eu _ PARTS BOOK SSqso.nS80GOLD PARTS BOOK ee PARTS BOOK NO. : K1047024E| FOREWORD This parts list is shown the equipment components parts of (DOOSAN EXCAVATOR '$806010), 1,HOW TO ORDER PARTS ‘nen ordering pats, ploase spect the folwing tems as shown in the folowing example, EX 1) Model ofmachine S800LD (Shown on nameplate onthe sie cover) 2) Machine Serial No: YESCO-O.OO.OO (Shown on name plate onthe bed frame) 3) Engine Serial No: ATNVGE-OOOOO (Shownon Engine cinderblock} 4) PartNo. K1034017 5) Description PUMP sary 1 2.HOW TO USE THIS PARTS LIST. Key No, shows the reforenco no. onthe iustration| PartNo: INehows the pat numberof he pats which ae incused in an Hustration PartName —_: Itshows the name of pat. Components of an assembly part are shown with @] ‘marks and are shown onthe line, ones, below the assembly part ‘Also ifthe components with (@] mark is consists of further components part, these futher components are shown with the marks @ ay I.shows the quantly use fr one machine. Quantty of components show the ‘quantity forone assembly pat Service code : Abbreviations in his column have thelr own meaning as show below 8 ‘The parts with this abbreviation shows thatthe part requires some work on Ie botore stating in the machine > ‘Those parts aro not servosable. In case ofthe part with tis abbreviation is 2 ‘component of an assembly and is not avallableindependerty, the assombly pat con ing this part should be ordered K ‘This means thatthe partis contained in the service pat kt ‘This means thatthe pats avatabe ony with ts mating pats akogether 8 “The part wth this abbreviation shows thatthe quantity ofthe partis changed ‘depending on the machine, such as an adusting shim at. s ‘This partis spacialy provided as a service part which was not provided fe ‘the machine betore shipping from th factoryG This part need grade contol and should be requested as the same grade of counterpart OP: Optional pars. EX: Spode design pats. 08 = Oversized pats. US: Undersized parts. (part with abbreviation “OS” of "US" Is described on the line befow the standardsized part) ’ “The pat wih this marks newty added on that page ofthe equipment. Serial no. Serial No, shows the machine sal number which the parts were applied ‘Ast the engine Serial No. shows only engine eral number which the parts were applied Parts without any applicable seal number are used in every machine. fea ICA shows the interchangeably between the original and the improved pars. Abbreviations used in this column are as fotows: ' PartNo. inthe column of “Replaceable par” can be used instead ofthis part but not vice versa P This must not be used for machine. The part No. In the column Replaceable pat should be used instead. T Paris No. those inthe column of ‘Replaceable part” can be used as an asseimby instead of thie par. Y Tis partand the part inthe column of eplacesbe par aro interchangeable with