TOYOTA COMPUTERIZED EMBROIDERY SYSTEM

INSTRUCTION MANUAL

Before using the embroidery machine, please read through this manual
carefully for proper use of the machine.

After reading the manual, keep it at a safe place near the machine so that
you can consult it whenever it is necessary.

When you turn over the machine to somebody, make sure to attach this
manual to the machine.

Since this is a business use machine, it should be operated by operators

who are well versed in the basic operations.
 CONTENTS

PRECAUTIONS
SAFETY PRECAUTIONS (Make sure to read the following before use)

SAFETY
PART NAMES
CHECKING THE PARTS - - - - - - - - - - - - - - - - - - - - - - - 6

NAMES
ACCESSORIES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

PART
EMBROIDERY MACHINE - - - - - - - - - - - - - - - - - - - - - - 8
OPERATION PANEL BOX - - - - - - - - - - - - - - - - - - - - - - 9
DIP SWITCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

PREPARATION
PREPARATION
ASSEMBLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11 SETTING THE HOOP TO THE
CARRYING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12 EMBROIDERY MACHINE - - - - - - - - - - - - - - - - - - - - - 19
INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12 ATTACHING THE TABLE - - - - - - - - - - - - - - - - - - - - - 20
WIRING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13 WINDING THE UNDER THREAD - - - - - - - - - - - - - - - - 21
CONNECTING THE USB FDD (FLOPPY DISK DRIVE) CHECKUPS BEFORE STARTING OPERATION - - - - - 22
(to be purchased separately) - - - - - - - - - - - - - - - - - - - 14 CHECKING THE EMBROIDERY HEAD - - - - - - - - - - - 23
SETTING THE UPPER THREAD - - - - - - - - - - - - - - - - 15
Upper Thread Setting Procedure - - - - - - - - - - - - - - - - 15
SETTING THE UNDER THREAD - - - - - - - - - - - - - - - - 17
SETTING THE FABRIC ON THE HOOP - - - - - - - - - - - 18

PROCEDURE
OPERATION
OPERATION PROCEDURE
《OPERATION BASICS》 《COLOR CHANGE SETTING》
STARTING AND STOPPING THE MACHINE - - - - - - - 24 COLOR CHANGE MODE - - - - - - - - - - - - - - - - - - - - - - 59
STEPS TO START EMBRODIERY - - - - - - - - - - - - - - - 25 NEEDLE BAR SETTING (INPUT) - - - - - - - - - - - - - - - - 60
SCREENS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27 NEEDLE BAR SETTING (CHANGE) - - - - - - - - - - - - - - 61
PAUSE SETTING - - - - - - - - - - - - - - - - - - - - - - - - - - - 62
《FUNCTION MENU》
CHANGING DISPLAY - - - - - - - - - - - - - - - - - - - - - - - - 33 《DATA SET MENU》
THREAD BREAK SENSOR - - - - - - - - - - - - - - - - - - - - 34 DATA INPUT (FLOPPY DISK) - - - - - - - - - - - - - - - - - - 63
BOBBIN COUNTER (SET) - - - - - - - - - - - - - - - - - - - - - 35 DATA INPUT (PC) - - - - - - - - - - - - - - - - - - - - - - - - - - - 65
BOBBIN COUNTER (COUNTER) - - - - - - - - - - - - - - - - 36 DATA INPUT (LAN) - - - - - - - - - - - - - - - - - - - - - - - - - - 67
LOCK STITCH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37 DATA SELECT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69
SATIN ADJUSTMENT - - - - - - - - - - - - - - - - - - - - - - - - 38 DATA DELETION - - - - - - - - - - - - - - - - - - - - - - - - - - - 70
SLOW START - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39 MEMORY MODE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71
TRIMMING IN JUMP - - - - - - - - - - - - - - - - - - - - - - - - - 40 MEMORY INITIALIZATION - - - - - - - - - - - - - - - - - - - - 72
JUMP LENGTH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41
TRIMMING LENGTH - - - - - - - - - - - - - - - - - - - - - - - - - 42 《MANUAL OPERATION》
TRIMMING TIMING - - - - - - - - - - - - - - - - - - - - - - - - - - 43 COLOR CHANGE - - - - - - - - - - - - - - - - - - - - - - - - - - - 73
BORING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44 START POINT RETURN MODE - - - - - - - - - - - - - - - - - 74
CORDING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45 TRACE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75
OFFSET (POSITION SETTING) - - - - - - - - - - - - - - - - - 76
《HOOP MENU》 OFFSET (HOOP TRAVELING) - - - - - - - - - - - - - - - - - - 77
HOOP MODE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46 TRIMMING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
INITIALIZATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47 HOOP FORWARD/BACK (TRAVEL UNITS) - - - - - - - - 79
START POINT RETURN MODE - - - - - - - - - - - - - - - - - 48 HOOP FORWARD/BACK (n-STITCH FEED) - - - - - - - - 80
MANUAL SPEED - - - - - - - - - - - - - - - - - - - - - - - - - - - 49 HOOP FORWARD - - - - - - - - - - - - - - - - - - - - - - - - - - - 81
HOOP TIMING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50 HOOP BACK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
OFFSET - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51
TRACE MODE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52 《OUTLINE OF FUNCTIONS》
ROTATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
《EDIT》 MIRROR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
SIZE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53 REPEAT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84
DESIGN ROTATION - - - - - - - - - - - - - - - - - - - - - - - - - 54 OFFSET - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85
MIRROR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55 SATIN ADJUSTMENT - - - - - - - - - - - - - - - - - - - - - - - - 87
DESIGN REPEAT - - - - - - - - - - - - - - - - - - - - - - - - - - - 56 TRACE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88
TROUBLESHOOTING
AND MAINTENANCE

TROUBLESHOOTING AND MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 89

DAILY MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 89
PROGRAM INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 93

《TEST MODE》
SPECIFICATION

NETWORK SETTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 95
LANGUAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97
IF MACHINE OPERATION IS INTERRUPTED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98
IF MACHINE STOPS DUE TO OCCURRENCE OF A TROUBLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 101

SPECIFICATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -102
INDEX

INDEX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -103
 SAFETY PRECAUTIONS (Make sure to read the following before use)

Safety precautions are provided to prevent risks and losses which could result from incorrect
PRECAUTIONS

handling.
SAFETY

Please read carefully and comply strictly with them.

Meaning of " ! DANGER", " ! WARNING" and " ! CAUTION"

Indicates there could be imminent risk of situation resulting in fatal or serious injury
! DANGER from incorrect handling.

Indicates there could be possible accident of fatal or serious injury resulting from
! WARNING incorrect handling.

! CAUTION Indicates incorrect handling could cause physical injury or damage on goods.

Meaning of Pictographs

Prohibition of touching

Prohibited action

Mandatory action

Disconnection of the power cord plug from receptacle

Caution on finger injury

Caution on high temperature

Caution on electric shock

2
 ! DANGER

PRECAUTIONS
PRECAUTIONS
SAFETY
SAFETY
Do not open the power supply box.
Otherwise, you may sustain electric shock.

! WARNING
Carry the machine by two or more persons.
Falling the machine may cause injury as well as breakdown of the machine.
When carrying the machine, hold the machine at the positions specified by the label.
Falling the machine may cause injury as well as breakdown of the machine.
! WARNING ! ATTENTION
CARRYING
Carry the machine with Il faut être au moins 2personnes
at least two people. pour porter la machine.
DO NOT hold it by parts Ne pas tenir la machine par
other than those specified. une autre partie que celle
Dropping may cause bodily indiquées.
injury and will damage Une chute peut vous blesser
the machine. et endommager la machine.

When installing the machine, make sure to place it on the attached vibration-preventive rubbers
(H).
Falling the machine may cause injury as well as breakdown of the machine.
Do not damage, modify, heat or apply undue force to the power cords and other connection
cables.
Otherwise the cables may be damaged causing fire and electric shock.
Insert the power cord plug fully.
Incomplete insertion could cause fire or electric shock.
Keep away electric and electronic units from water and oils.
Exposure them to water or oils leads to short circuits, causing fire and electric shock.
If water or oils enter the electric/electronic units, shut off the power by the power switch, shut off
the source of power supply and contact your TOYOTA dealer.
When disconnecting the power cord from the receptacle, pull the cord while holding the plug.
Pulling the power cord by holding the cord may damage the cord and the plug, causing fire and
electric shock.
The machine must be switched off at the mains switch on the power supply or by unplugging it
from the incoming mains supply, when:
• Sewing implements (thread, needle, bobbin, etc.) have to be replaced or adjusted
• Threading a needle, bobbin, etc
• If the workplace is left unattended
• Maintenance work has to be performed

3
PRECAUTIONS

PRECAUTIONS
! CAUTION
SAFETY

SAFETY
Do not use the machine in areas where strong electric field or magnetic field is generated by a
high-power high-frequency motor generator or high-frequency welder.
Otherwise the machine will malfunction to cause injury or machine trouble.
Place the machine on a sturdy base.
Otherwise the machine may fall to cause injury or machine trouble.
Ground the grounding wire of the power cord.
There is the danger of electric shock due to leak current if the machine is used without
grounding.
Do not touch the parts ( ) of the machine that move during embroidery.
Otherwise you will sustain injury.

Take care to attire properly for operations of the embroidery machine.

You could get hurt if you wear clothes likely being arrested by the embroidery machine.
Do not step on the embroidery machine.
Otherwise you will sustain injury.
Do not operate the machine without the take-up lever guard or the covers of the moving parts.
Otherwise you will sustain injury.
Locate the power supply box to turn the power ON and OFF easily.

Do not operate the machine with the rotary hook cover opened.
Otherwise you will sustain injury.

4
Positions and Contents of the Warning Labels

PRECAUTIONS
PRECAUTIONS
For abnormal conditions.

SAFETY
SAFETY
Immediately press the eme-
CAUTION ! CAUTION
! ATTENTION
MACHINE
rgency suspension switch to
stop the embroidering machine.
En cas de conditions anormales,
Fingers might be injured.
Do not put your hand on hoop while in motion. ! ATTENTION pousser immédiatement sur
le bouton d’arrêt d’urgence pour
Do not put your finger or hand inside thread stopper la brodeuse.
tension cover or guard cover.
Les doigts peuvent être blessés.
Ne pas mettre la main sur le cercle à broder quand il
est en mouvement.
Ne pas mettre les doigts ou la main dans le couvercle
du système de tension ou le couvercle de protection.
! WARNING ! ATTENTION
CARRYING
Carry the machine with Il faut être au moins 2personnes
at least two people. pour porter la machine.
DO NOT hold it by parts Ne pas tenir la machine par
other than those specified. une autre partie que celle
Cover must be closed Dropping may cause bodily indiquées.

! CAUTION during operation.

injury and will damage
the machine.
Une chute peut vous blesser
et endommager la machine.
Le couvercle doit être
! ATTENTION fermé durant l’utilisation.

CAUTION
! ATTENTION
CAUTION
Do not operate without finger guard and
safety devices. Before threading, changing
bobbin and needle, cleaning etc. Switch
! ATTENTION
CAUTION Fingers might be injured.
off main switch.
Ne pas travailler sans protection aux ! ATTENTION
Do not put your hand on hoop while in motion.
Do not put your finger or hand inside thread
doigts et aux mains et sans dispositif Fingers might be injured. tension cover or guard cover.
de sécurité. Avant d’enfiler, changer de Do not put your hand on hoop while in motion. Les doigts peuvent être blessés.
canette ou d’aiguilles, nettoyer. Eteindre Do not put your finger or hand inside thread Ne pas mettre la main sur le cercle à broder quand il
la machine. tension cover or guard cover. est en mouvement.
Les doigts peuvent être blessés. Ne pas mettre les doigts ou la main dans le couvercle
Ne pas mettre la main sur le cercle à broder quand il du système de tension ou le couvercle de protection.
est en mouvement.
Ne pas mettre les doigts ou la main dans le couvercle
CAUTION
du système de tension ou le couvercle de protection.
! ATTENTION
Fingers might be injured.
Do not put your hand on hoop while in motion.
Do not put your finger or hand inside thread
tension cover or guard cover.
Les doigts peuvent être blessés.
Ne pas mettre la main sur le cercle à broder quand il
est en mouvement.
Ne pas mettre les doigts ou la main dans le couvercle
du système de tension ou le couvercle de protection.

CAUTION
! ATTENTION
While the machine is running, keep this
cover closed.
Pendant que la machine tourne, gandez le
couvercle fermé.

CAUTION
! ATTENTION ! CAUTION
ATTENTION
Fingers might be injured.
Do not put your hand on hoop while in motion. Fingers might be injured.
Do not put your finger or hand inside thread Do not put your hand on hoop while in motion.
tension cover or guard cover. Do not put your finger or hand inside thread
tension cover or guard cover.
Les doigts peuvent être blessés.
Ne pas mettre la main sur le cercle à broder quand il Les doigts peuvent être blessés.
est en mouvement. Ne pas mettre la main sur le cercle à broder quand il
Ne pas mettre les doigts ou la main dans le couvercle est en mouvement.
du système de tension ou le couvercle de protection. Ne pas mettre les doigts ou la main dans le couvercle
du système de tension ou le couvercle de protection.

5
 PART NAMES

CHECKING THE PARTS

After unpacking the machine, check to be sure that all of the items below have been delivered.

● Embroidery machine (1 set) ● Table (1 pc.)

NAMES
PART

● Power supply box (1 pc.) ● Power cord

AC power cord (1 pc.) DC power cord (1 pc.)

* An additional AC power cord and plug for 250 V

are included only for USA/Canada spec.

● Embroidery hoop (2 pcs.) ● Spiral tube

<Tubular frame>

Small - - - - - - - - - - (5 pcs.)

Medium - - - - - - - - - - (4 pcs.)

Large - - - - - - - - - - (6 pcs.)

6
 ACCESSORIES
● Instruction manual ● Parts catalogue ● Vibration-preventive * We reserve the right to
(1 copy) (1 copy) rubber (H) change the contents of this
(This book) instruction manual without
prior notice.
NAMES

NAMES
PART

PART
INSTRUCTION PARTS
MANUAL CATALOGUE

● Tools

(1) Needle (#11) 10 pcs. (2) Aluminum bobbin 2 pcs. (3) Bobbin case 1 pc. (4) Minus screwdriver (large)
1 pc.

(5) Minus screwdriver (small) (6) Offset screwdriver (7) L-shaped screwdriver (8) Scissors 1 pc.
1 pc. 1 pc. (plus/minus) 1 pc.

(9) Small pincers 1 pc. (10) Oiler 1 pc. (11) Threader 2 pcs. (12) L wrench (3 mm)
1 pc.

(13) Allen wrench (4 mm) (14) Tool bag 1 pc. (15)Hexagonal wrench (3 mm) (15)Fuse 1 pc.
1 pc. 1 pc.

7
 EMBROIDERY MACHINE
Thread guide

Sub thread tension regulator

Spiral tube Tension base cover
NAMES

Thread tension regulator Thread stand shaft

PART

Tension base
Operation panel box
Thread stand stud
(For details, refer to Page 9.)
Color change motor
Take-up lever Under thread winder
Thread take-up cover
Thread hook motor
Jump motor

Needle bar case

X/Y-axis drive system
Needle plate X-axis drive motor

Table Main shaft motor

Y-axis drive motor
Base
Thread trimming motor

Drain port
Adjuster foot

USB connector

LAN connector

Serial connector

Power supply
connector

8
 OPERATION PANEL BOX
Function menu key
Hoop menu key

Edit key
NAMES

NAMES
PART

Color change key

PART
Data set menu key

LCD screen

DIP switches
(For details, refer to
Page 10.)

