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Industrial Tech & Energy Solutions

BHI Co., Ltd. is a leading technology company that manufactures equipment for power plants, nuclear power plants, steel plants, and oil and gas refineries. It was established in 1994 and has grown steadily over the years, expanding its facilities and certifications. BHI aims to contribute to humans and the environment by producing high-efficiency energy and industrial equipment.

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0% found this document useful (0 votes)
881 views28 pages

Industrial Tech & Energy Solutions

BHI Co., Ltd. is a leading technology company that manufactures equipment for power plants, nuclear power plants, steel plants, and oil and gas refineries. It was established in 1994 and has grown steadily over the years, expanding its facilities and certifications. BHI aims to contribute to humans and the environment by producing high-efficiency energy and industrial equipment.

Uploaded by

harryalstom
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 28

www.bhi.co.

kr/eng
Leading Technology Contributes to Human and Environment
Contents
04 Introduction 06 Company Overview 07 Power Plant 15 Nuclear Power Plant
17 Steel Plant 23 Oil & Gas Refnery 24 Facility 26 Management of Technology 27 Client
History
2009
t Changed the name of company to BHI Co., Ltd.
2008
t Signed a License Agreement with Foster Wheeler for PC Boiler
t Authorized for PED Certifcate
2007
t Authorized for OHSMS 18001 Certifcate
t CSEL renewal
tSigned a License Agreement with Canadian IST for OTSG
(Once Through Steam Generator)
2006
t Built Sacheon SHOP near by seaside sized by 72,000
t Authorized for I.S.O 14001 Certifcate
2005
t Signed a License Agreement with Foster Wheeler for HRSG
t Designated as a superior supplier by POSCO with SIEMENS
t Authorized for ASME STAMP (N, N3, NA & NPT) for Nuclear safety class facilities
t Listed in Korean Stock Market
2003
t Registered as an approved supplier of nuclear power facilities with
Korea Hydro & Nuclear Power Co.
t Authorized for ASME STAMP U, U2, S & PP
2002
t Signed a License Agreement with Ecolaire for Surface Condenser
t Launch Cooperation Program with R&D Institute, University and Consulting Group
2001 Authorized for ASME STAMP U and S
1999 Authorized for I.S.O 9001 Certifcate
1994 Established
Contributes to humans
Energy, Steel, Oil & Gas Refnery
BHI will manufacture only products helpful to humans.
Contributes to Environment
High-ef ciency energy recycling equipments
BHI will watch environment at its own way.
We wish you all happy life and prosperity
BHI will make every effort to practice the clear, reasonable and objec-
tive management idea that constributes to humans, customers and
society based on a ethic management policy.
Introduction
MORO Shop
Site Area size : 57,000
HAMAN Shop
Site Area size : 40,000
We have continuously challenged for the worlds best enterprise day by day.
We have steadily grown yearly.
We will be aProspective enterprise to
Create new future based on challenge and growth.
SACHON Shop
Site Area size : 72,000
BHI provides our clients with the best products and services to satisfy their needs
and so contributes to self-realization and local communities.
BHI will be the leading company in the 21st century to produce only products that
contribute to mankind and environment based on human resources and advanced
technologies.
BHI staf devotes themselves to contribute to national economic development in
energy related industries through the continuous development of updated tech-
nologies to supply excellent products in quality and efciency.
BHI will continuously challenge for the future and aggressively invest for human
resources in order to realize both a top-ranking companys dream and the human
value.
BHI will make every efort to practice the clear, reasonable, and objective manage-
ment idea that contributes to humans, customers, and society based on a ethic
management policy
Global supplier of Heat Exhangers and Related Technology
Leading Technology Contributes to Value Creation
BHI
04+05
BHI provides our clients withthe best products and
serviceto satisfy their needs and so contributes to self-real-
ization and local communities.
Quality
Responsibility
Product
Realization
Resources
Quality
Measurement,
Analysis
Improvement
