterations
are being carried out.
Shoring is designed to prevent collapse where shielding is only designed to protect workers when
collapses occur.
Shoring is used under the following conditions:
When a wall shows signs of bulging out due to bad workmanship.
When we have to repair a crack on the wall due to unequal settlement of foundation.
When an adjacent structure is to be dismantled.
When openings are to be made or enlarged in the wall.
52
Types of Shoring
1) Raking Shoring
Raking shores also known as inclined shoring, is used to give lateral support to the wall.In this
method, inclined members known as rakers are used.
The wall plate (20 to 25 cm wide and 5 to 7.5 cm thick) is placed vertically along the face of the
wall and is secured by means of needles.
These needles (10 cm x 7.5 cm) penetrate the wall by about 10 to 15 cm. In order that the needles
do not get sheared off due to the thrust of the raker, the needles are further strengthened by means
of cleats which are nailed directly to the wall plate.
Rakers about against the needles in such a way that the centreline of the raker and the wall meet at
the floor level. Thus, there will be one raker corresponding to each floor. These rakers are inter-
connected by struts, to prevent their buckling.
An inclined sole plate is embedded into the ground on which the feet of rakers are connected.
The feet of rakers are further stiffened near the sole plate by means of hoop iron. The wall plate
distributes the pressure to the wall uniformly.
The following points are kept in mind when using Raking shores:
Rakers should be inclined to the ground by 45° to 75°, but 45° is more effective. The Top
of raker should not be inclined steeper than 75°.
For tall buildings, the length of raker can be reduced by introducing rider raker.
Rakers should be properly braced at intervals.
53
The size of the rakers should be decided on the basis of anticipated thrust from the wall.
The centre line of a raker and the wall are maintained at the same level of floor.
If longer length of the wall needs support, shoring may be spaced at 3 to 4.5 m spacing,
depending upon the requirements.
The sole plate should be properly embedded into the ground, at an inclination and should
be of proper section. The sole plate should be sufficient widen so that it can easily support
all the rakers, and a cleat provided along the outer edge.
Wedges should not be used on sole plates since they are likely to give was under
vibrations which are likely to occur.
54
Flying Shoring
Flying shores is a system of providing temporary supports to the party walls of the two buildings
where the intermediate building is to be pulled down and rebuilt .All types of arrangements of
supporting the unsafe structure in which the shores do not reach the ground come under this
category.
There are two types of flying shore: single and double flying shore
55
Fig 4.3: double flying shoring
In this system, first the wall plates are place against the wall and secure to it.
A horizontal strut is place between the wall plates and is support by needles and cleats. It
should be parallel to floor slab line
Inclined struts are support by the needle at their top and by straining pieces at their feet.
Folding wedges is used to prevent movement.
The straining piece which is also known as straining sill and is spiked to the horizontal
shore. The width of straining piece is the same as that of the strut.
The following points should be kept in mind while connecting the flying shores:
1. The centre lines of flying shore and struts and those of the walls should meet at floor
levels of the two buildings. If the floor levels are different, the horizontal shore should be
placed either mid-way between the levels of the two floor of equal strength, or it should be
placed at the level of weaker floor.
2. In the case of double flying shore, two horizontal flying shore is provide which is joint by
brace and post.
3. Single shores should be used only up to 9 m distance between walls. For greater distance,
double shores should be provided. In that case, both the horizontal shores should be
symmetrically placed with respect to the floor levels.
4. Struts should preferably be inclined at 45º and should not exceed 60º
5. The flying shores should be spaced at 3 to 4.5 m centres, along the two walls; and
horizontal braces should be introduced between adjacent shores.
6. In this system, various members of the shoring are determined by using large factor of
safety because it is uncommon to assess the actual loads.
7. When there is a structural gap between two building due to removal of old building then,
flying shore are inserted and removed after construction of new structure.
56
Dead Shoring
This type of shoring is used to support dead loads that act vertically downwards. It consists of
dead shores, sole plate, needle and props. Needle transfer the load of the wall to the dead shores.
Dead shoring is provided to serve the following purpose:
Erecting Procedure:
First of all holes are made in the wall at calculated height. Then needles made of thick wood or
steel sections are inserted into the holes and are supported on vertical posts or dead shores on both
sides.
Points to note
If the external wall is weak raking shore may be provided in addition to dead shore
Shores should be removed only when the new work has gained sufficient strength but not
earlier than 7 days of the completion of the new work
57
Figure 354: vertical shoring
Shoring materials
Timber - most commonly used material for shoring members and the system due
to its construction (and dismantling) speed and cheap labor cost
Steel – mostly used as struts and needles for dead shoring.
Shoring guidelines
Lateral clearances must provide sufficient space for construction
Any excavation, holes or trenches on the Railroad property shall be covered, guarded
and/or protected.
The most stringent project specifications of the Public Utilities Commission Orders,
Department of Industrial Safety, and OSHA, NEEMA or other governmental agencies
shall be used.
All components of the shoring system are to be removed when the shoring is no longer
needed
58
1.2.4.4 Learning Activities
59
1.2.4.4.2. Field study
• Move around within your school and identify various situations where
shoring may be needed.
Materials Required
Timbers
Nails
Hoop iron
Hummer
Binding wire
Saw
Wall platform
Pen
Notebook
1.2.4.5 Self-Assessment
1. The construction of a temporary structure required to support an
unsafe structure, is called
a. Underpinning
b. Scaffolding
c. Shoring
d. Jacking
60
2. Which are the types of shoring?
1.2.4.6 References
Building Construction Book by Arun Kr. Jain, Ashok Kumar Jain, and B.C. Punmia
Building Construction Book By Rangwala
Building Construction Handbook R.Chudley& R. Greeno
https://archinotes.net/shoring/
https://theconstructor.org/practical-guide/shoring-types-uses/4633/
https://dreamcivil.com/shoring/#Conditions_to_Employ_Shoring
61
Responses
1. The construction of a temporary structure required to support an unsafe structure, is called
a. Underpinning
b. Scaffolding
c. Shoring
d. Jacking
3. In ____________ shore arrangement, the inclined supports are given to the external walls
from the ground.
a. Raking shore
b. Flying shore
c. Dead shore
d. Patented shore
4. What is procedure of erecting dead shoring?
• First of all holes are made in the wall at calculated height. Then needles made of
thick wood or steel sections are inserted into the holes and are supported on
vertical posts or dead shores on both sides.
5. There are two types of horizontal shoring. Which are they?
62