THICKNESSING MACHINE

RFT 630~RFT 520~RFT 410

original translation of
Service instructions handbook
up dated 9 / 2018

WOODWORKING MACHINES Masarykova 16 cz- 517 50 Častolovice

ROJEK the Czech Republic - Europe www.rojek.cz export@rojek.cz

+ 420 494 339137- up to - 41 fax - 322701, -323341
 Contents
Introduction
1 Machine using
1.1 Workers´ qualification
1.2 Work surroundings
2 Machine signification
3 Technical data
3.1 Technical data RFT 630
3.2 Machine dimensions
3.3 Possible machine variants
3.4 Values of removal thickness, feeding and power
3.5 Machine nois values
3.6 List of used documents
4 Safety directions
4.1 General
4.2 Basic safety requirements
4.3 Dress and personal safety
4.4 Safety instructions for operator
4.5 Safety instructions for maintenance
4.6 Safety instructions for working place
5 Transport and storage
5.1 Transport and storage
5.2 Lifting machines
6 Machine Setup
6.1 Working space
6.2 Machine levelling and fastening
7 Extraction connection
8 Electrical grid connection
8.1 Grid connection
8.2 Operating safety
8.3 Rotation direction
8.4 Rotation direction change
8.5 Electrical equipment protection
8.6 Machine control
8.6.1 Machine connection
8.6.2 Controling panel
8.6.2.1 thicknessing table adjusting by hand wheel with position ad
measuring by a scale measure
8.6.2.2 Control panel ELGO without programmer (see annex E)
8.6.2.3 Control panel ELGO with programmer (see annex C
8.6.2.4 Touchable control panel (see annex D)
9 Machine operation and adjustment
9.1 Machine description
9.2 Machine adjustment
9.2.1 Table adjustment
9.2.1.1 Manual wheel
9.2.1.2 Electromotive
9.2.1.3 Table roller adjustment
9.2.1.4 Table scale adjustment
9.2.1.5 Table parallelism with the cutter block adjustment
9.2.1.6 Table end position fixed stopper adjustment
9.2.1.7 Adjustment of the end switches of end positions of the table
and the table position admeasuring sensor.

ROJEK a.s. 3 RFT 630, 520, 410

 9.2.2 Cutter roller drive
9.2.3 Slide rollers
9.2.3.1 Slide rollers
9.2.3.1.1 Frequency controlled motor
9.2.3.1.2 Two-speed motor
9.2.3.1.3 Mechanical gearbox
9.2.3.2 Slide roller adjustment
9.3.2.1 Pulling in roller
9.3.2.2 Pulling out roller
9.2.4 Pushing edges
9.2.4.1 Front pushing edge
a) Height position adjustment
b) Pushing force adjustment
9.2.4.2 Rear pushing edge
a) Parallelism with the cutter roller adjustment
b) Height setting adjustment
9.3 Working places
9.4 Protective tools
9.5 Forbidden handling
10 Tools
10.1 Recommended tools
10.2 Planing cutter replacement
10.3 Planing cutter adjustment
10.3.1 Adjustment using a setting jig (setter)
10.3.2 Adjustment using a dial indicator
10.4 Replacing and adjusting of TERSA cutters
10.4.1 Step one
10.4.2 Step two
10.4.3 Step three
11 Maintenance and repairs
11.1 Tensioning the chain of the table setting drive
11.1.1 Nastavování stolu ručním kolem (RFT 520, RFT 410)
11.1.2 elektromotoric table setting (RFT 630)
11.2 Tensioning the V-belts of the cutter block drive
11.3 Feeding drive chain tensioning
11.3.1 Feeding drive chain tensioning RFT 630
11.3.2 Feeding drive chain tensioning RFT 520, RFT 410
11.4 Setting mechanic digital indication of thicknessing table position
11.5 Setting thrust of pulling in and pulling-out rolls
11.6 Cleaning and lubricating
11.7 Faults remedy
12 Delivery scope
12.1 Accessories
13 Special accessories
14 Spare parts
15 Guarantee
16 Machine liquidation at service life expiry
16.1 Dealing with packing
16.2 Dealing with machine.
Enclosures : A) electric connection diagram - is a part of the electric distributor
B) list of electric parts
C) Semigrafic controlling panel - not documented yet
D) controlling touch - panel.

ROJEK a.s. 4 RFT 630, 520, 410

Introduction

This manual was conceived at the manufacturer and is an indivisible part of the delivery
enclosed with the machine. It contains basic information for qualified operating staff and
discribes the surroundings and using ways of the machine for those it is intended. It contains
also all necessary information for a correct and safe operating.
The machine is equipped with various safety equipment protecting the operator and ma-
chine as well at usual technological using. These regulations, however, cannot sheet all
other safety aspects. That is why the operator must peruse and make sense of this manual
before starting of using the machine. Installation and operation mistakes will be foreclosed
herewith.
Do not try to start the machine before having read all instructions manual delivered
with the machine and understood every function and technique.

Some information or drawings need not be intended especially for by yours bought type,
for this manual contains all information of other this type variants we produce.By comparing
of competent manual part with your machine – you will learn whether they correspond.

The producer reserves himself the right for particular variants in frames of a fluent tech-
nical development of the machine.

To stress the importance of some basic passages better, they are printed in heavy letters
and marked by some preceding symbols - Appeal recommending to follow entirely following
regulation :

Breach of these regulations may cause the death or a grave

health exposure of operating personnel.

Warning against improper techniques or using of machine

that may cause an exposure of human health, machine func-
tioning and environment or cause economic losses.

The caution is an appeal to a due care for practising of fol-

lowing operations. Non-performing this caution may cause a
human injury or damage of the machine.

The caution is an appeal to a due care for practicing following operations. Non-performing
this caution may cause a human injury or damage of the machine.