each oer Blank: Ths part has no Replaceable par. Replaceable part: Inlerchangeable pats nos, and thelr requiked quanty are shownin his colin, Interchangeable improved pats are provided fo the parts whichyou may order, the Improved pars clasied as" PT oF "may be supped, ‘@vhen repairing, itis recommended to use our standard part. ‘@Researching the assembling pats from Part No. see the [parts Index] ofthis pats lst Nov. 2010 i CONTENTS * ENGINE PARTS 07 so 0 a (CYLINDER BLOCK. GEAR HOUSING FLYWHEEL HOUSING & OM PAN ‘SUCTION MANIFOLD EXHAUST MANIFOLD ‘CAMSHAFT & DRIVING GEAR ‘CRANKSHAFT & PISTON LB. OM SYSTEM COOLING WATER SYSTEM (GENERATOR oasuer ser * BODY PARTS. Pi 00 FRAME ENGINE MOUNTINGWD - Ct SHON [ENGINE MOUNTING} = RADIATOR & BAFFLE C RADIATOR ENGINE MOUNTING()~ AlR CLEANER [ENGINE MOUNTING( ~ MUFFLER PUMP INSTALLATION ‘SWING DEVICE “TANK ASS: OWL & FUBL-WITHL TANK ASS'Y Ol & PUBL WO BREAKER FUEL PRPING ssosct10 1510 ENGINE CONTROL OIL COOLER PIPING ASSY (IL COOLER PrPING:WITH DOZER MAIN PIPING: WITH DOZER MAIN PIPING ASSY-MAIN PUMP MAIN PIPING ASS'Y-BOOM MAIN PIPING ASS'Y-ARDH-BUCKET MAIN PIPING ASS'Y MAIN PIPING ASS'Y (ONE WAYMAN PIPING PILOT PING ASSYY PILOT PING ASST PILOT PIPING : WITH DOZERFLOOR PLATE SUB PILOT PIPING CONDON PILOT PIPING COMMON PILOT PIPINGONE WAY(D:CONTROL VALVE PILOT PIPING COMMON:CONTROL VALVE SUB PILOT PIPING WITH DOZER:CONTROL VALVE SUI STANDASS'Y (LH) STAND ASS'Y GH SEAT MOUNTING SEAT ASSY sear DUCTADUCT CovER ASS? HEATER COVER ASST ‘CABIN MOUNTING ASS Casini assy casine caBIN@ cape casine CABIN SUN ROOF COVER, COVER Assy COVER ASSY COVER ASSY:UNDER LUBRICATION PIPE ELECTRIC BOX aSS'Y 1579 ELECTRIC BOX ASSY sso ELECTRIC PARTSIL) leo ELECTRIC PARTS won ELECTRIC PARTS(S) lw ELECTRIC PARTS) wn BLBCTRIC PARTS«S) sa LBCTRIC PARTSI®) veo ELECTRIC WIRINGKL) so ELECTRIC WIRING® 169 COOLERAHEATER ASSY) 16m COOLERAHEATER ASS'YC) 16S COOLERAMEATER ASS'Y(S) 1680 COMPRESSOR TE, «TRACK PARTS ig 2100 TRACK ASS. 20 WLER 2100 TRACK SPRING 230 UPPER ROLLER amo LOWER ROLLER 21s) CENTERIOINT isl CENTERJOINT 2160 TRACK SHOE ASS'Y 27 TRAVEL PIPING ‘FRONT PARTS Fig SM BOOK S.72m suo ARM-L.67= 30 BUCKET-022n9 3130 FRONT PIPING 140 PRONT PIPING ASS'Y- ONE WAY 5150 FRONT FIPING:COMON ‘* HYDRAULIC PARTS: Fp 4100 MAIN PUMP CL) au MAIN PUMP (2) asso 1901 160 11 101 aio ane ano si204 sno senso.Mans PUMP awn PUMP SWING MOTOREREDUCER ASSY ‘SWING MOTOR "TRAVEL MOTOR RAVEL MOTOR VALVE CONTROL ASSY VALVE CONTROL ASS VALVE CONTROL ASS. VALVE CONTROL ASSY YYALVE CONTROL ASSTY ‘VALVE CONTROL ASS'Y ‘VALVE CONTROL ASS'Y VALVE CONTROL ASS'Y ‘VALVE CONTROL ASS'Y REMOTE CONTROL VALVE. ‘VALVE REMOCON PEDAL VALVE cXUINDERBOOM (CHUNDERARM BUCKET CYLINDER DOZER CYLINDER = LH. DOZER CYLINDER ~ RH. © OTHER PARTS. * OPTION senso.0 TOOL ASS SPARE PARTS (CABIN NAR PLATE ‘CABIN NAME PLATE ~ INDIA NAM PLATE ASS'Y [NAME PLATE ASS'Y-INDIA PARTS. TRACK ASS'Y "TRACK PIING:NYO DOZER (OL CoOLER PIPING:N/O DOZER 2903 1s «70 00 ood MAIN PIPING ASSY-BOOM MAIN PIPING ASS MAIN PIPING ASS'Y MAIN PIPING ASS'Y PILOT PIPING : iO DOZERFLOOR PLATE SUB (COVER ASSY : ROOF ‘STAND ASS ‘SEAT MOUNTING ROTATING BEACON (OPTION) POMP ASSY.FUBL FILLER COVER ASSY armREMARK ‘S80GOLD2] Fig. 002 GEAR HOUSING*| Fig. 003 FLYWHEEL HOUSING & OIL PAN : : q iFig. 008 SUCTION MANIFOLDFig. 