Combustion Theory
Combustion Theory
Section 5
1
Molecules and Covalent Bonds
Lewis notation:
Hydrogen Atomic # 1 1 valence electron H
Atoms like to have electron configuration like noble gas, usually eight valence
electrons, an octet.
H
H 2 H H CH4 H C H
H
Atoms and molecules with unpaired valence electrons are called radicals
e.g. O, H, OH, N, C 2
Hydrocarbon Fuels (organic compounds)
Most common hydrocarbon fuels are Alkyl Compounds and are grouped as:
Paraffins (alkanes):
CnH2n+2 n= 1 CH4 methane H H H
n= 2 C2H6 ethane H C H H C C H
n= 3 C3H8 propane H H H
n= 4 C4H10 butane
n= 8 C8H18 octane methane ethane
Olefins (alkenes): H H
H
CnH2n n=2 C2H4 ethene C C C H
n=3 C3H6 propene H
H
Note: n=1 yields CH2 is an unstable molecule propene
Acetylenes (alkynes):
CnH2n-2 n=2 C2H2 acetylene H C C H
n=3 C3H4 propyne acetylene
3
Alcohols
H H H
H C C OH H C OH
H H H
The purpose of refining is to separate crude oil into various fractions via
a distillation process, and then chemically process the fractions into fuels
and other products.
The group of compounds that boil off between two temperatures are
referred to as fractions.
The order of the fractions as they leave the still are naptha, distillate,
gas oil, and residual oil. These are further subdivided using adjectives
light, middle, and heavy.
The adjectives virgin or straight run are often used to signify that no
chemical processing has been performed to a fraction.
5
Distillation Process
Refining Process
6
Gasoline
7
Octane
H C C C C C C C C H
H H H H H H H H
n-octane
CH3 H CH3
CH3 C C C CH3
CH3 H H
iso-octane
8
Reformulated Gasoline (RFG)
The US Clean Air Act requires certain large US cities to use RFG year-round
in order to reduce ozone by requiring a minimum oxygen content of 2% by
weight and maximum benzene content of 1%.
9
Renewable Fuels
Currently most automotive IC engines use fossil fuels (gasoline or diesel)
Due to the ever increasing cost of oil, due to diminishing oil reserves and
accessibility to the oil reserves, and environmental concerns such as global
warming, alternative fuels have become very attractive. The 2007 US Energy
Bill set a 36 billion gal target for renewable fuels to be used in autos by 2020
However, since the fuel is derived from plant matter the CO2 produced is
extracted from the atmosphere during the growth of the plant, i.e.CO2 neutral
sugar 10
photosynthesis
Alcohol Fuels
11
Ethanol as a Fuel
Ethanol is quickly becoming the alternative fuel of choice for IC engines
An IC engine can run on gasoline with up to 10% ethanol (E10) without any
modifications, the use of higher blends requires changing certain components
in the fuel system, i.e, use stainless steel fuel lines and tank.
In Brazil half of the cars can run on 100% ethanol including flex fuel engines
that can run on all ethanol, all gasoline, or any combination of the two
Gasoline with up to 85% ethanol (E85) is now starting to enter the US and
Canadian markets. Flex fuel engines in this market can run on E85 or all
gasoline, 100% ethanol not yet permitted
12
Other Alternative Fuels
Natural gas and propane have been used for many years as a fuel for IC
engines, especially in Europe where the price of gasoline has been
historically high. Gaseous state at room temperature therefore have a low
energy density (kJ/m3). Same emissions as gasoline and diesel.
Hydrogen (H2) is the new natural gas with similar issues. The main benefit
is no CO, CO2 and HC emissions. Biggest problem with hydrogen is that
there is no infrastructure to transport and store the fuel at fill stations. Also
hydrogen gas cannot be found in nature it must be manufactured
Producer gas (syngas) engines run on the gaseous products from thermal
gasification of biomass such as wood. The carbon reacts with steam, or a
limited amount of air, at high temperature (>700C) to produce a mixture
consisting of roughly 25% CO, 15% H2, and 5% CO2 , 50%N2 ….