LED Escape key

Ten keys
(numeric keys)
Clear key

2 3 4 5 6 7 8
:Used for a
needle bar number
of 10 or larger Set key

ON1
Trace key

2 3 4 5 6 7 8
Hoop forward key Hoop travel key
Offset key

ON1
Forward/Back Start point return key
unit selection key
Thread trimming Color change mode
key (automatic/manual) key
Hoop back key Manual lamp
Stop key Lights when manual
color change is
Start key selected.
Needle bar case
right-slide key
Needle bar case
left-slide key
スピード 非常停止
SLOW FAST

MACHINE STOP
SPEED

Speed adjusting switch Buzzer Machine stop switch

9
 DIP SWITCHES
DIP switch ON or OFF is set as follows:
DSW 2

No. Function OFF ON

NAMES
PART

* Two-way communica-
8 PC connection Older mode
tions (Standard)

7 PC connection * Normal operation Synchronous operation

6 Not used *Select OFF. −

5 Not used *Select OFF. −

*Adjustment for stitch

Satin stitch width Adjustment for stitch
4 width of 1.5 mm or
adjustment width of 0.6 mm or larger
larger
1 2 3 4 5 6 7 8

Satin stitch adjust-

*Collective adjustment Independent adjust-
3 ment mode selec-
for X- and Y-axis ment for X- and Y-axis
tion
DSW2
2 Not used *Select OFF. −

Installation mode if
1 Installation mode *Normal mode
DSW1-1 is ON.
ON

DSW 1
1 2 3 4 5 6 7 8

No. Function OFF ON

DSW1 8 Not used *Select OFF. High speed

7 Not used *Select OFF. −

6 Cover sensor * Invalid Valid

ON

5 Beam sesor * Invalid Valid

Hoop travel direc-

*Same direction as indi- Opposite to the direction
tion: Arrow symbols
4 cated by the arrow indicated by the arrow
and actual travel
symbol symbol
direction

3 Buzzer sounds *10 times 1 time

2 Not used *Select OFF. −

1 Test mode *Normal operation Test mode

After changing the setting of a DIP switch, turn the power switch off once and then
turn it back on.

*: Factory-setting made before shipping

Access to the Embroidery Information

In the test mode, you can access to the following
information:
● Accumulated number of embroidered pieces of cloth
● Accumulated number of stitches
● Accumulated number of error displays and others
Consult your TOYOTA dealer for more details.

10
 PREPARATION

ASSEMBLING
● Preparation of the thread guide
1. Loosen the pair of set screws (3) for thread
stand shaft (1) using an allen wrench and lift
the thread guide (4) right above.
Thread guide (4)
2. Securely tighten the pair of set screws (3) using
an allen wrench, at the position where the top
of thread stand shafts (1) and the position align-
ment line (5) of the thread stand shaft (2) is

PREPARATION
aligned.

[Enlarged view]

Thread stand shaft (2)

Position alignment
line (5)

Set screw (3)

Thread stand shaft (1)

● Mounting the spiral tubes Tube joint

1. Place the joint on the one end of spiral tube
(large) in the U-shaped slot on the thread guide U-shaped slots
and fix it in the slot by pressing in the arrow
direction. Set and fix the joint on the other end
of spiral tube in the U-shaped slot on the ten- (1)
(2)
sion base in the same way. Repeat the same (3)
steps on the U-shaped slots as numbered (1) to (4)
(5)
(3) and (13) to (15) in the figure shown at right.
(12)
Spiral tube (large): No. 1 to No. 30, (13)
(14)
No. 13 to No. 15 (15)
2. In the similar manner, fit the spiral tube B
Spiral tube (large)
(medium) into the U-shaped slots.
Tube joint Thread guide
Spiral tube (medium): No. 4, No. 5,
No. 11, No. 12 U-shaped slots
(1)
3. In the similar manner, fit the spiral tube (2)
(3)
(small) into the U-shaped slots. (4)
(5)
Spiral tube (small): No. 6 to No. 10 (12)
(13)
(14)
(15)

Tension base

11
 CARRYING
As shown in the illustration below, hold the machine at the positions indicated in the label by two or more per-
sons to carry the machine.

! WARNING ! ATTENTION
CARRYING
Carry the machine with Il faut être au moins 2personnes
at least two people. pour porter la machine.
DO NOT hold it by parts Ne pas tenir la machine par
other than those specified. une autre partie que celle
Dropping may cause bodily indiquées.
injury and will damage Une chute peut vous blesser
the machine. et endommager la machine.
PREPARATION

PREPARATION
Machine holding position Machine holding position
(indicated in the label) (indicated in the label)

INSTALLATION
Place the embroidery machine on a rugged base so that the table will be level.
At this time, make sure to place attached vibration-preventive rubbers (H)
under the adjuster foot (1). The rubbers will effectively prevent the machine
from moving on the table or vibrating.
If the machine is not stable or it is not level, adjust the level of
the machine after loosening the nut (2) (4 places) of the adjuster
foot (1). After adjusting the machine level, tighten the nut (2) to
lock the adjuster foot.

Table top face

Vibration-preventive rubber (H)

Base (must be level)

Nut (2)

Vibration-preventive rubber (H)

Adjuster foot (1)

12
WIRING
1. Make sure that the power switch (2) of the power supply box (1) is OFF.
2. Insert the plug (4) of the DC power cord (3) securely into the power supply connector (5) of the embroidery
machine.
3. Insert the other plug (6) of the DC power cord (3) securely into the DC power supply connector (7) of the power
supply box (1).
4. Insert the plug (9) of the AC power cord (8) securely into the AC power supply connector (10) of the power supply
box.
5. Insert the plug (11) at the other end of the AC power cord (8) securely into the single-phase 100 to 240 V power

PREPARATION
supply.

! WARNING
Connect the earth wire of the AC power cord to the earth terminal
It could cause electric shock unless the machine is grounded properly.
The mains plug must be accessible after it is connected to the supply socket, so that it can easily
be disconnected in an emergency.

(5)
Embroidery machine

(4) Power switch (2)

(Switch: OFF position)

Power supply box (1)

DC power cord (3)

(9)
(10)
(6)

AC power source
(to the receptacle (7)
AC power cord (8)
with earth terminal)

Types of AC Power Cord

Plug

Spec. USA and Canada EU

Voltage Rating 125 V 250 V

13
 CONNECTING THE USB FDD (FLOPPY DISK DRIVE)
(TO BE PURCHASED SEPARATELY)
1. Remove the pair of cover set screws (1) and then remove the connector cover (2).
2. Insert the plug (3) of the FDD securely into the USB connector (4) of the embroidery machine.

Embroidery machine
PREPARATION

PREPARATION
(1)
(2)

(3)

(4)

Floppy disk drive

14
SETTING THE UPPER THREAD
Upper Thread Setting
Procedure Fig. A Passing the Upper Thread: (1)
(4) Thread guide
Spool to Thread Guide
1. Pass the thread from the (7)
spool (1) through the hole (2) (10)
(5)
(8) (13)
on the thread guide (1)
just above the spool (1) (3) (11)
and further pass it through (6) (14)
(9)
thread guides at the mid- (12)

PREPARATION
dle and front rows.
(15)
2. Pass next the thread Spool (1)
through the sub thread
tension regulator (1).
3. For spools (4), (7), (10)
and (13), set the thread in
the same manner up to
the sub thread tension
regulators of the same
number.
4. Pass the thread from the
spool (2), at the middle
row, through the hole on
the thread guide (2) just
above the spool (2) and
further pass it through the
thread guide at the front Tension base
row.
5. Pass the thread through Thread guide
the sub thread tension
Sub thread tension regulator (1) Front row Middle row Rear row
regulator (2).
6. For spools (5), (8), (11) Sub thread tension regulator (2)
and (14), set the thread in Sub thread tension regulator (3)
the same manner up to Spool (1)
the sub thread tension
regulators of the same
number. Spool (2)

7. Pass the thread from the (4)

spool (3), at the front row, (5) Spool (3)
through the hole on the
(6)
thread guide (3) just above
the spool (3). (7)
8. Pass next the thread (8)
directly through the sub
(9)
thread tension regulator
(3). (10)
9. For spools (6), (9), (12) (11)
and (15), set the thread in (12)
the same manner up to
the sub thread tension (13)
regulators of the same (14)
number. (15)

15
 10. Run the thread from the sub thread tension regulator (15) through the spiral tube (15).
11. Run the thread further through the thread guide (15)-1, thread tension regulator (15) rotary sensor (15) and thread
guide (15)-2.
12. Open next the needle bar case cover.
13. Raise the thread holder lever (GL), hook the upper thread on the thread holder (15) from right to bottom and pass
the thread through the hole of take-up lever (15) at the top.
14. After that, run the thread down and through the thread guide (15)-3, then through the hole of the needle (15) and
finally through the hole in the presser foot (15).
15. Hook next the thread end on the thread holding spring.
PREPARATION

PREPARATION
16. Set the thread of spools (14) to (1) in the same manner. Finally, push down the thread holder lever (GL) down to
finish the setting of upper thread.

Fig. B Passing the Upper Thread:

Thread Guide to Needle Sub thread tension regulator (15)

Thread guide
Threader

Thread guide (15)-1

Spiral tube (15)

Take-up lever (15)

Tension base

Thread tension
regulator (15)
Rotary sensor (15)

Needle bar Thread guide (15)-2

case cover
Thread holder (15)

TOYOTA
EX P E R T E S P 9 1 0 0 N E T

Needle bar Thread holder lever (GL)

case

Thread guide (15)-3

Needle (15)

Thread holder spring Presser foot (15)

16
SETTING THE UNDER THREAD
1. Orient the bobbin (1) with its thread facing in the direction, specified by the arrow symbol, and put it in the bobbin
case (2).
2. Route the thread through the thread groove (3) in the bobbin case, under the thread tension spring (4) and the
thread guard (5).
3. Raise the "lever" (6) on the bobbin case and then install it in the rotary hook.
NOTE: The standard under thread tension is 25 to 30 g (0.25 to 0.3 N) for the carbonized yarn #120.
The thread tension can be adjusted with the tension adjusting screw of the bobbin case. Turning the screw
clockwise tightens the thread and turning it counterclockwise loosens the thread tension.

PREPARATION
For adjustment, suspend three 25-cent coins from the bobbin case by taping them to the thread as shown in
the illustration below. If thread is pulled out slightly when the bobbin case is gently shaken up and down, the
thread tension is between 25 and 30 g (0.25 and 0.3 N).

Thread groove (3)

Tension adjusting screw

Bobbin (1)

Tension spring (4)

Bobbin case (2)

Thread guard (5)

Lever (6)

! CAUTION
Before setting or removing the bobbin, be sure to turn OFF the power switch.
Otherwise, the embroidery machine may start causing injury of operators.

17
 SETTING THE FABRIC ON THE HOOP
1. Place the fabric (2) on the outer hoop (1) and press the inner hoop (3) into the outer hoop (1).
If the inner hoop (3) cannot be pressed into the outer hoop (1) smoothly, loosen the hoop set screw (4).
2. Check if the fabric is correctly set in the hoop by pressing the center of the fabric gently with the finger as shown
in the illustration below. The fabric should be stretched so that it returns to the state as before when the finger is
released.

Inner hoop (3)

PREPARATION

PREPARATION
Fabric (2)

(Checking the setting of fabric)

Outer hoop (1)
Embroidery hoop set screw (4)

! CAUTION
Make sure there is no hard item such as a button in the embroidery range.
Otherwise, the needle may be broken causing injury of operators.

18
SETTING THE HOOP TO THE EMBROIDERY MACHINE
1. Attach two holder bases (1) to the joint plate (2) in the direction indicated by symbol and secure them in place
with screws (3).
Determine the holder base (1) attaching position meeting the size of the hoop.
2. Insert the right and left metallic tabs of the embroidery hoop set in the sections A and B in the direction of dashed
line arrows and fix the tabs by engaging the hoop presser springs (4) of the holder bases (1) in the tabs.

PREPARATION
Screw (3)

Hoop presser spring (4)

Joint plate (2)

A
Holder base (1)
Right hoop metallic tab Screw (3)

Hoop presser spring (4)

Holder base (1)

Left hoop metallic tab

Embroidery hoop set

19
 ATTACHING THE TABLE
1. Push in the table (1) till it hits the bottom with care to maintain equally at both right and left of top of the base cover
(2) on the embroidery machine.
2. Tighten the right and left fixing screws (3). This completes the attaching of the table.
PREPARATION

PREPARATION
Fixing screw (3)

Base cover (2)

Base Fixing screw (3)

Table (1)

20
WINDING THE UNDER THREAD
1. Set a bobbin (2) on the under thread winding shaft (1).
2. Place the spool (3) on the spool stand on the cover, pass the thread end through the thread tension regulator
guide (4) and wind the thread round the bobbin (2).
3. Press the thread winder lever (5) to the right so that it touches the inner face of the bobbin (2).
4. Thread is wound on the bobbin as the machine operates and the lever automatically returns back (turning to the
left) when a certain amount of thread is wound on the bobbin to stop winding of the under thread.

Thread tension

PREPARATION
regulator guide (4)
Under thread winding shaft (1)
Bobbin (2)

Thread winder lever (5) Spool (3)

Cover

Spool stand

Under thread may be used up during embroidery. In this case, set the under thread in the same manner as
explained above.

21
 CHECKUPS BEFORE STARTING OPERATION
Before starting the machine, carry out checkups as indicated below.

! CAUTION
Turn the main switch OFF before checking the machine prior to starting the operation.
If you check the machine without turning the main switch OFF, you could sustain injury.
PREPARATION

PREPARATION
Check Point Description Action

Covers Check for disengagement. Install if disengaged.

Check for disengagement. Set if disengaged.

Thread
Check for breakage. Set if broken.

Check for bend. Replace if bent.

Needle
Check for breakage. Replace if broken.

Check if appropriate amount of

Rotary hook rail Lubricate as required.
oil applied.

22
CHECKING THE EMBROIDERY HEAD
Check of the Color Change Device and Set Screw
The color change device selects needle bars. The machine will fail to operate if the color change cam is off the prede-
termined position (set screw is positioned right above or right below).
1. Turn the handle of the color change device to bring the set screw to the top position.
Color change cam will be set at the fixed position.
Color change cam
Set screw

PREPARATION
Color change device
Handle

When the set screw of the handle is at the top position, an odd-numbered needle bar is selected.

Check of Needle Lowered Position

Check the needle lowered position only after checking the set screw position.
1. Turn the main shaft handle counterclockwise while pressing it against the arm.
2. When the needle enters the needle hole, check the needle location.

Needle

Needle hole

Handle

3. Make sure that the needle is located at the center of the needle hole.
If the needle is not positioned at the center, the needle could be bent. Replace it if necessary.

23
 OPERATION PROCEDURE

《OPERATION BASICS》
STARTING AND STOPPING THE MACHINE
Power Switch
The power switch is provided on the power supply box.
Press the power switch at "O" side to turn the power OFF or at "I" to turn the
power ON. When reapplying the power, turn
the switch OFF and then turn it
back ON after several seconds.

OFF

ON
Power switch
PROCEDURE
OPERATION

MACHINE STOP Switch

Use the MACHINE STOP switch to stop the machine in an emergency. When
the MACHINE STOP switch is pressed, the main shaft stops rotating and the
MACHINE STOP switch is locked in the pressed state.
Turn the switch in the arrow direction to release the lock.

START and STOP Keys

The START key, when pressed, starts machine operation and the STOP key,
when pressed, stops the machine.
The needle bar stops at the upper dead point when the STOP key is pressed.

START key STOP key

24
STEPS TO START EMBRODIERY
Example: To input the design data using the flat hoop from USB FDD
(to be purchased separately)

1 Turn ON the power switch at the power supply box.

2 Select "FLAT" for "HOOP" using and (hoop travel keys).

3 Select "ON" for "INITIAL" using and (hoop travel keys).

4 Press the SET key.

== ESP9000 series ==
Press .
HOOP FLAT
INITIAL ON <D>

PROCEDURE
OPERATION
5 The screen displays "EMB START". Press the DATA set menu key.

===== EMB START ====

AISIN 123.10O 1
Press .
0/ 1027
01 /15 : 123 -4 567 89 A<D >

6 For "INPUT DATA", select "USB" using and (hoop travel

keys).

