TS Series

TS05 to TS15

Two-Stage
Reciprocating
Air Compressor

OPERATION AND MAINTENANCE MANUAL

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 TS Series
Model Number:

Serial Number:

Date Purchased:

Purchased from:

For further technical assistance, service or replacement parts, please contact:

Elgi Compressors USA, Inc.

3201 South Boulevard
Charlotte, NC 28209

Phone: 704-943-7966
FAX: 704-944-8338

www.elgi.us

Please include the unit serial number located on the control panel with all inquiries.

Elgi reserves the right to make changes and improvements to update products sold previously
without notice or obligation.

Issue Date: August 17, 2017

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 TS Series
Table of Contents

Safety Precautions

1.0 General Information

2.0 Installation
2.1 Inspection Upon Receiving
2.2 Handling
2.3 Location
2.4 Space Requirements
2.5 Wiring

3.0 Control Panel

3.1 Wiring Schematics

4.0 Initial startup

5.0 Maintenance
5.1 Pressure Switch Adjustment

6.0 Trouble Shooting

7.0 Replacement System Parts 5 HP

7.1 Replacement Pump Parts 5 HP

8.0 Replacement System Parts 7.5 HP

8.1 Replacement Pump Parts 7.5 HP

9.0 Replacement System Parts 10 HP

9.1 Replacement Pump Parts 10 HP

10.0 Replacement System Parts 15 HP

10.1 Replacement Pump Parts 15 HP

Notes

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 TS Series
Safety Precautions

Pressurized air from the system may cause personnel injury or property damage if the unit is improp-
erly operated or maintained. The operator should have carefully read and become familiar with the
contents of this manual before installing, wiring, starting, operating, adjusting and maintaining the
system. The operator is expected to use common sense safety precautions, good workmanship
practices and follow any related local safety precautions.

In addition:
• Before starting any installation or maintenance procedures, disconnect all power to the
package.
• All electrical procedures must be in compliance with all national, state and local codes and re-
quirements.
• A certified electrician should connect all wiring.
• Refer to the electrical wiring diagram provided with the unit before starting any installation or
maintenance work.
• Release all pressure from the package before removing, loosening, or servicing any covers,
guards, fittings, connections, or other devices.
• Notify appropriate facility personnel if repairs or maintenance will affect available compressed air
levels.
• This is a high speed, rotating piece of machinery. Do not attempt to service any part while ma-
chine is in operation.
• Do not operate unit without belt guards, shields or screens in place.
• Make sure that all loose articles, packing material, and tools are clear of the package.
• Check all safety devices periodically for proper operation.
• Never operate a compressor with its relief valve not in place. Damage to the compressor may oc-
cur.
• Electrical service must be the same as specified on the control panel nameplate or damage to
the equipment may occur.
• Vibration during shipment can loosen electrical terminals, fuse inserts, and mechanical connec-
tions. Tighten as necessary.

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1.0 General Information

System Configurations
The Reciprocating Air systems are tank mounted units. All consist of at least one compressor, one
motor, integral pre-wired control panel and air receiver. The complete package is pre-wired, pre-
piped, and assembled.

Compressor Module
The compressor is a continuous duty rated lubricated reciprocating type. The design is two stage
and air cooled with finger type stainless steel valves. An oil splasher is fitted to the connecting rod to
lubricate all moving parts. The connecting rod and crankcase assembly is precision machined and
dynamically balanced. The crankshaft is forged out of carbon steel, hardened, and precision ground.
The crankshaft is provided with steel roller bearings and phosphor bronze bushings. The crankcase
is made of high grade cast iron. It acts as sump for the lubricating oil and is provided with a breather
drain plug and dipstick. The breather maintains a partial vacuum in the crankcase to facilitate better
breathing. The cylinders and cylinder heads are made of high grade cast iron and they have close
deep fins for effective cooling. The hardness of the cylinders is closely controlled to insure high wear
resistance. The pistons are automotive type made out of low expansion aluminum alloy. They are
provide with plain compression rings, stepped compression rings and slotted oil control rings. The
rings are made of special quality close grained cast iron and designed for controlling wear and keep-
ing oil consumption at a minimum. The wrist pins are made of chrome steel case hardened and pre-
cision ground. The intercooler is made of aluminum with fins for effective cooling.

Compressor Drive and Motor

The compressor is v-belt driven and protected by an OSHA approved totally enclosed belt guard. A
slotted mounting base allows full adjustment for belt tensioning. The motor is a NEMA rated, open
drip proof, with 1.15 service factor suitable for 208 or 230/460V electrical service.

Intake Filter
Each compressor is fitted with inlet air filters. The inlet filter removes dust from the incoming air
through an element.

Control System The mounted and wired control system is NEMA 1 and U.L. labeled. The . The
control panel also includes full voltage motor starters with overload protection, Off-On selector
switch and a pressure switch.

Air Receiver
The air receiver is ASME Coded, National Board Certified, and rated for a minimum 200 PSIG de-
sign pressure. The tank will include a safety relief valve, pressure gauge and manual drain valve.