Drawback is very low energy content, ten times lower than natural gas.
Benefit CO2 neutral.
14
Ideal Gas Model
where R is the Universal Gas Constant (8.314 kJ/kmol K), M is the molecular
weight and n is the number of moles.
15
Ideal Gas Model for Mixtures
U n mi ui n H n mi hi n
u xi ui h xi hi
m i 1 m i 1 m i 1 m i 1
16
Ideal Gas Model for Mixtures
The mixture molar specific internal energy and enthalpy (units kJ/ kmol) is:
n n
u yi ui h yi hi
i 1 i 1
17
Ideal Gas Model for Mixtures
m i
mi n
ni M i n
M 1
yi M i
n n i 1 n i 1
The partial pressure of a component, Pi, in the mixture (units: kPa) is:
PiV
n RT Pi
yi i or Pi yi P
n PV P
RT
18
Composition of Standard Dry Air
The overall chemical equation for the complete combustion of one mole of
propane (C3H8) with oxygen is:
C3 H 8 aO2 bCO2 cH 2O
# of moles species
Air contains molecular nitrogen N2, when the products are low temperature
the nitrogen is not significantly affected by the reaction, it is considered inert.
b b b
Ca H b a (O2 3.76 N 2 ) aCO2 H 2O 3.76 a N 2
4 2 4
The above equation defines the stoichiometric proportions of fuel and air.
The stoichiometric mass based air/fuel ratio for CaHb fuel is:
b b
a O2 a M N2
ni M i air M 3.76
mair 4 4
A / F s
m fuel ni M i fuel aM C b M H
Substituting the respective molecular weights and dividing top and bottom
by a one gets the following expression that only depends on the ratio of the
number of hydrogen atoms to hydrogen atoms (b/a) in the fuel.
b a
1 (32 3.76 28)
1 4
A / F s
( F / A) s 12 b a 1
• Fuel-air mixtures with more than stoichiometric air (excess air) can burn
b b
Ca H b g (a )(O2 3.76 N 2 ) aCO2 H 2O dN 2 eO2
4 2
for a fuel lean mixture have excess air, so g > 1
• Above reaction equation has two unknowns (d, e) and we have two
atom balance equations (O, N) so can solve for the unknowns
23
Fuel Rich Mixture
• Fuel-air mixtures with less than stoichiometric air (excess fuel) can burn.
• With less than stoichiometric air you have fuel rich combustion, there is
insufficient oxygen to oxidize all the C and H in the fuel to CO2 and H2O.
b b
Ca H b g (a )(O2 3.76 N 2 ) aCO2 H 2O dN 2 eCO fH 2
4 2
• Above reaction equation has three unknowns (d, e, f) and we only have
two atom balance equations (O, N) so cannot solve for the unknowns
unless additional information about the products is given.
24
Off-Stoichiometric Mixtures
A / F s F / Amixture
f
A / F mixture F / As
stoichiometric f = 1
fuel lean f<1
fuel rich f>1
Stoichiometric mixture:
b
Ca H b a (O2 3.76 N 2 ) Products
4
Off-stoichiometric mixture:
1 b
Ca H b a (O2 3.76 N 2 ) Products
f 4 25
Off-Stoichiometric Conditions
Other terminology used to describe how much air is used in combustion:
A / F s 12.5(4.76) / 1
f 0.91
A / F mixture 1.1(12.5)(4.76) / 1 26
First Law Analysis for Reacting System
Reactants Products
Reactants
Q Products
State 1 State 2
Reaction
Applying First Law with state 1 being the reactants at P1, T1 and state 2
being products at P2, T2:
Q U W
Q12 (U 2 U1 ) P(V2 V1 ) 27
First Law Analysis for Reacting System
Q (U 2 U1 ) P(V2 V1 )
H 2 H1
H P H R ni hi (T p ) ni hi (TR )
P R
28
Enthalpy of Reaction
Consider the case where the final temperature of the products is the same as
the initial temperature of the reactants (e.g., calorimeter is used to measure Q).
