Manual Okce
Manual Okce
INSTALLATION MANUAL
     TANK-TYPE WATER HEATER FOR VERTICAL
                 MOUNTING
                   OKCE 50
                   OKCE 80                          OKCE 200          OKHE 80
                   OKCE 100                                           OKHE 100
                   OKCE 125                                           OKHE 125
                   OKCE 160                                           OKHE 160
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  CAREFULLY READ THIS MANUAL BEFORE INSTALLING THE WATER HEATER!
Dear Customer,
Družstevní závody Dražice - strojírna s.r.o., would like to thank you for
your decision to use a product of our brand. With this guide, we will
introduce you to the use, construction, maintenance and other
information on electrical water heaters.
The manufacturer reserves the right for engineering modification of the product. The product is designed
for permanent contact with drinkable water.
It is recommended to use the product in indoor environment with air temperatures from +2 °C to +45 °C
and a relative humidity up to 80 %.
Product’s reliability and safety is proven by tests implemented by the Engineering Test Institute in Brno.
             Caution!
             Important notice to be observed.
                                                                                                 -3-
1 PRODUCT TECHNICAL SPECIFICATION
1.1      FUNCTION DESCRIPTION
Tank type water heater (the heater hereinafter) is designed for the accumulation heating of service water
by electric energy. Water is heated by an electric element in an enameled thermally insulated tank at the
time defined by the power supplier. The element is at the time of heating controlled by a thermostat
the temperature of which can be adjusted continuously (within the range between 5 °C and 75 °C). Once
the selected temperature is reached, heating interrupts automatically. Water accumulated in the tank is then
used for consumption. The tank keeps constant pressure of water from the water main. If the combination
faucet hot water valve is opened, water from the water supply conduit pressed out by cold water pressure
flows out of the heater. Hot water flows out through the top part, and water flowing in remains in the bottom
part of the heater. Pressure principle allows hot water withdrawal at any place from the heater.
            Find out in what time intervals your electricity supplier provides reduced tariff and, depending
            on that information, select relevant volume and power input of the heater so that your hot
            water consumption covered the needs of your household.
                                                                                                 -4-
                                      OKCE 80     OKCE 100         OKCE 125   OKCE 160
TYPE                        OKCE 50                                                         OKCE 200
                                      OKHE 80     OKHE 100         OKHE 125   OKHE 160
                                                    97                122       149
VOLUME                 l      49        75                                                    199
                                                    100               121       153
MAX OPERATING
OVERPRESSURE          bar                                     6
IN THE TANK
ELECTRICAL
                                                    1/N/PE ~ 230V/50Hz
CONNECTION
RECOMMENDED
                                                             16 A
BREAKER
INPUT                 W                                      2200
EL. PROTECTION IP 44
MAX TEMPERATURE TV °C 80
RECOMMENDED HOT
WATER (HW)            °C                                      60
TEMPERATURE
HEIGHT OF THE                           757         902              1067       1255
                      mm      585                                                             1300
HEATER                                  740         885              1050       1235
HEATER DIAMETER
                      mm      524       524         524               524       524           584
(only OKCE)
THE HEATER
DIMENSION
                      mm                                    520x550
width x depth
(only OKHE)
MAX WEIGHT
                                        32           39               43         49
OF THE HEATER         kg      28                                                               66
                                        34           38               45         51
WITHOUT WATER
TIME OF EL. HEATING                                                             3.9
                      hrs     1.3       2.0         2.6               3.2                     5.3
FROM 10 °C TO 60 °C                                                             4.0
                                      138.70       165.41            231.10    242.83
MIXED WATER V40        l     80.84                                                           331.26
                                      124.83       151.66            180.40    219.82
LOAD PROFILE M M M M L XL
ENERGY EFFICIENCY
                              C         C            C                 C         C             C
CLASS
                                        38           38               36         39
ENERGY EFFICIENCY     %       38                                                               38
                                        37           37               38         38
ANNUAL
                                       1342         1362             1409       2622
CONSUMPTION OF        kWh    1365                                                             4403
                                       1391         1395             1353       2715
ELECTRIC ENERGY
Table 1
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1.3      DESIGN AND GENERAL HEATER DIMENSIONS
The heater tanks are made of a steel plate and tested by 1.5 multiple of the operating pressure values.
The inside of the receptacle is enameled. A flange is welded onto the bottom of the tank with a flange lid
screwed to it. A sealing ring is inserted between the flange lid and the flange. Thermowells for placing
a heating element, thermostat sensors and safety fuses are located in the flange lid. An anode rod is mounted
onto the M8 nut. Electric wiring is placed underneath the plastic removable cover. Description of basic parts
of the heater - Figure 1. Heater dimensions - Figure 2 and Table 2, Figure 3 and Table 3.