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 TS Series
2.0 Installation

2.1 Inspection upon Receiving

The Reciprocating Air system should be carefully inspected upon delivery. Any damage by the carri-
er should be noted on the delivery receipt, especially if the system will not be immediately uncrated
and installed. The system may remain in its shipping container(s) until ready for installation. If the
system is to be stored prior to installation, it must be protected from the elements to prevent rust and
deterioration.
DO NOT REMOVE the protective covers from the inlet and discharge connection ports of the unit
until they are ready for connecting to the distribution system.

2.2 Handling
!!WARNING!!
USE APPROPRIATE LOAD RATED LIFTING EQUIPMENT AND OBSERVE SAFE LIFTING PRO-
CEDURES DURING ALL MOVES.

The compressor package can be moved with either a forklift or dollies. Keep all packing in place dur-
ing installation to minimize damage. Examine the route the unit must travel and note dimensions of
doorways and low ceilings. Units should be placed to ensure easy access to perform maintenance
and high visibility of indicators and gauges.

2.3 Location
The Air system should be installed indoors in a clean, well-ventilated environment. Areas of exces-
sive dust, dirt or other air-borne particulate should be avoided. Secure the package to a flat, level
surface capable of supporting the weight and forces of the unit. Make sure that the main base is not
bowed, twisted, or uneven. The tank must be securely bolted using all mounting holes provided in
the tank. If a raised concrete pad is used, the tank must not overhang the concrete pad. A method to
drain away moisture is necessary. If a gravity drain is not available, a connection to a drain is neces-
sary. The area should have a maximum ambient temperature of 113 oF (45oC). (Note: At tempera-
tures below 32oF condensate can occur which could affect operation.)

2.4 Space Requirements

The Air system should be placed to ensure easy access to perform maintenance and high visibility
of indicators and gauges. It is recommended that a minimum space of 24” be allowed on all sides of
the compressor system for ventilation and maintenance. A minimum space of 36" in front of the con-
trol panel is required by NEC code. A vertical distance of 36” is required above the unit for ventilation
and maintenance.

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 TS Series
2.0 Installation (Continued)

2.5 Wiring

WARNING!
BE SURE TO DISCONNECT ALL ELECTRICAL POWER TO THE COMPRESSOR SYSTEM BE-
FORE PERFORMING ANY ELECTRICAL PROCEDURES.

Refer to the electrical diagram provided with the unit before starting any installation or
maintenance work. Do not operate compressor on a voltage other than the voltage specified
on the compressor nameplate. All customer wiring should be in compliance with the National
Electrical Code and any other applicable state or local codes.

Check the control voltage, phase, and amp ratings before starting the electrical installation, and
make sure the voltage supplied by the customer is the same.

The wire size should be able to handle peak motor amp load of all operating units, refer to the full
load and compressor system amperes on the wiring diagram.

Check all electrical connections within the air system that may have loosened during shipment.

Only qualified electricians should make power connections to the control panel and any intercon-
necting wiring.

If emergency generator is used for backup make sure the electrical supply is consistent with the air
system’s requirements.

If equipped with an emergency generator the three-phase power supplied must match that of the
normal supply to allow for correct direction of the motor rotation at all times.

If equipped with an emergency generator the three-phase power supplied must match that of the
normal supply to allow for correct direction of the motor rotation at all times.

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 TS Series
3.0 Control Panel

Motor
Starter
(see chart)
Off-On
Switch
54-17-009

Motor
Overload
(see chart)

5 HP 208/3/60 230/3/60 460/3/60

Starter 30-03-408 30-03-417 30-03-036
Overload Relay 30-03-207 30-03-206 30-03-204

5 HP 208/1/60 230/1/60
Starter 30-03-410 30-03-420
Overload Relay 30-03-008 30-03-208

7.5 HP 208/3/60 230/3/60 460/3/60

Starter 30-03-409 30-03-419 30-03-037
Overload Relay 30-03-208 30-03-207 30-03-205

10 HP 208/3/60 230/3/60 460/3/60

Starter 30-03-410 30-03-420 30-03-038
Overload Relay 30-03-208 30-03-208 30-03-206

15 HP 208/3/60 230/3/60 460/3/60

Starter 30-03-412 30-03-422 30-03-040
Overload Relay 30-03-210 30-03-209 30-03-207

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 TS Series
3.0 Control Panel

3.1 Wiring Schematics

Single Phase Compressors

Three Phase Compressors

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 TS Series
4.0 Initial Startup

Check for correct direction of rotation of compressor by momentarily turning the Off-On switch to the
“On” position and observing rotation.

WARNING:
DO NOT RUN THE COMPRESSOR BACKWARDS!

Rotation direction arrows are located on the belt guard (rotation is clockwise, facing the compressor
pulley). Correct the rotation, if required, by switching the motor leads at the starter.

Start compressor by turning the “Off-On” switch to the “On” position. Allow compressor to operate for
a short time (15 to 30 seconds) and check for any unusual noises or vibrations.

