Surround Cinema

SUB500
Amplifier/Subwoofer

SERVICE MANUAL

JBL Consumer Products

250 Crossways Park Dr.
Woodbury, New York 11797
Released 2007 Rev0 6/2007
Discontinued XXXX

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 Note: The SUB500 is part of the SCS500.5 system
Satellite loudspeakers SCS500SAT: order JBL part# SCS500BK SAT-E
Center channel SCS500CEN: order JBL part# SCS500BK CEN-E

- CONTENTS -

BASIC SPECIFICATIONS……………….….….….….…………….1
DETAILED SPECIFICATIONS ……..…………….……………..2
PACKAGING/ACCESSORIES……..…………….………………..4
CONNECTIONS..………………………..………….…….………...5
OPERATION ………….……………………………..…………….6
BASIC TROUBLESHOOTING…..…………….….….…….……...6
TEST SET-UP AND PROCEDURE……………………………….7
EXPLODED VIEW/PARTS LIST…………………………………..8
BLOCK DIAGRAM………………….…………………………........9
PCB DRAWINGS………………..………………………………...10
120V ELECTRICAL PARTS LIST ………………..……………..12
230V ELECTRICAL PARTS LIST …………………..…………..15
INTEGRATED CIRCUIT/TRANSISTOR PINOUTS.................18
120V SCHEMATICS.………..……………….….………. ………19
230V SCHEMATICS.………..……………….…….……. ………22

SUB500 BASIC SPECIFICATIONS

Amplifier Output 150 Watts RMS

Frequency Response 30Hz – 120Hz (–6dB)
Woofer 10" (254mm)
Enclosure Bass-reflex
Dimensions (H x W x D) 20" x 13-3/4" x 15-3/4" (508mm x 349mm x 400mm)
(including feet)
Weight 35 lb (15.9kg)

Occasional refinements may be made to existing products without notice but will always meet or exceed original
specifications unless otherwise stated
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 SUB500 (SCS500.5 Subwoofer)
JBL SUB 500 150W Powered Sub/ Plate Amp

LINE VOLTAGE Yes/No Hi/Lo Line Unit Notes

US 120VAC/60Hz Yes 108-132 Vrms Normal Operation
Asia 100VAC/50Hz Yes 90-110 Vrms Normal Operation
EU 230VAC/50-60Hz Yes 207-264 Vrms Normal Operation Normal operation, MOMS required

QA Test
Parameter Specification Unit Limits Conditions Notes
Amp Section
Type (Class AB, D, other) D D N/A
Load Impedance (speaker) 4 Ohms N/A Nominal
Rated Output Power 150 Watts 140 1 input driven
THD@ Rated Power 0.5 % 1 22KHz filter
THD @ 1 Watt 0.1 % 0.3 22KHz filter
DC Offset 10 mV-DC 50 @ Speaker Outputs
Measured at speaker terminals, Output
Damping factor >100 DF 30 power 140 Watts THD 0.1 %

Input Sensitivity
Input Frequency 50 Hz 50 Nominal Freq. 1 input driven
Line Input (L&R) 250 mVrms ±2dB To rated power 1 input driven
LFE Input 145 mVrms ±2dB To rated power LFE input driven only
Speaker/Hi Level Input 2.5 Vrms ±2dB To rated power (-20 dB below Line In)...1 input driven

Signal to Noise
SNR-A-Weighted 100 dBA 85 rel. to rated power A-Weighting filter
SNR-unweighted 90 dBr 80 rel. to rated power 22KHz filter
SNR @ 1W-unweighted 60 dBr 55 rel. to 1W Output 22KHz filter
Volume @max, using RMS reading
Residual Noise Floor 1 mVrms 2 DMM/VOM (or A/P)
Volume @max, w/ A/P Swept
Bandpass Measurement (Line freq.+
Residual Noise Floor 1 mVrms(max) 2 harmonics)

Input Impedance
Line input L&R , LFE >10 K ohms N/A Nominal
Speaker/Hi Level Input 4.7 K ohms N/A Nominal

Filters
Left & Right Low Pass fixed Hz -- ±2dB
Slope & Q 4th dB/Octave N/A
LFE Low Pass fixed Hz -- ±2dB
Slope & Q 2nd dB/Octave N/A
Subsonic filter (HPF) Hz -- ±2dB
Slope & Q 2nd dB/Octave N/A

Limiter (yes/no) YES -- N/A

THD at Max. Output Power N/A -- N/A

Features
LFE Input YES functional BW Limited to 500 Hz
Volume pot Taper (lin/log) log -- functional
ATO YES functional

Input Configuration
Line In (L,R) L ,R -- functional RCA inputs: L , R Summed to Mono
Line level in LFE LFE functional
Spkr/Hi Level In (L,R) L,R -- functional L R Summed to Mono
Spkr Out: Level out (L,R)Hi P L,R functional Direct by pass from Speaker in

Signal Sensing (ATO)

ATO test Frequency 50 Hz functional
2mV@50Hz into Line Input w/ 1 ch.
ATO Line Level 2 mV functional driven
50mV@50Hz into Line Input w/ 1 ch.
ATO Speaker level input 50 mV fucntional driven
Amp connected and AC on, then input
ATO Turn-on time 5 ms functional signal applied
T before muting, after signal is
Auto Mute/ Turn-OFF Time 15 minutes functional removed Auto turn of time (T) must be 10 > T <15

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 SUB500 (SCS500.5 Subwoofer)
QA Test
Parameter Specification Unit Limits Conditions Notes