Figure 1
                         1.    Temperature indicator
                         2.    Heating element well
                         3.    Ceramic heating element 2200 W
                         4.    Service thermostat with external control and safety pipe
                         5.    Electric installation cover
                         6.    Cold water supply pipe
                         7.    Thermowell
                         8.    Hot water withdrawal pipe
                         9.    Mg anode
                         10.   Enamelled steel receptacle
                         11.   Polyurethane insulation
                         12.   Heater shell
                                                                                                -6-
OKCE 50, OKCE 80, OKCE 100, OKCE 125, OKCE 160, OKCE 200
Figure 2
 3/4" outer
OKCE 50 OKCE 80 OKCE 100 OKCE 125 OKCE 160 OKCE 200
Table 2
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OKHE 80, OKHE 100, OKHE 125, OKHE 160
Figure 3
Table 3
                                                                   -8-
2 OPERATION AND FITTING INSTRUCTIONS
2.1      OPERATING CONDITIONS
            The tank shall only be used in accordance with the conditions specified on the power plate
            and in instructions for electric wiring. Besides legally acknowledged national regulations
            and standards, also conditions for connection defined in local electric and water works have to
            be adhered to, as well as the installation and operation manual.
            The temperature at the place of heater installation must be higher than +2 °C; and the room
            must not freeze. The appliance has to be mounted at a convenient place, it means that the
            appliance must be easily available for potential necessary maintenance, repair or replacement,
            as the case may be.
            If water is strongly calcareous we recommend that any of the common decalcifying devices was
            installed with the appliance, or that the thermostat was set to the minimum operating
            temperature of 55 °C (setting to position „OPTIMUM“) - Figure 11. For proper operation,
            drinkable water of adequate quality shall be used. To avoid potential sediments, we recommend
            that the device was installed together with a water filter.
Mount the anchors by the dimensional drawing (Figure 2, Figure 3) in 450 mm spacing. The heater verticality
after the release of the connecting screws can be aligned by means of slight turning. Double check
the torque of the suspension bolts on the heater and suspend the heater. Using the detent support
in the bottom part of the heater make sure it runs in parallel with the wall at the heaters OKHE 80 - 160 l!
Figure 4
                                                                                               -9-
Universal suspension
The use of the suspension even for the screw spacing during the replacement with a heater of another type.
The heater verticality after the release of the connecting screws can be aligned by means of slight turning.
                                                  Figure 5
            If the hot water heater is mounted in a tight, small space, or in an intermediate ceiling, etc., you
            have to make sure that the connecting side of the appliance (connections to water supply, area
            for electric plugging) remained accessible and no heat accumulation occurs. Free space of up to
            600 mm from the bottom edge of the heater has to be available under the heater. When
            mounted directly under the ceiling, the distance from the ceiling has to be 50 mm at least.
            If the water heater is mounted in enclosed areas, inter-ceilings, built-in structures, and recesses,
            ensure sufficient access to service fittings, electrical terminal boards, anodes and manholes.
            Minimum spacing from manhole is 600 mm.
            The heater must be equipped with a membrane, spring-loaded safety valve. Safety valves with
            fixed pressure settings from the manufacturer are used for the assembly. Each individually
            lockable heater must be fitted with a cap on the cold water inlet, a test valve or a stopper
            to check the operation of the check valve, with a check valve and a relief valve (Figure 6).
            The safety valve with a check valve is supplied with the heater.
                                                                                                  - 10 -
            It is necessary to check the safety valve each time before putting it into operation. It is checked
            by manual moving of the membrane from the seat, turning the make-and-break device button
            always in the direction of the arrow. After being turned, the button must click back into a notch.
            Proper function of the make-and-break device results in water draining through the safety valve
            outlet pipe. In common operation, such a check needs to be implemented at least once a month,
            and after each heater shutdown for more than 5 days. Water may be dripping off the drain pipe
            of the safety valve; the pipe must be open into the air, pointed down; environment
            temperatures must not drop below zero.
Heaters must be provided with a discharge valve mounted on the cold service water inlet to the heater for
potential disassembly or repair. When assembling the security equipment, follow the standard.