If everything appears normal, allow compressor to run in the “On” mode until pressure builds in the
air receiver. The compressor should stop when the pressure reading reaches 125 psig. Check for
any leaks in the piping. Repair leaks, if needed.

5.0 Maintenance

Frequency Maintenance Required

a) Check oil level
Daily or before b) Drain condensate from air receiver
compressor starting
c) Check belt tension
a) Relieve moisture and dirt from air receiver
150 Hours or 10 Days
b) Carry out first oil change
a) Check for unusual noise or vibration
b) Check bolts for tightness
250 Hours or 20 Days c) Check for leaks
d) Check pressure settings
e) Check inlet air filter
a) Change Oil
b) Clean breather valve
500 Hours or 1 Month
c) Tighten all wires
d) Clean air filter element

10

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 TS Series
5.0 Maintenance (continued)
Frequency Maintenance Required
a) Inspect valves
b) Check piping for leaks
c) Inspect check valve
1000 Hours or 3 Months d) Change inlet filter element
e) Change breather valve
f) Check pressure setting
g) Check bolts for tightness
a) Annual preventative maintenance kit with tune up kit
2500 Hours or 1 Year
Clean coolers
a) Clean and test air receiver for leaks
2 Years
b) Change safety valves
7500 hours or 3 Years a) Overhaul Compressor

Maintenance

Daily or before compressor starting

• Remove dirt and dust from compressor.

• Check oil level in crankcase, replenish if needed.
• Check Belt tension.
• Drain condensate from air receiver.

150 hours or 10 days

• Drain condensate from receiver.

• Drain oil from compressor after running to warm oil, add new oil to compressor.

250 hours or 20 days

• Check for unusual noise or vibration.

• Check bolts for tightness.
• Check for air leaks in piping, cooler, safety valves and drain valves.
• Check pressure switch operation and settings.
• Remove inlet air filter and clean with compressed air, reassemble on compressor.

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 TS Series
5.0 Maintenance (continued)
500 hours or 1 month
• The breather valve should be dismantled, cleaned and checked for seating on the diaphragm
and reassembled.
• Tighten all control and motor wires.
• Drain crankcase oil and refill with proper quantity and oil.
• Clean air filter element.

1000 hours or 3 months

• Remove the L.P cylinder heads. Dismantled the disc valves/Finger Valves. Remove carbon from
the valve discs, springs and valve plates.
• All the pipe lines should be checked for leaks at joints and replace packing's if necessary.
• Check tank check valve for leaking, replace if required.
• Change the air filter element.

2500 hours or 1 year

• Remove Carbon from the after cooler pipe (optional) and the intercooler by any one of the follow-
ing methods.
a) Heat the cooler to appropriate temperature at which the carbon scaling may disinter
grate from the inside walls of the cooler. Then hammer the after cooler with mallet to relieve
the carbon particles off the after cooler.
b) Immerse the cooler in hydrocarbon like Benzene or Toluene solution for a substantial
period of time. Then clean the after cooler with compressed air.
• Lubricate the electric motor bearings using a special grease gun or by removing the end covers.
• The compressor should be completely stripped off by experienced personnel. All parts have to be
thoroughly cleaned, examined and repair in a clean surrounding and rebuilt. Before
dismantling the unit, disconnect the power supply and release all the air from the air
receiver by opening the shut off valve and drain valve. Pull the safety valves so that if there
is any air left inside it will escape to atmosphere. Loosen the tension adjuster and remove
the belts. Remove the pipe connection. Open the drain plug and drain oil from the
crankcase.
• The permissible tightening torque values for threaded fasteners of property class 8.8 are given in
table below.
• Carryout the annual preventive maintenance with tune up kit through Elgi authorized dealer.

Thread size M6 M8 M10 M12

Tightening Torque lb/ft 3.4 8.7 17 30

12

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 TS Series
5.0 Maintenance

5.1 Pressure Switch Adjustment

Turn clockwise to Turn clockwise to in-

increase both cut-in and crease cut-out pressure
cut-out pressure without affecting cut-in

Note: Max pressure

setting 175 PSI

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 TS Series
6.0 Troubleshooting

Problem Possible Causes Solution

Compressor over heats Dirty oil Change oil

Oil level low Fill correct grade of oil up to

max
level in the oil level indicator
Cylinder and cooler fins dirty Blow with compressed air or
clean manually

Breather valve not working clean and refit after checking

Rotation not correct Interchange two of the incoming
power feeds to motor

Compressor does not unload Blocked unloader tubing. Open and Clean

Defective unloader Replace pressure switch

Oil carry over in compressed air Dirty air filter Replace the air filter element
Oil level high Drain to correct level
Oil viscosity too low Change to recommended grade
Breather not working Clean and replace after check-
ing
Piston rings stuck or broken Change rings as a set
Piston to cylinder clearance ex- Check and change as required.
cessive

Cylinder, piston and ring wear Inadequate filter maintenance Increase frequency of cleaning/
changing
Oil change frequency insufficient Increase frequency with more
periodic check of oil

Incorrect grade of oil Change to correct grade

Water or rust formation in crank- Faulty breather valve Check and replace the breather
case.
Oil leak through breather valve Piston rings stuck or broken Change rings as a set, Check
all related parts for wear
Breather valve is not working. Clean and replace after check-
ing

Piston to cylinder clearance excessive Check and change as required.