BHI has successively supplied heat exchanges and power plant equipments whose high
quality and ef ciency have been acknowledged by clients, in the world market.
Since established in 1998, BHI has ensured the competitiveness of product development
through continuous PI(Process Innovation) for research technologies rather than short-term
performance-oriented management. BHI has focused on developing high value-added
products to occupy world markets.
BHI will devote all its energies to be the worlds best company in the heat exchanger and
power plant equipment industry.
BHI has run a business clearly, fairly, and justly based on ethic management that is a source
of continuous growth. BHI has made every efort to establish a clear corporate image ac-
knowledged by the society and the interested parties based on the deep confdence be-
tween company and society, between company and employees, and between employees
and society.
BHI eforts for Customers satisfaction
and efciency product development
Power Plant
06+07
Advancing Utility PC Technology
Based on License agreement with Foster wheeler in 2008. BHI launched to design and manufacture Pulverized
Coal Fired Boiler covering subcritical as well as supercritical steam technology.
GOING SUPERCRITICAL
Wall-fred pulverized coal (PC) steam generators with advanced BENSON vertical-tube(BVT) supercritical steam technology can
achieve plant efciencies well beyond conventional subcritical drum-type units, thereby producing more electricity and less emis-
sion from a steam power plant. By coupling these technologies together, we ofer a steam generator design balanced with both
proven and advanced design features, such as:
PC Boiler
- Slmple vertlcal tube furnace constructlon whlch ls easler to fabrlcate, bulld and repalr
- Built-in self cooling characteristic for maximum furnace life
- Generous furnace volumes for complete combustion of the fuel
- MBF and ball mill pulverizers for the widest solid fuel range
- Staged low NOx combustion systems
Capacity Up to 930MW in service/ Over 150,000 MWE in Design/operation Worldwide
Operating Pressure Natural Circulation: < 180 bar/ Super Critic: < 300 bar
Operating Temperature Standard: 540, Design: < 600
Emissions Best available technology
Fuels
Standard: Lignite, Sub-Bituminous, Bituminous and Anthracite
Alternate Fuels: Oil, Natural Gas, Refnery Bottoms, Delayed Pet-coke, Biomass (blend)
We ofer a full range of Steam generator equipment, aftermarket products, and services to the power.
Our goal manufacturing and engineering network can deliver cutting edge products and expertise, quickly and cost
competitively with best in-class quality.
PC Boiler
PC Boiler Technology
Power Plants
08+09
1) Natural Circulation
4) Hybrid Super Heater
- Hybrld Padlant+ Convectlve Super Heater
- Constant Temperature at various Boiler loads
- Increased Operating Flexibility
- Reduced need of Spray Temperature Control at partial Loads
- Increased Steam Turbine Life
6) MBF Series Coal Pulverizers
2) Wall Fired Design / Bound Air System
BOUNDARY AIR
HOPPER SLOPE SLOTS
(BOTH SIDES)
LOWER FURNACE
AIR PORTS(4)
LOW NOx
BURNERS
BOUNDARY AIR
HOPPER THROAT SLOPE SLOTS
(FRONT AND REAR)
3) Parallel-Pass RH Temperature Control Concept
DIVISION WALL
SPRAY
TO TURBINE
FINISHING
SUPERHEATER
RH OUTLET
REHEATER
RE INLET
CONTROL DAMPERS
HIGH PRESSURE STEAM IN
PRIMARY SUPERHEATER
- |mproved emlsslons
- State-of-the Art / Low complexlty Deslgn
- Sllhouette-type Nozzle
- |mproved flame proflle
- Hlgh Pellablllty
- Lllmlnatlon of Cold-sports that bulld ash deposlts
- Peduced boller furnace wear(no tangentlal abraslon)
5) Refractory-less Low-NOx Burners w/20% OFA
Based on the License agreement made with Foster Wheeler from 2005 BHI designs and produces high-quality
proven product.
BHI HRSG has many superior design features that we feel make it more reliable, easier to maintain, and more
efcient. BHI has world-wide design and fabrication capability to meet ours needs.
Design & Engineering
Thermal design for steam production, verifcation of load analysis, emissions performance, fow distribution and pressure drop.
Mechnical design for coil and module confguration, piping layout and overall constructibility.
Structural design for seismic and wind load consideration, pipe stress analysis.
Fabrication / Quality Assurance / Construction / Environmental Services