                                                                         ALLOWABLE
                                                     SAFETY VALVE                             MAXIMUM
                                                                         OPERATING
                                                       START-UP                              PRESSURE IN
                                                                        OVERPRESSURE
                                                       PRESSURE                              COLD WATER
                                                                          OF WATER
                                                         [MPa]                               PIPES [MPa]
                                                                        HEATER [MPa]
Table 4
Figure 6
Figure 7
                                                                                                 - 11 -
2.4      ELECTRICAL INSTALLATION
2.4.1      GENERAL INFORMATION FOR ELECTRICAL INSTALLATION
Perform the connection according to the scheme. Factory connection must not be changed! (Figure 9)
the electric wiring casing remove the partition corresponding with the input wire diameter of Ø8 or Ø10
(Figure 8). The degree of protection of electric parts of the heater is IP 44. Power input of electric element
is 2200 W.
                      Ø10
                 Ø8
                                                 Ø8
                                                      Ø10
                                                  Figure 8
It is necessary to observe the below requirements during the electric wiring.
            • The electric wiring scheme is attached to the water heater on the side of the electric
              installation guard (Figure 9)
            • Connection, repairs, and wiring inspections may only be implemented by a company (person)
              authorized to such activity.
            • Expert connection must be confirmed on the warranty certificate.
            • The heater is connected to the 230 V/50 Hz electrical network using a fixed moving conductor
              with the circuit breaker (protector).
            • Installations in bathrooms, laundry rooms, rest rooms and showers, must be in compliance
              with standard.
            • The degree of protection of electric parts of the heater is IP 44.
            • Adhere to the protection against electric shock injury according to standard.
Figure 9
                                                                                                - 12 -
2.5      OPERATING ACTIVITY
After the heater is connected to electric network, the heating element starts heating water. The element
is turned on and off by a thermostat. After reaching the temperature set, the thermostat switches off
the electric circuit and discontinues water heating. The control light signals if the element is in operation
(light is on) or if it is off (the light goes out). In case of longer operation without using the heated volume,
the thermostat has to be set to position 5 °C to 10 °C (set the “snowflake” symbol on the thermostat selector)
to avoid its freezing, or electricity supply to the heater has to be switched off.
             During the heating process the pressurized connection water that increases its volume due to
             heating must drip off the safety valve. In non-pressurized connection water drips off the
             overflow combination faucet. When heating is finished, the set temperature and the actual
             temperature of consumed water should be roughly equal. After connecting the heater to the
             water main and electrical power system, and after checking the safety valve (following the
             instructions attached to the valve), the heater can be put into operation.
             Before fist putting into service or after a longer shutdown the appliance has to be rinsed out and
             flushed yet before heating is activated. Before heating starts, the tank must be completely filled
             with water and the system properly flushed and vented. First heating of the tank has to be
             watched.
                                                                                                  - 13 -
2.7   PUTTING OUT OF SERVICE, DISCHARGE
       If the hot water heater is put out of service for a longer time, or if it is not going to be used it
       has to be drained and disconnected from the electric supply network. The switch for the supply
       lead or the fuse cut-outs have to be shut off.
       At places with permanent risk of frost the hot water heater must be drained before the cold
       season starts if the appliance remains out of service for several days and if the power supply is
       disconnected.
       Drainage of service water shall be performed after closing the shut-off valve in the cold water
       supply piping (through the discharge valve for safety valve combination), and with simultaneous
       opening of all hot water valves of connected fittings (water can be also drained through safety
       valve; for that purpose, the safety valve is turned to the "Check" position). Hot water may
       outflow during the drainage! If there is a risk of frost it has to be considered that not only the
       water in the hot water heater and in the hot water piping may get frozen but also the water in
       the entire cold water supply piping. It is therefore advisable to drain all fittings and piping that
       carry water, up to the part where the house water meter is installed (connection of the house
       to water main) which is not jeopardized by frost. When the tank is to be used again, it has to be
       filled with water and one needs to make sure that the water flowing out at the hot water valves
       did not contain any bubbles.
       Attention! In doing so, the cold water supply pipe and the connection fitting of the tank may get
       heated! If the hot water heater does not work, or if hot water is not withdrawn, no water shall
       drip off the safety valve. If water drips, then the water pressure in the supply piping is either too
       high (if higher than 4.8 bars, a pressure control valve has to be fitted), or the safety valve
       is defective. Please call a specialized plumber immediately!
                                                                                              - 14 -
            If water contains too many minerals, an expert has to come to remove the scale that forms inside
            the tank, as well as free sediments. This has to be performed after one or two years of operation.
            The cleaning is carried out through the hole in the flange - dismantle the flange lid and clean the
            tank. A new sealing has to be used for re-fitting. Since the inside of the heater has special enamel,
            which must not get in contact with the scale removing agent - do not work with a lime pump.