W
P1=P2=Po
To Reaction
Q
T1=T2=To
H R ni hi (T p ) ni hi (TR )
P R
ni hi (To ) ni hi (To ) units : kJ per kg or kmol of fuel
P R
29
Heat of Combustion
The maximum amount of energy is released from a fuel when reacted with a
stoichiometric amount of air and all the hydrogen and carbon contained in the
fuel is converted to CO2 and H2O
b b b
Ca H b a (O2 3.76 N 2 ) aCO2 H 2O 3.76 a N 2
4 2 4
This maximum energy is referred to as the heat of combustion or the heating
value and it is typically given per mass of fuel
HR(298K)
alcohols
30
Fuel Energy Air- Specific Heat of
density fuel energy vaporizatio
(MJ/L) ratio (MJ/kg air) n
Gasoline and 32 14.6 2.9 0.36 MJ/kg
biogasoline
Butanol fuel 29.2 11.2 3.2 0.43 MJ/kg
Ethanol fuel 19.6 9.0 3.0 0.92 MJ/kg
Methanol 16 6.5 3.1 1.2 MJ/kg
31
Heat of Combustion
There are two possible values for the heat of combustion depending on
whether the water in the products is taken to be saturated liquid or vapour.
T
hf hg
From steam tables:
Tp hfg = hg – hf > 0
The term higher heat of combustion is used when the water in the products
is taken to be in the liquid state (hH20 = hf)
The term lower heat of combustion is used when the water in the products
is taken to be in the vapour state (hH20 = hg)
32
Heat of Combustion, graphical
Reactants
h(kJ/kg fuel)
0
hhigh
298K T
33
Heat of Formation
In these reactions H2O and CO2 are formed from their elements in their
natural state at standard temperature and pressure (STP) 1 atm and 298K.
Reactions of this type are called formation reactions and the corresponding
measured heat release Q is referred to as the standard heat of formation
and takes the symbol h fo so:
hf,oH 2O 286,000 kJ / kmol
hf,oCO2 394,000 kJ / kmol
Values for standard heat of formation for different species are tabulated
34
Heat of Formation for Different Fuels
35
Enthalpy Scale for a Reacting System
We need to take into account that for a reacting system the working fluid
changes molecularly from reactants to products while undergoing a process.
h ( P, T ) h (1atm,298K ) [h ( P, T ) h (1atm,298K )]
i.e, h (1atm,298K ) h f 0
o
(note the notation convention)
at STP
36
Enthalpy Scale for a Reacting System
The enthalpy of all other substances at STP is simply the heat of formation
of the substance, since it is formed from its elements, for example:
1 / 2O2 ( g ) H 2 ( g ) H 2O(l )
37
-5000
Enthalpy (kJ/kg)
CO2
-9000
H2O
h of ,i
-14000
298 2800
Temperature K
The data is also found in the JANNAF tables provided at course web site
38
39
Adiabatic Flame Temperature
Consider the following adiabatic constant pressure process:
Fuel
Reactants Products
Air
For a constant pressure process, the final products temperature, Ta, is known
as the adiabatic flame temperature (AFT).
Q ni hi (T p ) ni hi (TR ) 0
P R
ni hi (Ta ) ni hi (T1 )
P R
For a given reaction where the ni’s are known for both the reactants and the
products, Ta can be calculated explicitly.
40
Adiabatic Flame Temperature
ni hi (Ta ) ni hi (T1 )
P R
ni h f ,i hi (Ta ) hi (298 K ) ni h f ,i hi (T1 ) hi (298 K )
P
o
R
o
P R P R
OR ni 298
Ta
c p ,i dT ni 298
Ti
c p ,i dT ni h fo,i ni h fo,i
P R P R
41
Adiabatic Flame Temperature, example
P R P R
8hCO (Ta ) hCO (298K ) 9hH O (Ta ) hH O (298K ) 47hN (Ta ) hN (298K )
2 2 2 2 2 2
8h fo,CO 9h fo, H O h fo,C H
2 2 8 18
Look up enthalpy values, and iteration gives Ta = ????K
42
Constant Pressure Adiabatic Flame Temperature
with products at equilibrium
Ta,
43
Adiabatic Flame Temperature, example
8hCO (Ta ) hCO (298K ) 9hH O (Ta ) hH O (298K ) 51.7hN (Ta ) hN (298K )
2 2 2 2 2 2
2
13.8hO (Ta ) hO (298K ) 8h fo,CO 9h fo, H O h fo,C H
2 2 2 8 18
Excess air adds 92.8 moles of diatomic molecules (O2 and N2) into the
products that does not contribute to heat release just soaks it up.