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 TS Series
6.0 Troubleshooting (continued)

Problem Possible Causes Solution

Compressor knocking Loose compressor fan pulley Remove fan pulley and exam-
ine keyway and key for wear.
Change the key/pulley as re-
quired.
Worn out piston, cylinder, crank- Overhaul compressor unit. Re-
shaft and connecting rod bear- place the related components
ings.
Check valve faulty Replace check valve
Pressure built up time excessive Leaks in pressure lines. Repair leaks
Loose belts. Tighten or replace as required
Defective seating of inlet and ex- Clean and refit after careful
haust valve plates inspection
Worn out piston rings. Replace and check related
components
Unloader valve leaky. Dirty or faulty pressure switch Replace as needed
Pressure switch does not work Punctured diaphragm because of Replace switch
frequent operations
Compressor package vibration Floor not level Check for level and correct
Foundation bolts and nuts loose. Tighten bolts and nuts.
Starter chattering. Loose connection in starter mains/ Tighten all the wires in starter.
coil terminals
Pressure switch malfunctioning. Replace pressure switch
Low supply voltage. Check supply voltage and cor-
rect
Contactor tip welding Foreign particles prevent contact Replace contactor
from closing
Low supply voltage. Check voltage and correct
Short circuit. Trace and correct fault
Defective starter Replace starter
Starter tripping. Over load setting wrong Check motor FLA and set to
proper setting
Over loading. Pressure setting too high, ad-
just
Motor winding short. Replace motor

15

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 TS Series
6.0 Troubleshooting (continued)

Problem Possible Causes Solution

Starter tripping. Single phasing. Check all the three phases are
available at over load terminals
and at line side of starter

High Ambient Temperature. Provide proper ventilation. En-

sure ambient temperature is
less than 105⁰F

Overload Faulty Check amp draw of motor. If

overload is tripping below set
point replace overload

Voltage fluctuation. Control the fluctuation or stop

the compressor if the voltage is
too low

Frequent start stop Check the starts and stops per

hour. Should be less than 10
times per hour. If not increase
receiver volume.

Motor does not run in normal con- Faulty pressure switch Replace pressure switch
dition

Faulty starter coil Replace starter

Single Phasing (humming noise Check to see if all phases are
and motor does not produce available at all terminals
enough torque)

Loose connection on starter termi- Correct the loose connections.

nals, coil terminals or pressure
switch terminals

Motor overload tripping Check the reasons for tripping

and correct, reset by pressing
reset button on starter

Motor winding burnt Replace motor

Motor Faulty High ambient temperature Provide proper ventilation. En-
sure ambient temperature is
less than 105⁰F

Motor fan not rotating Check for defective motor fan

Over loading Check O/L setting and pressure
switch setting

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 TS Series
6.0 Troubleshooting (continued)

Problem Possible Causes Solution

Motor Faulty Frequent start stop. Check the starts and stops per
hour. Should be less than 10
times per hour. If not increase
receiver volume.

Defective winding Replace motor

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 TS Series
7.0 Replacement Parts - TS05
Compressor Drive Belt

Discharge
Safety
Valve

Check
Valve

Filter Element

Tank
Safety
Valve

Motor
Pressure Pressure
Switch Gauge
Description Part Number
Compressor 5 HP (X021151) 01-01-500
Compressor 5 HP (X020758E) 01-01-502
Filter Element (Metal Canister) 022400929
Filter Element (Plastic Canister) B005705760002
Drive Belt 11-01-114
Discharge Safety Valve 16-06-044
Tank Safety Valve 13-06-022
Check Valve 13-02-025
Pressure Switch 30-06-039
Pressure Gauge 23-01-003
Motor 208/230/460/3/60 03-04-006
Motor 230/1/60 03-04-006-001

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 TS Series
7.1 Replacement Pump Parts - TS05