Notice
The text and pictures of this manual is a know how of the ROJEK Co. No part of it can
be copied and third persons are not allowed to learn it or its part without the company´s
approval.

ROJEK a.s. 5 RFT 630, 520, 410

1 Machine using
The machine is designed as a single-side thicknesser for using in carpentry operations dur-
ing longitudinal (against fibres) working of wood and wood based materials up to a width of
630 mm.
The machine is designed for operation by one or two employees (inserting and taking away).
Any manipulation with the machine is forbidden for children and youth.
1.1 Qualification of workers

Only a man or woman trained in woodworking branche or instructed and schooled by

such a specialist can operate the machine. Machine operator is obliged to learn this manual
and abide with all safety regulations, rules and appointments, valid in country in question.

1.2 Working surroundings

Machine must operate in workshop surroundings within temperature range +5°C - +40°C,
relative air humidity 30% - 90% non condensing and altitude 1000 m above the sea in,
surrounding classified : fire danger of combusitve dusts.

2 Machine signification
Machine type can be identified at the production shield on machine frame.

RFT 630 - single-side thicknesser, drawn width 630 mm.

RFT 520 - single-side thicknesser, drawn width 520 mm
RFT 410 - single-side thicknesser, drawn width 410 mm

ROJEK a.s. 6 RFT 630, 520, 410

Information labels and labels warning about danger are located on the machine.

1. Table roller control 2. Rotation direction

3. Main switch 4. Attention, injury danger
5. Attention, warning 6. Attention, electrical equipment
7. Radial overlap of cutters of the cutter block 8. Binding points for crane ropes
9. Switch for unbraking the working block. 9a) Operating condition of the motor brake
9b) Unbraked.
10. tightening 11. lifting up of thicknessing table
12. descent of thicknessing table

ROJEK a.s. 7 RFT 630, 520, 410

 3 Technical Data
3.1 Technical Data

RFT 630 RFT 520 RFT 410

Length mm 1020
Width mm 1240 1140 1040

Height mm 1290 (1900 - open lid)

Dimensions of the thicknesser table mm 1000 x 650 966 x 552 940 x 410
Motor output
5.5 (4; 7.5) 4 (5.5; 7.5) 4 (5.5; 7.5)
kW
Motor speed /min 2850 (3420 at 60 Hz)

Cutterblock speed /min 4550

Cutterblock diameter mm 120

Cutter number pcs. 4

Max. thicknessing width mm 630 520 410

Max. thicknessing height mm 300

Max. thicknessing splinter mm 8

Feedroller diameter mm 85

Thicknessing feed speed m/ min 8/12 (5 ÷ 21)

Extraction diameter mm 150

Voltage / frequency 3f + PE + N ; 400 (230) V / 50 (60) Hz

Line securing A 25

Dimensions with packaging mm 1200x1600x 1600 1200x1400x1600 1200x1400x1600

Gross weight kg 850 800 740

Net weight kg 830 780 720

ROJEK a.s. 8 RFT 630, 520, 410

3.2 Machine Dimensions

ROJEK a.s. 9 RFT 630, 520, 410

3.3 Possible Machine Variants

Electromotor output of the cutter block: 4 kW

5.5 kW
7.5 kW

Operating voltage: 3 x 400V or 3 x 230 V

Grid frequency: 50 or 60 Hz

Table position setting: manual (RFT 520, RFT 410)

electromotive - with programmer
- without programmer

Table setting position admeasuring: wheel with a scale

measure scale
electronically - display - touch panel
- display

Cutter block with cutting diameter 120 mm four-cutter structure ROJEK

four-cutter monoblock TERSA

Pull-in roller solid with gearing in a spiral

divided with sprung segments and gearing
in a spiral

Pulling out roller one

two
Pulling roller surface steel sanded
rubberized (rubber or polyurethane)

Feed drive 5 to 21 m/min - with frequency converter

8 and 12 m/min - two-speed motor *

Table rollers yes

no. *

ROJEK a.s. 10 RFT 630, 520, 410

3.4 Removal, Feed, and Performance Values
*to lower diagram : splinter = TŘÍSKA; Mach.width = OBRÁBĚNÁ ŠÍŘKA (machined width)
Output (kW) feed (m/min) machined splinter removed volume
width (mm) thickness (mm2)
(mm)
133 8 1064
200 5.33 1066
300 3.55 1065
5
400 2.66 1064
500 2.13 1065
630 1.7 1071
66.5 8 532
100 5.33 533
200 2.66 532
10 300 1.77 531
400 1.33 532
500 1.1 550
630 0.85 536
4 44 8 352
100 3.55 355
200 1.78 356
15 300 1.2 360
400 0.9 360
500 0.7 350
630 0.56 353
33 8 264
100 2.66 266
200 1.33 266
20 300 0.88 264
400 0.66 264
500 0.53 265
630 0.42 265

ROJEK a.s. 11 RFT 630, 520, 410

Output (kW) Feed (m/min) Mach. width (mm) Splinter (mm) Removed volume (mm2)
180 8 1440
200 7.3 1460
300 4.9 1470
5
400 3.7 1480
500 2.9 1450
630 2.3 1450
90 8 720
100 7.3 730
200 3.7 740
10 300 2.4 720
400 1.8 720
500 1.5 750
630 1.2 756
5.5 60 8 480
100 4.9 490
200 2.4 480
15 300 1.6 480
400 1.2 480
500 1 500
630 0.75 472
45 8 360
100 3.7 370
200 1.8 360
20 300 1.2 360
400 0.9 360
500 0.7 350
630 0.55 347