006. EXHAUST MANIFOLDre Fig. 007 | CAMSHAFT & DRIVING GEAR Serial News Fig. 007 | CAMSHAFT & DRIVING GEAR Seta cleaner i i |“*| Fig. 008 CRANKSHAFT & PISTONFig. 009 -LUB. OIL. SYSTEM Fig, 009 LUB. OIL SYSTEM Desriin itil i eee i | } Im sr 1 a i (Ses ‘| { 1ee = Fig. 010 COOLING WATER SYSTEM | PMETSCENS I] pig. 010 COOLING WATER SYSTEM ' __seeomon__t ‘Serial No 5 i [Reyne PartNo ‘Desriptin | | Gea genc —eoretre naar a i "ae & i 2 hwo — fecruce | +6 pwr: | veereaw i. t foeeee—[onomne | || [sa fermenas | eccruan i Ih i 9 zazsoos CASE THERMOSTAT a Hi | [armor | easkexmenwostat | | Ve | ii iam i j Sas ees 2 | ee ao | i rhe fee WI Ih oo i} | | HT t 31 armen =| sour | | i |e ma sere Wi rem So }\ rh, een | tee te | time oes | || ee eee yt TES oo ay | shee fe if | fer rn | — | | | ous ss0c000 ‘seosou> ones fbi.S208] pig. O11 FUELINJECTIONPUMP.| Fig. 011 FUEL INJECTION PUMP. Fig. 011 FUEL INJECTION PUMPFig. 012. GOVERNOR, S28) Fig. 012 GOVERNOR Par ne SRRRREDFig. 013. FUELINJECTION VALVE 88) Fig. 013 FUELINJECTION VALVE Descpinig. 014 FUEL LINE aere r @® LID \ Sy SES (bare [Sow ie eee eee] pig 018 ST?3 = = eeswe i | Fig. 1100 FRAMEBene: | Fig. 1110 ENGINE MOUNTING) - CUSHION "| Fig, 1110 ENGINE MOUNTING() - CUSHIONFig, 1120. ENGINE MOUNTINGQ) - RADIATOR & BAFFLE C 3) Fig. 1120. ENGINE MOUNTINGQ) - RADIATOR & BAFFLEC Serial Na esas aFig. 1125 RADIATOR Fig, 1128 RADIATORS| Fig. 1150. PUMP INSTALLATION *| Fig. 1150 PUMP INSTALLATION Sorat Net ecrtin 2 co PX. 0Fig. 1170. TANK ASS'Y; OIL & FUEL-WITH ( E 3Fig. 1170 ‘TANK ASS'Y; OM & FUEL-WITH BREAKER Seat No. Fig. 1170 TANK ASS'Y; OIL & FUEL-WITH BREAKER PantXe. 5 Racal se sera nehc smo. SucasFig. 1180 TANK ASS'Y; OIL & FUEL-WiO BREAKER van ‘saooo.o Fig. 1180. TANK ASS'Y; OIL & FUEL-WIO BREAKER T ryt = i i i ss i - i j oeDESERT] pip 1180. TANKASSY; OIL & FUEL-WO BREAKER Fig. 1180 TANK ASS; OIL & FUEL-W/O BREAKER teutnas oo Description SC Seria Nn Pa i =e rey 1 a | elo lomo | | as |saorerss NUT 1 s fomem——|emeecinee | | oles Ee ! | fom [ecnmvene | el eee aco 1 | > iowa [own : = fm Soe "pasando | femora | foe fs [ewe ree omy or oar | sponse: f| poon-aredd 1 fetooma | [rere |e = | | | | | | | | | | | | | | | i | | | ‘seeeotr 1180-4*| Fig. 1210 OIL COOLER PIPING Ass'y "| ig. 1210 OIL COOLER PIPING ASS'YS| Mig. 1210. OM COOLER PING Ass'v <2) Fig, 1210 OIL COOLER PIPING ASS'Y : | fan | 3 fem | + bee tod ; 4 | | | 1) poems | | oo | 4) ber, iFig. 1210. OWL COOLER PIPING ASS'Y 2) Fig. 1210 OIL COOLER PIPING ASS'Y DesrintonFig. 