7 Press the SET key.

===== DATA MENU ====
1.INPUT DATA USB Press .
2.SELECT DATA
3.DELETE DATA

8 Set the floppy disk in which the design data is stored to the FDD.

9 Select the design data using and (hoop travel keys).

Example: AISIN123

10 Press the SET key.

==== SELECT FILE ===

1 AISIN123.10O Press .
STITCH 10713 ST
MEMORY 180876 ST

25
 11 Input the needle numbers in the order of needle change using the
numeric keys.

12 Press the SET key.

=== COLOR CHANGE ===

MODE AUTO Press .

01/04:

13 The screen will display the information as shown below when the Various kinds of setting can be
design data setting is completed. made after completing the setting
of design data.
===== EMB START ====
AISIN 123.10O 1
0/ 2451
01/04: B573 <D>
PROCEDURE
OPERATION

14 Set the fabric in the embroidery hoop.

15 Set the embroidery hoop in the embroidery machine.

16 Set the upper and under threads.

17 Press the TRACE key to check if the range of embroidery fits the size
and position of the embroidery hoop.

18 If the hoop position does not fit the range of embroidery, adjust the
position of the hoop using the hoop travel keys and repeat step 17
again.
If the hoop size does not fit the range of embroidery, change the hoop
(to be purchased separately) to the one that fits the range of
embroidery.

19 After confirming that the hoop is set in the correct position, press the
START key.

Embroidering starts up.

26
SCREENS
The LCD screen displays variety of information to navigate the operation.
The information displayed on the LCD screen is briefly explained below.

● Basic Menu

1 Hoop mode (FLAT / CAP / SLEEVE / BORDER / X-PANT)

==== ESP9100NET ====

Change the selection with the hoop travel keys and .
Power ON

HOOP FLAT 1
2 Start point return motion and initializing at the power switch INITIAL ON <D>
"ON" (ON: Operated / OFF: Not)
2
Change the selection with the hoop travel keys and .

* In automatic color change mode:

Use to change the color change mode between

PROCEDURE
OPERATION
automatic and manual.
1 ===== EMB START ====
1 File name AISIN 123.10O 1 2
0/ 1027 3
2 Forward/Back travel unit (1/10/100/C/n-ST) 01 /1 5: 12 3-4 56 789 A< D>
At the Start of Embroidery

3 Present number of stitches / Total number of stitches 4

4 Present step / Total number of steps:

Needle bar numbers in the order of color change
<Current needle bar number>

* In manual color change mode:

Use to change the color change mode between auto-
matic and manual. ===== EMB START ====
AISIN 123.10O 1
0/ 1027
1 Needle bar No. 01/15: NO.2 1

Change the selection with the hoop travel keys and .

During Embroidering

1 Present number of stitches / Total number of stitches (ST)

Present number of stitches / Maximum speed (RPM) === EMBROIDERING ===
AISIN 123.10O 1
Set for "1. SCREEN" of FUNCTION MENU. 1 66/ 900 rpm
01/15: 123-456789A<D>

1 Stop due to pause code

===== EMB PAUSE ====
During Machine Stop

Insert "-" : Pause in the needle bar setting. AISIN 123.10O 1

159/ 1027
01/15:123 -456789A<D>
1

1 Needle bar No. ===== EMB PAUSE ====

AISIN 123.10O 1
If "MANUAL" is selected for color change, the machine stops at 159/ 1027
each color change operation. 01/15: NO.4 1

27
 ● Function Menu: Pressing in "EMB START" mode.

1 Screen (ST: Stitch / rpm: Speed)

Change the selection with the hoop travel keys and .

2 Thread breakage sensor (OFF / 1 - 5) 1

=== FUNCTION MENU ==
1 .SCREEN ST
Change the selection with the hoop travel keys and . 2.THREAD SNS 2 2
3.BOBBIN CNT [SET] 3
3 Bobbin counter

to set the bobbin counter.

a Counter data (Actual accumulated value): Max. 999999

stitches === BOBBIN COUNTER ==

(Can be cleared) COUNTER 1278 ST a

PRESET 30000 ST b
PROCEDURE
OPERATION

b Preset data (Preset accumrated value): Max. 999999

stitches by Numeric keys

4 Lock stitch (So: Yes at start / S-: No at start; Eo : Yes at end /

Function Menu

E-: No at end)

Change the selection with the hoop travel keys and .

=== FUNCTION MENU ==
5 Satin stitch adjustment
4.LOCK ST. So Eo 4
(-: No adjustment / 1 - 5: Adjustment in 0.1 mm units)
5.SATIN ADJ. 2 5
6.SLOW START 2 ST 6
Change the selection with the hoop travel keys and .

6 Slow start (2 - 9 stitches)

Change the selection with the hoop travel keys and .

7 Trimming in jump (0 - 9 stitches)

Change the selection with the hoop travel keys and .

8 Jump length (OFF / 4.0 - 9.9 mm) === FUNCTION MENU ==

7.TRIM JUMP 3 ST 7
Change the selection with the hoop travel keys and . 8.JUMP LNGTH 6.0mm 8
9.TRIM LNGTH 3 9
9 Trimming length (1 - 17)

Change the selection with the hoop travel keys and .

A Trimming timing (–10 - +10)

Change the selection with the hoop travel keys and . === FUNCTION MENU ==
A.TRIM TMNG +0 A
B Boring (OFF / 1 - 2) B.BORING OFF B
Function Menu

C.CORDING OFF C
Change the selection with the hoop travel keys and .

C Cording (OFF / ON) === FUNCTION MENU ==

D.SEQUIN [SET] A
D
Change the selection with the hoop travel keys and .

D Sequin

Press the SET key .

28
 ● Hoop Menu: Pressing in "EMB START" mode.

1 Hoop type (FLAT / CAP / SLEEVE / BORDER / X-PANT)

Change the selection with the hoop travel keys and .

2 Initialization (ON / OFF) ===== HOOP MENU ====

1 .HOOP *FLAT 1
Change the selection with the hoop travel keys and . 2.INITIALIZE ON 2
3.START PNT AUTO 3
3 Start point return after embroidering (AUTO / MANUAL)
Hoop Menu

Change the selection with the hoop travel keys and .

4 Hoop travel speeds (1 - 3) in the manual mode

Change the selection with the hoop travel keys and .

PROCEDURE
5 Hoop drive start timing (AUTO / 250° )

OPERATION
===== HOOP MENU ====
4 .MANUAL SPD 1 4
Change the selection with the hoop travel keys and . 5.HOOP TMNG AUTO 5
6.OFFSET AUTO 6
6 Offset (AUTO / MANUAL)

Change the selection with the hoop travel keys and .

● Edit Menu: Pressing in "EMB START" mode.

1 Size X

Change the selection with the hoop travel keys and .

2 Size Y
===== EDIT MENU ====
Change the selection with the hoop travel keys and . 1 .SIZE X 100% 1
2.SIZE Y 100% 2
3 Rotation (45° units) 3.ROTATE 270 3

Change the selection with the hoop travel keys and .

4 Mirror (OFF / X (X-axis mirror) / Y (Y-axis mirror)) ===== EDIT MENU ====
4 .MIRROR OFF 4
Change the selection with the hoop travel keys and . 5.REPEAT [SET] 5
Edit Menu

5 Repeat

* Repeat setting

a Direction of repeat (HORIZONTAL / VERTICAL)

== REPEAT SETTING ==
Change the selection with the hoop travel keys and .
PRIOR HORIZONTAL a
b Number of repetition times (01 - 99) X TIMES 1 b
Y TIMES 1 c
Change the selection with the hoop travel keys and .

c Repeat space (0 - 255 mm)

Change the selection with the hoop travel keys and .

29
 ● Data Set Menu: Pressing in "EMB START" mode.

1 Data input device (PC: Serial port / USB: FDD, USB memory) ===== DATA MENU ====
1 .INPUT DATA PC 1
Select with the hoop travel keys and , and confirm 2.SELECT DATA
3.DELETE DATA
the selection by pressing the SET key .

=== INPUT THRU PC ==

*Input from PC NUMBER 01
NAME DATA 01 a
a Label name
MEMORY 280576 ST b
b Available memory size

*Input from USB c ==== SELECT FILE ===

01/03 AISIN 123.10O
PROCEDURE
OPERATION

c Design No. Design name

Data Set Menu

STITCH 10713 ST d
Change the selection with the hoop travel keys MEMORY 180876 ST e

and .

d Number of stitches of stored design

e Available memory size

2 Memory-stored design selection (Data selection)

===== DATA MENU ====
Press the SET key . 1.INPUT DATA PC
2 .S ELE CT DA TA 2
3.DELETE DATA
a Memory No. / Number of registered designs
Design name
a
Change the selection with the hoop travel keys and . ==== SELECT DATA ====
01/03 AISIN 123.10O
STITCH 10713 ST b
b Number of stitches of memory stored design MEMORY 180876 ST c
c Available memory size

30
 3 Memory-stored design deletion
===== DATA MENU ====
Press the SET key . 1.INPUT DATA PC
2.SELECT DATA
*Selecting the design 3 .D ELE TE DA TA 3

a Memory No. / Number of registered designs

Design name a
==== DELETE DATA ===
Change the selection with the hoop travel key 01/03 AISIN 123.10O
and . STITCH 10713 ST b
MEMORY 180876 ST c

b Number of stitches of memory stored design

c Available memory size

==== DELETE DATA ===
Press the SET key .
DELETE OK ?
a [Y=SET,N=ESC]
*Confirmation for deletion

PROCEDURE
OPERATION
a Press the SET key when Y (yes) or the ESCAPE
Data Set Menu

key when N (no).

4 Memory mode
===== DATA MENU ====
2.SELECT DATA
Press the SET key .
3.DELETE DATA
4. M E M O R Y M O D E 4
a Mode selection (SINGLE / MULTI)

Change the selection with the hoop travel keys and . ==== MEMORY MODE ===

MEMORY MULTI

5 Memory initialization
3
4 ===== DATA MENU ====
3.DELETE DATA
When the SET key is pressed 4.MEMORY MODE
5 .INITIAL MEMORY 5

a Press the SET key when Y (yes) or the ESCAPE

== INITIAL MEMORY ==
key when N (no).
DELETE ALL DATA OK ?
a [Y=SET, N=ESC]

31
 ● Color Change Setting: Pressing in "EMB START" mode.

*In automatic color change mode

=== COLOR CHANGE ===
1 Color change mode (AUTO / MANUAL) MODE AUTO 1

Press the color change mode key to select. 01/15: 123456789ABCDE 2

The lamp lights if manual mode is set.

=== COLOR CHANGE ===
2 Present step / Total number of steps: Color change sequence
MODE AUTO
STOP a
Needle Bar Selection

Select with the hoop travel keys and and ten keys.
04/15:123- 456789ABCD

"-" : Pause may be inserted by .

a Needle bar operation is suspended temporarily.

PROCEDURE
OPERATION

*In manual color change mode

1 Color change mode (AUTO / MANUAL)

=== COLOR CHANGE ===
Press the color change mode key to select. MODE MANUAL 1

01/15: NO.7 2
2 Present step / Total number of steps:

Present needle bar No.

32
《FUNCTION MENU》
CHANGING DISPLAY
Sets the information to be displayed during embroidering - number of stitches
or main shaft speed [*1].

1 Change the display to FUNCTION MENU.

===== EMB START ====

AISIN123.10O 1 Press .
6/ 1027
01 /15 : 123 45 678 9A B <D >

2 Select the desired display mode.

SCREEN: ST / rpm
=== FUNCTION MENU == Select "ST: stitch" or "rpm: number
1 .SCREEN ST of revolutions" for "SCREEN" using
Total number of stitches of the design
the following keys: data set for embroidery
2.THREAD SNS 2

PROCEDURE
3.BOBBIN CNT [SET] and (hoop travel keys)

OPERATION
6/ 1027

Present main shaft speed

6/ 240 rpm
3 Press [SET] to confirm the selection.

=== FUNCTION MENU ==

1 .S CRE EN rpm Press .
2.THREAD SNS 2
3.BOBBIN CNT [SET]

4 End of operation

===== EMB START ====

AISIN123.10O 1
6/ 1027
01 /15 : 123 45 678 9A B <D >

*1: Even if you select "rpm", the number of stitches of the design data set for embroidery is displayed while the machine stops.

33
 THREAD BREAK SENSOR
Sets the thread break detection sensing level.

1 Change the display to FUNCTION MENU.

===== EMB START ====

AISIN123.10O 1 Press .
0/ 1027
01/15: 123456789AB<D>

2 Select "2. THREAD SNS" (thread break detection sensor).

=== FUNCTION MENU ==

1 .SCREEN ST Move the cursor using (hoop
2.THREAD SNS OFF travel key).
3.BOBBIN CNT [SET]
PROCEDURE
OPERATION

3 Select the desired setting.

Setting: OFF / 1 / 2 / 3 / 4 / 5
=== FUNCTION MENU == Select "OFF", "1", "2", "3", "4" or "5"
for "THREAD SENS" using the fol- - OFF: Does not detect break of
1.SCREEN ST thread.
lowing keys:
2 .THREAD SNS OFF - 1 - 5: Detects break of thread at
3.BOBBIN CNT [SET] and (hoop travel keys) the set number of
stitches.

∗ Sensitivity gets higher when a

smaller number is set.

4 Press [SET] to confirm the setting.

=== FUNCTION MENU ==

1.SCREEN ST Press .
2 .THREAD SNS 3
3.BOBBIN CNT [SET]

5 End of operation

===== EMB START ====

AISIN123.10O 1
0/ 1027
01/15: 123456789AB<D>

34
BOBBIN COUNTER (SET)
Sets the number of stitches for stopping the machine automatically.
When the counted number of stitches reaches the preset number, the machine
stops automatically.

1 Change the display to FUNCTION MENU.

Determine the number of stitches
===== EMB START ==== to be set for bobbin counter so that
AISIN123.10O 1 Press . the machine will stop before lower
0/ 1027 thread is used up.
01 /15 : 123 45 678 9A B <D >

2 Select "3. BOBBIN CNT" (bobbin counter).

=== FUNCTION MENU ==

1 .S CRE EN ST Move the cursor using (hoop
2.THREAD SNS 2 travel key).
3.BOBBIN CNT [SET]

PROCEDURE
OPERATION
3 Press [SET] to confirm the selection.

=== FUNCTION MENU ==

1.SCREEN ST Press .
2.THREAD SNS 2
3 .B OBB IN CN T [ SET ]

4 Input the preset number of stitches.

If you make a mistake, clear the
=== BOBBIN COUNTER == 7 8 9 0 value you have input by pressing
the CLEAR key and then input the
COUNTER 0 ST 4 5 6 correct value again.
PRESET 0 ST 1 2 3
Input the preset number using the
numeric keys.
5 Press [SET] to confirm your input.
When the number of stitches set
=== BOBBIN COUNTER == by the PRESET is reached, the
Press . machine automatically stops, by
COUNTER 0 ST buzzer sounds and the message
PRESET 30000 ST below is displayed.
LOWER THREAD RUN OUT
Press the STOP key to reset the
alarm message, and then perform
the necessary work to restore
operation.
6 End of operation

===== EMB START ====

AISIN123.10O 1
0/ 1027
01 /15 : 123 45 678 9A B <D >

35
 BOBBIN COUNTER (COUNTER)
Clears the counted number of stitches [*1].

1 Change the display to FUNCTION MENU.

===== EMB START ====

AISIN123.10O 1 Press .
0/ 1027
01/15: 123456789AB<D>

2 Select "3. BOBBIN CNT" (bobbin counter).

=== FUNCTION MENU ==

1 .SCREEN ST Move the cursor using (hoop
2.THREAD SNS 2 travel key).
3.BOBBIN CNT [SET]
PROCEDURE
OPERATION

3 Press [SET] to confirm the selection.

=== FUNCTION MENU ==

1.SCREEN ST Press .
2.THREAD SNS 2
3 .BOBBIN CNT [SET]

4 Select "COUNTER".

=== BOBBIN COUNTER ==

Move the cursor using (hoop
COUNTER 1278 ST travel key).
PRESET 30000 ST

5 Clear the COUNTER data.

PRESET data can also be cleared
=== BOBBIN COUNTER == by pressing the CLEAR key after
Press . selecting the SET key for BOBBIN
COUNTER 1278 ST COUNTER.
PRESET 30000 ST

6 Press [SET] to confirm the operation.

=== BOBBIN COUNTER ==

Press .
COUNTER 0 ST
PRESET 30000 ST

7 End of operation

===== EMB START ====

AISIN123.10O 1
0/ 1027
01/15: 123456789AB<D>

*1: The bobbin counter (COUNTER) functions only when the PRESET data is set.