ROJEK a.s. 12 RFT 630, 520, 410

Output (kW) Feed (m/min) Mach. width (mm) Splinter (mm) Removed volume (mm2)
250 8 2000
300 6.7 2010
5 400 5 2000
500 4 2000
630 3.17 1997
125 8 1000
200 5 1000
300 3.33 1000
10
400 2.5 1000
500 2 1000
630 1.6 1008
83 8 664
7.5 100 6.66 666
200 3.33 666
15 300 2.2 660
400 1.66 664
500 1.33 665
630 1 630
62.5 8 500
100 5 500
200 2.5 500
20 300 1.66 498
400 1.25 500
500 1 500
630 0.8 504

machined width

ROJEK a.s. 13 RFT 630, 520, 410

 Above mentioned values are valid for spruce wood at relative air humidity of 12 - 15 %
and sharp knives in cutterblock. These values can be regarded as starting ones at taking
the machine to operation. At longer machine use these values can be partly changed. E. g.
at planing of harder woods and at knives getting blunt it is necessary to count with adequate
reduction of stated values.
Shavings removal thickness related to planed width and hardness of wood can be chosen
only within the values at those driving motor does not get overloaded. On the contrary
the protection of motor will act and the machine will get stopped.
With feed speed over 12.5 m/min, the torque of the electromotor is decreased due to
the over-excitation and thus the feed speed is decreased.
It is necessary to count with worsened quality of processing at planing of materials of small
thickness considering the springing of planed material piece.
With the increasing feed speed, the quality of the machined surface is lowered.

3.4 Machine nois data (EN 861:1998; ISO 7960:1995)

RFT 630 RFT 520 RFT 410

Nois level A in ope- no tool LpAeq = 88.3 dB(A) LpAeq = dB(A) LpAeq = dB(A)
rator´s place
(LpAeq) with tool LpAeq = 95.5 dB(A) LpAeq = dB(A) LpAeq = dB(A)

Acoustic power A no tool LWA = 87.8 dB(A) LpAeq = dB(A) LpAeq = dB(A)
(LWA) in operator pl.
EN ISO 3746:1995 with tool
K = 4 dB LWA = 93.1 dB(A) LpAeq = dB(A) LpAeq = dB(A)

Above stated values are those of emissions and need not represent the safe working values.
Although there is a correlation between emissions values and levels of exposition, these va-
lues cannot be used for a reliable statement whether other precautions are necessary or not.
Agents, influencing real exposure of workers, include other working space attributes, other
sources of nois, etc., e.g. the number of machines and other from neighbourhood influencing
processes. The most permissible exposition levels can differ according to country in questi-
on, too. This information will serve for machine user to a better astimation of risks.

ROJEK a.s. 14 RFT 630, 520, 410

3.6 List of used documents :

Directive 2006/42/EU of European Parliament and Council in valid wording, stating technical
demand on machinery equipment
Directive 2014/35/EU of European Parliament and Council in valid wording, about conformi-
ty assessment of electrical appliances, intended to be used at certain limit voltages, when
delivered onto market
Directive 2014/30/EU of European Parliament and Council in valid wording, about conformity
assessment of products from aspect of electromagnetic compatibility, when delivered onto
market

norms

EN ISO 12100 : 2011 (EN ISO 12100 : 2010)

Machinery safety - General principles for designing - Assessment of risk and of risk reducing
EN 860 + A2 : 2012 (EN 860 + A2 : 2012)
Woodworking machinery safety. One-sided thicknessing machines.
EN ISO 13857 : 2008 (EN ISO 13857 : 2008)
Machinery safety. Safe distances to avoid reaching of dangerous places by hands.
EN 349+A1 : 2008 (EN 349 : 1993 + A1 : 2008)
Machinery safety. Least gaps to avoid pressing of human body parts.
EN ISO 13850 : 2017 (EN ISO 13850 : 2015)
Machinery safety - Function of emergency stopping - Principles for designing
ISO 447: 1992 (ISO 447 : 1984)
Machine tools - Moving direction and sense of controlers
EN 614-1+A1 : 2009 (EN 614-1 : 2006 + A1 : 2009)
Machinery safety - Ergonomic principles of designing - Part 1: Terminology and general prin-
ciples
EN ISO 14120 : 2017 (ISO 14120 : 2015)
Machinery safety. Protective housings. General requirements for designing and production
of unmoved-fixed and movable protective casings.
EN ISO 13849-1 : 2017 (EN ISO 13849-1 : 2015) Machinery safety - Safety parts of contro-
ling systems - Part 1: General principles for designing
EN 1037 + A1 : 2008 (EN 1037: 1995 + A1 : 2008)
Machinery safety - Avoiding of unexpected starting
EN ISO 14119 : 2014 (EN ISO 14119 : 2013)
Machinery safety - Blocking devices connected with protective housings - Principles for de-
signing and choice.
EN 55011 ed.3 : 2010 (EN 55011:2009)
Industrial, scientific and medical eqipments - Characteristics of high frequency interference -
Measurement limits and methods
EN 60204-1 ed. 2 : 2007 (EN 60204-1 : 2006)
Machinery safety - Electric equipment of machines - Part 1: General requirements
EN 60073 ed.2 : 2003 (EN 60073: 2002)
Basic and safety principles for man-machine interface, markung and identification - Coding
principles for communicators and drivers
EN 80416-1 ed.2 : 2009 (EN 80416-1 : 2009)
Basic rules for graphical symbols for use on objects - Part 1: Making of graphical symbols for
registration
EN 80416-2 : 2002 (EN 80416-2 : 2001)
Basic rules for grafical symbols for use on objects - Part 2: Shape and using of arrows.

ROJEK a.s. 15 RFT 630, 520, 410

4 Safety instructions
4.1 General

This machine is provided with various safety equipment proecting the operator and the ma-
chine as well. This, however, cannot involve all safety aspects. Therefore the operator must
read through and understand this chapter. He must moreover respect also other aspects of
danger, refering to surroundings conditions and processed materials.