44
Constant Pressure Adiabatic Flame Temperature
with products at equilibrium
nitromethane
hydrogen
octane
ethanol
45
Constant Volume AFT
Consider the case where the piston is fixed and the cylinder is perfectly
insulated so the process is adiabatic (Q = 0)
Reaction
Q
Q ni ui (Tp ) ni ui (TR ) 0
P R
ni ui (Ta ) ni ui (T1 )
P R
Note h = u + pv = u + RT, so
46
Constant Volume AFT
ni h f ,i hi (Ta ) hi (298K ) R Ti ni h f ,i hi (T1 ) hi (298K ) R Ti
P
o
R
o
ni hi (Ta ) ni hi (T1 ) hi (298K ) ni h f ,i ni h f ,i ni hi (298K )
o o
P R P R P
ni R Ta ni R T1
p R
The AFT for a constant volume process is larger than for a constant
pressure process.
The AFT is lower for constant pressure process since there is Pdv work
done
47
Constant Volume Combustion Pressure
VR VP
nR R TR n p R T p
PR Pp
Pp n p T p PCV n p Ta
PR nR TR Pi nR Ti
For large hydrocarbons like octane the mole ratio term is close to one
48
Engine Fuel Comparison
PCV n p Ta 64 2266
1.06 7.604 8.1
Pi nR Ti 60.5 298
• In general the combustion products consist of more than just CO2, H2O
O2 and N2
• For rich mixtures CO also exists in the products. At high temperatures
the molecules dissociate to form H, O, OH, NO via the following reactions:
H 2 2H O2 2O H 2 O2 2OH O2 N 2 2 NO
2H H 2 2O O2 2OH H 2 O2 2 NO O2 N 2
• At equilibrium the rate of the forward reaction equals the rate of the
backward reaction.
H 2 2H O2 2O H 2 O2 2OH O2 N 2 2 NO
50
Chemical Equilibrium
n A A nB B ncC nD D
nC nD n A nB
X nC
X nD
P
K (T ) C D
X nA
X nB P
A B ref
b
Ca H b g (a )(O2 3.76 N 2 ) aCO2 bH 2O dN 2 eCO fH 2
4
The equilibrium constant for this reaction provides the fifth equation :
X CO X H 2O eb
K (T ) P 1 atm
X CO2 X H 2 a f
52
Chemical Equilibrium, example
X CO X O1 / 2
K1 0.3273 2
X CO 2
a 1 / 2(1 a b) 1 a
X CO X O2 X CO2
(4 a) / 2 (4 a) / 2 (4 a) / 2
Substituting yields:
X CO X O1 / 2 a 1 a b
1/ 2
K1 0.3273 2
(1 )
X CO 2
1 a 4 a
54
Chemical Equilibrium, example
X NO 2b
K 2 0.1222 (2)
X O1 /22 X 1N/22 (1 a b)(1 b)1 / 2
a= 0.3745 b= 0.0675
b
Ca H b (a )(O2 3.76 N 2 ) aCO2 bH 2O cN 2 dO2 eCO fH 2
4
gH hO iOH jNO kN
• Hand calculations are not practical when many species are involved, one
uses a computer program to calculate the product equilibrium composition.
http://www.wiley.com/college/mechs/ferguson356174/wave_s.html
Equilibrium Combustion Solver Applet
56
Equilibrium Composition for Combustion Products of Octane-air
Mole fraction, Xi
57
Temperature (K)
Adiabatic Flame Temperature for Products at Equilibrium
b
Ca H b (a )(O2 3.76 N 2 ) aCO2 bH 2O cN 2 dO2 eCO fH 2
4
gH hO iOH jNO kN
• One can calculate the AFT for the above stoichiometric reaction where the
products are at equilibrium: ni hi (Ta ) ni hi (T1 )
P R
• Note dissociation in the products will result in a lower AFT since dissociation
reactions are endothermic.