36
LOCK STITCH
Sets "lock stitch" at the start and end of sewing.

1 Change the display to FUNCTION MENU.

===== EMB START ====

AISIN123.10O 1 Press .
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2 Change the displayed items.

=== FUNCTION MENU ==

1 .S CRE EN ST Press .
2.THREAD SNS 2
3.BOBBIN CNT [SET]

PROCEDURE
OPERATION
3 Select the setting.
：So / S-
=== FUNCTION MENU == Select the setting using the following
4 .L OCK ST . So Eo keys: ：Eo / E-
5.SATIN ADJ. OFF and (hoop travel keys)
6.SLOW START 2 ST So: Lock stitch at the start of
sewing
Eo: Lock stitch at the start of
sewing
S-, E-: No lock stitching

Lock stitch: Back and forth stitch-

ing by one stitch
4 Press [SET] to confirm the setting.

=== FUNCTION MENU ==

4 .LOCK ST. S- Eo Press .
5.SATIN ADJ. OFF
6.SLOW START 2 ST

5 End of operation

===== EMB START ====

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37
 SATIN ADJUSTMENT
Sets adjustment of satin stitch width.

1 Change the display to FUNCTION MENU.

===== EMB START ====

AISIN123.10O 1 Press .
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2 Change the displayed items.

=== FUNCTION MENU ==

1 .SCREEN ST Press .
2.THREAD SNS 2
3.BOBBIN CNT [SET]
PROCEDURE
OPERATION

3 Select "4. SATIN ADJ." (satin stitch width adjustment).

=== FUNCTION MENU ==

4 .LOCK ST. So Eo Move the cursor using (hoop
5.SATIN ADJ. OFF travel key).
6.SLOW START 2 ST

4 Select the setting.

Setting: OFF / 1 / 2 / 3 / 4 / 5
=== FUNCTION MENU == Select "OFF" "1", "2", "3", "4" or "5" of
- OFF: Satin stitch width is not
SATIN AJD. using the following keys:
4.LOCK ST. So Eo adjusted.
5 .SATIN ADJ. OFF and (hoop travel keys) - 1 - 5: 0.1 - 0.5 mm
6.SLOW START 2 ST
Satin stitch width is extended on
both sides by the set adjustment
amount.
5 Press [SET] to confirm the setting.

=== FUNCTION MENU ==

4.LOCK ST. So Eo Press .
5 .SATIN ADJ. 1
6.SLOW START 2 ST

6 End of operation

===== EMB START ====

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38
SLOW START
Sets the number of main shaft rotations for which the main shaft rotates at a
slow speed when starting sewing after thread trimming.

1 Change the display to FUNCTION MENU.

===== EMB START ====

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2 Change the displayed items.

=== FUNCTION MENU ==

1 .S CRE EN ST Press .
2.THREAD SNS 2
3.BOBBIN CNT [SET]

PROCEDURE
OPERATION
3 Select "6. SLOW START" (slow start).

=== FUNCTION MENU ==

4 .LOCK ST. So Eo Move the cursor using (hoop
5.SATIN ADJ. OFF travel key).
6.SLOW START 2 ST

4 Select the setting.

Setting: 2 - 9 stitches
=== FUNCTION MENU == Select "2"... or "9"using the following The number of stitches for slow
4.LOCK ST. So Eo keys: start
5.SATIN ADJ. OFF
6 .SLOW START 2 ST and (hoop travel keys)

5 Press [SET] to confirm the setting.

=== FUNCTION MENU ==

4.LOCK ST. So Eo Press .
5.SATIN ADJ. OFF
6 .SLOW START 2 ST

6 End of operation

===== EMB START ====

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39
 TRIMMING IN JUMP
Inserts thread trimming to stitches of consecutive jumps.
Thread is trimmed using the con-
tinuous jump signals.
1 Change the display to FUNCTION MENU.

===== EMB START ====

AISIN123.10O 1 Press .
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2 Change the displayed items.

=== FUNCTION MENU ==

1 .SCREEN ST
2.THREAD SNS 2
3.BOBBIN CNT [SET]
Press the FUNCTION menu key two
times.
PROCEDURE
OPERATION

3 Select the setting.

Setting: 0 / 1 / 2 / ... / 8 / 9 (ST)
=== FUNCTION MENU == Select "0", "1"... or "9" using the fol- - 0: Does not insert.
7 .TRIM JUMP 3 ST lowing keys:
8.JUMP LNGTH 6.0mm and (hoop travel keys)
Keep pressing or , and the
9.TRIM LNGTH 3 value changes quickly.

4 Press [SET] to confirm the setting.

When the number of jump signals
=== FUNCTION MENU == appearing in succession reaches
7 .TRIM JUMP 3 ST Press . the set value, thread trimming is
8.JUMP LNGTH 6.0mm inserted.
9.TRIM LNGTH 3

5 End of operation

===== EMB START ====

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40
JUMP LENGTH
Sets the condition (length) for converting stitches into jump. Stitches longer
than the set length are converted into jump.

1 Change the display to FUNCTION MENU.

===== EMB START ====

AISIN123.10O 1 Press .
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2 Change the displayed items.

=== FUNCTION MENU ==

1 .S CRE EN ST
2.THREAD SNS 2
3.BOBBIN CNT [SET] Press the FUNCTION menu key
twice.

PROCEDURE
OPERATION
3 Select "8. JUMP LNGTH" (length of stitch).

=== FUNCTION MENU ==

7 .TRIM JUMP 3 ST Move the cursor using (hoop
8.JUMP LNGTH 6.0mm travel key).
9.TRIM LNGTH 3

4 Select the setting.

Setting: OFF, 4.0 ... 9.9 (ST)
=== FUNCTION MENU == Select "OFF", "4.0"... or "9.9" using - OFF: Does not insert.
7.TRIM JUMP 3 ST the following keys:
8 .JUMP LNGTH 6.0mm
and (hoop travel keys)
9.TRIM LNGTH 3 Keep pressing or , and the
value changes quickly.

5 Press [SET] to confirm the setting.

=== FUNCTION MENU ==

7.TRIM JUMP 3 ST Press .
8 .JUMP LNGTH 6.0mm
9.TRIM LNGTH 3

6 End of operation

===== EMB START ====

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41
 TRIMMING LENGTH
Sets the length of thread to be trimmed.

1 Change the display to FUNCTION MENU.

===== EMB START ====

AISIN123.10O 1 Press .
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2 Change the displayed items.

=== FUNCTION MENU ==

1 .SCREEN ST
2.THREAD SNS 2
3.BOBBIN CNT [SET] Press the FUNCTION menu key
twice.
PROCEDURE
OPERATION

3 Select "9. TRIM LNGTH" (trimming length).

=== FUNCTION MENU ==

7 .TRIM JUMP 3 ST Move the cursor using (hoop
8.JUMP LNGTH 6.0mm travel key).
9.TRIM LNGTH 3

4 Select the setting.

Setting: 1 / 2 / 3 / ... / 17
=== FUNCTION MENU == Select "1"... or "17" using the follow-
7.TRIM JUMP 3 ST ing keys: Shorter Longer
8.JUMP LNGTH 6.0mm 1 8 17
and (hoop travel keys) A smaller number sets a shorter
9 .TRIM LNGTH 3
thread trimming length and a
larger number sets a longer thread
trimming length.
5 Press [SET] to confirm the setting.

=== FUNCTION MENU ==

7.TRIM JUMP 3 ST Press .
8.JUMP LNGTH 6.0mm
9 .TRIM LNGTH 3

6 End of operation

===== EMB START ====

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42
TRIMMING TIMING
Sets the timing for starting trimming.

1 Change the display to FUNCTION MENU.

===== EMB START ====

AISIN123.10O 1 Press .
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2 Change the displayed items.

=== FUNCTION MENU ==

1 .S CRE EN ST
2.THREAD SNS 2
3.BOBBIN CNT [SET]
Press the FUNCTION menu key three
times.

PROCEDURE
OPERATION
3 Select the setting.
Setting: -10 / ... / -1 / 0 / +1 / ... /
=== FUNCTION MENU == Select "-10"... or "+10" using the fol- +10
A .TRIM TMNG 0 lowing keys:
B.BORING OFF Earlier Later
and (hoop travel keys) -10 0 +10
C.CORDING OFF
Adjust the timing meeting the
thread length after trimming the
kind of thread being used.
4 Press [SET] to confirm the setting.

=== FUNCTION MENU ==

A .TRIM TMNG +10 Press .
B.BORING OFF
C.CORDING OFF

5 End of operation

===== EMB START ====

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43
 BORING

1 Change the display to FUNCTION MENU.

The boring device should be set on
===== EMB START ==== the rightmost needle*.
AISIN123.10O 1 Press .
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2 Change the displayed items.

=== FUNCTION MENU ==

1 .SCREEN ST
2.THREAD SNS 2
3.BOBBIN CNT [SET]
Press the FUNCTION menu key three
times.
PROCEDURE
OPERATION

3 Select "BORING".

=== FUNCTION MENU ==

A .TRIM TMNG 0 Move the cursor using (hoop
B.BORING OFF travel key).
C.CORDING OFF

4 Select the setting.

Setting: OFF / 1 - 2
=== FUNCTION MENU == Select "OFF", "1" or "2" using the - OFF: Not using the boring
A.TRIM TMNG 0 following keys: device.
B .BORING OFF - 1: Boring without offset
and (hoop travel keys) moving.
C.CORDING OFF
- 2: Boring with offset moving
(12 mm).

5 Press [SET] to confirm the setting.

In the case of setting is "1" or "2",
=== FUNCTION MENU == the following functions are not
A.TRIM TMNG 0 Press . available on the rightmost needle.
B .BORING 1 - Auto and manual trimming
C.CORDING OFF - Thread breakage sensing

6 End of operation

===== EMB START ====

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44
CORDING

1 Change the display to FUNCTION MENU.

The cording device should be set
===== EMB START ==== on the leftmost needle (No. 1 nee-
AISIN123.10O 1 Press . dle).
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2 Change the displayed items.

=== FUNCTION MENU ==

1 .S CRE EN ST
2.THREAD SNS 2
3.BOBBIN CNT [SET]
Press the FUNCTION menu key three
times.

PROCEDURE
OPERATION
3 Select "C. CORDING".

=== FUNCTION MENU ==

A.TRIM TMNG 0 Move the cursor using (hoop
B .BORING OFF travel key).
C.CORDING OFF

4 Select the setting.

Setting: OFF / ON
=== FUNCTION MENU == Select "OFF" or "ON" using the - OFF: Cording OFF
A.TRIM TMNG 0 following keys: - ON: Cording ON
B.BORING OFF
and (hoop travel keys)
C .CORDING OFF

5 Press [SET] to confirm the setting.

In the case of using cording.
=== FUNCTION MENU == - Auto and manual trimming is not
A.TRIM TMNG 0 Press . available on the No. 1 needle.
B.BORING OFF - Thread breakage sensing is not
C .CORDING ON available on the No. 1 needle.
- Cover opening sensing.
- The machine will be stop at the
beginning and the ending of the
cording, also in the auto color
change operation mode. Please
cut the thread by scissors etc.,
when you change needle.

6 End of operation

===== EMB START ====

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45
 《HOOP MENU》
HOOP MODE
Sets the embroidery hoop type - flat / cap / sleeve / border / X-Panto.

1 Change the display to HOOP MENU.

Change the embroidery hoop type
===== EMB START ==== according to the hoop you to be
AISIN123.10O 1 Press . used.
0/ 1027 Standard flat / tubular hoop
01/15: 123456789AB<D> FLAT
Cap frame: CAP
Cylinder frame: SLEEVE
Border frame: BORDER
X-Panto: X-PANT

2 Select the type of embroidery hoop.

Setting:
===== HOOP MENU ==== Select "FLAT", "CAP", "SLEEVE",
FLAT / CAP / SLEEVE / BORDER
1 .H OO P M OD E FLAT "BORDER" or "X-PANT" using the
/ X-PANT
following keys:
PROCEDURE

2.INITIALIZE ON
OPERATION

3.START PNT AUTO and (hoop travel keys)

3 Press [SET] to confirm the selection.

===== HOOP MENU ====

1 .H OO P M OD E CAP
Press .
2.INITIALIZE ON
3.START PNT AUTO

4 End of operation
The screen returns to the start-up
==== ESP9100NET ==== screen (the initial screen displayed
AISIN123.10O 1 when the power is turned ON)
0/ 1027 when the hoop mode is set.
01/15: 123456789AB<D> Press the SET key to display the
EMB START screen.

46
INITIALIZATION
Sets if initial point is searched for when the power is turned ON.

1 Change the display to HOOP MENU.

===== EMB START ====

AISIN123.10O 1 Press .
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2 Select "2. INITIALIZE" (initialization).

===== HOOP MENU ====

1 .H OOP MO DE FLAT Move the cursor using (hoop
2.INITIALIZE ON travel key).
3.START PNT AUTO

PROCEDURE
OPERATION
3 Select the setting.
Setting: ON / OFF
===== HOOP MENU ==== Select "ON" or "OFF" using the - ON: When the SET key is
1.HOOP MODE FLAT following keys: pressed after turning the
2 .I NIT IAL IZ E O N power ON, the hoop
and (hoop travel keys) automatically travels to
3.START PNT AUTO
the start point.
- OFF: The hoop does not travel
automatically.
4 Press [SET] to confirm the selection.

===== HOOP MENU ====

1.HOOP MODE FLAT Press .
2 .I NIT IAL IZ E O N
3.START PNT MANUAL

5 End of operation

===== EMB START ====

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47
 START POINT RETURN MODE
Sets the mode (automatic/manual) to move the hoop to the start point.

1 Change the display to HOOP MENU.

===== EMB START ====

AISIN123.10O 1 Press .
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2 Select "3. START PNT" (start point return mode).

===== HOOP MENU ====

1 .HOOP FLAT Move the cursor using (hoop
2.INITIALIZE ON travel key).
3.START PNT MANUAL
PROCEDURE
OPERATION

3 Select the setting.

Setting: AUTO / MANUAL
===== HOOP MENU ==== Select "AUTO" or "MANUAL" using - AUTO: The hoop automati-
1.HOOP FLAT the following keys: cally travels to the start
2.INITIALIZE ON point at the completion
and (hoop travel keys) of embroidery.
3 .START PNT MANUAL
- MANUAL: The hoop stops at the
position where embroi-
dery is completed. To
return the hoop to the
start point, press the
start point return key.
4 Press [SET] to confirm the selection.

===== HOOP MENU ====

1.HOOP FLAT Press .
2.INITIALIZE ON
3 .START PNT AUTO

5 End of operation

===== EMB START ====

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48
MANUAL SPEED
Sets hoop travel speed.

1 Change the display to HOOP MENU.

===== EMB START ====

AISIN123.10O 1 Press .
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2 Change the displayed items.