This manual takes in 3 categories of instructive safety symbols :

Appeal recommending to proceed entirely according to

following instruction(s). A dispatch or operator´s heavy injury
impends in case of non-performing this regulation.

Warning against improper techniques or machine using wa-

ys, those can endanger human health, machine function-ing,
environment or cause economic worses.

Caution is an appeal to appropriate care during practising

of following activities. Non-performance of this caution can
cause a small sized injury or machine damage.

Follow instructions stated on shields, fixed on the machine. Do not remove nor damage
the shields. In any case of a shield damaging - always contact the producer !

4.2 Basic safety requirements

Under any conditions do not touch the low voltage system

on the electric control pannel, transformers, motors, terminal
boards. Every of mentioned unit is indicated with a shield.

Make sure that all safety elements are in active position and
check up its function before connecting the machine to the mains. In case of a necessity to
remove doors or protecting shields : switch off the main switch and lock it or disconnect the
machine from the mains by towing off the plug.
- The backlash-catchers must be kept in good operation condition.
- The backlash-catchers must be tested once during a workshift at least.
The catchers´contacting plates must not be damaged by bumps.
A spontaneous tilting-by-own-weight of backlash-catchers must be assured.
Do not connect the machine to the mains with removed door or protecting covering.

- Learn the location of switches before starting of machine

to avoid improper operating.
- Remember the position (location) of the emmergency
switch, so as to use it promptly whenever needed.

- Pay attention so as not to touch any switch by chance during machine run.
- Never touch rotating cutterblock by hands or with whatever else.

ROJEK a.s. 16 RFT 630, 520, 410

- In case that you are finishing operating at the planer : switch off the machine at the control
pannel and disconnect it from the mains
- Before cleaning : Switch off the machine and always lock the main switch or disconnect
the machine from mains by towing off the plug.
- Before practising maintenance : Switch off the machine and always lock the main switch
or disconnect the machine by towing off the plug.
- When more operators work at the machine : never begin another oparation without having
instructed your cooperator how you intend to run on.
- Never adapt the machine in a way that could endanger its safe run .
- If you doubt about accuracy of by yours intended technique: discuss it with a specialist !

- Do not fail practising of regular surways in accordance with

this instructions manual.
- Check up and make sure that nothing spurious occurs at
the machine from user´s side.

- After end of working adjust the machine so as to be ready for other serial of operations.
- If the mains supply is interrupted - switch off the main switch at once or disconnect the ma-
chine by towing off the plug from the socket.
- Do not paint over, smear, damage, adapt nor replace safety shields. If they get unreadable
or lost – contact the producer and renew them !

4.3 Dress and personal safety

- Experience shows that various personally worn objects e.g.

finger rings, watches, wristbands and the like used to cause
injuries. Hence put them away before beginning of work,
fasten sleeves, remove tie – those could be caught by vari-
ous parts of working machines. Brace your hair so as not to
fly free and wear suitable shoes recommended or rated by working safety rules of a country
in question.
- Wear safety outfit (glasses, apron, safety footwear and the like).
- In case of obstacles above your head in working space – wear a helmet.
- Wear always a protecting mask during planing material – source of dust (when planed).
- Never wear free working dress.
- Never work on the machine under influence of drugs or spirit drinks.
- If you suffer from stuggers, fade or swoon – do not work on the machine.

4.4 Safety regulations for operator

Get up content of this manual before starting up of the ma-

chine.

- Check up whether electric cabels are not damaged so as an electric current fading would
not cause an injury (electric shock).
- Check up regularly whether safety coverings are properly mounted and if they are unda-
maged. Damaged coverings repair immediately or replace with other ones.
- Do not start the machine with removed protecting covering.
- Never use deformed or cracked tools.
- Replace blunt tools as soon as possible, for blunt tools often cause injuries or damages .
- Never use tools at higher speed than recommended by its producer.
- Stop all machine functions before replacing of tools.

ROJEK a.s. 17 RFT 630, 520, 410

- Do not remove or in any else interfer to safety elements like coverings, limit switches,
nor practise its mutual blockage.
- Require an assistance for manipulation with parts exceeding your abilities.
- At a storm we recommend : Do not operate at the machine !

4.5 Safety rules for maintenance

Get up this manual instructions for machine maintenance men at all points before starting
any maintenance work.
- Before beginning with maintenance works: Switch off
always the main switch and lock it or disconnect the ma-
chine by towing off the plug from socket. Hererwith you
avoid an occassional starting of machine by chance by
another else person.
- A qualified person must practise maintenance works on
electric parts.
- The machine is not disconnected from voltage when it
gets stopped. Switch off always the main switch and lock it
or disconnect machine by towing off the plug from socket.
- Do not clean the machine or its peripheral system if machine is completely out of run
as long as the main switch is not switched off or the plug towed out from the net socket.
- Keep your fingers distant from belts and belts pulleys and from chains and chain wheels.
- Before exchange of machine electric parts – switch off the main switch, lock it or disconnect
the machine by towing off the plug from the socket. For replacing of defected products use
those consistent with specification of originals
- Do not remove or do up blocking of limit switches or other safety components.
- Keep always tidy the space for maintenance including your working place.

- Maintenance works must be practised by qualified

personnel in tune with producer´s instructions.
- Read through all the instructions manual for maintenance
men patiently.
- For an exchange of parts and needy subjects – ensure in advance equal ones with the ori-
ginal type or corresponding with the norms.
- Use only specified brands of lubricant (oil or grease) or with these equal ones.
- When one belt of used set of belts gets drained more than rated – exchange the whole set.
- Do not use compressed air for machine cleaning or removing of wood chips.
- Control results of maintenance in presence of a responsible person.