1220 OM COOLER PIPING; WITH DOZER ‘seecote Fig, 1220 OIL COOLER PIPING: WITH DOZER Dosti 1 cocueR Pract CoZER eracrer: rom Pr ooze PN"| Fig. 1230 MAINPIPING,WITH DOZER "] Fig. 1230 MAINPIPING WITH DOZERFig, 1240, MAIN PIPING ASS'Y-MAIN PUMP Sorat Ne.; Fig. 1240, MAIN PIPING ASS'Y- MAIN PUMP ‘EE i EF fulla Fig, 1250 MAIN PIPING ASS'Y-BOOM. Mig. 1250 MAINPIPING ASS'y-800M —. i SeratNes Doxrpte| fen smco.oFig. 1260. MAIN PIPING ASS'Y-ARM:BUCKET. Seria Ne Fig, 1260 MAIN PIPING ASS'Y-ARM;BUCKET sera Ne oo ir | sco.Fig 1270. MAIN PIPING ASS ae Mig. 1270 MAINPIPING ASS'YFig. 1280 MAIN PIPING ASs'y Serial No: eases Fig, 1280 MAIN PIPING Ass'y Devt oa Partie OG,Fig. 1290 ONE WAY: MAIN PIPING Fig. 1290. ONE WAY;MAINPIPINGFig. 1300 PILOT PIPING ASS'Y GC Fig. 1300 PILOT PIPING ASS'Y ee C lowe fveraoconn j=] _ fcnee —— |ecanoar ie i | [rem ome =| [vn 3 | en |: ee } | — y{ 1! rac ama0e 4 | | i| | |Fig. 1300 PILOTPIPING assy Fig. 1300 PILOT PIPING ASs'Y | || 1 er. | | ‘ oye | | i eS \ gf | | | i ink ( NU s | I | | laa | | f | | | | | | il} ft | i} || | | | |[eee] ‘sce Fig, 1310 PILOTPIPING Ass'Y Seria Nas Fig. 1310 PILOT PIPING ASS'YFig. 1320 PILOTPIPING, WITH DOZER:FLOOR PLATE SUB Fig. 1320 PILOT PIPING; WITH DOZER;FLOOR PLATE SUBig, 1330. PILOT PIPING COMMON z z 3 E g zSei Nas Fig. 1340. PILOTPIPING COMMON pe ae ee == i | ‘= (esx Hii. | "Times fer | moe 2 eames [ree : = Jomo —|rcse | ona | eS Pa | cae, (EE 4 | | pee2t| Fig. 1340. PILOT PIPING COMMON Fig. 1340 PILOT PIPING COMMON seeene i suas sweo.o secue TeaFig. 1350. PILOT PIPING;ONE WAY(2):CONTROL VALVE, Fig. 1350 PILOT PIPING;ONE WAY(2,CONTROL VALVE[SETS] pig. 1360 PILOT PIPING COMMON;CONTROL VALVE SUB Fig, 1360, PILOT PIPING COMMON;CONTROL VALVESUB. sero Sera Nas Ele i= ml3 : i : : :Fig. 1380 STAND ASS'Y (LH) Fig. 1380 STAND ASS'Y (LH) ecrpin75] pig, 1400 SEATMOUNTINGig. 1410 SEAT ASS'Y%*) Fig. 14430 DUCT&DUCT COVER ASS'YBt) Fig. 1440 HEATER COVER ASS'Y SH RSCESE] ig 1440 HEATERCOVER ASSYie] Fig, 1450 CABIN MOUNTING Ass'y Fig, 1450. CABIN MOUNTING ASS'YFig. 480 CABING)Fig, 1480 CABIN) "| Fig. 1480 CABIN@)Fig. 1490, CABING) Sera Nas soto Fig. 1490 CABING) DestinFig. 1500 CABIN) Fig. 1500, CABIN()moe | Fig. 1510. CABING) Fig. 1510 CABING)*} Fig. 1510 CABING)Fig. 1520. SUNROOF COVER S| Fig 1820 SUNROOF COVER, Seri No —-- —— Lae a mao [cremeFig. 1530 COVER ASS'Y a i é 2Fig, 1540. COVER ASS'Y;UNDER | Fig. 1540. COVER ASS'YUNDER Serato:aE [ore we] ig, 1580 LUBRICATION PIPE SeralNo.s Fig, 1550 LUBRICATION PIPE "SC Serial Nac SPUSSEIE aeFig. 