===== HOOP MENU ====

1 .H OOP MO DE FLAT Press .
2.INITIALIZE ON
3.START PNT MANUAL

PROCEDURE
OPERATION
3 Select the setting.
Setting: 1 / 2 / 3
===== HOOP MENU ==== Select "1", "2" or "3" using the follow- 1 2 3
4 .MANUAL SPD 3 ing keys: Medium
Low speed High speed
5.HOOP TMNG AUTO speed
and (hoop travel keys)
6.OFFSET AUTO

4 Press [SET] to confirm the selection.

===== HOOP MENU ====

4 .MANUAL SPD 3 Press .
5.HOOP TMNG AUTO
6.OFFSET AUTO

5 End of operation

===== EMB START ====

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49
 HOOP TIMING
Sets the hoop drive start timing.

1 Change the display to HOOP MENU.

"CAP" and "SLEEVE" hoop timing
===== EMB START ==== are 250° only.
AISIN123.10O 1 Press .
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2 Change the displayed items.

===== HOOP MENU ====

1 .HOOP MODE FLAT Press .
2.INITIALIZE ON
3.START PNT MANUAL
PROCEDURE
OPERATION

3 Select "5. HOOP TMNG" (hoop drive start timing).

===== HOOP MENU ====

4 .MANUAL SPD 1 Move the cursor using (hoop
5.HOOP TMNG AUTO travel key).
6.OFFSET MANUAL

4 Select the setting.

Setting: AUTO / 250°
===== HOOP MENU ==== - AUTO: Automatically adjusted
Select "AUTO" or "250°" u s i n g
4.MANUAL SPD 1 - 250°: The hoop drive starts
the following keys:
5 .HOOP TMNG AUTO always at 250°.
and (hoop travel keys)
6.OFFSET MANUAL

5 Press [SET] to confirm the selection.

===== HOOP MENU ====

4.MANUAL SPD 1 Press .
5 .HOOP TMNG 250°
6.OFFSET MANUAL

6 End of operation

===== EMB START ====

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50
OFFSET
Sets if the hoop automatically travels to the offset position. For details of offset, refer to Pages
76 and 77.

1 Change the display to HOOP MENU.

===== EMB START ====

AISIN123.10O 1 Press .
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2 Change the displayed items.

===== HOOP MENU ====

1 .H OOP MO DE FLAT Press .
2.INITIALIZE ON
3.START PNT MANUAL

PROCEDURE
OPERATION
3 Select "6. OFFSET" (hoop offset).

===== HOOP MENU ====

4.MANUAL SPD 1 Move the cursor using (hoop
5 .HOOP TMNG AUTO travel key).
6.OFFSET AUTO

4 Select the setting.

Setting: AUTO / MANUAL
===== HOOP MENU ==== Select "AUTO" or "MANUAL" using - AUTO: The hoop travels
4.MANUAL SPD 1 the following keys: automatically to the
5.HOOP TMNG AUTO offset position upon
and (hoop travel keys)
6 .O FFS ET AUTO completion of
embroidering or
pausing in the auto
color change.
- MANUAL: The hoop does not
travel automatically.
When OFFSET is
pressed, the hoop
automatically travels
to the preset offset
position.
5 Press [SET] to confirm the selection.

===== HOOP MENU ====

4.MANUAL SPD 1 Press .
5.HOOP TMNG AUTO
6 .O FFS ET MANUAL

6 End of operation

===== EMB START ====

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51
 TRACE MODE

1 Change the display to HOOP MENU.

===== EMB START ====

AISIN123.10O 1 Press .
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2 Change the displayed items.

For details of offset, refer to Pages
===== HOOP MENU ==== 75 and 88.
1 .HOOP MODE FLAT Press + .
2.INITIALIZE ON
3.START PNT MANUAL
PROCEDURE

3 Select "7. TRACE MODE".

OPERATION

===== HOOP MENU ==== Select "RECT" or "LINE" using the

7 .TRACE MODE RECT following keys:
and (hoop travel keys)

4 Press [SET] to confirm the selection.

===== HOOP MENU ====

7 .TRACE MODE LINE Press .

5 End of operation

===== EMB START ====

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52
《EDIT》
SIZE
For details of mirror, refer to
Page 83.
1 Change the display to EDIT MENU.

===== EMB START ====

AISIN123.10O 1 Press .
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2 Select the setting for "SIZE X".

When setting the "1. SIZE X", the
===== EDIT MENU ==== Select a value between "80%"and value of "2. SIZE Y" is changed in
1 .SIZE X 100% "120%" using the following keys: conjunction with the SIZE X at the
2.SIZE Y 100% and (hoop travel keys) same ratio.
3.ROTATE 0

PROCEDURE
OPERATION
3 Select "SIZE Y".
If you do not set the SIZE X and
===== EDIT MENU ==== SIZE Y independently, press the
1 .SIZE X 110% Move the cursor using (hoop
[SET] key to complete the setting.
2.SIZE Y 110% travel key).
3.ROTATE 0

4 Select the setting for "SIZE Y".

===== EDIT MENU ==== Select a value between "80%"and

1.SIZE X 110% "120%" using the following keys:
2 .SIZE Y 110% and (hoop travel keys)
3.ROTATE 0

5 Press [SET] to confirm the setting.

===== EDIT MENU ====

1.SIZE X 110% Press .
2 .SIZE Y 90%
3.ROTATE 0

6 End of operation

===== EMB START ====

AISIN123.10O 1
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53
 DESIGN ROTATION

1 Change the display to EDIT MENU.

===== EMB START ====

AISIN123.10O 1 Press .
0/ 1027
01/15: 123456789AB<D>

2 Change the displayed items.

===== EDIT MENU ====

1 .SIZE X 100% Move the cursor using (hoop
2.SIZE Y 100% travel key).
3.ROTATE 0
PROCEDURE

3 Select "ROTATE".
OPERATION

Rotation angle can be set in 45°

===== EDIT MENU ==== Select "0°", "45°", "90°", "135°", units in the CW direction.
1.SIZE X 100% "180°", "225°", "270°" or "315°" using
2.SIZE Y 100% the following keys:
3 .ROTATE 0 and (hoop travel keys)

4 Press [SET] to confirm the setting.

===== EDIT MENU ====

1.SIZE X 100% Press .
2.SIZE Y 100%
3 .ROTATE 315

5 End of operation

===== EMB START ====

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54
MIRROR

1 Change the display to EDIT MENU.

For details of mirror, refer to Page
===== EMB START ==== 83.
AISIN123.10O 1 Press .
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01 /15 : 123 45 678 9A B <D >

2 Change the displayed items.

===== EDIT MENU ====

1 .SIZE X 100% Press .
2.SIZE Y 100%
3.ROTATE 0

PROCEDURE
OPERATION
3 Select the axis as the base line for reversing the design data.
Data is reversed symmetrically
===== EDIT MENU ==== Select "OFF", "X" or "Y" using the around the X-/Y-axis.
4 .MIRROR OFF following keys:
Y
5.REPEAT [SET] and (hoop travel keys)
Reversal around
the Y-axis

X
Reversal
around the X-axis

4 Press [SET] to confirm the selection.

To edit the design data continu-
===== EDIT MENU ==== ously, move the cursor to
4 .MIRROR Y Press . "ROTATE" or "REPEAT" using
5.REPEAT [SET] (hoop travel key) and input the
data for "ROTATE" or "REPEAT"
before pressing the SET key.

5 End of operation

===== EMB START ====

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55
 DESIGN REPEAT

1 Change the display to EDIT MENU.

For details of repeat, refer to Page
===== EMB START ==== 84.
AISIN123.10O 1 Press .
0/ 1027
01/15: 123456789AB<D>

2 Change the displayed items.

===== EDIT MENU ====

1 .SIZE X 100% Press .
2.SIZE Y 100%
3.ROTATE 0

3 Select "5. REPEAT" .

PROCEDURE
OPERATION

===== EDIT MENU ====

4 .MIRROR OFF Move the cursor using (hoop
5.REPEAT [SET] travel key).

4 Press [SET] to confirm the selection.

===== EDIT MENU ====

4.MIRROR OFF Press .
5 .REPEAT [SET]

5 Select the setting for "PRIOR" (priority).

Setting: HORIZONTAL /
== REPEAT SETTING == Select "HORIZONTAL" or VERTICAL
PRIOR HORIZONTAL "VERTICAL" using the following keys: HORIZONTAL:Priority is given to the
X TIMES 1 and (hoop travel keys) horizontal direction
Y TIMES 1 repeating.

J J J
J J J
J J J
VERTICAL: Priority is given to the
vertical direction repeat-
ing.

J J J
J J J
J J J

6 Select "X TIMES".

== REPEAT SETTING ==
PRIOR VERTICAL Move the cursor using (hoop
X TIMES 1 travel key).
Y TIMES 1

56
7 Select the setting for "X TIMES".
X TIMES: 01 - 99
== REPEAT SETTING == Select a value between "1"and "99"
PRIOR VERTICAL using the following keys:
X TIMES 1 and (hoop travel keys)
Y TIMES 1

8 Select "Y TIMES".

== REPEAT SETTING ==
PRIOR VERTICAL Move the cursor using (hoop
X TIMES 5 travel key).
Y TIMES 1

9 Select the setting for "Y TIMES".

Y TIMES: 01 - 99
== REPEAT SETTING ==

PROCEDURE
Select a value between "1"and "99"

OPERATION
PRIOR VERTICAL using the following keys:
X TIMES 5 and (hoop travel keys)
Y TIMES 1

10 Select "X SPACE".

== REPEAT SETTING ==
PRIOR VERTICAL Move the cursor using (hoop
X TIMES 5 travel key).
Y TIMES 50

11 Select the setting for "X SPACE".

X SPACE: 0 - 255mm
== REPEAT SETTING ==
Select a value between "0mm"and
X TIMES 5 "255mm" using the following keys:
Y TIMES 50 SPACE indicates the spacing
and (hoop travel keys)
X SPACE 0mm between the design data arranged
adjacently.

12 Select "Y SPACE".

== REPEAT SETTING ==
X TIMES 5 Move the cursor using (hoop
Y TIMES 50 travel key).
X SPACE 150mm

57
 13 Select the setting for "Y SPACE".
Y SPACE: 0 - 255mm
== REPEAT SETTING ==
Select a value between "0mm"and
Y TIMES 50 "255mm" using the following keys:
X SPACE 150mm
and (hoop travel keys)
Y SPACE 0mm

14 Press [SET] to return to the EDIT MENU screen.

== REPEAT SETTING ==
Y TIMES 50 Press two times.
X SPACE 150mm
Y SPACE 200mm

15 End of operation

===== EMB START ====

AISIN123.10O 1
PROCEDURE
OPERATION

0/ 1027
01/15: 123456789AB<D>

58
《COLOR CHANGE SETTING》
COLOR CHANGE MODE
Sets the color change mode - automatic or manual.

1 Change the display to COLOR CHANGE.

===== EMB START ====

AISIN123.10O 1 Press .
0/ 1027
01 /15 : 123 45 678 9A B <D >

2 Select the desired mode.

=== COLOR CHANGE ===

MODE AUTO Press .

01 / 15: 123 45 678 9A BCD E

PROCEDURE
OPERATION
AUTO: Lamp OFF MANUAL: Lamp ON
Automatic Manual
color change color change

3 Press [SET] to confirm the selection.

When the manual mode is set, the
=== COLOR CHANGE === presently used needle number is
MODE MANUAL Press . displayed as shown below.

01/15: NO.D
01/15: NO.D

4 End of operation
To change the needle bar, refer to
===== EMB START ==== the manual operation step
AISIN123.10O 1 explained in Page 60.
0/ 1027
01/15: NO.D

59
 NEEDLE BAR SETTING (INPUT)
Sets the needle bar step at the screen.

1 Change the display to COLOR CHANGE.

===== EMB START ====

AISIN123.10O 1 Press .
0/ 2451
01/04: <D>

2 Input the needle bar number (Example: Needle bar No. 11).
To input needle bar numbers con-
=== COLOR CHANGE === Press the keys in the order of secutively, repeat the operation of
MODE AUTO "Input the needle number" →

01/04:
+10 1 . "Input the needle number for the
next step". Press the SET key
after inputting needle number for
all desired steps.
PROCEDURE
OPERATION

Needle bar
No.
No. 1 … No. 10 No. 11

Operation 1 +10 0 +10 1

Indication 1 … A B

Needle bar Nos. 10, 11, 12, 13, 14

and 15 are indicated as A, B, C, D,
E and F with the LCD on the oper-
ation panel box.

3 Input the needle bar number for the next step. Set the needle bar number for
all steps.
=== COLOR CHANGE === 7 8 9 0
MODE AUTO
4 5 6
02/04:B 1 2 3 +10
Select the needle bar number by
pressing the numeric keys.

4 Press [SET] to confirm the setting of needle bar numbers.

=== COLOR CHANGE ===

MODE AUTO Press .

04/04:B573

5 End of operation

===== EMB START ====

AISIN123.10O 1
0/ 2451
01/04: B573 <D>

60
NEEDLE BAR SETTING (CHANGE)
Changes the needle bar number of a desired step.

1 Change the display to COLOR CHANGE.

===== EMB START ====

AISIN123.10O 1 Press .
0/ 1027
01 / 99: 123 45 678 9A B <D >

2 Select the step.

Move the cursor to the step where
=== COLOR CHANGE ===
you want to change the needle bar
MODE AUTO
number using the following keys:

01/15: 123456789ABCDE and (hoop travel keys)

PROCEDURE
OPERATION
3 Input the needle bar number (Example: Changing needle bar No. 2 to
needle bar No. 11)
To change needle bar number for
=== COLOR CHANGE === Press the keys in the order of other steps, repeat the operation of
MODE AUTO "Select the step" → "Input the nee-

02/15:1 23456789ABCDE
+10 1 . dle number". Press the SET key
after changing the needle number
for all desired steps.

Needle bar
No.
No. 1 … No. 10 No. 11

Operation 1 +10 0 +10 1

Indication 1 … A B

Needle bar Nos. 10, 11, 12, 13, 14

and 15 are indicated as A, B, C, D,
E and F with the LCD on the oper-
ation panel box.
4 Press [SET] to confirm the setting of needle bar numbers.

=== COLOR CHANGE ===

MODE AUTO Press .

03/15:1B3456789ABCD

5 End of operation

===== EMB START ====

AISIN123.10O 1
0/ 1027
01/15: 1B3456789AB<D>

61
 PAUSE SETTING
Sets for pausing of sewing after color change.

1 Change the display to COLOR CHANGE.

===== EMB START ====

AISIN123.10O 1 Press .
0/ 1027
01/15: 123456789AB<D>

2 Select the step.

=== COLOR CHANGE === Select the step using the following
MODE AUTO keys:
and (hoop travel keys)
01/15: 123456789ABCDE
PROCEDURE
OPERATION

3 Select the needle bar (Example: Setting pause in needle step 4).
To set the pause for other needle
=== COLOR CHANGE === bar steps, repeat the operation of
MODE AUTO Press . "Select the step" → "Select the
needle bar". Press the SET key
04 /15 :1 23 45 678 9A BCD E after setting the pause for all
desired steps.

4 Press [SET] to confirm the setting.

When the pause is set, "-" is
=== COLOR CHANGE === inserted before the set step.
MODE AUTO Press .
STOP
04/15:123- 456789ABCD

5 End of operation

===== EMB START ====

AISIN123.10O 1
0/ 1027
01/15: 123-456789A<D>

62
《DATA SET MENU》
DATA INPUT (USB FDD)
The following explains the procedure for inputting the design data from floppy
disk to the machine. The input design data is set as the embroidery data.

1 Insert the floppy disk to floppy disk drive.

2 Change the display to DATA MENU.

===== EMB START ====

AISIN123.10O 1 Press . Needle bar
1 … 9 10 11 12 13 14 15
0/ 1027 No.
1 … 9 A B C D E F

PROCEDURE
01 /15 : 123 -4 567 89 A<D > Indication

OPERATION
3 Select "USB" for "1. INPUT DATA".
The black square symbol, blinking
===== DATA MENU ==== Select "USB" using the following on the screen, indicates the
1 .I NPU T D AT A PC keys: selected item.
2.SELECT DATA
and (hoop travel keys) 1 .INPUT DATA PC
3.DELETE DATA

4 Read the floppy disk.

While the floppy disk is being read,
===== DATA MENU ==== the screen displays the message
1 .I NPU T D AT A USB Press . as shown below.
2.SELECT DATA
FILE SEARCHING
3.DELETE DATA

5 Select the design data (Example: AISIN 123).

==== SELECT FILE === Select the design data using the
1 AISIN900.10O following keys:
STITCH 10713 ST
and (hoop travel keys)
MEMORY 180876 ST

6 Input the selected design data.

==== SELECT FILE ===

09/23 AISIN123.10O Press .
STITCH 2451 ST
MEMORY 180876 ST

63
 7 Set the needle bar steps (Example: 11 (B), 5, 7, 3).