4.6 Safety rules for working place

- Ensure always sufficient working space and free access to

the machine and its peripheral device.
- Place the tools and other obstacles at a place for this inten
ded – remote from the machine.
- Ensure sufficient lighting in working space that will not throw
shadows or cause a stroboscopic effect. Hygienic norms indicate 500 lx for minimal lighting
for a safe and quality work.
- Never lay tools or other subjects onto working tables or coverings.

ROJEK a.s. 18 RFT 630, 520, 410

5 Transport and storage
5.1 Transport, stocking

Be especially careful during transport and manipulation and commit it to qualified personnel
for it especially trained.

You must secure that no person nor subject could be

folded by the machine during loading and unloading it !
Never enter the space under machine lifted up by crane
or high-lift !

The machine must be protected against excessive vibrations and moisture during transport.
It must be stored indoor in temperature range (minus) - 25°C to + 55°C.
The machine is modularly wrapped in shrinkable folio when transported. On customer´s wish
the machine can be packed in a resistant wooden box.

5.2 Machine lifting

The machine or its separate parts can be lifted only with an approved lifting appliance of cer-
tified carrying capacity. We recommend to use :

D – high-lift
E – crane or other lifting appliance
F – manual lifting carriage

Use a high-lift of sufficient forks length !

Prepare a high-lift (D) or manual lifting carriage

(F) of sufficient forks carrying capacity.
- Insert the forks under the machine in one of
the marked directions (A)
- If you use a crane or similar lifting equipment,
use the binding points (holes with plugs marked
with a label) that are at points marked (B),

- With slight lifting, check the machine suspen-

sion stability.
- Lift the machine carefully and slowly and then
relocate it without sudden changes of movement
to chosen place.

The weight of the machine RFT 630 is 830 kg

RFT 520 - 780 kg
RFT 410 - 720 kg.

ROJEK a.s. 19 RFT 630, 520, 410

6 Positioning of machine
Remove protecting coat from table and other machine parts with a solvent. Do not use petrol
or kindred solvents for this action. They can cut down resistance against corrosion of some
machine parts.
The working space extent depends on machine dimensions, intended working operations
and dimensions of processed material.
Do not forget to let free a big enough space for installment of a sufficiently effective exhaus-
ting unit or hoses connecting with the central exhausting system.
6.1 Working space

It is important to keep a free space of at least

0,8 m, requested as working space surrounding
the machine.
If a long peace is planed, it is necessary to have
a sufficient space in front of and behind the ma-
chine in places of material in- and output.

6.2 Machine levelling and fixing

In the lower part of frame, the machine is fitted

with legs with levelling screws and with openings
for anchoring screws.
Under the leveling screws, use steel washers
(they are a part of the supply) and do level the
machine in a flat plain field with a tolerance 0.5
mm / 1000 mm and do screw them to the bottom
(anchor them).
Attached drawing shows a lay-out of anchoring
openings on the machine.

ROJEK a.s. 20 RFT 630, 520, 410

7 Connecting of exhaustion
An exhausting unit of minimal volumetric capacity 1270 m3
h-1 and minimal air stream speed in the hose 20 ms-1 for dry
particals, and 1780 m3h-1 at minimal air stream speed in ho-
se of 28 ms-1 for wet particals, is necessary for a proper
functioning of the machine.
Always operate machine only with running exhausting !
Start the machine and the exhausting unit all at once !

For connecting, use a flexible extraction hose with a diameter of 150 mm. Connect the ex-
traction hose to the extraction nozzle, location of which is at the machine outlet, with outfall
to the right, to the left or directly backwards.

Wooden waste must be liquidated eco-friendly - not to worsen the environment.

ROJEK a.s. 21 RFT 630, 520, 410

8 Connecting to the mains
Only a qualified person is allowed to realize the first
connection of the machine to the mains.

8.1 Connecting to the mains

Make sure that no voltage is at the sup-

ply lead before connecting. Open the
door of the electrical cabinet, push the
connecting cable inside using a bushing
and connect individual phase conduc-
tors to the corresponding terminals lo-
cated at the bottom of the electrical
switchboard. Connect the protective
conductor (yellow-green) to the clamp
PE and the central conductor (pale
blue) to the clamp N, if it is required.
Cross- sections of phase conductors
and of the protective conductor must be
conformable with legal standard norms.
Check up the accuracy of connecting
and fasten the terminal door again.

8.2 Operation safety

A damaged supplying lead must be replaced immediately
by a competent specialist. The operation of a machine
with a damaged supply cables is dangerous to life and it
is forbidden !
Before commissioning the machine, make sure that the voltage and frequency stated at the
type label of the machine corresponds with the values of the grid, to which it is connected.
The grid supply, from which the machine is powered, must be performed according to the
regulations and secured at least by 25A safety fuses or a circuit breaker of the L type.
According to CSN 33 2000-4-482 (epv. HD 384.4.482 S1, according to Art. 482.1.7) in a dis-
tributing system other than cables with mineral insulation and busbar distributing system,
must be protected against insulation failures in TN grids using current protectors with rated
equipping difference current IΔN ≤ 300 mA (see IEC 364-5-53, Art. 531.2.4; of the corre-
sponding standard for the product).

Always switch off the machine main switch and lock it

before the tools adjusting and replace and all adjusting,
treatment and maintenance works. Herewith you avoid
eventual machine starting by chance by an else person.

ROJEK a.s. 22 RFT 630, 520, 410

8.3 Rotating direction

An injury danger menaces at an improper rotating di-

rection of the cutter block !

If you stand on the left side of the machine near the stand cover (see Chap. 9.1 pos. 11),
the cutter block must rotate counter clockwise, i.e. to the left.
In order to ascertain the rotation direction, remove the stand cover and turn on the machine
for a short moment.