            Remove the lime layer with a timber and suck it off or wipe it off with a clout. After that,
            the appliance must be rinsed thoroughly, and the heating process is checked the same as during
            the initial putting in operation. Do not use any abrasive cleaning agents (such as liquid sand,
            chemicals - acid, alkaline) or dye thinners (such as cellulose thinner, trichlor, and the like) to
            clean the outer shell of the heater. For cleaning use a wet clout and add a few drops of liquid
            cleaning agent for household applications. Repeated heating causes lime scale settling on the
            receptacle walls and mostly on the lid of the flange. Lime scale settling depends on hardness of
            heated water, its temperature and on the volume of hot water used.
            We recommend checking and cleaning the tank from scale and eventual replacement of the
            anode rod after two years of operation. The anode life is theoretically calculated for two years
            of operation; however, it changes with water hardness and chemical composition in the place
            of use. Based on such an inspection, the next term of anode rod exchange may be determined.
            If the anode is only blocked with sediments clean its surface and, if used up, mount a new one.
            Have a company in charge of service affairs deal with the cleaning and exchanging of the anode.
            When draining water from the heater, the combination faucet valve for hot water must be open,
            preventing occurrence of under-pressure in the heater tank which would stop the water from
            draining.
                                                                   •   No supply voltage!
                                                                   •   Thermostat failure
Water is cold                        •   Light off
                                                                   •   Safety thermostat shut off probably due
                                                                       to failed operation thermostat
Table 5
                                                                                                  - 15 -
           Do not attempt to repair the failure yourselves. Seek either expert or service help. It does not
           take much for an expert to remove the defect. When making a repair appointment, report the
           type and serial number you find on the performance plate of your water heater.
3 OPERATION OF THERMOSTAT
3.1     OPERATING DEVICES OF THE HEATER
Electrical installation cover for heaters OKCE and OKHE
                                                                    Electric circuit closing indicator lamp
 Thermostat knob
                                               Figure 10
           Thermostat and no other part of the control panel is not a bearing part which can be used for
           any handling with the heater.
                                                                                               - 16 -
    3.1.1      TEMPERATURE SETTING
    Water temperature is set by turning the thermostat knob. The desired symbol is adjusted against the fixed
    point on the control panel (Figure 11).
"Anti-freezing" temperature
(about 10°C)
Figure 11
                Adjusting the thermostat knob to the left backstop does not mean permanent shutoff of
                the heating element. When the heater is in use without blocking the daily rate, we do not
                recommend the temperature to be set above 55 °C. Select the "OPTIMUM" symbol as the
                maximum.
    4 IMPORTANT NOTICES
    4.1      INSTALLATION REGULATIONS
        -   Without a confirmation of performed electrical installation issued by an authorized company,
            the warranty certificate shall be void.
        -   Check and exchange the Mg anode regularly.
        -   You have to apply for approval of a local power supplier to connect the heater.
        -   No stop valves can be put between the heater and the safety valve.
        -   If the overpressure in the water main exceeds 0.48 MPa, a pressure control valve must be mounted
            before the safety valve.
        -   All hot water outputs must have a combination faucet.
        -   Before filling the heater with water for the first time, it is recommended to fasten the flange
            connection nuts of the tank. Screws has to be tightened by cross, tightening moment 15Nm.
        -   It is not allowed to handle the thermostat, aside from temperature resetting with a control button.
        -   All electric installation handling, adjustment and replacement of the regulation elements shall only
            be performed by an authorized service company.
                                                                                                   - 17 -
    -   The thermal fuse must not be turned off! In case of thermostat defect, the thermal fuse interrupts
        electric power input to the heating element if the water temperature in the heater exceeds 90 °C.
   -    If you don't use the heater (hot water tank) for longer than 24 hours, or if the facility with heater
        is unattended, close the cold water inlet to the heater.
   -    The heater (hot water tank) shall be used exclusively in accordance with the conditions specified
        on the performance plate and in the instructions for electric wiring.
   -    The recommended operating pressure in the hot water circuit is 0.48 MPa.
            Both the electric and water installation must follow and meet the requirements
            and regulations relevant in the country of use!
5 PRODUCT ACCESSORIES
The product is supplied with a safety valve and temperature indicator. The variant OKHE has in addition
rectifying (delimiting) screw M8 only with OKHE variant, fan mat  8.4 - 2pcs and nuts M8. The above parts
are packed and placed in the packaging in the top part of the heater.
10-1-2024
- 18 -