Power on Delay time 3 sec. functional AC Power Applied

Transients/Pops
ATO Transient 5 mV-peak 10 @ Speaker Outputs
Turn-on Transient 50 mV-peak 100 @ Speaker Outputs AC Line cycled from OFF to ON
Turn-off Transient 50 mV-peak 100 @ Speaker Outputs AC Line cycled from ON to OFF

Efficiency
Maximum allowable input power under
nominal Input voltage and frequency,
Stand-by Input Power 14 Watts 15 @ nom. line voltage HOT or COLD operation.
Power Cons.@rated power 250 Watts 260 @ nom. line voltage 150 Watts @ 4 Ohms nominal line voltage

Protection
Short Circuit Protection YES -- functional Direct short at output
Temperature rise should not exceed 35K
Thermal Protection 65 deg. C -- functional @1/8 max unclipped Power rise
Relay or crowbar (for driver/fire
DC Offset Protection YES -- functional DC present at Speaker Out leads protection)
Line Fuse Rating
External fuse with UL/SEMKO rated
US Version 2.5 Amps Type-T or Slo Blo holder
External fuse with UL/SEMKO rated
EU Version 1.6 Amps Type-T or Slo Blo holder

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 SUB500 (SCS500.5 Subwoofer)

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 SUB500 (SCS500.5 Subwoofer)
DOLBY DIGITAL OR DTS®
®
DOLBY PRO LOGIC (NON-DIGITAL) – SPEAKER LEVEL
(OR OTHER DIGITAL SURROUND MODE) CONNECTION
Use this installation method
RECEIVER SUBWOOFER Frequency Effects channel. your receiver for 5.1-channel for Dolby Pro Logic applica-
Connect this jack to the LFE operation, as appropriate. tions (not Dolby Digital, DTS
L
LFE OUT LINE LFE output or subwoofer output The front left, front right, or other digital processing),
LEVEL on your receiver or amplifier. center and surround speakers where the receiver/processor
R
IN
Connect each speaker to the should all be set to “Small.” does not have a subwoofer
corresponding speaker If your receiver allows you to output, or a volume-controlled
Use this installation method terminals on your receiver set the crossover frequency preamp (line-) level output:
for Dolby Digital, DTS or or amplifier. between the subwoofer and
other digital surround Connect your receiver or
Make sure that you have the main speakers, select
processors: amplifier’s front left and right
configured your surround 100Hz or the setting that is the
speaker terminals to the left
Use the line-level input jack sound processor for “Sub- closest frequency below it.
and right terminals on the
marked “LFE” for the Low- woofer On.” Also configure subwoofer that are marked
“Speaker Level In.” Connect
the left and right terminals
®
(NON-DIGITAL) – LINE LEVEL on the subwoofer that are
marked “Speaker Level Out”
Use this installation method Use RCA-type interconnects NOTE: If your receiver or to the corresponding termi-
for Dolby Pro Logic applica- to connect the line-level amplifier only has one sub- nals on the back of your front
tions (not Dolby Digital, DTS subwoofer outputs on your woofer output jack, then you left and right speakers.
or other digital processing), receiver or amplifier to the will need to use a Y-connector
where the receiver/proces- line-level inputs on the sub- (not included). Plug the male Connect your receiver or
sor is equipped with a sub- woofer. IMPORTANT: Do not end of the Y-connector into amplifier’s center, surround
woofer output, or a volume- use the LFE input on the sub- your receiver or amplifier’s and surround back speaker
controlled preamp (line-) woofer with Dolby Pro Logic subwoofer output jack, and terminals to the correspon-
level output: processors. connect each of the two ding terminals on the back of
female ends to separate your center and surround
RCA-type interconnects. speakers.
Finally, plug the RCA-type
interconnects into the line-
level inputs on the sub-
woofer.
Connect each speaker to
the corresponding speaker
terminals on your receiver
or amplifier.
Make sure your receiver or
processor is correctly con-
figured to indicate that the
subwoofer is “On.”
Note for advanced users: If
your receiver/processor has
a built-in low-pass crossover
filter for the subwoofer out-
put, you may use the LFE
input to bypass the sub-
woofer’s internal crossover.