ROJEK a.s. 23 RFT 630, 520, 410

8.4 Rotating direction change

It is possible to change rotating direction of 3-phases motors by exchanging (switch-over) of

conductors one instead of another (between 2 black ones or a brown and a black one) on
supplying plug. Attention ! Avoid of mistaken changing of yellow-green wire with the phase !
Entirely a specialist qualified in electrotechnics is allowed to make this change and to
realize the connecting !

Start the machine without tools for a flash to learn its rotating direction.

8.5 Protection of electric parts

The electric motor of the draw is equipped with an electric brake, able to stop the cutter block
in a required term ( within 10 s).
If the electric brake does not work well (spindle run out is more than 10 s) it is forbid-
den to work on the machine !
The protection against dangerous contact of inanimate parts is assured with a self
acting disconnecting from the mains according to the norm EN 60 204-1
and IEC 60 364-4-41.

ROJEK a.s. 24 RFT 630, 520, 410

8.6 Machine control
8.6.1 Machine connecting

The connecting and disconnecting of ma-

chine is done by switching ON and OFF
of the lockable main switch (A).
Till the machine is disconnected, it cannot
be started.The main switch can be
secured with a pad lock against an ineli-
gible machine starting.

The machine connection to the electrical

grid is indicated by lighting the white sig-
nal light on the control panel see Chap.
8.6.2 (E).

8.6.2 Control panel

The cutter block drive motor gets start-
ed by pushing the green button (A) and
turned off by pushing the red button (B).
Engine running is indicated by lighting the
button (A).
In case of a mains failure the machine is
switched off by a tapped coil, it means
that after the voltage restoring the machi-
ne must be switched on again.
The inbuilt breaker will switch off the ma-
chine in case of motor overloading.
Check up the machine (motor function,
blunt tools and the like) if the braker swit-
ches it off several times in a sequence.
Controler of emergency stopping (C)
will stay in switched off position. It is ne-
cessary to release it by turning the mush-
room head. Without this releasing the ma-
chine cannot be started !
The other emergency stopping controler
is situated at the outlet side of machined
material from the machine.
The unbraking controller (D) is switched
into the left position during normal work-
ing position, electromotor braking is func-
tional when turning off the drive. In the
right position, unbraking is turned on and
the cutter block can be rotated freely.
If the controller (D) is shifted into the unbraked position during draw motor operation, the mo-
tor is shut down, it is braked, and after about 10 s unbraked.
Failure light indication (F) (e.g. open the tipping lid, failure at the circuit breakers etc.), the
failure cause is displayed in an error message on the display.
The control board viewport (G) is filled according to machine making in following cha-
pters.

ROJEK a.s. 25 RFT 630, 520, 410

8.6.2.1 Thicknessing table adjusting by hand wheel - position admeasuring by gauge
(only RFT 520, RFT 410)

In normal working position the feed drive

controler (H) is overswitched into left po-
sition. On a machine with a 2-speed
feeding motor it is possible to choose a
higher feding speed by overswitching into
the right position.
In position 0 - feeding is off (switched off).
The feeding can be started only at cutter
block running - in operation.

8.6.2.2 Control panel RFT (ELGO) without programmer (see enclosure E)

Feed drive controler (H)

In a normal working position the feed dri-
ve controler (H) is overswitched into
left position. On a machine with a 2-speed
feeding motor it is possible to choose a
higher feding speed by overswitching into
the right position.
In position 0 - feeding is off (switched off).
The feeding can be started only at cutter
block running - in operation.
Table adjusting pusher (I)
During holding the pusher - the table is
lifting up or sinking down (according to
arrows).

Indikace polohy ELGO (J) slouží k odečítání polohy tloušťkovacího stolu.

ELGO position indication (J) serves to reading the thicknessing table position.

Position indication - battery exchange

The lid (A)[for battery (B) exchange] is si-
tuated at control box (C) lower side. The
lid is accessible after removing or opening
of the side cover of machine stand. Batte-
ry instalation is desribed in Enclosure E
chapter 3.

ROJEK a.s. 26 RFT 630, 520, 410

8.6.2.3 ELGO control panel with programmer (K)- see enclosure C.

8.6.2.4 Touchable control panel (L) - see enclosure D.

ROJEK a.s. 27 RFT 630, 520, 410

9 Machine operation and adjustment
9.1 Machine description
9.1.1 RFT 630

1 stand
2 tipping lid
3 fixed lid
4 table
5 table rollers
6 table roller control
7 table setting scale
8 auxiliary scale for determina
tion of the inserted semifin
ished product thickness
9 splinter limiter at the rack
10 control panel (according
to the design)
11 stand covers
12 tool box or hand wheel of ta-
ble setting (according to design)
13 extraction nozzle
14 plugged binding points
15 cutter block
16 pushers in front of the cutter
block
17 pulling in roller
18 return throw catchers
19 splinter limiter at housings
20 pusher behind the cutter
block
21 pulling out rollers
22 cutter block drive
23 feed drive
24 table lifting drive (according
to the design).

ROJEK a.s. 28 RFT 630, 520, 410

9.1.2 RFT 520, RFT 410

1 stand
2 tipping lid
3 fixed lid
4 table
5 table rollers
6 table roller control
7 table setting scale
8 auxiliary scale for determina
tion of the inserted semifin
ished product thickness
9 splinter limiter at the rack
10 control panel (according
to the design)
11 machine stand cover
12 table adjusting hand wheel
13 tightening of table adjusting
14 exhaustion nozzle
15 stoppered fixing points
16 cutter block
17 pushers in front of cutter
block
18 pulling in roller
18 return throw catchers
19 splinter limiter at housings
20 pusher behind the cutter
block
21 pulling out rollers
22 cutter block drive
23 feed drive
24 table lifting drive (according
to the design).
25 table pole
26 table pole body
27 table adjusting chain
28 chain wheels holder
29 table lifting drive
(according to making)

ROJEK a.s. 29 RFT 630, 520, 410

9.2 machine adjusting 9.2.1 Table Adjustment
Table position changing (by setting height) sets a parameter
(thickness) of machined part. Unevenly thick pieces should
always be inserted with the thicker end first. Unevenly wide
pieces should always be inserted with the wider end first.