19

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 TS Series
7.1 Replacement Pump Parts - TS05
Fig Fig Description Qty Part No.
Description Qty Part No.
# #
1 Crank case 1 00 02 2560 0 29 Cylinder, dia 90 1 02 03 5012 0
2 Stud M12 x 45 4 00 05 1456 0 30 Spring washer M12 8 00 09 96 112
Stud M12 x 54 4 00 05 1455 0 31 Nut, Hex. M12 8 00 09 48 012
3 Gasket, Free end cover 1 00 04 2550 0 Stud, M12 x 86 3 00 04 7004 0
32
4 Free end cover 1 00 03 1770 0 Stud, M12 x 96 1 00 05 1450 0
5 Spring washer M8 10 00 09 96 108 33 Valve finger 4 00 03 3097 0
6 Bolt Hex. M8x25 10 00 09 06 116 34 Gasket, Cyl. To Valve flat 1 06 04 0013 A
7 Nipple hex. ½” BSP x ½” BSP 1 00 04 1843 A 35 Valve Flat 1 00 33 0479 0
8 Elbow ½” BSP 1 00 09 72 053 36 Gasket, Valve flat to Head 1 06 04 0012 A
9 Pipe, breather 1 02 04 9285 0 37 Centring Bush 4 00 04 2660 0
10 Reducer ½” BSP x 1” BSP 1 02 04 9246 0 38 Head, dia 90 Cyl. 1 02 03 6001 0
11 Breather assembly 1 A02 0201 39 Spring washer M12 8 00 09 96 112
12 Rink packing, 17x22x2 1 00 05 2186 0 40 Nut, Hex. M12 8 00 09 48 012
13 Oil Drain plug, 3/8” BSP 1 A02 0033 41 Nipple, Pipe 1 ¼” BSP 1 00 04 3217A
14 ‘O’ Ring, OLI 1 00 05 2655 0 42 Piston dia 50 1 00 02 1357 0
15 Oil Level Indicator 1 00 05 1344 0 43 Circlip B 12 2 00 09 17 212
Conn. rod & Combined Crank 44 Gudgeon pin, Dia 12 1 00 05 1431 0
16 1 A02 0231
shaft assy. Ring, slotted oil control,
45 2 00 04 1683 A
17 Bearing 6305 1 00 09 03 346 Dia 50
18 Bearing 6307 1 00 09 03 352 Ring, stepped compres-
46 1 00 04 1590 A
19 Gasket, Fly end cover 1 00 04 2551 0 sion, Dia 50
20 Oil seal, B32x54x7 1 00 04 2034 0 Ring, Taper plain com-
47 1 00 04 1589 A
21 Fly end cover 1 02 03 5039 0 pression, Dia 50
22 Piston, dia 90 1 00 32 0318 0 Gasket, C/Case to Cylin-
23 Circlip, B 18 2 00 09 17 218 1 00 04 1004 A
der, 0.25
24 Gudgeon pin, Dia 18 1 00 34 0757 0 Gasket, C/Case to Cylin-
Ring, slotted oil control, Dia 48 1 00 04 1004 B
25 2 00 33 0478 0 der, 0.4
90 Gasket, C/Case to Cylin-
Ring, stepped compression, 1 00 04 1004 C
26 1 00 33 0477 0 der, 0.75
Dia 90 49 Cylinder, dia 50 1 00 02 1004 0
Ring, Taper plain compres- Stud, M12 x 60 3 00 05 2013 0
27 1 00 33 0476 0 50
sion, Dia 90 Stud, M12 x 70 1 00 05 1883 0
Gasket, C/Case to Cylinder, 51 Valve finger 2 00 03 3094 0
1 00 04 1002 A
0.75 52 Gasket, Cyl. To Valve flat 1 00 04 1150 A
Gasket, C/Case to Cylinder, 53 Valve Flat 1 00 03 1005 0
28 1 00 04 1002 B
0.4 54 Gasket, Valve flat to Head 1 00 04 1151 A
Gasket, C/Case to Cylinder, 55 Head, dia 50 Cyl. 1 00 02 1993 0
1 00 04 1002 C
0.25 56 Nut, Connecting 2 00 05 1038 A
57 Connecting Piece, ¾” BSP 1 02 04 8483 0
58 Ring, Packing 2 00 05 2191 0
59 Inter cooler 1 00 33 0525 0
60 Connecting Piece, 1” BSP 1 00 04 1204 A
61 Safety valve assembly, 1 00 04 1318 0
62 Ring Packing 1 00 05 2184 0
63 Adapter, ¾” x 1” BSP 1 00 04 1017 B
64 Direction Indicator 1 00 05 1010 0
65 Rivet 6 00 04 6454 A
66 Name plate, RAC Unit 1 02 03 5180 F

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 TS Series
8.0 Replacement Parts - TS07
Compressor Drive Belt

Discharge
Safety
Valve

Check
Valve

Filter Element

Tank
Safety
Valve

Motor
Pressure Pressure
Switch Gauge

Description Part Number

Compressor 7.5 HP (X020758E) 01-01-502
Filter Element (Metal Canister) 022400929
Filter Element (Plastic Canister) B005705760002
Drive Belt 11-01-114
Discharge Safety Valve 16-06-044
Tank Safety Valve 13-06-022
Check Valve 13-02-025
Pressure Switch 30-06-039
Pressure Gauge 23-01-003
Motor 208/230/460/3/60 03-05-009
Motor 230/1/60 03-05-009-001

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 TS Series
8.1 Replacement Pump Parts - TS07