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 SUB500 (SCS500.5 Subwoofer)
OPERATION TROUBLESHOOTING
Move the Master Power switch If you will be away from home If there is no sound from any owner’s manual for that electrical outlet, and is
(marked “Power” å) to the “•” for an extended period of time, of the speakers: product for further informa- turned on (Power switch
(On) position to use the sub- or if the subwoofer will not be • Check that receiver/ampli- tion. If the problem has fol- å in the “•” position).
woofer. The SUB500 subwoofer used, switch the Master Power fier is on and a source is lowed the speaker, consult • In Dolby Digital or DTS
will automatically turn on or go switch å to the Off position. playing. your dealer for further assis- modes, make sure your
into standby (sleep) mode • Check that the powered tance or, if that is not possi- receiver/processor is config-
when left in the auto mode subwoofer is plugged in, ble, visit www.jbl.com. ured so that the subwoofer
(“Auto/On” switch ç in the and its Power switch å is If there is no sound from the and LFE output are enabled.
“Auto” position). When your ç switched on (“•” position). center speaker: If there is no sound from
receiver or amplifier is off, or is • Check all wires and con- • Check all wires and con- the surround speakers:
not sending program material nections between receiver/
∫ nections between receiver/ • Check all wires and con-
to the subwoofer, the sub- amplifier and speakers. amplifier and speaker. Make nections between receiver/
woofer will be in standby mode Make sure all wires are con- sure all wires are connected. amplifier and speakers.
(LED will be red). When the nected. Make sure none of Make sure none of the Make sure all wires are con-
subwoofer senses an audio sig- the speaker wires are speaker wires are frayed, nected. Make sure none of
nal, it will automatically turn on frayed, cut or punctured, or cut or punctured, or touch- the speaker wires are
(LED will be green). If the sub- touching each other. ing each other. frayed, cut or punctured, or
woofer does not sense a signal • Review proper operation of • If your receiver/processor touching each other.
after approximately 20 minutes, your receiver/amplifier. is set in Dolby Pro Logic mode, • Review proper operation of
it will automatically go into make sure the center speaker your receiver/amplifier and
If there is no sound coming
standby mode. from one speaker: is not in phantom mode. its surround sound features.
When the “Auto/On” switch ç • Check the “Balance” control • If your receiver/processor • Make sure the movie or
is switched to the “On” posi-
å is set in one of the Dolby TV show you are watching
on your receiver/amplifier.
tion, the subwoofer will remain Digital or DTS modes, make is recorded in a surround
• Check all wires and con-
on, whether or not program C A U TIO N sure the receiver/processor sound mode. If it is not,
R ISK OF ELEC TR IC SH O C K
nections between receiver/
material is playing.
D O NO T OPE N
is configured so that the check to see whether your
amplifier and speakers.
center speaker is enabled. receiver/amplifier has other
Make sure all wires are con-
nected. Make sure none of If the system plays at low surround modes you may use.
the speaker wires are volumes but shuts off as • In Dolby Digital or DTS
frayed, cut or punctured, or volume is increased: modes, make sure your
touching each other. • Check all wires and con- receiver/processor is config-
• In Dolby Digital or DTS nections between receiver/ ured so that the surround
VOLUME amplifier and speakers. speakers are enabled.
modes, make sure that the
Volume may be adjusted receiver/processor is config- Make sure all wires are con- • Review the operation of
using the Subwoofer Level ured so that the speaker in nected. Make sure none of your DVD player and the
control ∫ as shown. question is enabled. the speaker wires are jacket of your DVD to make
frayed, cut or punctured, or sure that the DVD features
• Turn off all electronics
touching each other. the desired Dolby Digital or
and switch the speaker in
question with one of the • If more than one pair of DTS mode, and that you
other speakers that are main speakers is being used, have properly selected that
working correctly. Turn check the minimum imped- mode using both the DVD
everything back on, and ance requirements of your player’s menu and the DVD
determine whether the receiver/amplifier. disc’s menu.
problem has followed the If there is low (or no) bass
speaker, or has remained output:
in the same channel. If the • Make sure the connections
problem is in the same to the left and right “Speaker
channel, the source of the Inputs” have the correct
problem is most likely with polarity (+ and –).
your receiver or amplifier, • Make sure the subwoofer
and you should consult the is plugged into an active
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 SUB500 (SCS500.5 Subwoofer)

SUB500 TEST PROCEDURE

SYSTEM AURAL SWEEP TEST

Equipment needed:
• Function/signal generator/sweep generator
• Integrated Amplifier
• Multimeter
• Speaker cables

General Unit Function (UUT = Unit Under Test)

Auto-On switch – either position

1) From the signal generator, Connect both right and left line level inputs (RCA) to signal generator and UUT.
Use Y-cable if necessary from mono source. Do not use the LFE jack.
2) On the front of the unit, turn the LEVEL control full counterclockwise (MIN).
3) Turn on generator, adjust to 100mV, 50 Hz.
4) Plug in UUT; turn the power switch ON. Turn LEVEL control full clockwise (MAX)
5) LED should now be Green; immediate bass response should be heard and felt from port tube opening.
6) Turn off generator, turn LEVEL control fully counterclockwise (MIN), disconnect RCA cable.
7) Connect one pair of speaker cables to one pair Speaker Level input terminals on UUT. Cables should be
connected to an integrated amplifier fed by the signal generator.
8) Turn on generator and adjust so that speaker level input at the amplifier is 2.0V, 50 Hz.
9) Turn LEVEL control full clockwise (MAX)
10) Green LED should light, immediate bass response should be heard and felt from the port tube opening.

Sweep Function
1) Follow steps 7-10 above, using a sweep generator as a signal source.
2) Sweep generator from 20Hz to 1kHz. Listen to the cabinet and drivers for any rattles, clicks, buzzes or any
other noises. If any unusual noises are heard, remove woofer and test.

Driver Function (Woofer)

1) Remove woofer from cabinet; detach + and - wire clips.
2) Check DC resistance of woofer; it should be 3.4 ohms±10%.
3) Connect a pair of speaker cables to driver terminals. Cables should be connected to an integrated amplifier
fed by a signal generator. Turn on generator and adjust so that speaker level output is 5.0V.
4) Sweep generator from 20Hz to 1kHz. Listen to driver for any rubbing, buzzing, or other unusual noises.

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 SUB500 (SCS500.5 Subwoofer)

SUB500
Exploded View

SUB500 Cabinet Port Tube

Not For Sale 249-ABS-00175-E
SUB500 Amplifier
Not For Sale

Main Body Plastic Foot (4)

321-ABS-00008-E

Foot Screw (4)

352-HM04030D500-E

Woofer & Amplifier Screw (15) Rubber Foot Base (4)

352-AM04020D210-E 321-RUB-00009-E

10" Woofer DCR=3.4Ω

25MF12DZB-DW01-E

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 SUB500 (SCS500.5 Subwoofer)

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 SUB500 (SCS500.5 Subwoofer)

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 SUB500 (SCS500.5 Subwoofer)
SUB500 120v Electrical parts List
Part Number Description Qty Reference Designator