9.2.1.1 by a hand wheel (only RFT 520, RFT 410)

table position change (A) [height setting]:

Unblock tightening lever (B) by hand

wheel (C).
Wheel (C)+chain wheels are carried by
holder (D). Wheel (C) is (by chain) con-
nected with chain wheel of motion screw.
The screw is in body (F) with adjustable
pole.

9.2.1.2 Electromotive RFT 630

Table position change (height setting) by

electric gearbox (control described -
chapter 8.6.2.)
The electric gearbox (A) is rotary suspen-
ded on an arm (B) and, by using wheels
(C), chain (D) drives the chain wheels of
motion screws.
By turning the nut (E), the chain wheels
can be adjusted into one plane.
Chain gets tightened by tensioner (F).

RFT 520, RFT 410

Electric gear box (A) is fitted at the end

of table motion screw. Screw is in a body
(B) with adjustable pole. The pole carries
the thicknessing table (C)
-

ROJEK a.s. 30 RFT 630, 520, 410

9.2.1.3 Table Roller Adjustment

Table rollers are located in a specially modified table and allow for better passage of ma-
chined material through the table. They are free-running with the possibility of height setting.
Adjustment is performed using a hand grooved nut. By turning to the right, the rollers can be
set upwards and vice versa. The roller exposure size above the table plane can be chosen in
the range of 0 to 1 mm according to the nature of accuracy requirements of the machined
area and the machined material. The larger the roller exposure, the larger the breach of the
table planarity and thus the possibility of worsening the quality of the machined area.

ROJEK a.s. 31 RFT 630, 520, 410

9.2.1.4 Table Scale Adjustment

If the value read at the scale (1) does not

correspond with the actual thickness of
the workpiece, it is possible to perform a
repair by moving the indicator (2) in the
fixing grooves.

9.2.1.5 Adjusting the Table Parallelism with the Cutter Block

Always turn off the main switch and lock it or disconnect the
machine by pulling out the fork. This will exclude the possi-
bility of random starting of the machine by someone else.

If the machined part shows uneven thick-

ness across its width and if the effect of
cutter setting accuracy in the cutter block
is excluded, it is possible to adjust the
block and table parallelism in the follow-
ing manner:
- Unscrew fixing screws (A), push cover
ing case (B) down from lower part
of motion screw (C)
- release holder (D) gripping connection
by releasing the screw (E)
- Release screw (F), connecrting motion
screw (C) with table boss (G). Herewith
the whole assembly gets loose.
- Index the motion screw (C) by hexagon
wrench (hexagon gap in lower part).
Herewith the parallelity of table with
cutter block gets adjusted (changed).

WARNING: Do adjust always both screws

at the same side of the table from the
standpoint of material passing, the screws
have a right thread and pitch 6 mm, which
means that turning the screw by 6o results
in a change of 0,1 mm.

We recommend leaving this to an expert service.

ROJEK a.s. 32 RFT 630, 520, 410

RFT 520, RFT 410

If the machined workpiece gets out unevenly thick (across its width) from machine, not cau-
sed by cutters adjusting accuracy in cutter block, the cutter block with table parallelity can be
adjusted as follows:
- Thicknessing table is fast connected with pole (A). Pole moves in body (B). Cube (E) is
fixed to body (B). Cube (E) is connected with cube (D) by body (B). Cube (D) is fast connec-
ted with the stand by screws (C).
Release screws (F). Mutual position od cubes (D) and (E) can be changed by pushing off
screws (G). Hereby the parallelity of machine table with cutter block can be adjusted.

WARNING: Do adjust always both screws at the same side of the table from the standpoint
of material passing. Tighten all wel.
We recommend to let the (table║cutter block) parallelity adjusted in a special service.

ROJEK a.s. 33 RFT 630, 520, 410

9.2.1.6 Adjustment of Fixed Stoppers of Table End Positions

The upper end position is implemented using a couple of screws (A and B) at both sides of
the table width that are secured against each other in the connecting bar (C) of the right (D)
and left housing and limit the table movement (E) upwards between the value of 3 mm – min-
imal machining thickness – and the value of 2 mm - return throw catcher overlap under the
cutter block.

The lower end position is implemented using a couple of screws (F) with positioning nuts (G)
at both sides of the table width that are located in the stand (H).

ROJEK a.s. 34 RFT 630, 520, 410

9.2.1.7 Adjustment of End Switches of End Positions of the Table and the Table Posi-
tion Admeasuring Sensor

The end switches of the upper position (A) and the lower position (B) are located under the
right stand cover and are fastened using holders (C) to the stand with the possibility of hori-
zontal adjustment. The upper position stopper (D) and lower position stopper (E) are born by
a holder (G) fastened to the machine table. After releasing the locking screws, both stoppers
(D and E) can be adjusted in height and thus the upper and lower turning off position can be
adjusted. The bar of the stoppers (D and E) also bears the impulse sensor (F) that must be
adjusted to a gap of 1 to 2 mm from the magnetic tape (H).

ROJEK a.s. 35 RFT 630, 520, 410

9.2.2 Cutter Block Drive

Always turn off the main switch and lock it or disconnect the
machine by pulling out the fork. This will exclude the possi-
bility of random start of the machine by someone else.
The drive of the cutter block (A) is using V-belts (B) from the main machine electromotor (C).

Pulley adjustment into one vertical plane can be performed by sliding the motor pulley after
releasing the securing screw (E) or by sliding the electromotor holder (F) in the stand
grooves, after releasing of tensioner (D).