Extensive Combustion Turbine Experience from GE, Siemens, Alstom, Mitsubishi, Hitachi.
HRSG
Power Plants
10+11
HRSG
FULL PENETRATION TUBE TO HEADER WELDS
Full penetration welds are used for each transfer tube to header weld. Fur-
thermore, each joint is radial to assure the highest quality weld. These fea-
ture enable to undergo fast transients and thermal shocks without the risk
of weld cracks and tears associated with lower quality welds.
HP DRUM INTERNAL
Drum internal consist of
Grith Bafe / Horizontal Separator/ Demistor Pad
Chevron Dryer/ Dry Box / Internal type of LP Drum is used with Channel Separator
Retention time of HP Drum is To be min. 2 minutes
FLEX TUBE ASSEMBLY
Every heat transfer tube in every section has at least one tube bend.
This fex tube design means that there is inherent fexibility in the
tube itself, allowing the tube to handle fast start-ups, upsets and
transients without deformation, cracks and tears.
UPFLOW/ DOWNFLOW ECONOMIZER CIRCUITRY
Feedwater heating is performed in FW patented inverted U-bend economizer
with pure counter fow circuitry to eliminate the problem of low velocities,
which are associated with poor economizer performance.
VIRATION RESTAINT
BHI HRSG Vibration restraint system consists in an assembled grid bars
spacied each certain distance to avoid tube bundle vibration, which is
induced by perpendicular gas fow to the tubes.
HP. LP Feedwater Heater
BHI has designed and manufactured the Low and High Pressure Feed Water Heater
that can meet extreme performance criteria. Computerized thermal and mechanical
design plus extensive background in seismic and stress analysis provides further as-
surance to users of the highest reliability equipment and its inside is divided into 3
Zones, Desuperheating Zone, Condensing Zone, Drain Cooling Zone.
BHI draws on a decade of uninterrupted experience and professional expertise in de-
signing and manufacturing superior HP, LP Feedwater Heaters.
HP, LP Heater Package for 800MW CFPP and 1400MW Nuclear.
LP Feedwater Heater
A. Shell Material : A516-70 / A688-304L
B. Design pressure (shell/ tube) : 7.37 / 52 kg/G
C. Design temp (shell out/inlet, tube) : 172 / 329, 172 C
D. Size (L x OD x T) : 13,310 x 1,485 12
E. Weight (ton) : 24.8
HP Feedwater Heater
A. Material : A516-70 / A213-304N
B. Design pressure (shell / tube) : 88 / 370 kg/G
C. Design temp (shell out / inlet, tube) : 302/405, 302C
D. Size (L x OD x T) : 13,030 1,585 52
E. Weight (ton) : 67.9
Typical Three Zone Feedwater Heater
CHANNEL OUTLET
TUBE SHEET
SHEEL STEAM INLET
WELDED SHELL JOINT
DESUPERHEATING ZONE
TIE ROD AND SPACER
IMPINGEMENT PLATE
SHELL DRIPS INLET
U-TUBE
SHELL
SUPPORT PLATE
SKID BAR
END PLATE
RECTANGULAR INLET
SUBCOOLING ZONE
CLOSE-OFF PLATE
NON-CONDENSIBLES VENT
CONDENSATE OUTLET
CHANNEL INLET
MANWAY
PASS PARTITION AND
SEAL PLATE
BHI has designed and manufactured surface condenser with a wide range of power generation application under the
full technical and manufacturing know-how transfer from Ecolaire which is technical licenser since 2002. Condensers
available in operation will have surface up to 1,400,000 sq. ft. and serve plants up to 1300 MW.
Typical Condenser for 1,000MWe Nuclear Power Plant
A. Surface Area : 72,663m2 (3 shells x 2 Bundles)
B. Size (WxLxH) : 9,309mm x 18,288mm x 20,422 mm / shell
C. Weight : 575tons / shell
D. Tube Material : Titanium, Copper Alloy, Stainless Steel
Surface Condenser
Analysis of Waterbox and Piping Expected Single and Multi-Pressure
thermal performan
Tube Layout
BHI design tube layout considered, the
most efective removal of noncondensible
gases which are present in the condenser,
low pressure drop of the steam as it fows
around and through the tube bundle, and
uniform distribution of steam considered
tube inundation as condensate falls through
the bundle, for the efective performance
12+13
Power Plants
Deaerator is a device that remove non-condensable gases - dissolved oxygen and carbon
dioxide in feed water, for corrosion prevention of the feed water system in power plant
Typical Deaerator for 1000MWe
Nuclear Power Plant
A. Design pressure : 5kg/
B. Design temp : 162
C. Size (OD x L x T) : 3,700 x 37,200 x 20
D. Weight : 200 tons
Deaerator
CCW Heat Exchanger is a device to cool the purifed water in the closed system and it is
cooled by seawater or service water which fows toward the tubes of heat exchanger