Input/Main PCBs

Resistors

110-14103j26 resistor 10K 1/4W ± 5% CF 26mm 3 R503,504,10

110-14222j26 resistor 2.2K 1/4W ± 5% CF 26mm 1 R511
110-14432j26 resistor 4.3K 1/4W ± 5% CF 26mm 1 R506
110-14472j26 resistor 4.7K 1/4W ± 5% CF 26mm 1 R505
110-16102j26 resistor 1K 1/6W ± 5% CF 26mm 5 R153,213,214,215,254
R128,13,0149,150,209,212,216,217,220,221,222,225,226,
110-16103j26 resistor 10K 1/6W ± 5% CF 26mm 28 227,228,229,230,232,240,248,260,305,306,308,311,314,
319,325
110-16104j26 resistor 100K 1/6W ± 5% CF 26mm 6 R122,126,231,263,266,307
110-16105j26 resistor 1M 1/6W ± 5% CF 26mm 1 R259
110-16122j26 resistor 1.2K 1/6W ± 5% CF 26mm 1 R265
110-16124j26 resistor 120K 1/6W ± 5% CF 26mm 1 R233
110-16151j26 resistor 150Ω 1/6W ± 5% CF 26mm 1 R253
110-16153j26 resistor 15K 1/6W ± 5% CF 26mm 2 R107,234
110-16154j26 resistor 150K 1/6W ± 5% CF 26mm 1 R252
110-16182j26 resistor 1.8K 1/6W ± 5% CF 26mm 1 R145
110-16183j26 resistor 18K 1/6W ± 5% CF 26mm 1 R262
110-16203j26 resistor 20K 1/6W ± 5% CF 26mm 1 R309
110-16205j26 resistor 2M 1/6W ± 5% CF 26mm 1 R257
110-16221j26 resistor 220Ω 1/6W ± 5% CF 26mm 1 R144
110-16222j26 resistor 2.2K 1/6W ± 5% CF 26mm 1 R102
110-16223j26 resistor 22K 1/6W ± 5% CF 26mm 5 R238,247,255,256,316
110-16273j26 resistor 27K 1/6W ± 5% CF 26mm 2 R223,237
110-16333j26 resistor 33K 1/6W ± 5% CF 26mm 1 R310
110-16393j26 resistor 39K 1/6W ± 5% CF 26mm 1 R151
110-16472j26 resistor 4.7K 1/6W ± 5% CF 26mm 3 R200,207,58
110-16473j26 resistor 47K 1/6W ± 5% CF 26mm 7 R106,129,219,249,250,251,264
110-16474j26 resistor 470K 1/6W ± 5% CF 26mm 2 R127,312
110-16512j26 resistor 5.1K 1/6W ± 5% CF 26mm 2 R210,211
110-16513j26 resistor 51K 1/6W ± 5% CF 26mm 1 R224
110-16562j26 resistor 5.6K 1/6W ± 5% CF 26mm 1 R152
110-16621j26 resistor 620Ω 1/6W ± 5% CF 26mm 1 R160
110-16751j26 resistor 750Ω 1/6W ± 5% CF 26mm 1 R315
110-16755j26 resistor 7.5M 1/6W ± 5% CF 26mm 1 R313
110-16913j26 resistor 91K 1/6W ± 5% CF 26mm 4 R203,204,205,206
116-161002f26 metal film resistor 10K 1/6W ± 1% MF 26mm 2 R301,303
116-161102f26 metal film resistor 11.0Ω 1/6W ± 1% MF 26mm 1 R302
116-162200f26 metal film resistor 220Ω 1/6W ± 1% MF 26mm 1 R317
116-162202f26 metal film resistor 22.0K 1/6W ± 1% MF 26mm 1 R318
110-12472j52 resistor 4.7K 1/2W ± 5% CF 52mm 2 R201,202
110-20332jk2 resistor 3.3K 2W ± 5% CF 7.5mm 1 R134
113-50s68j00 cement resistor 0.068Ω 5W ± 5% 7.5mm 1 R147
115-h503a102 variable resistor RV16AE-20B2 -A54-104 LEVEL 1 VR201
116-201001jk3x metal film resistor 1.00K ± 5% 2W 7.5mm 1 R148
116-304700jk2x metal film resistor 470Ω ± 5% 3W 10mm 2 R501,502

Capacitors

129-a154j633 metallize capacitor 0.15U 63V ± 5% MSC 2 C221,222

130-2b221k503 disc capacitor 220P 50V ± 10% 12 C200,204,205,207,208,210,211,212,214,220,230,249
130-2b470k503 disc capacitor 47P 50V ± 10% 1 C229
130-2f104z503 disc capacitor 0.1U 50V +80/-20% 14 C17,117,122,144,232,242,244,245,246,252,254,256,320, 322
130-sl101k503 disc capacitor 100P 50V SL ± 10% 3 C302,303,306
132-103j503 mylar capacitor 0.01U 50V ± 5% 4 C223,224,305,317
132-103ja03 mylar capacitor 0.01uF 100V ± 5% 2 C103,104
132-104ja03 mylar capacitor 0.1uF 100V ± 5% 4 C123,218,503,504
132-223ja03 mylar capacitor 0.022uF 100V ± 5% 1 C215
132-273ja03 mylar capacitor 0.027uF 100V ± 5% 1 C143
132-473ja03 mylar capacitor 0.047uF 100V ± 5% 2 C216,217
135-3105m50 electrolytic 1U 50V ± 20% 1 C228
135-3106m50 electrolytic 10uF 50V ± 20% 12 C201.202.206.213.219.231.241.243.251.253.319.321
135-3107m10 electrolytic 100U 10V ± 20% 2 C114,115

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 SUB500 (SCS500.5 Subwoofer)
Part Number Description Qty Reference Designator

