Concrete Durability
Prepared by: Khalid Emam (QA/QC)
Concrete durability refers to the ability of concrete to withstand the effects of its environment while
maintaining its intended
performance over its service life. Durable concrete resists deterioration due to physical, chemical,
and environmental factors.
1. Key Factors Affecting Durability:
a. Physical Factors:
- Freeze-thaw cycles: Water within the concrete freezes and expands, leading to cracking if the
concrete is not air-entrained.
- Abrasion: Repeated mechanical wear from traffic or moving water.
- Shrinkage and cracking: Resulting from drying or thermal movements.
b. Chemical Factors:
- Sulfate attack: Reaction between sulfates in soil or water and components of hardened cement
paste.
- Alkali-silica reaction (ASR): Expansion and cracking due to a reaction between alkalis in cement
and reactive silica in aggregates.
- Chloride ingress: Chlorides from de-icing salts or marine environments can cause corrosion of
steel reinforcement.
- Carbonation: Reaction of atmospheric CO2 with calcium hydroxide in concrete, reducing alkalinity
and promoting steel corrosion.
c. Environmental Factors:
- Moisture: Saturation increases susceptibility to freeze-thaw damage.
- Temperature: Extreme temperatures can cause thermal cracking or changes in hydration rates.
- Pollutants: Exposure to acid rain or aggressive chemicals.
2. Measures to Enhance Durability:
a. Material Selection:
- Use low-permeability concrete to minimize water and chemical ingress.
- Select appropriate cement types (e.g., sulfate-resistant cement in sulfate-rich environments).
- Use pozzolanic materials like fly ash, silica fume, or slag to reduce permeability and improve
chemical resistance.
b. Design Considerations:
- Provide adequate cover to reinforcement to protect against corrosion.
- Design for appropriate air entrainment in freeze-thaw environments.
- Optimize the water-cement ratio (typically < 0.45 for high durability).
c. Construction Practices:
- Ensure proper curing to enhance hydration and reduce porosity.
- Minimize segregation and ensure proper compaction to avoid weak zones.
- Use protective coatings or sealers in aggressive environments.
3. Durability Testing:
- Water permeability test
- Rapid chloride penetration test (RCPT)
- Freeze-thaw resistance test
- Sulfate resistance test
- Carbonation depth measurement
By addressing these factors and implementing best practices, durable concrete structures can
achieve long service lives while requiring minimal maintenance.