=== COLOR CHANGE === 7 8 9 0

MODE AUTO
4 5 6
01/04: 1 2 3 +10
Set the number at which the nee-
dle bar is changed by pressing the
ten keys.

8 Press [SET] to confirm the setting.

=== COLOR CHANGE ===

MODE AUTO Press .

04/04:B573
PROCEDURE
OPERATION

9 End of operation
The input design data is set as the
===== EMB START ==== embroidery data.
AISIN123.10O 1
0/ 2451
01/04: B573 <D>

64
DATA INPUT (PC)
The following explains the procedure for inputting the design data from an
external device connected to the serial port to the machine (PC). The input
data is set as the embroidery data.

1 Remove the connector cover.

2 Connect the external device to the serial port of the machine.

Before connecting an external
device (PC) to the machine (serial
port), turn OFF the power supply to
the external device and the
machine.
Embroidery
machine Use the special cable (to be pur-
chased separately) for connecting
Serial Cable an external device (PC) to the
serial port of the machine.

PROCEDURE
OPERATION
3 Turn ON the power switch of the machine.

Power supply box

4 After making sure that the power is supplied to the machine, turn ON
the power switch of the external device.

5 Send the design data from the external device.

6 Change the display to DATA MENU.

===== EMB START =====

AISIN123.10O 1 Press .
0/ 1027
01 /99 : 123 -5 678 9A B<D >

7 Select "PC" for "1. INPUT DATA".

===== DATA MENU ====

Select "PC" using the following keys:
1.INPUT DATA USB
and (hoop travel keys)
2.SELECT DATA
3.DELETE DATA

8 Read the data from the external device.

===== DATA MENU ====

1.INPUT DATA PC Press .
2.SELECT DATA
3.DELETE DATA

65
 9 Press [SET] (Example: In case of design No. 1).
When you press the SET key after
=== INPUT THRU PC == Press the keys in the order of inputting the design number regis-
NUMBER 01 tered in the external device, data
NAME
MEMORY
DATA 01
280576 ST
1 . reading starts.

10 End of data setting of the embroidery data

When the data is read, the screen
===== EMB START ==== will show the color change mode
DATA 01 1 screen as shown below after the
0/ 280576 input of the design data.
01/12: 123456789AB<D>
=== COLOR CHANGE ===
MODE AUTO
PROCEDURE
OPERATION

01/12:
Input the needle bar No. at the cur-
sor position.
Refer to Page 60.

66
DATA INPUT (LAN)
The following explains the procedure for inputting the design data from an
external device connected to the LAN port. The input data is set as the
embroidery data.

1 Remove the connector cover.

2 Connect the external device to the LAN port of the machine.

Before connecting an external
LAN Cable device (PC) to the machine (LAN
port), turn OFF the power supply to
the external device and the
machine.
Embroidery
machine Use the special cable (to be pur-
chased separately) for connecting
an external device (PC) to the LAN
port of the machine.

PROCEDURE
OPERATION
3 Turn ON the power switch of the machine.

Power supply box

4 After making sure that the power is supplied to the machine, turn ON
the power switch of the external device.

5 Send the design data from the external device.

6 Change the display to DATA MENU.

===== EMB START =====

AISIN123.10O 1 Press .
0/ 1027
01 /99 : 123 -5 678 9A B<D >

7 Select "PC" for "1. INPUT DATA".

===== DATA MENU ====

Select "PC" using the following keys:
1.INPUT DATA USB
and (hoop travel keys)
2.SELECT DATA
3.DELETE DATA

8 Read the data from the external device.

===== DATA MENU ====

1.INPUT DATA PC Press .
2.SELECT DATA
3.DELETE DATA

67
 9 Press [SET] (Example: In case of design No. 1).
When you press the SET key after
=== INPUT THRU PC == Press the keys in the order of inputting the design number regis-
NUMBER 01 tered in the external device, data
NAME
MEMORY
DATA 01
280576 ST
1 . reading starts.

10 End of data setting of the embroidery data

When the data is read, the screen
===== EMB START ==== will show the color change mode
DATA 01 1 screen as shown below after the
0/ 280576 input of the design data.
01/12: 123456789AB<D>
=== COLOR CHANGE ===
MODE AUTO
PROCEDURE
OPERATION

01/12:
Input the needle bar No. at the cur-
sor position.
Refer to Page 60.

68
DATA SELECT
The following explains the procedure for setting the memory stored design
data as the data for embroidery.

1 Change the display to DATA MENU.

===== EMB START ====

AISIN123.10O 1 Press .
0/ 1027
01 /15 : 123 -4 567 89 A<D >

2 Select "2. SELECT DATA".

===== DATA MENU ====

1 .I NPU T D AT A PC Move the cursor using (hoop
2.SELECT DATA travel key).
3.DELETE DATA

PROCEDURE
OPERATION
3 Press [SET] to confirm the selection.

===== DATA MENU ====

1.INPUT DATA PC Press .
2 .S ELE CT DA TA
3.DELETE DATA

4 Select the design data (Example: FLOWER).

==== SELECT DATA === Select the design data using the
01/03 AISIN123.10O following keys:
STITCH 10713 ST and (hoop travel keys)
MEMORY 180876 ST

5 Set the data as the embroidery data.

==== SELECT DATA ===

03/03 FLOWER.10O
Press .
STITCH 3972 ST
MEMORY 180876 ST

6 End of operation

===== EMB START ====

FLOWER.10O 1
0/ 3972
01 /05 : 159 AB <D>

69
 DATA DELETION
The following explains the procedure for deleting the design data stored in
memory of the machine.

1 Change the display to DATA MENU.

===== EMB START ====

AISIN123.10O 1 Press .
0/ 1027
01/15: 123-456789A<D>

2 Select "3. DELETE DATA".

===== DATA MENU ====

1 .INPUT DATA PC Move the cursor using (hoop
2.SELECT DATA travel key).
3.DELETE DATA
PROCEDURE
OPERATION

3 Press [SET] to confirm the selection.

===== DATA MENU ====

1.INPUT DATA PC Press .
2.SELECT DATA
3 .DELETE DATA

4 Select the design data to be deleted (Example: FLOWER).

==== DELETE DATA ==== Select the design using the following
01/12 AISIN123.10O keys:
STITCH 1027 ST
and (hoop travel keys)
MEMORY 180876 ST

5 Press [CLEAR] to delete the selected design data.

==== DELETE DATA ====

07/12 FLOWER.10O
Press .
STITCH 3972 ST
MEMORY 180876 ST

6 Press [SET] to confirm the operation.

==== DELETE DATA ====

Press .
DELETE OK ?
[Y=SET,N=ESC]

7 End of operation
Design data can be deleted contin-
==== DELETE DATA ==== uously. Repeat steps 4, 5, 6 and 7.
07/11 DOG.10O
STITCH 5098 ST
MEMORY 184848 ST

To restore the EMB START screen, press the ESCAPE key twice.

70
MEMORY MODE
Sets if the design data is stored in memory or not when inputting design data.

1 Change the display to DATA MENU.

===== EMB START ====

AISIN123.10O 1 Press .
0/ 1027
01 /15 : 123 -4 567 89 A<D >

2 Change the displayed items.

===== DATA MENU ====

1 .I NPU T D AT A PC Press .
2.SELECT DATA
3.DELETE DATA

PROCEDURE
OPERATION
3 Select "4. MEMORY MODE".

===== DATA MENU ====

4 .M EMO RY MO DE Press .
5.INITIAL MEMORY

4 Select the mode.

MULTI: For storing more than
==== MEMORY MODE === Select "MULTI" or "SINGLE" using the one design data in
following keys: memory.
MEMORY MULTI SINGLE: When one embroidery
and (hoop travel keys)
data is saved in the
memory, previous
embroidery data is
deleted.

5 Press [SET] to confirm the selection.

==== MEMORY MODE ===

Press .
MEMORY SINGLE

6 End of operation
If "SINGLE" is set for MEMORY,
===== DATA MENU ==== input the data from PC or USB
1 .I NPU T D AT A PC device.
2.SELECT DATA
3.DELETE DATA To restore the EMB START
screen, press the ESCAPE key.

71
 MEMORY INITIALIZATION
Clears all memory-stored design data.

1 Change the display to DATA MENU.

===== EMB START ====

AISIN123.10O 1 Press .
0/ 1027
01/15: 123-456789A<D>

2 Change the displayed items.

===== DATA MENU ====

1 .INPUT DATA PC Press .
2.SELECT DATA
3.DELETE DATA
PROCEDURE
OPERATION

3 Select "5. INITIAL MEMORY".

===== DATA MENU ====

4 .MEMORY MODE Move the cursor using (hoop
5.INITIAL MEMORY travel key).

4 Press [SET] to initialize the memory.

===== DATA MENU ====

4.MEMORY MODE Press .
5 .INITIAL MEMORY

5 Press [SET] to confirm the operation.

The message below is displayed
== INITIAL MEMORY == during memory initialization.
Press . === INITIALIZING ===
DELETE ALL DATA OK ?
[Y=SET,N=ESC]

6 End of operation
Since all design data has been
===== DATA MENU ==== deleted, input the design data at
1 .INPUT DATA PC this step.
2.SELECT DATA To restore the EMB START screen
3.DELETE DATA without inputting the design data,
press the ESC key. The EMB
START screen will be as shown
below if there is no data set as the
embroidery data.

===== EMB START ====

. 1
0/ 0
01/00: (D)

72
《MANUAL OPERATION》
COLOR CHANGE
This operation slides the needle bar case to change color.

! CAUTION
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.

1 Select manual color change operation.

When the operation mode is
===== EMB START ==== changed from automatic to man-
AISIN123.10O 1 Press . ual, the lamp is lit.
0/ 1027

PROCEDURE
OPERATION
01 /15 : 123 45 678 9A B <D >

2 Select the needle bar.

===== EMB START ====

AISIN123.10O 1 Press .
0/ 1027
01/15: NO.D

===== EMB START ====

AISIN123.10O 1 Press .
0/ 1027
01/15: NO.5* [SET]

3 End of operation

===== EMB START ====

AISIN123.10O 1
0/ 1027
01/15: NO.5

4 Return the mode from manual to automatic.

When the operation mode is
===== EMB START ==== changed back from manual to
AISIN123.10O 1 Press . automatic, the lamp is turned OFF.
0/ 1027
01/15: NO.5

===== EMB START ====

AISIN123.10O 1
0/ 1027
01 /15 : 123 45 678 9A B <D >

73
 START POINT RETURN MODE
This operation moves the embroidery hoop to the start point [*1]

! CAUTION
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.

1 Select the start point return operation.

===== EMB PAUSE ====

AISIN123.10O 1 Press .
58/ 1027
01/15: 123456789AB<D>
PROCEDURE
OPERATION

2 Press [SET] to confirm the selection.

If the hoop is returned to the start
===== EMB PAUSE ==== point during embroidering, embroi-
Press . dery cannot be continued.
CANCEL EMB ?
［Y=SET,N=ESC］
The hoop moves to the start point
position when the SET key is
pressed.

3 End of operation

===== EMB START ====

AISIN123.10O 1
0/ 1027
01/15: 123456789AB<D>

*1: Start point is the start point of design. If automatic offset is set, the offset start position is taken as the start point.

74
TRACE
This operation moves the hoop along the embroidery range (maximum dimen-
sion: vertical × horizontal) of the design data.

! CAUTION
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.

1 Select TRACE.
For details of trace operation, refer
===== EMB START ==== to Page 88.
AISIN123.10O 1 Press .
0/ 1027 Trace operation is not allowed dur-
01 /15 : 123 45 678 9A B <D > ing embroidering.

PROCEDURE
OPERATION
If you press the TRACE key during
tracing, the hoop stops traveling at
the nearest corner in the direction
of present traveling.
Tracing restarts when the TRACE
key is pressed again.

Trace mode: RECT / LINE

RECT: Traces the embroidery
area square.
LINE: Traces the embroidery
area along its outline.
* When the repeating function is
used, the embroidery area is
traced square even if the "LINE" is
selected.

75
 OFFSET (POSITION SETTING)
This operation sets the offset position, which is taken as the start point of a
design.

! CAUTION
When performing this operation, do not put your hands under the
needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.

1 Select OFFSET.

===== EMB START ====

AISIN123.10O 1 Press .
0/ 1027
01/15: 123456789AB<D>
PROCEDURE
OPERATION

2 Set the offset position.

Set the offset position by actually
===== EMB START ==== Set the desired off-
moving the hoop to the desired
OFFSET set position by press-
position using the hoop travel
ing the hoop travel
Dx + 0.0 (+ 0.0) keys. The coordinate values of the
keys.
Dy + 0.0 (+ 0.0) hoop position are displayed in the
screen.

3 Press [SET] to confirm the position.

Pressing the SET key registers the
===== EMB START ==== setting position on the embroidery
OFFSET Press . machine so that it can be used on
Dx + 27.1 (+ 0.0) all design data.
Dy - 56.4 (+ 0.0)

4 End of operation
If you set "AUTO" for "6. OFFSET"
===== EMB START ==== of HOOP MENU, the hoop travels
OFFSET to and stops at the offset position
Dx + 27.1 (+ 27.1) after the completion of embroidery.
Dy - 56.4 (- 56.4) The screen as shown to the left is
displayed. This indicates that the
hoop has stopped at the offset
position.

5 Return the hoop back to the previously located position.

The hoop travels back to the posi-
tion before offsetting when you
===== EMB START ====
press the offset key.
OFFSET Press .
Dx + 27.1 (+ 27.1)
Dy - 56.4 (- 56.4)

===== EMB START ====

AISIN123.10O 1
0/ 1027
01/15: 123456789AB<D>

76
OFFSET (HOOP TRAVELING)
This operation moves the hoop to the offset position and back to the position
located before offsetting.

! CAUTION
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.

1 Select OFFSET.
Press the offset key and the hoop
===== EMB PAUSE ==== moves to the registered offset
AISIN123.10O 1 Press . position.
75/ 1027
02/15:1 23456789AB<D>

PROCEDURE
OPERATION
2 Return the hoop back to the previously located position.
The hoop travels back to the posi-
tion before offsetting when you
===== EMB PAUSE ====
press the offset key.
OFFSET Press .
Dx + 27.1 (+ 27.1)
Dy - 56.4 (- 56.4)

===== EMB PAUSE ====

AISIN123.10O 1
75/ 1027
02/15:1 23456789AB<D>

77
 TRIMMING
This operation trims thread.

! CAUTION
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.

1 Select TRIMMING.
If you select trimming, the main
===== EMB PAUSE ==== shaft rotates. When lock stitch is
AISIN123.10O 1 Press . selected (Page 37), one stitch is
66/ 1027 sewn before trimming.
01/15: 123456789AB<D>
PROCEDURE
OPERATION

78
HOOP FORWARD/BACK (TRAVEL UNITS)
This operation moves the hoop forward or backward in increments of set unit of
travel.

! CAUTION
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.

1 Select MODE (Example: Color-change unit).

Setting: 1 / 10 / 100 / C / n-ST
===== EMB PAUSE ==== -1: 1-stitch unit
AISIN123.10O 1 Press repeatedly to
- 10 : 10-stitch unit
0/ 1027 select "C", representing the - 100 : 100-stitch unit
01 /15 : 123 45 678 9A B <D > -C: Color-change unit

PROCEDURE
color-change unit.