Input/Main PCBs

135-3107m16 electrolytic 100uF 16V ± 20% 1 C234

135-3107m35 electrolytic 100U 35V ± 20% 2 C507,508
135-3225m50 electrolytic 2.2U 50V ± 20% 1 C509
135-3226m16 electrolytic 22U 16V ± 20% 1 C304
135-3226m50 electrolytic 22U 50V ± 20% 3 C225,505,506
135-3227m16 electrolytic 220U 16V ± 20% 2 C118,233
135-3476m16 electrolytic 47U 16V ± 20% 1 C318
132-103kb00 mylar capacitor 0.01uF 200V ± 10% 1 C500
135-4478m63 electrolytic cap 4700uF 63V ± 20% 2 C501,502

Semiconductors

192-027c1815gr transistor 2SC1815GR NPN 9 Q108,109,113,201,206,207,208,301,302

192-027c2235y transistor 2SC2235Y NPN 1 Q111
192-028a1015gr transistor 2SA1015GR PNP 3 Q101,107,112
192-1672n5551 transistor 2N5551 NPN 2 Q114,115
192-1682n5401 transistor 2N5401 AI-PNP 350V 500mA TO-92 1 Q503
D102,103,104,105,143,201,202,203,204,205,206,207,208,
197-031n4148 diode 100mA 75V SIGNAL 1N4148 ROHM 20
211,212,214,215,216,302,302
199-15000335 zener diode 3.3V 1/2W 52mm 1 D213
199-15000625 zener diode 6.2V 1/2W 52mm 1 D101
199-15001605 zener diode 16V 1/2W 52mm 1 D502
190-06m4558d IC OPA 4558D DUAL OP-AMP 1 U203
190-16t1074cn IC TL074CN ST QUAD OP-AMP 3 U201,202,301
192-161tip31c transistor TIP31C SGS NPN 1 Q501
192-162tip32c transistor TIP32C SGS PNP 1 Q502
195-10204hgw LED 204HGW 1 D209
197-00kbu606g diode 6A 800V KBU606G 1 D501
197-141n4004 diode 1N4004 2 D110,504

Miscellaneous

109-1ttc802j0 thermister TTC-802(JS) NTC 1 TH1

120-1000003 inductor 10W AI YT-C3104-005 1CRHW 354708LTB 2 FB1,2
162-10060003 wire 60mm S412P 1 J104 TO W2
162-50129001 wire cable ass'y 120mm AWG28 WHT 1 W201
171-urwh124d relay RWH-SH-124D (1600ohm) 1 RL1
174-0rca108gv jack RCA-108GV JK203 1 JK201
174-0rcb202vg jack RCA JK RCB-202VD(G) A=WHIT/B=RED 1 JK202
174-20810360g jack spk JK BP 8PIN SH0810360G US1.35 1 JK203
175-1c07v01 wire connector 7PIN PITCH=2.5mm 1 M201
180-tms7210v switch slide 6PIN MS7210V 1 SW201

CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)

Resistors

118-12061001j SMD resistor 1.00K 1206 5% 4 R2,11,29,30

118-12061002j SMD resistor 10.0K 1206 5% 3 R7,9,25
118-120610r0j SMD resistor 10.0Ω1206 5% 2 R22,23
118-12061201j SMD resistor 1.20K1206 5% 16 R31,32,33,34,35,36,37,38,39,40,41,42,43,44,45,46
118-12062002j SMD resistor 20.0K1206 5% 1 R26
118-12062201j SMD resistor 2.20K 1206 5% 3 R6,13,16
118-12062701j SMD resistor 2.70K 1206 5% 1 R10
118-12063000j SMD resistor 300.0Ω 1206 5% 1 R24
118-12063301j SMD resistor 3.30K 1206 5% 4 R14,15,27,28
118-12063902j SMD resistor 39.0K 1206 5% 1 R3
118-12064700j SMD resistor 470Ω 1206 5% 1 R8
118-12064701j SMD resistor 4.70K 1206 5% 3 R1,5,12
118-12064702j SMD resistor 47.0K 1206 5% 1 R17
118-12064704j SMD resistor 4.70M 1206 5% 1 R4
118-120647r0j SMD resistor 47.0Ω 1206 5% 2 R20,21

Capacitors

141-c0101k50 SMD capacitor 100pF 50V 10% 1206 NP0 1 C4

141-c0220k50 SMD capacitor 22pF 50V 10% 1206 SMT NP0 1 C5

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 SUB500 (SCS500.5 Subwoofer)
Part Number Description Qty Reference Designator

CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)

141-c0561k50 SMD capacitor 560pF 50V 10% 1206 NP0 1 C6

141-c5104m50 SMD capacitor 1206 Y5V 0.1uF 50V ± 20% 8 C2,3,7,8,9,10,11,15
141-c7223k50 SMD capacitor 0.022uF 50V 10% 1206 X7R 1 C13
141-d7104ka0 SMD capacitor 0.1uF 100V 10% 1206 X7R 2 C12,14
141-d7104ka5 SMD capacitor 0.1uF 250V 10% 1210 X7R 4 C1,18,19,20
128-e106ma01 non-polar 10uF 100V 20% 2 C16,17