and STANJAN
58
Chemical Kinetics
Global (or overall) reactions describe the initial and final states:
F F A A C C D D
How fast the fuel is consumed is of interest, the reaction rate w’’’ is defined
as:
d[ F ]
w'''
dt
where [ F ] refers to the fuel concentration (kmol/m3 or kg/m3), negative sign
due to the fact that the fuel is consumed. 59
Reaction Mechanism
In reality the reaction proceeds through elementary reactions in a chain
process known as chain reactions
H O 2 M HO 2 M
HO 2 H 2 H 2 O OH Chain propagation
OH H 2 H 2 O H
H O 2 OH O
Chain branching
H 2 O OH H
H OH M H 2 O M
H H M H2 M Chain termination
O O M O2 M
60
( M is any species present th at acts as a collision partner)
Chain Branching
61
Global Reaction Rate
Even for the simplest hydrocarbon fuels the chemistry is very complicated.
The GRI HC mechanism has 49 species and 227 elementary reactions.
Empirical correlations have been developed for the fuel reaction rate:
d [ Fuel ] E
A exp [ Fuel ] [O2 ] [ Inert]
n m l
dt RT
where [ ] in units of gmol/cm3
R = 1.987 cal/gmolK
E typically 20 - 40 kcal/gmol
P
Fuel-air
P
Vacuum Pfill
time
T
For H2-O2 the shape of this limit curve can be explained by the temperature and
pressure dependencies of the elementary reactions.
1 atm
NO Explosion
Explosion Limits of
Stoichiometric H2-O2
Explosion
64
Explosion Limits for HC Fuels
Autoignition for hydrocarbon fuels is more complicated than that for
hydrogen, different types of behaviour are possible including single- and
two-stage ignition.
P2 T2
k 1
k 1
T2 P2 k V
1 r k 1
T1 P1 V2
65
Ignition Process in Isooctane-air Mixtures
66
Explosion Limits for HC Fuels
Isooctane displays different types of ignition, including cool flames and two-
stage ignition, whereas methane only displays single-stage ignition.
Isooctane
Methane
Ignition temperature, oC
Single-stage ignition
Two-stage ignition
No ignition
Pressure, atm
67
Laminar Premixed Flames
Vu = Sl Vb-Sl Sl Vu = 0
burnt
Vb
Rb ,Ta ru unburnt
rb ru
Vb Vu = SL
rb ru
[Fuel]
T
[O2]
d[ F ] Ea
[ F ]n [O2 ]m exp
dt RT [radicals]
Flame
Visible part of the flame thickness d
Diffusion of heat
and mass 69
Laminar Burning velocity
70
Laminar Burning Velocity Correlation
where Ydil is the mass fraction of diluent, e.g., residual gas, and
71
Flame Velocity
The laminar burning velocity is measured relative to the unburned gas ahead
and the flame velocity Vf is measured relative to a fixed observer.
This is because the density of the products is lower than the fresh gas so a
flow is generated ahead of the flame
Unlike the laminar burning velocity, the turbulent flame velocity is not a
property of the gas but instead depends on the details of the flow.
The turbulent burning velocity depends on the turbulent intensity ut and can
be up to 30 times the laminar burning velocity
St / Sl 1 aut / Sl
b
Sl St
2a 2 kcond
d
1 mm
Sl Sl r c p
As a flame propagates through a duct heat is lost from the flame to the wall
Local quenching d
This critical value is referred to as the quenching distance dmin and is close
in magnitude to the flame thickness.
d min d
74
Minimum Ignition Energy and Flammability Limits
The fuel-lean limit is known as the lower flammability limit and the
fuel-rich limit is known as the upper flammability limit.
The flammability limit is affected by both the mixture initial pressure and
temperature.
75
76