Typical CCW Heat Exchangers for
800MWe TPP
A. Material : A516-70 / B111-70600
B. Design pressure : 10.5 / 10.5kg/G
C. Design temp : 60 / 60C
D. Size (L x OD x T) : 14,700 1,706 13
E. Weight : 54.5 tons
CCW Heat Exchangers
BHI is ready to supply
components for GEN III & III
+
Nuclear
Power Plants
Typical Pressurized Water Reactor
1.The reactor core creates heat
2. The primary coolant loop carries the heat
3. A secondary loop produces steam
4. Steam moves to the turbine causing it to turn the generator
Steam Line
Containment
Cooling System
Steam
Generator
Reactor
Vessel
Turbine
Generator
Condensate
Pumps
Reactor
Coolant
Pumps
Condenser Heater
pressurizer Emergency Water
Supply System
Demineralizer
Collant loop
Control
Road
4
3
14+15
The Power Portfolio CO2 Emissions
Nuclear
Power Plants
Moisture Separator Reheater (MSR)
The moisture separator reheaters function is to improve the quality of the high-pressure tur-
bine exhaust steam before it enters the low-pressure turbine. The operation mechanically re-
moves the moisture from the high-pressure turbine exhaust, then reheats the dried steam al-
most to its initial live steam temperature by passing it though bundles of hot tubes. This drying
and reheating operation minimizes erosion of the low-pressure turbine buckets as well as the
momentum losses due to excessively moist steam. The net results are increased plant efficiency
and longer life of the low-pressure turbine.
Stainless Steel Liner Work (SSLW)
Stainless Steel Liner Work is a passage that encourages not only safe preservation of the chemical and radioactive
materials such as the new nuclear fuel and spent nuclear fuel but also their replacement and transfer canal Stainless
Steel Liner Plate which is located on wall of the concrete water tank prevents the outfow of cooling water and the
infow of pollutant.
ECCS Sump Strainer
In the event of a loss of coolant accident, Emergency Core Cooling Systems must provide a reliable flow of coolant to
the reactor vessel for safety. Fibrous insulation and other debris released from the accident can collect on containment
sump screens and reduce the liquid pressure available to cooling pumps resulting in loss of emergency core cooling
Steel Plant
BHI eforts for Customers satisfaction
and efciency product development
16+17
A device that gradually cools hot coke produced from a coke oven by using nitrogen gas, this can get coke in
uniform size. This applies the environment-friendly cooling type that there seldom occur cooling water and fne
dust. So this can greatly reduce coke crack compared with the current wet type (rapid cooling) using water and
also improve coke quality. CDQ boiler is a waste heat boiler that generates steam by using waste heat generating
in the system and operates a turbine by using the steam and then generates electric power.
BHI produces high efciency energy recycling equipments and so suggests clients the fundamental energy reduc-
tion measure in preparation for the high oil price era.
CDQ Boiler
A. Material : STB410 etc
B. Design pressure : 105kg/
C. Design temp : 545
D. Size (L x OD x T) : 10,800 x 14,950 x 33,450
E. Weight : 716.5 tons
A. Material : SB480N-2SR, SS400
B. Design Pressure : 125kg/
C. Design Temperature : 321
D. Weight : 55tons
E. Shell Thickness : 106mm
Steam drums are the regular feature of water tube boilers.
It is a reservoir of water/steam at the top end of the water
tubes in the water-tube boiler. They store the steam gener-
ated in the water tubes and act as a phase separator for the
steam/water mixture
Steam Drum
18+19
Sintering Boiler
Steel Plants
Gas
Flow : 720,000Nm
3
/Hr
Temperature : Nor.300
Dust Contain : 0.5~1.0g/Nm
3
Steam
Flow : 40ton/Hr
Pressure : 12kg/G
Temperature : 197
Converters normally process 300 tons or more of scrap and hot metals in a single batch or heat. The
scrap is added frst, followed by the hot metal. A water-cooled lance is lowered into the the hot metal
to deliver a high pressure stream of pure oxygen that triggers chemical reactions which convert the
impurities into gases and slag.
Converter
A. Material : STB340H
B. Size : L12,200W5,200H5,500
C. Temperature 235.5C
D. Weight : 580tons
E. Thickness : 180mm
Converter installation
Converter Ring
Steel Plants
SMP Boiler
Material : STB340S
Weight : Approx. 150ton
Outlet Temperature : Max. 1,000