Semiconductors

190-16tl072dts SMD I.C TL072CDT SGS DUAL OP-AMP 1 IC1

192-09124126qs SMD transistor 2SC2412K-T146Q/R ROHM 3 Q1,4,5
192-09139066rs SMD transistor 2SC3906K-T146R ROHM 2 Q2,8
192-09210376qd SMD transistor 2SA1037K-T146Q/R ROHM 2 Q7,9
192-09215146rs SMD transistor 2SA1514K-T146R ROHM 2 Q3,6
197-03rls4148s SMD diode RLS4148-TE11 ROHM 6 D1,2,3,4,5,6
199-15000563s SMD zener diode 5.6V 5% PHILIPS BZX84-C5V6 2 Z1,2
199-15001203s SMD zener diode 12V 5% PHILIPS BZX84-C12 2 Z5,6
199-15001503s SMD zener diode 15V 5% PHILIPS BZX84-C15 2 Z3,4
192-232irf9640 transistor FET IRF9640 IR P-CH TO220 1 Q10
192-233irf640 transistor FET IRF640 IR P-CH TO220 1 Q11

Miscellaneous

122-14121m4191 inductor ferrite core LS-A6206-ST EFD-30 1 L1

122-14350j4180 inductor 35uH ferrite core 25 milliohm 1 L2
175-9f40hr2 wire connector 40PIN PITCH=2.54mm HR2*40

MISCELLANEOUS

130-2f104z503 disc capacitor 0.1U 50V +80/-20% TAP 1 C110

150-r4055900 power transformer I/P: 120V/60Hz TT0900008720 1 T501
152-u602015 line cord SVT FT-26FT 1
154-k31505t0 fuse 3.15A 250V 30mm UL/CSA/PSE 1 F501
155-63032i fuse holder HTB-32I 30mm UL/CSA 1 for 501
162-10082007 wire RED 18AWG 8mm#1015 1
162-a040d001 wire #1515 400mm 9911110-00 1
176-wjce1 wire connector pin CE-1 1
180-pbr12c11s switch PUSH BR12C11S 1 SW501
193-201815t2 insulator 1
302-AL-05115-0LAE Aluminum Faceplate 1
306-ABS-00004 Rear cover 1
311-ABS-00028 Plastic switch 1
317-000-00037 Terminal 1
323-AL-00056 Heat sink 1
333-EVA-00096 EVA (Gasket) 2
333-EVA-00097 EVA (Gasket) 2
333-EVA-00132 EVA (Gasket) 2
333-EVA-00133 EVA (Gasket) 2
333-EVA-00188 EVA (Gasket) 1
333-EVA-00219 EVA (Gasket) 1
333-EVA-00220 EVA (Gasket) 1
335-NYL-00002 Cable sheet 2
350-EM04012D024 Screw 4
351-AM03008A078 Screw 4
351-AM03008A079 Screw 2
352-AM03008D040 Screw 2
352-AM03008D041 Screw 2
352-AM03040D065 Screw 4
352-HM03012D086 Screw 1
362-FE-00013 PCB holder 2

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SUB500 230v Electrical parts List
Part Number Description Qty Reference Designator

Input/Main PCBs

Resistors

110-14103j26 Resistor 10K 1/4W ± 5% CF 26mm TAP 3 R503,504,510

110-14222j26 Resistor 2.2K 1/4W ± 5% CF 26mm TAP 1 R511
110-14432j26 Resistor 4.3K 1/4W ± 5% CF 26mm TAP 1 R506
110-14472j26 Resistor 4.7K 1/4W ± 5% CF 26mm TAP 1 R505
110-16102j26 Resistor 1K 1/6W ± 5% CF 26mm TAP 5 R153,213,214,215,254
R128,130,149,150,209,212,216,217,220,221,222,225,226,
110-16103j26 Resistor 10K 1/6W ± 5% CF 26mm TAP 28 227,228,229,230,232,235,240,248,260,305,306,308,311,
314,319
110-16104j26 Resistor 100K 1/6W ± 5% CF 26mm TAP 6 R122,126,231,263,266,307
110-16105j26 Resistor 1M 1/6W ± 5% CF 26mm TAP 1 R259
110-16122j26 Resistor 1.2K 1/6W ± 5% CF 26mm TAP 1 R265
110-16124j26 Resistor 120K 1/6W ± 5% CF 26mm TAP 1 R233
110-16151j26 Resistor 150Ω 1/6W ± 5% CF 26mm TAP 1 R253
110-16153j26 Resistor 15K 1/6W ± 5% CF 26mm TAP 2 R107,234
110-16154j26 Resistor 150K 1/6W ± 5% CF 26mm TAP 1 R252
110-16182j26 Resistor 1.8K 1/6W ± 5% CF 26mm TAP 1 R145
110-16183j26 Resistor 18K 1/6W ± 5% CF 26mm TAP 1 R262
110-16203j26 Resistor 20K 1/6W ± 5% CF 26mm TAP 1 R309
110-16205j26 Resistor 2M 1/6W ± 5% CF 26mm TAP 1 R257
110-16221j26 Resistor 220Ω 1/6W ± 5% CF 26mm TAP 1 R144
110-16222j26 Resistor 2.2K 1/6W ± 5% CF 26mm TAP 1 R102
110-16223j26 Resistor 22K 1/6W ± 5% CF 26mm TAP 5 R238,247,255,256,316
110-16273j26 Resistor 27K 1/6W ± 5% CF 26mm TAP 2 R223,237
110-16333j26 Resistor 33K 1/6W ± 5% CF 26mm TAP 1 R310
110-16393j26 Resistor 39K 1/6W ± 5% CF 26mm TAP 1 R151
110-16472j26 Resistor 4.7K 1/6W ± 5% CF 26mm TAP 3 R200,207,258
110-16473j26 Resistor 47K 1/6W ± 5% CF 26mm TAP 7 R106,129,219,249,250,251,264
110-16474j26 Resistor 470K 1/6W ± 5% CF 26mm TAP 2 R127,312
110-16512j26 Resistor 5.1K 1/6W ± 5% CF 26mm TAP 2 R210,211
110-16513j26 Resistor 51K 1/6W ± 5% CF 26mm TAP 1 R224
110-16562j26 Resistor 5.6K 1/6W ± 5% CF 26mm TAP 1 R152
110-16621j26 Resistor 620Ω 1/6W ± 5% CF 26mm TAP 1 R160
110-16751j26 Resistor 750Ω 1/6W ± 5% CF 26mm TAP 1 R315
110-16755j26 Resistor 7.5M 1/6W ± 5% CF 26mm TAP 1 R313
110-16913j26 Resistor 91K 1/6W ± 5% CF 26mm TAP 4 R203,204,205,206
116-161002f26 metal film Resistor 10K 1/6W ± 1% MF 26mm TAP 2 R301,303
116-161102f26 metal film Resistor 11.0K 1/6W ± 1% MF 26mm TAP 1 R302
116-162200f26 metal film Resistor 220Ω 1/6W ± 1% MF 26mm TAP 1 R317
116-162202f26 metal film Resistor 22.0K 1/6W ± 1% MF 26mm TAP 1 R318
110-12472j26 Resistor 4.7K 1/2W ± 5% CF 52mm TAP 2 R201,202
110-20332jk3 Resistor 3.3K 2W ± 5% 7.5mm 1 R134
113-50s68j00 cement Resistor 0.068Ω 5W ± 5% 1 R147
115-h503a102 variable Resistor RV16AE-20B2 -A54-104(A50K) 1 VR201
116-201001jk3x metal film Resistor 1.00K 2W± 5% 7.5mm 1 R148
116-304700jk2x metal film Resistor 470Ω 3W± 5% 10mm 2 R501,502