OPERATION
- n-ST : Numeric-key input stitch
position

2 Hoop forward in color-change units (Example)

When you press the FORWARD
===== EMB PAUSE ==== key, the hoop travels to the color-
AISIN123.10O C Press . change stitch position.
0/ 1027 Each pressing of the FORWARD
01 /15 : 123 45 678 9A B <D > key makes the hoop to travel to the
next color change position.

When you press the BACK key, the

3 End of operation hoop travels to the color change
stitch position.
===== EMB PAUSE ==== Each pressing of the BACK key
AISIN123.10O C causes the hoop to travel to the
75/ 1027 previous color change position.
02/15:1 23456789AB<D>

79
 HOOP FORWARD/BACK (n-STITCH FEED)
This operation moves the hoop forward or backward to the input stitch position.

! CAUTION
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.

1 Select MODE (n ST).

Setting: 1 / 10 / 100 / C / n-ST
===== EMB PAUSE ==== -1: 1-stitch unit
Press repeatedly to
AISIN123.10O C - 10 : 10-stitch unit
75/ 1027 select "n", representing the - 100 : 100-stitch unit
02/15:123456789AB<D> -C: Color-change unit
numeric-key input stitch position. - n-ST : Numeric-key input stitch
PROCEDURE
OPERATION

position

2 Input the number of stitches (Example: 356).

If the input number of stitches is
===== EMB PAUSE ==== 7 8 9 0 larger than the present number of
AISIN123.10O n ST stitches, the hoop travels forward
75/ 1027 4 5 6 and if it is smaller than the present
02/15:123456789AB<D> 1 2 3 number of stitches, the hoop trav-
els back.
Input the number of stitches using
the numeric keys.

3 Move the hoop to the input stitch position.

Pressing the SET key makes it
=== FORWARD/BACK === traveling forward or backward
AISIN123.10O n ST Press . (hoop travel) to the input stitch
* 356/ 1027 position.
02/15:123456789AB<D>

4 End of operation

===== EMB PAUSE ====

AISIN123.10O n ST
356/ 1027
06/15:123456789AB<D>

80
HOOP FORWARD
This operation moves the hoop forward.

! CAUTION
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.

1 Select FORWARD.
When the setting is "1-stitch unit",
===== EMB START ==== pressing the FORWARD key once
AISIN123.10O 1 Press . makes the hoop to travel forward
0/ 1027 by a single stitch.
01 /15 : 123 45 678 9A B <D >

PROCEDURE
OPERATION
2 Keep pressing [FORWARD].
If you keep the FORWARD key
===== FORWARD ===== pressed for more than one second,
AISIN123.10O 1 Press . the hoop keeps traveling forward
2/ 1027 even if you release the FORWARD
01 /15 : 123 45 678 9A B <D > key.
Press the STOP key to stop the
hoop from traveling.

3 The hoop stops traveling at the color change position.

===== EMB PAUSE ====

AISIN123.10O 1
75/ 1027
02/15:1 23456789AB<D>

81
 HOOP BACK
This operation moves the hoop backward.

! CAUTION
When performing this operation, do not put your hands or others
under the needle or on the table.
Otherwise, you could get hurt when the needle or hoop has
moved.

1 Select BACK.
When the setting is "1-stitch unit",
===== EMB PAUSE ==== pressing the BACK key once
AISIN123.10O 1 Press . makes the hoop to travel backward
319/ 1027 by a single stitch.
05/15:1234 56789AB<D>
PROCEDURE
OPERATION

2 Keep pressing [BACK].

If you keep the BACK key pressed
======= BACK ======= for more than one second, the
AISIN123.10O 1 Press . hoop keeps traveling backward
317/ 1027 even if you release the BACK key.
05/15:1234 56789AB<D> Press the STOP key to stop the
hoop from traveling.

3 The hoop stops traveling at the color change position.

The hoop keeps traveling back-
===== EMB PAUSE ==== ward up to the color change posi-
AISIN123.10O 1 tion.
280/ 1027
04 /15 :1 23 45 678 9A B<D >

82
《OUTLINE OF FUNCTIONS》
ROTATION
This function rotates the design data which is set as the embroidery data.
The design data is rotated around the start position of the design.

Unit of rotation : 45

<Example: 270 rotation>

Original
design
Original design 270 0

90

PROCEDURE
Design start point

OPERATION
180

MIRROR
This function reverses the design data which is set as the embroidery data.
The design data is reversed around the X-/Y-axis that passes the start point of
the design.
Original
Mirror axis: X (reversal around the X-axis) / Y (reversal around the Y-axis)
design
<Example: Mirror X-axis>

Original design

<Example: 270 rotation and mirror X-axis>

If both ROTATION and MIRROR
Original design
are set, design data is first rotated
and then reversed.

83
 REPEAT
This function repeatedly embroiders the design data which is set as the
embroidery data.
The function allows the setting of direction of repeat, the number of repetition
times and the spacing between designs.

The design arranged using the repeat function may be rotated and
reversed.
Priority: Repeat Rotation Mirror
<Example: Direction: Horizontal, Times: 3, Space: 55 mm Vertical,
Times 2, Space 70 mm>
55 mm
PROCEDURE
OPERATION

70 mm

Direction: Direction: : Design

Horizontal Vertical start point

You can check the entire embroidery range by executing trace after setting
the repeat data. Adjust the start point, number of repetition times and
spacing so that the embroidery range will not exceed beyond the hoop.
<Example: Direction: Horizontal, Times: 3, Space: 60 mm, Vertical,
Times: 2, Space: 80 mm, Rotation: 270 , Mirror: X>
80 mm
Direction: Horizontal (Although
"HORIZONTAL" is set for
direction, design is arranged Rotation
since 270 rotation is set.)
Mirror

Direction: Vertical (Although "VERTICAL"

is set for direction, design is
arranged since 270 rotation is Design start
set.) position

60 mm

84
OFFSET
This function moves the hoop to the position set as the offset position and
returns the hoop to the originally located position after finishing the work.
For offset, automatic/manual setting is possible (hoop setting).

1. Manual Offset
Offset position
Pressing the MOVE HOOP key (offset key) while the machine is at a still
causes the hoop to travel to the offset position. Pressing the offset key again
returns the hoop to the previously located position.
<Example: Arranging applique>

(1) Press .

PROCEDURE
OPERATION
Stop position

(2) Press .

(Move the hoop to the offset

position.)

(3) Arrange the applique.

(4) Press .

(Return the hoop to the previ-

ously located position.)

Setting a pause at color

change (Page 62) will facilitate arranging such as applique.

85
 2. Automatic Offset
Offset position
Set "AUTO" for "OFFSET" in hoop setting with the offset position set, and the
hoop travels to and stops at the offset position after the completion of embroi-
dery.
<Example: Changing the hoop>
(1) End of embroidery

End position of
embroidery

(2) The hoop travels to the offset

position automatically.

Design start position

PROCEDURE
OPERATION

(3) Remove the hoop.

(4) Attach the new hoop.

(5) Press the START key. The

hoop travels to the design start
position and embroidery starts.

When embroidering the same

design, set "AUTO" for START
PNT (Page 48) to embroider
the design from the same start
point.

86
SATIN ADJUSTMENT
This function expands satin stitch width.

Normal satin
stitch width
Adjustment Adjustment
value value

PROCEDURE
To expand satin stitch width, set an adjustment value for "SATIN ADJ." of

OPERATION
FUNCTION MENU.
Setting: OFF, 1 to 5 (+0.1 to +0.5 mm)

If "2" is set, +0.2 mm is added on both sides of the normal satin stitch width.

Satin stitch adjustment is made according to the set adjustment value for stitch
width of 1.5 mm or larger. For satin stitch width less than this limit, satin stitch width
is adjusted with a value smaller than the set value.
By changing the setting of DIP switch (DSW2-4) at the operation panel, this limit
width can be changed so that satin stitch adjustment is possible for 0.6 mm or
larger stitch width.

87
 TRACE
This function makes the hoop travel along the rectangle that surrounds the
embroidery range of the design data that has been set as the embroidery data.
Tracing will start from the design start point and move to the rear right, rear left,
front left and front right corners of the embroidery range, then return to the Design
design start point. start point

If repeat is set, the function traces the entire embroidery range.

PROCEDURE
OPERATION

If the TRACE key is pressed during tracing, tracing stops at the nearest corner
in the trace advancing direction.
Tracing restarts when the TRACE key is pressed again.
It is possible to stop tracing at each corner by repeating this.
The hoop position can be adjusted by hoop travel keys when the hoop stops at
each corner.

If "Mirror: Y" is set, trace is made in the manner as shown below.

88
 TROUBLESHOOTING AND MAINTENANCE

DAILY MAINTENANCE

! WARNING
Turn OFF the power switch before starting maintenance work.
Otherwise, you may sustain electric shock or injury caused by being caught by the embroidery machine.
Only properly trained personnel are allowed to perform maintenance work.
Otherwise, a worker may sustain electric shock or injury.
Before starting the machine after maintenance work, attach all covers and other parts detached for
maintenance work correctly as before.
Otherwise, a worker may sustain electric shock or injury.
Do not attempt to repair by yourself.
Otherwise, a worker may sustain electric shock or injury.
Do not modify the machine.
Otherwise, a worker may sustain electric shock or injury.

Consult your TOYOTA dealer when you need a repair on the machine.

Maintenance Stop
Maintenance stop requests some kind of maintenance work and it is not the stop due to the occurrence of an error.

Maintenance stop message is displayed at the start of embroidery (after the pressing of the START key).

If the message shown in the right appears at the start of embroidery, supply == MAINT. REQUIRED ==
lubricating oil to the rail on rotary hook (Page 91). One drop of oil
After supplying lubricating oil as instructed, press the STOP key to exit the main-
tenance mode and continue normal embroidery work. As per Inst. Manual

If the message shown in the right appears at the start of embroidery, supply
grease to the presser foot cam, take-up lever drive cam and take-up lever roller == MAINT. REQUIRED ==
(Page 92). !CAUTION:Grease Cams
After supplying grease as instructed, press the STOP key to exit the mainte- Take- up, Presser
nance mode and continue normal embroidery work. As per Inst. Manual

If the message shown in the right appears at the start of embroidery, supply
grease to the presser foot cam, take-up lever drive cam, take-up lever roller, !CAUTION:Grease Cams
needle case linear section and X-/Y-axis drive system (Page 92). Take- up,Presser,Ndl
Case & XY Linear
After supplying grease as instructed, press the STOP key to exit the mainte- As per Inst. Manual
nance mode and continue normal embroidery work.
TROUBLESHOOTING
AND MAINTENANCE

89
 Cleaning

Cleaning Area Interval

1 Thread trimming section Every day

2 Take-up lever guide, 3 Needle case guide Once/week

4 X-/Y-axis drive system (2 places) Once/2 weeks

2
3

Needle plate clamp screw

Needle plate

Needle plate clamp screw

<Thread trimming section cleaning procedure>

1. Remove two needle plate clamp screws.
2. Detach the needle plate.
3. Remove waste thread.
4. Fit the needle plate.
5. Fix the needle plate with two needle plate
clamp screws.
4

4
TROUBLESHOOTING
AND MAINTENANCE

90
Lubrication
Keep the specified lubrication intervals.
If the machine is not lubricated as specified, thread breakage could take place.
Use only TOYOTA genuine SF oil or equivalent (#150 spindle oil: ISO viscosity grade = VG18).

Lubrication Points Interval For the lubrication of rotary hook rails,

the maintenance information is dis-
1 Rail on rotary hook Every 3 to 4 hours of
played on the LCD screen in the opera-
operation
tion panel (Page 89).
2 Drive shaft of presser foot parts (2 places) If the maintenance information is dis-
Every day played, turn the power switch OFF and
3 Needle bar drive shaft (2 places)
supply lubricating oil to the rotary hook
4 Needle bar drive shaft of presser foot rails.
5 Inside the arm (3 places) Once/week For other lubrication cycles, refer to the
6 Needle bar table in the left.

7 Inside the cylinder bed

Once/3 months
8 Felt packing (needle bar)

5
3 4
2
3 5

8 3

1 5

6 Sectional
View
TROUBLESHOOTING
AND MAINTENANCE

91
 Greasing

Greasing Point Interval

1 Presser foot cam

2 Take-up lever drive cam Once/3 months
3 Take-up lever roller A
B
4 Needle case linear section
5 X-/Y-axis drive system Once/6 months
(3 places)

C
You need to consult your TOYOTA dealer about the greasing
because it requires removal of covers, or others.
When greasing, use recommended grease
(mineral-oil based lithium grease).
Please ask your distributor for the details.

For the guide of greasing, the maintenance information is dis-

played in the operation panel (Page 89).
If the maintenance information is displayed, turn off the power
switch and supply grease to the specified points.

A B
2
3

1
4

5
TROUBLESHOOTING
AND MAINTENANCE

92
PROGRAM INSTALLATION
Program installation includes main program, XY program, and operation pro- Consult your local TOYOTA dealer for
gram. It is possible to install these programs through a personal computer or the detail of program installation.
an USB device (ex. USB FDD) (to be purchased separately).
Program installation becomes necessary when upgrading your software version.
Perform the program installation after turing "OFF" the power switch.
[When installation from USB FDD]
1 Detach the switch cover by loosening the screw.

Loosen the screw

Switch DIP
cover switch

2 Turn ON the DSW2-1 and DSW1-1.

1 2 3

1 2 3

DSW2
ON

ON
1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

DSW1
ON

ON

3 Set the program disk.

4 Turn ON the power switch at the power supply box.

In case step 4 is performed before
step 3
If you insert the program disk after
turning the power switch ON, the
Power supply box
screen as shown below will be dis-
plyed. If this screen is displayed,
press the SET key and continue
operation from step 5.

****** INSTALL *****

SET KEY FILE SEARCH

5 Select the program to be installed.

TROUBLESHOOTING
AND MAINTENANCE

MAIN: Program related to

****** INSTALL ***** Select the program using the follow- CPU
1 .MAIN - ing keys: XY: Program related to
2.XY - drive system
and (hoop travel keys)
3.PANEL - PANEL: Program related to
Example: Select PANEL. operation

93
 6 Select "INSTALL".

****** INSTALL ***** Select "INSTALL" by changing "-" to

1.MAIN - "INSTALL" for the program to be
2.XY - installed using the following keys:
3 .P AN EL - and (hoop travel keys)

7 Press [SET] to start installation of the selected program.

To install more than one program,
****** INSTALL ***** repeat steps "Select the program"
1.MAIN - Press . and select "INSTALL".
2.XY -
3 .P AN EL INSTALL ****** INSTALL *****
1.MAIN INSTALL
2.XY INSTALL
Following message appears. 3 .PANEL INSTALL
****** INSTALL *****
The symbol ">" shows the progress of
PANEL
installation.
INSTALLING
[ 〉〉〉 ]

8 Completion of program installation

At the completion of installation, the left scree
****** INSTALL ***** will be shown.

INSTALL FINISH
[POWER OFF]

Turn OFF the power switch at the power

supply box.

9 Turn OFF the DSW2-1 and DSW1-1.

1 2 3

1 2 3

DSW 2
ON

ON
1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

DSW 1
ON

ON

10 Attach the switch cover and tighten the screw.

Tighten the screw.

TROUBLESHOOTING
AND MAINTENANCE

Switch cover

94
《TEST MODE》
NETWORK SETTING
1 Change the display to TEST MODE.
Turn ON the DSW1-1 (TEST
**** ESP9100NET **** MODE), then turn the power ON.
Press .
TEST MODE
<8>

2 Select "PANEL".

***** TEST MODE ****

(1) PANEL Ver 0.0 Press .
(2) MAIN Ver 0.0
(3) XY Ver 0.0

3 Select "NETWORK SETTING".

******* PANEL ******

(1) NETWORK SETTING Press .
(2) MAINTENANCE
(3) MEMORY INITIAL

4 Select the setting for "PORT".

If "COM" is selected, the net-
** NETWORK SETTING * Select "COM" or "LAN" using the fol-
work setting procedure ends.
PORT COM lowing keys: Proceed to step 6 (COM
COM SPEED 9600 and (hoop travel keys) SPEED selection).
MACHINE 0

5-1 Select "TCP/IP" (for LAN connection).