22

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 TS Series
8.1 Replacement Pump Parts - TS07
Fig Fig Description Qty Part No.
Description Qty Part No.
# #
1 Crank case 1 00 02 1278 0
2 Stud M12 x 45 8 00 05 1456 A 27 Cylinder, dia 100 1 02 02 1010 0
28 Spring washer M12 8 00 09 96 112
3 Gasket, Free end cover 1 00 04 2546 0 29 Nut, Hex. M12 8 00 09 48 012
4 Free end cover 1 00 03 6546 0 Stud, M12 x 86 3 00 04 7004 0
30
5 Spring washer M8 12 00 09 96 108 Stud, M12 x 96 1 00 05 1450 0
6 Bolt Hex. M8x25 12 00 09 06 116 31 Valve finger 4 00 03 3097 0
32 Gasket, Cyl. To Valve flat 1 00 04 1156 A
7 Pipe, breather 1 02 04 9285 0
33 Valve Flat 1 00 03 1007 0
8 Reducer ½” BSP x 1” BSP 1 02 04 9246 0
34 Gasket, Valve flat to Head 1 00 04 6210 A
9 Breather assembly 1 A02 0030
35 Centring Bush 4 00 04 2660 0
10 Rink packing, 17x22x2 1 00 05 2186 0
36 Head, dia 100 Cyl. 1 00 02 1238 0
11 Oil Drain plug, 3/8” BSP 1 A02 0033 37 Spring washer M12 8 00 09 96 112
12 ‘O’ Ring, OLI 1 00 05 2655 0 38 Nut, Hex. M12 8 00 09 48 012
13 Oil Level Indicator 1 00 05 1344 0 39 Nipple, Pipe 1 ¼” BSP 1 00 04 3217A
Conn. rod & Combined Crank 40 Piston dia 60 1 00 02 1210 0
14 1 02 03 6253 0
shaft assy. 41 Circlip B 18 2 00 09 17 218
Conn. rod & Combined Crank 42 Gudgeon pin, Dia 18 1 00 05 1415 0
14a 1 A02 0433 Ring, slotted oil control,
shaft assy. 43 2 00 04 1688 0
Dia 60
15 Bearing 6307 1 00 09 03 352
Ring, stepped compres-
16 Bearing 6309 1 00 09 03 358 44 1 00 04 2033 0
sion, Dia 60
17 Gasket, Fly end cover 1 00 04 5463 0 Ring, Taper plain com-
18 Oil seal, B45x60x12.5 1 00 04 2035 0 45 1 00 04 1687 0
pression, Dia 60
19 Fly end cover 1 02 03 5463 0 46 Cylinder, dia 60 1 00 02 1011 0
20 Piston, dia 100 1 00 32 6183 0 Stud, M12 x 60 3 00 05 2013 0
21 Circlip, B 20 2 00 09 17 220 47
Stud, M12 x 70 1 00 05 1883 0
22 Gudgeon pin, Dia 20 1 00 05 1419 0 48 Valve finger 2 00 03 3095 0
Ring, slotted oil control, Dia 49 Gasket, Cyl. To Valve flat 1 00 04 1152 A
23 2 00 04 1686 0
100 50 Valve Flat 1 00 03 1008 0
Ring, stepped compression, 51 Gasket, Valve flat to Head 1 00 04 1153 A
24 1 00 04 1757 0
Dia 100 52 Head, dia 60 Cyl. 1 00 02 1112 0
Ring, Taper plain compres- 53 Connecting Piece 1 02 04 9609 0
25 1 00 04 1685 0
sion, Dia 100 54 Ring, Packing 2 00 05 2191 0
Gasket, C/Case to Cylinder, 55 Inter cooler 1 00 03 1009 0
1 00 04 1004 A
0.25 56 Safety valve assembly, 1 A02 0001
Gasket, C/Case to Cylinder, 57 Name plate, RAC Unit 1 02 03 5180 R
26 1 00 04 1004 D
1.00 mm

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 TS Series
8.1 Replacement Pump Parts - TS 7.5

Fig # Description Qty Part No.

01 Compressor 7.5 HP 1 01-01-502
02 Pulley
03 Cooling fan
1 A 02 0056
04 Washer, spring rectangular, M8
05 Bolt, hex, M8 x 20

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 TS Series
9.0 Replacement Parts - TS 10
Inlet Filter
Compressor Drive Belt
Elements (2)

Discharge
Safety
Valve

Motor
Pressure
Switch Check
Valve

Tank
Safety
Valve

Pressure
Gauge

Description Part Number

Compressor 10 HP (X021154) 01-01-501
Filter Element (Metal Canister) 022400929
Filter Element (Plastic Canister) B005705760002
Drive Belt 11-01-113
Discharge Safety Valve 16-06-044
Tank Safety Valve 13-06-022
Check Valve 13-02-025
Pressure Switch 30-06-039
Pressure Gauge 23-01-003
Motor 208/230/460/3/60 03-06-014

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 TS Series
9.1 Replacement Pump Parts - TS 10