Capacitors

129-a154j633 metallize capacitor 0.15U 63V ± 5% MSC TAP 2 C221,222

130-2b221k503 disc capacitor 220P 50V ± 10% TAP 12 C200,204,205,207,208,210,211,212,214,220,230,249
130-2b470k503 disc capacitor 47P 50V ± 10% TAP 1 C229
C107,117,122,144,232,242,244,245,246,252,254,256,320,
130-3f104z503 disc capacitor 0.1U 50V +80/-20% TAP 14
322
130-sl101k503 disc capacitor 100P 50V SL ± 10% TAP 3 C302,303,306
132-103j503 Mylar capacitor 0.01UF 50V ± 5% TAP 4 C223,224,305,317
132-104ja03 Mylar capacitor 0.1uF 100V ± 5% TAP 4 C123,218,503,504
132-223ja03 Mylar capacitor 0.022uF 100V ± 5% TAP 1 C215

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Part Number Description Qty Reference Designator

Input/Main PCBs

132-273ja03 Mylar capacitor 0.027uF 100V ± 5% TAP 1 C143

132-473ja03 Mylar capacitor 0.047uF 100V ± 5% TAP 2 C216,217
135-3105m50 electrolytic 1U 50V ± 20% TAP 1 C228
135-3106m50 electrolytic 10uF 50V ± 20% TAP 12 C201.202.206.213.219.231.241.243.251.253.319.321
135-3107m10 electrolytic 100U 10V ± 20% TAP 2 C114,115
135-3107m16 electrolytic 100uF 16V ± 20% TAP 1 C234
135-3107m35 electrolytic 100U 35V ± 20% TAP 2 C507,508
135-3225m50 electrolytic 2.2U 50V ± 20% TAP 1 C509
135-3226m16 electrolytic 22U 16V ± 20% TAP 1 C304
135-3226m50 electrolytic 22U 50V ± 20% TAP 3 C225,505,506
135-3227m16 electrolytic 220U 16V ± 20% TAP 2 C118,233
135-3476m16 electrolytic 47U 16V ± 20% TAP 1 C318
129-a105ja04 metallize capacitor 1U 100V 2 C103,104
132-103kb00 Mylar capacitor 0.01uF 200V ± 10% TAP 1 C500
135-4478m63 electrolytic cap 4700uF 63V ± 20% 2 C501,502

Semiconductors

192-027c1815gr transistor 2SC1815GR NPN 9 Q108,109,113,201,206,207,208,301,302

192-027c2235y transistor 2SC2235Y NPN 1 Q111
192-028a1015gr transistor 2SA1015GR PNP 3 Q101,107,112
192-1572n5551 transistor 2N5551 NPN 2 Q114,115
192-1582n5401 transistor 2N5401 AI-PNP 350V 500mA TO-92 1 Q503
D102,103,104,105,143,201,202,203,204,205,206,207,208,
197-031n4148 diode 100mA 75V SIGNAL 1N4148 ROHM TAP 20
211,212,214,215,216,301,302
199-15000335 zener diode 3.3V 1/2W 52mm TAP 1 D213
199-15000625 zener diode 6.2V 1/2W 52mm TAP 1 D101
199-15001605 zener diode 16V 1/2W 52mm TAP 1 D502
190-06m4558d IC OPA 4558D DUAL OP-AMP 1 U203
190-16t1074cn IC TL074CN ST QUAD OP-AMP 3 U201,202,301
192-161tip31c transistor TIP31C SGS NPN 1 Q501
192-162tip32c transistor TIP32C SGS PNP 1 Q502
195-10204hgw LED 204HGW 1 D209
197-00kbu606g diode 6A 800V KBU606G 1 D501
197-141n4004 diode 1N4004 2 D110,504