1570 ELECTRIC BOX ASS'Y aa [RO ae Fig. 1570 ELECTRIC BOX Assy VW Poee oe, e aid} beth all EAatusaasattPTTEL ET sd sac stlddl TUE EEE ee alae eee eee oe earnero Fig 1880 ELECTRIC PARTS(1)g é Z gFig. 1600 ELECTRIC PARTS(3) Bae oe we] Fig. 1600 ELECTRIC PARTS) wee] rene | HARNESS TAL HY DosenEES! pig. 1610 ELECTRIC PARTS) Fig, 1610 ELECTRIC PARTS(4) a4 i We o_o | g ‘sega aos Taio‘suiDiion | Fig: 1620 ELECTRIC PARTS(S) Fig, 1620. ELECTRIC PARTS) Seite Doct ‘custo {Fig, 1630 ELECTRIC PARTS(6) Seria No Fig. 1630 ELECTRIC PARTS() = = FT| 2S | ne |Fig. 1640 ELECTRIC WIRING) Fig, 1640 ELECTRIC WIRING(), seria Nas ____ sen rom] Pte Danie rae tne] wo fom RECTRIC WIRING) Te) [1 [siomteo0n00, |scoessocazo BecTREASSY ao | 4 fsa | esnacsareny I tone CAP BATT TL (6) a | 4 ome curmure ey 4 fe fowwe [omeanrenroncon : © feos lomaameser yy) | 2 [stem ur 4 2 femm ——|inen ‘ | 1 less | wasrensan 4 | 2 mimo |omenurm ram 14 | | | | | | | | | | | | | | | | | | | \ | | | | | | | | | | | i \ | | ' | | | | ss sss swecoto ea ToaFig. 1650 ELECTRIC WIRING@) Sera Nas Fig, 1680 ELECTRIC WIRING@)Fig. 1660 COOLER&HEATER ASS'Y(1) PERE] nig 160 cooueremmarer assy =>Pee eee? Fig. 1670 COOLERSHEATER ASS'Y@) | PSismmce""] Mig.1670 CoOLEReHEATER Ass'v@) xose] rete Deere ao eae | SORES fenseas: | cocteneearenass onBHEIWCEEP] pip. 1675 COOLERSHEATER ASS) Fig, 1675 COOLERSHEATER ASS'Y(3)ea me Be mp a On 5 FS an | ane Fy tah fy Te ——— Se series a i a , | i | | |*] Fig. 2100 TRACK Assy *] Fig.2100 TRACK ASS'YFig. 2100 TRACK ASS'Y e 4 ¥ z BFig. 2130 UPPER ROLLER SeratNos a [or | Fig, 2130 UPPERROLLER serena: rom] hae ‘in eee Sa aoe [ee ohare freon | eeson [roam 2 he aceite 1° | [vee sme 2 + frown [ae 4 + feos [one 1 5 [prot | uss a > lewis aw i | | | | | | | | | | | | | | || | | | | | | | | ‘s80G0LD_ q ‘S%00LD_ 2130-2VW a Wr ae sme OOa [OTB Fig. 2150, CENTER JOINT ‘Sera No, 20001-21658 Fig, 2150. CENTER JOINT Re “I See eee j | | | i | | | | | | | | | [| |SSeS S| mg 2181 CENTERJOINT sa aise 09 re a | % [EES] pig 2151 CENTERIOINTFig. 2160. TRACK SHOE ASS'Y Fig. 2160 TRACK SHOE ASS'Y SESS TTRCMS aera peeeenaes a"| Fig 2170 TRAVEL PIPING | ' a i“| Fig. 3100 BOOMS.72m nat CEM] Fig, 3100 BOOMS-72m = ‘Serial No.5 2 fowme (poem 1 | » few fear | i _ 380G0LD | aSOETRCEA] pig s100 BOOMS72m Seria Na ese Pre] Fig.3100 BOOMS.72m kote] ret DasipnSera No.5 Fig. 3110 ARM-L.67m Kerne) Marte yy SC|Serial Nec: sonar aa cee on aan sun ASS jpaerg 1 seeaoes fem [nome tga cones) | ia SS | Sime eee Te ims shen low a 7 + lewotnmon | scnust | TES is | s leone lowe fee ee | f=" Ic sie | |Pm ny Fig. 3110 ARM-A.67m RE oe em Fig. 3110 ARM-1.67m | | mee ‘se0e0LD ‘8206010, TeeFig. 3120 BUCKET-0.32m3ili 3 TUETERECECLEELEE i ee i| Fig, 3140. FRONT PIPING ASS'Y—ONE WAY Sera Nes Fig. 3140. FRONT PIPING ASS'Y—ONE WAY RepentFig. 3150 FRONT PIPING;COMMONee] rig. 4100 MAINPUMP() ig, 4100 MAIN PUMP (1)Fig. 4110 MAINPUMP @) *| Fig. 4110 MAINPUMP@) Sera: | = = i | | | | | at0-4 aa| e ‘MAIN PUMP (3) aroma | Fig. 4120 MAINPUMP (3) ig. 4120 °Bae [Ra ‘sito | Fig. 4130 MALY PUMP (4) Fig. 4130 MAIN PUMP () Serta Nas 2 Jeane sor gcoxer tae ne , 3 lium ca la = leis | senermouse cy 2 lemme | span 1 | S ses mse, | | | | j i ot fpwenes | am | ' I ae =— seo. taco Te0-4 Fig. 4140. 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