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 TS Series
9.1 Replacement Pump Parts - TS 10
Fig Fig
Description Qty Part No. Description Qty Part No.
# #
1 Crankcase 1 00 02 1394 0
39 Packing cyl head to valve flat 2 00 04 6210 A
2 Stud, M12 x 45 12 00 05 1456 A
40 Head, dia 100 cylinder 2 00 02 1238 C
3 Gasket, free end 1 00 04 3199 0
4 Cover, free end 1 00 03 1809 0 41 Washer, spring, rectangular, M12 9 00 09 96 112
5 Washer 8 00 09 96 108 42 Nut, hex, M12 9 00 09 4801 2
06 Bolt, hex M8 x 25 8 00 09 06 116
43 Nipple, 1 1/4” BSP 2 02 04 9718 0
07 Pipe, breather, 1/2'' BSP 1 00 04 1361 B
44 Dowety washer 3 00 09 5943 9
08 Reducer 1" x 1/2" BSP 1 02 04 9246 0
09 Valve assembly, breather 1 A 020030 45 Connector, Housing 1” BSP 3 02 04 9678 0
10 Ring, packing, 17 x 22 x 2 1 00 05 2186 0 46 Ring, packing, 30 x 38 x 2 2 00 05 2194 0
11 Drain plug assembly 1 A020033
47 Elbow assy 3 02 04 9678 0
12 'O' ring, oil level indicator 1 00 05 2655 0
48 Piston, dia 70 1 00 02 1213 0
13 Indicator, oil level, 11/4'' BSP 1 00 05 1344 0
14 Connecting rod and crankshaft 49 Pin, gudgeon, dia 18 1 00 05 1430 0
assembly (02 02 2753 0) 1 A020427 50 Circlip, internal,B18 2 00 09 17 218
Connecting rod with bearing 1 02 03 6255 0 51 Ring, slotted, oil control dia 70 2 00 04 1684 0
15 Bush, Dia 20 Gudgeon pin 2 00 05 2311 0
52 Ring stepped, compression dia 70 1 00 04 1588 0
16 Needle roller bearing 1 00 09 03 712
17 Bearing, ball single row, 2 00 09 03 361 53 Ring, plain compression, dia 70 1 00 04 1587 0
18 Key, 10 x 8 x 60 1 00 05 1037 0 54 Gasket Crankcase, dia 70 Cyl. 0.75 1 00 04 1002 A
19 Gasket, fly end 1 00 04 3198 0 55 Cylinder, dia 70 1 00 02 10020
20 Seal, oil, B45 x 60 x 12.5 1 00 04 2035 0
56 Washer, spring, rectangular M12 4 00 09 96 112
21 Cover, fly end 1 00 03 1777 0
22 Washer, spring, rectangular 8 00 09 96 108 57 Nut, hex, M12 4 00 09 99 808
23. Bolt, hex, M8 x 25 8 00 09 96 116 58 Stud, M12 x 60 4 00 05 2013 A
24 Piston dia 100 2 02 03 6183 0
25 Pin, gudgeon, dia 20 2 02 03 6183 0 59 Valve, finger type, dia 70 cylinder 2 00 03 3096 0
26 Circlip, B20 4 00 09 1722 0
60 Gasket cyl to valve flat 1 00 04 1154 A
27 Ring, slotted, oil control dia 100 4 00 04 1686 0
Ring, stepped compression, dia 61 Flat, valve, dia 70 cylinder 1 00 03 1004 0
28 4 00 04 1757 0
100
Ring, taper plain compression, dia 62 Bush,centering 2 00 04 2660 0
29 2 00 04 1685 0
100 63 Gasket cyl head to valve flat 1 00 04 1155 A
Gasket Crankcase to dia 100 cyl
30 2 00 04 1004 C 64 Head, cylinder dia 70 1 00 02 1393 0
0.8
31 Cylinder, dia 100 2 00 02 1010 D 65 Washer, spring rectangular, M12 4 00 09 96 112
32 Washer, spring, rectangular, M12 8 00 09 9611 2
00 09 48 01 66 Nut,hex, M12 4 00 09 99 808
33 Nut, hex M12 8
2
67 Dowety washer 1 00 09 5943 7
34 a) Stud, M12 x 86 6 00 04 7004 A
b) Stud, M12 x 96 2 00 05 1450 0 68 Connector, 7/8'' BSP 1 02 04 9679 0
35 Gasket cylinder to valve flat 2 00 04 1156 A 69 Ring, packing, 30 x 38 x 2 1 00 05 2194 0
36 Valve finger 8 00 03 3097 0 70 Adapter assy 1 02 04 9610 0
37 Flat valve dia 2 00 03 1007 0
71 Rivet 4 00 04 6454 A
38 Bush Centering 2 00 04 2660 0
72 Name Plate 1 02 03 5180 X

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 TS Series
9.1 Replacement Pump Parts - TS 10

Fig # Description Qty Part No.