Miscellaneous

109-1ttc802j0 thermister TTC-802(JS) NTC 1 TH1

162-10060003 wire 60mm S412P 1 J104
162-50129001 wire cable ass'y 120mm AWG28 WHT 1 W201
171-urwh124d relay RWH-SH-124D (1600ohm) 1 RL1
174-0rca108gv jack RCA-108GV JK203 1 JK201
174-0rcb202ag jack RCA JKCA-209 1 JK202
174-20810360gx jack spk JK BP 8PIN SH0810360GX 1 JK203
175-1c07v01 wire connector 7PIN PITCH=2.5mm 1 M201
175-1d02v01 wire connector 2PIN PITCH=3.96mm 1 M100
175-1d03v01 wire connector 3PIN PITCH=3.96mm JST-VH 1 M500
180-tms7210v switch slide 6PIN MS7210V 1 SW201
120-1000003 inductor 10W AI YT-C3104-005 1CRHW 354708LTB 2 FB1,2

CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)

Resistors

118-12061001j SMD Resistor 1.00K 1206 5% 4 R2,11,29,30

118-12061002j SMD Resistor 10.0K 1206 5% 3 R7,9,25
118-120610r0j SMD Resistor 10.0Ω1206 5% 2 R22,23
118-12061201j SMD Resistor 1.20K1206 5% 16 R31,32,33,34,35,36,37,38,39,40,41,42,43,44,45,46
118-12062002j SMD Resistor 20.0K1206 5% 1 R26
118-12062201j SMD Resistor 2.20K 1206 5% 3 R6,13,16

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 SUB500 (SCS500.5 Subwoofer)
Part Number Description Qty Reference Designator

CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)

118-12062701j SMD Resistor 2.70K 1206 5% 1 R10

118-12063000j SMD Resistor 300.0Ω 1206 5% 1 R24
118-12063301j SMD Resistor 3.30K 1206 5% 4 R14,15,27,28
118-12063902j SMD Resistor 39.0K 1206 5% 1 R3
118-12064700j SMD Resistor 470Ω 1206 5% 1 R8
118-12064701j SMD Resistor 4.70K 1206 5% 3 R1,5,12
118-12064702j SMD Resistor 47.0K 1206 5% 1 R17
118-12064704j SMD Resistor 4.70M 1206 5% 1 R4
118-120647r0j SMD Resistor 47.0Ω 1206 5% 2 R20,21

Capacitors

141-c0101k50 SMD capacitor 100pF 50V 10% 1206 NP0 1 C4

141-c0220k50 SMD capacitor 22pF 50V 10% 1206 SMT NP0 1 C5
141-c0561k50 SMD capacitor 560pF 50V 10% 1206 NP0 1 C6
141-c5104m50 SMD capacitor 1206 Y5V 0.1uF 50V ± 20% 8 C2,3,7,8,9,10,11,15
141-c7223k50 SMD capacitor 0.022uF 50V 10% 1206 X7R 1 C13
141-d7104ka0 SMD capacitor 0.1uF 100V 10% 1210 X7R 2 C12,14
141-d7104ka5 SMD capacitor 0.1uF 250V 10% 1210 X7R 4 C1,18,19,20
128-e106ma01 non-polar 10uF 100V 20% 2 C16,17

Semiconductors

190-16tl072dts SMD I.C TL072CDT SGS DUAL OP-AMP 1 IC1

192-09124126qs SMD transistor 2SC2412K-T146Q/R ROHM 3 Q1,4,5
192-09139066rs SMD transistor 2SC3906K-T146R ROHM 2 Q2,8
192-09210376qd SMD transistor 2SA1037K-T146Q/R ROHM 2 Q7,9
192-09215146rs SMD transistor 2SA1514K-T146R ROHM 2 Q3,6
197-03rls4148s SMD diode RLS4148-TE11 ROHM 6 D1,2,3,4,5,6
199-15000563s SMD zener diode 5.6V 5% PHILIPS BZX84-C5V6 2 Z1,2
199-15001203s SMD zener diode 12V 5% PHILIPS BZX84-C12 2 Z5,6
199-15001503s SMD zener diode 15V 5% PHILIPS BZX84-C15 2 Z3,4
192-232irf9640 transistor FET IRF9640 IR P-CH TO220 1 Q10
192-233f640 transistor FET IRF640 IR P-CH TO220 1 Q11

Miscellaneous

175-9f40hr2 wire connector 40PIN PITCH=2.54mm HR2*40 0.2

122-14121m4191 inductor ferrite core LS-A6206-ST EFD-30 1 L1
122-14350j4180 inductor 35uH ferrite core 25 milliohm 1 L2

FILTER PCB ASS'Y

122-14103m4200 inductor RT251510*103N 10mH 2 L501

132-104kb70 mylar capacitor 0.1uF 275V ± 10% VDE 1 C499
132-224kb70 mylar capacitor 0.22uF 275V ± 10% 1 C498

MISCELLANEOUS

130-3f104z503 disc capacitor 0.1U 50V +80/-20% TAP 1 C110

150-r4055901 230v power transformer 1 T501
152-v60202603 line cord 6FT SPO21A H03VVH2-F 1
154-k16006t0 fuse 1.6A 250V VBS UTE-TYPE UL/BSI/VDE 1 F501
155-620001 fuse holder HTB-32M UL/CSA/VDE 1 for F501
162-10121002 wire UL1617 120mm BRN 20# 1
162-10126001 wire UL1617 120mm BLU 20# 1
162-10152001 wire UL1617 AGW22 150mm RED 6:6 1
162-a040d001 wire #1015 400mm 991110-00 1 M100
180-prf1003d switch ROCK RF-1003-BB4-O POWER 1
193-201815t2 insulator 1

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120v SCHEMATIC PAGE 1

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230v SCHEMATIC PAGE 1

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