** NETWORK SETTING *
PORT LAN Move the cursor using (hoop
TCP/IP AUTO travel key).

5-2 Select the setting for "TCP/IP" (for LAN connection).

If "MANUAL" is selected, input
** NETWORK SETTING * Select "AUTO" or "MANUAL" using
the IP address, and then set
PORT LAN the following keys: "IP ADDRESS", "SUBNET
TROUBLESHOOTING
AND MAINTENANCE

TCP/IP AUTO and (hoop travel keys) MASK" and "DEFAULT GATE-
WAY". After the setting is
done, press [SET] key.

95
 6 Select "COM SPEED".

** NETWORK SETTING *
PORT COM Move the cursor using (hoop
COM SPEED 9600 travel key).
MACHINE 0

7 Select the setting.

** NETWORK SETTING * Select "9600" or "19200" or "38400"

PORT COM using the following keys:
COM SPEED 9600 and (hoop travel keys)
MACHINE 0

8 Select "MACHINE".

** NETWORK SETTING *
PORT COM Move the cursor using (hoop
COM SPEED 19200 travel key).
MACHINE 0

9 Select the setting for "MACHINE".

Note that if the DSW2-8 is set
** NETWORK SETTING * Select "0", "1", "2" or "3" using the
at OFF, "*TEL" is appeared for
PORT COM following keys: the "MACHINE" value, and the
COM SPEED 19200 and (hoop travel keys) machine enters inoperable
MACHINE 0 state.

10 Press [SET] to confirm the setting.

** NETWORK SETTING *
PORT COM
Press .
COM SPEED 19200
MACHINE 2

11 End of operation

******* PANEL ******

( 1) N ETW OR K S ET TIN G
(2) MAINTENANCE
(3) MEMORY INITIAL
TROUBLESHOOTING
AND MAINTENANCE

96
LANGUAGE
1 Select "LANGUAGE".

******* PANEL ******

( 1) NETWORK SETTING Move the cursor using (hoop
(2) MAINTENANCE travel key).
(3) MEMORY INITIAL

2 Make setting of the displayed language.

******* PANEL ******

(4) BUZZER,LED TEST Press .
(5) KEY TEST
( 6) LANGUAGE

3 Select "LANGUAGE".

***** LANGUAGE ***** Select "JAPANESE" or "ENGLISH"...

using the following keys:
ENGLISH and (hoop travel keys)

4 Press [SET] to confirm the setting.

***** LANGUAGE *****

Press .
JAPANESE

5 End of operation

******* PANEL ******

( 1) NETWORK SETTING
(2) MAINTENANCE
(3) MEMORY INITIAL

TROUBLESHOOTING
AND MAINTENANCE

97
 IF MACHINE OPERATION IS INTERRUPTED
The machine stops to operate when any one of the following messages is shown on the LCD screen of the
operation panel box. Simultaneously, the LED flickers, and the buzzer starts to sound. In such occasion, check the
error message first and then press the MACHINE STOP button. Take necessary steps referring to the following
table.
Press the STOP key to silence the buzzer.

Refer
No. Error Message Description Cause Corrective Action to

1 EMERGENCY The MACHINE STOP 1) The switch was pressed • Reset the switch if it was 24
STOP button was pressed. by mistake. pressed by mistake.
2) The switch was pressed • When there was an 
as an error had been error, remove the cause
detected. of error and then reset
the switch.

2 check! SEWING Machine motor is 1) Thread is entangling on • Remove thread from the 90
MOTOR locked. the rotary hook. rotary hook.
2) Not lubricated appropri- • Supply lubricating oil to 91
ately. the lubricating points.
3) Interference of the nee- • Press the TRACE key 75
dle with the hoop hin- and check the relation-
dered machine ship between the size of
movements. design and that of
embroidery hoop.
• Set the start point of the 26
design correctly.
4) The needle hit a hard • Change the embroidery 18
object such as a button, position.
and further movements Remove the hard object.
were disabled.

[Note] If the cause is 3) or 4), check the needle if it has 

been bent or needle tip has been collapsed.
If any defect is found, replace the needle.

5) Foreign matter is caught • Remove foreign matter. 

by take-up lever, needle
bar, presser foot or
upper shaft pulley.

3 check! X MOTOR X-axis motor was 1) The embroidery hoop • Set the start point of the 26
locked. holder reached the right/ design correctly.
(Longitudinal left travel end position,
direction) causing motor overload.
2) The material is caught • Release the material and 
by such as the edge of start embroidery from the
the table, disabling beginning again.
embroidery hoop move-
ments any more.
3) The embroidery hoop • Remove object that dis- 
has been hit against ables embroidery hoop
TROUBLESHOOTING

such as the wall and

AND MAINTENANCE

movements and start

cannot move any more. embroidery from the
beginning again.

98
 Refer
No. Error Message Description Cause Corrective Action to

4 check! Y MOTOR Y-axis motor was 1) The embroidery hoop • Set the start point of the 26
locked. holder reached the for- design correctly.
(Crosswise direction) ward/backward travel
end position, causing
motor overload.
2) The material is caught • Release the material and 
by such as the edge of start embroidery from the
the table, disabling start again.
embroidery hoop move-
ments any more.
3) The embroidery hoop • Remove object that 
has been hit against disables embroidery hoop
such as the wall and movements and start
cannot move any more. embroidery from the start
again.

5 NEEDLE CASE Needle case position 1) An error occurred with • Please contact your local 
ERROR error the needle case drive TOYOTA dealer.
system.

6 THREAD BREAK Breakage of thread 1) Upper thread was bro- • Thread the upper thread 15
ken. again.
• Remove the cause of 
upper thread breakage.
2) Threading is not correct. • Thread the upper thread 15
correctly.
3) Lower thread has been • Set lower thread. 17
used up.
4) The machine stops due • Change the preset value 35
to detection of thread of bobbin counter.
breakage although lower
thread is not broken.
5) Lower thread was bro- • Set the lower thread 17
ken. again.

7 RS232C Communication error 1) Serial cable has discon- • Securely tighten the 14
COM ERROR nected during communi- cable.
cation.
2) Power supply to the • Keep the power supply
floppy disk drive or ON to the external device 
external device was during communication.
turned OFF during com-
munication.

8 RS232C Communication error 1) Serial cable is discon- • Securely tighten the 14

CONNECT nected. cable.
ERROR 2) The external device is
not in the data sending • Set the external device in 
state. the data sending state.
For details, refer to the
TROUBLESHOOTING

instruction manual of the

AND MAINTENANCE

external device.

9 TRIMING ERROR Thread trimming error 1) Thread is entangling on • Remove the entangling 
the bobbin. thread from the bobbin.
2) Thread tension is too • Adjust the thread tension. 
tense or thread is too
thick.

99
 Refer
No. Error Message Description Cause Corrective Action to

10 RAM CHECK Memory check error 1) Memory error • Please contact your local 
ERROR TOYOTA dealer.

11 INTERNAL COM Internal 1) Communication error in • If this error occurs 

ERROR communication error the embroidery machine frequently, contact your
(ESP9000) local TOYOTA dealer.

12 INTERNAL Internal connection 1) Connection error in the • Please contact your local 
CONNECT ERR error embroidery machine TOYOTA dealer.
(ESP9000)

13 THERMAL High temperature 1) Temperature in the • Keep the power supply 

ERROR error embroidery machine OFF for more than 30
(ESP9000) exceeded minutes.
the allowable limit.

14 LIMIT ERROR Limit error 1) The embroidery hoop • Set the start point of 26
has reached the travel design correctly.
limit in the X- or Y-axis
direction.

15 BAD NUMBER Wrong design 1) When reading the • Designate a correct 63, 65
number design data from the design data number.
external device, a wrong
design data number was
designated.

16 INSERT DISK Floppy disk was not 1) When reading the • Insert the floppy disk in 63
inserted. design data from the the floppy disk drive.
floppy disk drive, floppy
disk was not set in the
floppy disk drive.

17 CANNOT READ Floppy disk read error 1) When reading the • Set the floppy disk 
DISK design data from the (Toyota, Tajima, or ZSK
floppy disk drive, reading format) correctly.
of the set floppy disk The floppy disk or the
was not possible. floppy disk drive may be
faulty.

18 FILE NOT FOUND Designated file could 1) When reading the • Write the desired data to 
not be found design data from the the floppy disk using the
floppy disk drive, the external device.
designated data was not
found in the set floppy
disk.
TROUBLESHOOTING
AND MAINTENANCE

100
IF MACHINE STOPS DUE TO OCCURRENCE OF A TROUBLE

! CAUTION
Do not attempt corrective action marked with * by yourself.
Otherwise, you could sustain injury. Consult your local TOYOTA dealer for adjustment or other correc-
tive work.

The table below shows examples of machine trouble, its cause and required corrective action.

Cause Corrective Action

Loose or broken belt Adjust belt tension, or replace the belt.*

Adjust the needle position so that the normal needle

Machine failed
Needle position signal not detected position signal is displayed at the needle position dis-
to start
play column in the LED screen at the operation panel.

Loose connection of connectors Insert the connector securely.*

Loose or soiled belt Adjust belt tension or clean the belt.*

Stop position
error Adjust or replace the rotary hooks and/or needle bar
Seizure of driving parts
drive system.*

Incorrect needle bar position at stop Adjust the stop position.

Adjust the take-up lever so that it stops at the same

Incorrect take-up lever position at stop. position as other take-up levers.
Incorrect color
Needle position signal not detected
change
Adjust the needle position so that the normal needle
Needle position signal not detected position signal is displayed at the needle position dis-
play column in the LED screen at the operation panel.

Incorrect positioning of parts related to the Adjust the needle bar drive part set position with the
Jump error
needle bar drive system upper dead point stopper.*

Incorrect tensioning of the hoop drive belt Adjust belt tension.*

Faulty hoop drive parts Replace/adjust the parts.*

Design dis- Lower the main shaft rotating speed (r.p.m.) using the
Overall hoop weight is too heavy.
placement speed adjusting switch.

Replace the drive unit.*

Faulty drive unit (X-/Y-axis)
Replace the X-or Y-axis motor.*

Incorrect needle - rotary hook timing, or

Adjust the timing or gap.
improper gap

Incorrect needle bar lower dead point Adjust the lower dead point.*
Thread break- Scratches on thread passage Remove scratches by polishing.
age
Incorrect upper/lower thread tension Adjust the tension.*
TROUBLESHOOTING
AND MAINTENANCE

Repeated stitching at the same point Correct the embroidery data.

Incorrect take-up lever timing Adjust the take-up lever drive cam timing.*

Thread
Thread is not trimmed. Adjust the thread trimming knife position.*
trimming

101
 SPECIFICATION

Item Specifications

Type of sewing Lock stitch machine (specially designed for automatic embroidery)

Rotary hook Vertical rotating shuttle

Take-up lever Cam driven type take-up lever

Needle bar stroke 50 ± 0.2 mm

Number of needle bars 15

Needle to be used ORGAN DB × K5Z #11

Presser foot Operated with upper shaft

Thread trimming device Horizontal reciprocating type (motor driven)

Thread ejector Sliding type (with thread holding function, motor driven)

Picker device At the start/end of stitching and at thread trimming

Number of revolutions Max. 1200 rpm (normal speed: 800 rpm)

Embroidery range Max.: 500 mm (X direction) × 360 mm (Y direction)

Width of stitching 0.1 to 12.7 mm

Embroidery operation and display Operation using touch switches, LED and LCD display

Weight 81 kg

Upper shaft drive motor AC servomotor

X/Y control motor Stepping motor

Upper/under thread breakage detection Rotary detection type (photo-sensor)

Power source 100 to 240V AC, 50/60 Hz (automatic selection type)

Hoop driving range Max.: 500 mm (X direction) × 360 mm (Y direction)

Power consumption 220 W

Size 750 × 740 × 845 mm (width × depth × height)

Lubrication Hand lubrication

SPECIFICATION

102
 INDEX

B
BOBBIN COUNTER (COUNTER)- - - - - - - - - - - - 36
O
BOBBIN COUNTER (SET)- - - - - - - - - - - - - - - - - 35 OFFSET - - - - - - - - - - - - - - - - - - - - - - - - - - 51, 85
BORING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44 OFFSET (HOOP TRAVELING) - - - - - - - - - - - - - 77
OFFSET (POSITION SETTING) - - - - - - - - - - - - 76
C OUTLINE OF FUNCTIONS - - - - - - - - - - - - - - - - 83

CARRYING - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
CHECKUPS BEFORE STARTING OPERATION - 22
P
COLOR CHANGE - - - - - - - - - - - - - - - - - - - - - - - 73 PAUSE SETTING- - - - - - - - - - - - - - - - - - - - - - - 62
CORDING - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45 Positions and Contents of the Warning Labels - - - 5
PROGRAM INSTALLATION - - - - - - - - - - - - - - - 93
D
DATA DELETION - - - - - - - - - - - - - - - - - - - - - - - 70
R
DATA INPUT (FLOPPY DISK) - - - - - - - - - - - - - - 63 REPEAT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84
DATA INPUT (SERIAL) - - - - - - - - - - - - - - - - - - - 65 ROTATION - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
DATA SELECT - - - - - - - - - - - - - - - - - - - - - - - - - 69
DATA SET MENU - - - - - - - - - - - - - - - - - - - - - - - 63
DESIGN REPEAT - - - - - - - - - - - - - - - - - - - - - - - 56
S
DESIGN ROTATION - - - - - - - - - - - - - - - - - - - - - 54 SATIN ADJUSTMENT - - - - - - - - - - - - - - - - 38, 87
SCREENS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
E START POINT RETURN MODE - - - - - - - - - 48, 74
STARTING AND STOPPING THE MACHINE - - - 24
MACHINE STOP Switch - - - - - - - - - - - - - - - - - - 24 STEPS TO START EMBRODIERY - - - - - - - - - - 25

F T
FUNCTION MENU - - - - - - - - - - - - - - - - - - - - - - 33 TRACE - - - - - - - - - - - - - - - - - - - - - - - - - - - 75, 88
TRIMMING - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
H TRIMMING LENGTH - - - - - - - - - - - - - - - - - - - - 42
TRIMMING TIMING - - - - - - - - - - - - - - - - - - - - - 43
HOOP FORWARD/BACK (n-STITCH FEED)- - - - 80 TROUBLESHOOTING AND MAINTENANCE - - - 89
HOOP FORWARD/BACK (TRAVEL UNITS) - - - - 79
HOOP MENU - - - - - - - - - - - - - - - - - - - - - - - - - - 46
HOOP MODE - - - - - - - - - - - - - - - - - - - - - - - - - - 46

J
JUMP LENGTH - - - - - - - - - - - - - - - - - - - - - - - - 41

L
LOCK STITCH - - - - - - - - - - - - - - - - - - - - - - - - - 37

M
MANUAL OERATION - - - - - - - - - - - - - - - - - - - - 73
MANUAL SPEED - - - - - - - - - - - - - - - - - - - - - - - 49
MEMORY INITIALIZATION - - - - - - - - - - - - - - - - 72
MEMORY MODE - - - - - - - - - - - - - - - - - - - - - - - 71
MIRROR - - - - - - - - - - - - - - - - - - - - - - - - - - 55, 83

N
NEEDLE BAR SETTING (CHANGING) - - - - - - - - 61
NEEDLE BAR SETTING (INPUTING) - - - - - - - - - 60
INDEX

103
Home Sewing & TSS Dept.
Home Sewing Group
2-1 Asahi-machi, Kariya City, Aichi 448-8650 Japan
Phone: +81-566-24-8695 Fax: +81-566-24-8895 ESP9100NET-0702E
http://www.aisin.com E-mail: fashion@cld.aisin.co.jp Printed in Japan