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Towbar Installation Guide

This document provides detailed fitting instructions for a towbar designed for POLONEZ CARO PLUS and ATU PLUS models produced since 1997, including safety guidelines and technical specifications. It outlines the assembly steps, required tools, and torque settings for bolts, as well as the necessary equipment for proper installation. Additionally, it emphasizes the importance of professional installation and compliance with vehicle manufacturer specifications.

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0% found this document useful (0 votes)
13 views2 pages

Towbar Installation Guide

This document provides detailed fitting instructions for a towbar designed for POLONEZ CARO PLUS and ATU PLUS models produced since 1997, including safety guidelines and technical specifications. It outlines the assembly steps, required tools, and torque settings for bolts, as well as the necessary equipment for proper installation. Additionally, it emphasizes the importance of professional installation and compliance with vehicle manufacturer specifications.

Uploaded by

tatarzynskip
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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FITTING INSTRUCTION The instruction of the assembly

Clamp mark 1. Disassemble original tow eye. Secure fuel tank against come down.
in acc. with Cables joining
ISO PN Twist off bands fastening fuel tank and make them down.
1
2
L
+
Left directional lights
Rear fog lights D 2. Put main bar of towbar (pos. 1) to protruding bolts (through holes pos.
4
3 31 Ground A) next through unscrewed bands and fix all.
4 R Right directional lights 10 3. Fix main bar of the towbar (pos. 1) using bolts M10x30mm (pos. 7)
5 58R Right side parking lights
C
6 54 Stoplights through holes pos. B with existing holes in rear panel of the car.
7 58L Left side parking lights
4. Drill side chamber of spare wheel using bit ø11mm. You will need angle
7 driller. When You haven’t it, use sharp punch to make points through
7
holes (pos. C). Marked points drill next using bit ø11mm..
D
7 5. Put fish-plates (pos. 4 and 5) to chamber of spare wheel and through
10 A holes (pos. C) fix all using bolts M10x30mm (pos. 7).
7
7 6. Through rest of holes (pos. D) of fish-plates (pos. 4 and 5) drill holes to
B chamber of spare wheel (bit ø11mm) and fix using bolts M10x30mm
6 (pos. 7) and big washers (pos. 10).
5 A B 7. Fix tow-ball (pos. 2) and socket plate (pos. 3) using bolts M12x75mm
C (pos. 6) from equipment.
8. Tighten all bolts according to the torque shown in the table.
9. Connect electric wires of 7-bolts socket according to the instruction of
the car. (Recommend to make at authorized service station).
10. Complete the paint coating damaged during instalment.
1
C 2
3 Torque settings for nuts and bolts (8,8):
M 8 - 25 Nm M 10 - 55 Nm
M 12 - 85 Nm M 14 - 135 Nm
This towbar is designed to assembly in following cars:
POLONEZ CARO PLUS and ATU PLUS also ESTATE versions, produced
since 1997, catalogue number S11 and is prepared to tow trailers max total NOTE
weight 1000 kg and max vertical load 50 kg.
After install the towbar you should get adequate note in registration book
(at authorised service station).The car should be equipped with:
From manufacturer • Indicators
• Tow mirrors
Thank you for buying our product. Their reliability has been confirmed in After 1000km check all bolts. The ball of towbar must be always kept clear
many tests. Reliability of towbar depends also on correct assembly and right and conserve with a grease.
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towbar should be install in points described by a car producer.
Towbar equipment: PPUH AUTO-HAK S.J.
Produkcja Haków Holowniczych
Henryk & Zbigniew Nejman
76-200 SŁUPSK ul. Słoneczna 16K
tel/fax (059) 8-414-414; 8-414-413
E-mail: office@autohak.com.pl
www. autohak.com.pl

Towing hitch (without electrical set)


Class: A50-X Cat. no. S11 Technical data:
Designed for: D-value: 6,0 kN
Manufacturer: DAEWOO maximum trailer weight: 1000 kg
Model: POLONEZ CARO PLUS and maximum vertical cup load: 50 kg
ATU PLUS
also ESTATE versions
produced since 1997
Approval number acc. to regulations EKG/ONZ 55.01: E20-55R-01 1109

Foreword

This towbar is designed according to rules of safety traffic regulations. The towing
hitch is a safety component and can be install only by qualified personnel. Any
alteration or conversion of the towing hitch is prohibited and would lead to
cancellation of design certification. Remove insulating compound and underseal
from vehicle (if present) in the area of the matting surfaces of the towing hitch.
The vehicle manufacturer’s specifications regarding trailer load and max. vertical
cup load are decisive for driving whereat values for the towing hitch cannot be
exceeded.
D-value formula:
Max trailer weight [kg] x Max vehicle weight [kg] 9,81
X
1000
= D [kN]
Max trailer weight [kg] + Max vehicle weight [kg]

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