Gas Volume : 200,000Nm


3
/hr(day)
Dust Contents : Max. 110g/Nm3
20+21
Evaporation Cooler
Hood & Skirt
Mufe
Recuperator
A. Material : 16Mo3
B. Inlet dust temperature : 1,200.
C. Water pressure : 4 bar
D. Casing diameter : 6,800mm
E. Wall thickness : 10 ~ 15mm
A. Material : STB340S
B. Size : OD5,000mm x L1,200mm
C. Weight : Hood 36ton, Skirt 15yon
D. Cooling water Flow Rate : 170m3/hr
A. Type : Vertical top mounted
suspened type
B. Size : OD1700 x 23.830mm x
thickness 8mm(bottom) ~ 16mm(top)
C. Material : Inconel 601
D. working condition : Furnace Tem. 1180
A. Use : 250 ton/hr Reheating Furnace
B. Material : SICROMAL 12,
SICROMAL 10, DIN 1.4720
C. Design temp : 900
D. Size : W1,625 x L2,650 x H4,390
E. Weight : 8.812 tons
Steel Plants
BHI designs and manufactures the pressure ves-
sel considering the quality assurance frstly in ac-
cordance with domestic and overseas technical
specifcations.The development of plan industry
increases the necessity of high-temperature and
high-pressure vessels.
BHI has supplied domestic and overseas famous
companies with high-quality pressure vessels.
Pressure Vessel
BHI eforts for Customers satisfaction
and efciency product development
Oil & Gas
Refnery
BHI develops and supplies Korean type reactors that have heat resistance and corrosion resistance and me-
chanical rigidity and is all-in-one type of heat/corrosion resistance.
Reactor
A. Material : INCONEL625 / SUS316Ti
B. Design pressure : 2.5bar
C. Design temp : 650C
D. Size (L x OD x T) : 12,0006,72812
E. Weight : 35tons
BHI designs and fabricates Shell and Tube Heat Exchangers of various metallurgies for installation in almost
every industrial area. So many units are designed for operating pressure of over 3,000 psig, and high chrome
alloys, difcult to fabricate, have been used extensively.
Heat Exchanger(Shell and Tube Type)
A. Design pressure : 40kg /G
B. Design temp : 260C
C. Size : OD 3,000 L 20,000mm
D. Weight : 50 ton/ set
22+23
A. Max. Width : 2m
B. Max. Length : 22m
C. Speed : 100~1500mm/min.
D. AMP : 60~800A
E. Torch : 6 * 2, 2*2
F. Membrane Calibration : Yes
G. Tube Blasting : Yes
H. Welding Capacity :
100 ton / Month
Boiler Tube Panel Welding Line : 3 Lines
A. Head : 4/set, 2/set
B. Max. Length : 50m
C. Tube Thickness :
4~12, 3.2~10
D. Bending Angle : 200, 191
E. Auto Butt Welding : Yes
F. System : CNC (Computer
Numerical Control)
G. Bending Length :
Max. R15000mm
Boiler Coil Bending Line : 3 Lines
Manufacturing
Facilities
Boiler Panel Bending Machine
BHI has Boiler Tube Panel Welding Line and Boiler Coil Bending Line which
equips CIM(Computer Integrated Manufacturing) system that the whole
process from design to manufacture in tube is automatically operated by
the central control room.
22+23
Manufacturing Facilities
Auto Submerged ARC Welding Machine Orbital Welding Machine Expander
CNC Cutting Machine 3-roll Bending Machine 35 Multi Spindle Drilling Machine
Finning Machine Fin Tube Bending Machine Shot & Painting Facility
Tube Bending Machine Tube Heat Treatment Machine Heat Treatment Facility
24+25
R&D Center was established on May 2001 and reg-
istered in the Ministry of Science & Technology.
It has played a key role that BHI can grow steadily
and stably.
The main purpose of R&D Center is that BHI de-
velops next-generation heat exchangers better
than any other thing in quality and performance,
continuously improves their performance and effi-
ciency, and so always it provides clients with prod-
ucts complying with their requirements.
R&D Center
Management of technology
The right conduct and value judgment criteria
that BHI personnel must comply with
BHI made the license agreements for surface Condenser and PC
Boiler / HRSG respectively with Ecolaire and Foster Wheeler which
are the world leaders of the said technologies, and was transferred
their 100% technical/ manufacturing know-how in a worldwide
level. BHIs staffs have experienced advanced know-how in person
in U.S.A and applied it for a whole of processes.
Technical License
Quality Management Structure
Certifcates
PED Module H PED Module H1
ISO 9001:2000 ISO14001 OHSAS18001
ASME N, NA, NPT, N3, NS
ASME U, U2, S, PP
OVERSEAS
DOMESTIC
Clients
26+27
KEPCO KOSEP EWP KOMIPO
e&c
KOSPO WP KHNP
KDHC
Samsung Engineering &
Construction
Daelim Industrial Company
HDEC
HHI E&C
E&C
MES
AUSTRIAN ENERGY
& ENVIRONMENT
Fuji Electric Systems
Haman Head Ofce
165-2 Jangji, Gunbuk, Haman,
Gyeongnam, 637-824 Korea
Tel. +82-55-585-3800 Pax. +82-55-585-3805
E-mail. sales@bumwooeng.com
Sacheon Shop
901-1, Yucheon, Sanam, Sacheon city,
Gyeongnam, 664-942 Korea
Moro Shop
705-1, Moro, Gunbuk, Haman,
Gyeongnam, 637-823 Korea

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