01 Compressor 10 HP 1 01-01-501
02 Pulley
03 Cooling fan
1 A 02 0057
04 Washer, spring rectangular, M8
05 Bolt, hex, M8 x 20
06 Disc, end 00 05 1036 A
07 Washer, spring, rectangular, M12 1 00 09 96 112
08 Bolt, hex, M12 x 35 1 00 09 99 804
09 Pipe dampening 1 02 04 9692 0
10 Valve assembly, drain, 1/4'' BSP 1 A02 0045
11 Valve assembly, safety. 3/8'' BSP 1 A02 0002
12 Pipe assembly, connecting No.3 1 02 04 9691 A
13 Pipe assembly, connecting No.2 2 02 04 9689 A

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 TS Series
10.0 Replacement Parts - TS15
Inlet Filter
Elements (2)
Compressor Drive Belt

Discharge
Safety
Valve
Motor
Pressure
Switch Check
Valve

Tank
Safety
Valve

Pressure
Gauge

Description Part Number

Compressor 15 HP (X021164) 01-01-503
Filter Element (Metal Canister) 022400929
Filter Element (Plastic Canister) B005705760002
Drive Belt 11-01-154
Discharge Safety Valve 16-06-044
Tank Safety Valve 13-06-022
Check Valve 13-02-025
Pressure Switch 30-06-039
Pressure Gauge 23-01-003
Motor 208/230/460/3/60 03-07-015

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 TS Series
10.1 Replacement Pump Parts - TS 15

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 TS Series
10.1 Replacement Pump Parts - TS 15
Fig Fig
Description Qty Part No. Description Qty Part No.
# #
1 Crankcase 1 00 02 1394 0 42 Bonded seal 7/8" 1 00 09 5943 7
2 Stud, M12 x 45 12 00 05 1456 A
43 Elbow assy 7/8'' 1 02 04 9679 0


3 Gasket, free end 1 00 04 3199 0
4 Cover, free end 1 00 03 1809 0 44 Piston assy dia 70
5 Washer, spring, rectangular, M8 6 00 09 9610 8 45 Gudgeon pin, dia 18 1 00 04 7775 0
06 Bolt, hex M8 x 25 6 00 09 0611 6
46 Circlip B18


07 Pipe, breather, 1/2'' BSP 1 00 04 1361 B
08 Reducer 1/2'' x 1'' BSP 1 00 04 3655 0 47 Ring slotted, oil control
09 Breather Assembly 1 A 020030 48 Ring stepped compression 1 02 24 0104 9
10 Drain plug assembly 3/8” 1 A 020033
49 Ring taper compression
11 Ring, packing, 3/8” drain plug 1 00 05 2186 0
12 'O' ring, oil level indicator 1 00 05 2655 0 50 Gasket, crankcase to dia 70 1 00 04 1002 A
13 Indicator, oil level, 1 1/4'' BSP 1 00 05 1344 0 cyl .75mm
14 Connecting rod and crankshaft 51 Cylinder dia 70 1 00 02 1002 0
assembly (02 02 2753 0) 1 A020427 52 Valve finger dia 70 2 00 03 3096 0
Connecting rod with bearing 1 02 03 6255 0
53 Gasket Cyl to valve flat 1 00 04 1154 A
15 Bush, Dia 20 Gudgeon pin 2 00 05 2311 0
16 Needle roller bearing 1 00 09 03 712 54 Flat, valve, dia 70 cylinder 1 00 03 1004 0
17 Bearing, ball single row, 2 00 09 03 361 55 Bush,centering 2 00 04 2660 0
18 Key, 10 x 8 x 60 1 00 05 1037 0
56 Gasket cyl head to valve flat 1 00 04 1155 A
19 Gasket, fly end 1 00 04 3198 0
20 Seal, oil, B45 x 60 x 12.5 1 00 04 2035 0 57 Head, cylinder dia 70 1 00 02 1393 0
21 Cover, fly end 1 00 03 1777 0 58 Connector Assembly 1 02 04 9620 0


22 Piston assy dia 100
59 Ring, packing 1 00 05 2186 0
23 Gudgeon pin dia 20 2 02 04 9456 0
24 Circlip B20 60 Pipe nipple 1 1/4” BSP 2 02 04 9718 0


25 Ring slotted oil control
26 Ring stepped Compression 2 02 24 3413 9
27 Ring taper plain compression
28 Gasket Crankcase to dia 100 cyl 0.8 2 00 04 1004 C
29 Cylinder, dia 100 2 00 02 1010 A
30 Washer, spring, rectangular, M12 8 00 09 9611 2
31 Nut, hex M12 8 00 09 4801 2
32 a) Stud, M12 x 60 10 00 05 2013 A
b) Stud, M12 x 75 2 00 05 2014 0
33 Gasket, big disc valve, dia 100 cyl. 4 00 05 1921 0
34 Disc valve assembly, dia 100 2 A 02 0042
35 Gkt, small, disc valve dia 100 cyl. 2 00 05 1922 0
36 Cylinder head, dia 100 2 00 02 1239 A
37 Spring washer, M12 12 00 09 9611 2
38 Hex nut M12 12 00 09 4801 2
39 Pipe nipple 2 02 04 9718 0
40 Bonded seal 2 00 09 5943 9
41 Elbow assy 1'' BSP 2 02 04 9678 0

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 TS Series
NOTES:
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