9.2.3 Feed Rollers

9.2.3.1 Feed Roller Drive

The torque from the motor is transferred from the motor using a chain to feed rollers and
those convert it by friction into the feed force of the machined part. The drive allows for con-
tinuous or step change of the feed speed.

9.2.3.1.1 Frequency Controlled Motor

Always turn off the main switch and lock it or disconnect the
machine by pulling out the fork. This will exclude the possi-
bility of random start of the machine by someone else.

The feed electromotor with a gearbox (A)

is located at the rear side of the machine
stand and using a chain (B) (with idler
pulley) it drives the slide rollers (C).

Adjustment of the chain wheel (D) of the

gearbox (A) into one vertical plane with
the chain wheels of the rollers is per-
formed after releasing the securing screw
by sliding along the outlet block of the
gearbox. The belting chain wheel (E) is
floating on its block and self-adjusting.

ROJEK a.s. 36 RFT 630, 520, 410

9.2.3.1.2 Two-Speed Motor
not documented yet
The structural arrangement is the same as when using a frequency controlled motor (Chap.
9.2.3.2), only a two-speed electromotor is used. Adjustment of chain wheels into one vertical
plane is also the same.
9.2.3.1.3 Mechanical Gearbox

not documented yet.

9.2.3.2 Adjustment of Feed Rollers

Feed rollers - pulling in (A) and pulling

out (B) are suspended rotary on pivots
and their height position can be adjust-
ed against the cutter block (D) and the
size of the pushing force.

The rollers are adjusted 1 mm under the

cutter block (cutting cylinder = cylinder
circumscribed around cutter edges),
that is 2 mm under the “body” of the cut-
ter block.

9.2.3.2.1 Pulling in Roller

It is designed as solid with gearing in a

spiral or as divided with sprung seg-
ments and gearing in a spiral.

a) Height Position Adjustment

Performed by turning the housing body
(A) around the pivot using the screw (B)
with the locking nut (3)

b) Pushing Force Adjustment

Performed by changing the spring rigidi-
ty (D) by its pressing using screw (E)
and nuts (6 and 7).

ROJEK a.s. 37 RFT 630, 520, 410

9.2.3.2.2 Pulling Out Roller

There is one or two with a steel surface sanded or rubberized.

a) Adjustment of the Height Position

Performed by turning the housing body
(A) around the pivot using the nut (B)
and the screw (D) that is locked in the
body using the nut (C).
B) Pushing Force Adjustment
Performed by changing the leaf spring
rigidity (E) by its compression using the
screw (F) and the nut (G), the set posi-
tion is locked using the nut (H).
C) Setting of thrust
The thrust gets adjusted by stiffness
change of leaf spring (E) by pressing it
with screw (F) and nut (G). The set up
position gets locked by nut (H).

9.2.4 Pushing Edges

Before and after the cutter block (C), there is a pushing edge (A and B).

The front pushing edge is divided and

individual segments are put rotary on
the pivot and it is possible to adjust their
height position against the cutting cylin-
der and they are sprung.
The front edge is adjusted by 1 mm un-
der the cutting cylinder (cutting cylinder
= the cylinder circumscribed over the
cutter edge), that is 2 mm under the
“body” of the cutter block.
The rear edge is solid of hardened
sheet metal and it is adjusted to
0.1 through 0.5 mm under the cutting
cylinder.

ROJEK a.s. 38 RFT 630, 520, 410

9.2.4.1 Front Pushing Edge

It is located between the pulling-in roller and the cutter

block. It allows the pushing of machined piece, splinter re-
moval , and it is height adjusted according to splinter thick-
ness.

a) Height Position Adjustment

The front pushing edge (A) is pushed
into the basic position by a spring (C)
and to a value of 1 mm under the cut-
ting cylinder (B) it is adjusted using the
screw (E) with the locking nut (D).
- Due to the max. splinter of 8 mm, the
upper position of the front pushing edge
(A) is limited by a screw (G) with a lock-
ing nut (F) to a max. value of 10 mm.
b) Pushing Force Adjustment The
pushing force of the front pushing edge
(A) is not adjusted and it is given by the
rigidity of the sprig (C).
9.2.4.2 Rear Pushing Edge
Always during adjusting the height setting of the rear push-
ing edge, it is necessary to verify that the edge cannot col-
lide in the upper position with the cutter block and whether in
the lower position, the edge ramp is above the plane of the
cutting cylinder (The front edge of the machined part must
not damage the edge, but only lift it using the edge ramp).
The rear pushing edge is situated beyond the cutter block. The rear pushing edge enables
thrust of workpiece, the edge shuts the exhausted space. The rear pushing edge is made
from springy hardened metal sheet (A), that is fastened to holder (D). Holder (D) is pivoted in
blocks (G).

a) Adjustment of Parallelism with the Cutter Block

On the right side, the pivot is fitted with an eccentric, (F) by turning which after releasing the
locking screw (G) it is possible to adjust the parallelism of the edge with the cutter block.
b) Adjustment of the Height Setting
After releasing the locking screw (B), it is possible using the arm (C) to turn the transom (D)
with the pushing edge (A) around the pivots of the housing (G). Set the edge (A) so that its
lower area is in the range of 0.1 to 0.5 mm below the cutting cylinder.

ROJEK a.s. 39 RFT 630, 520, 410

9.3 Working places

The machine is designed for operation

by one or two employees (inserting and
taking away).

Picture shows the position of working

place, surrounding the machine .

9.4 Protective tools

A short stiff aipron and protection of eyes are rated for the work on the thicknesser.
It is proper to use adequate protection of hearing and recommended working shoes.
Wearing of working coats is forbidden.
9.5 Forbidden manipulations

There is forbidden on the machine:

to make any treatments of machine safety elements not approved by the producer,
to make any manipulations in contrary with this manual safety instructions (chp. 3.0)
- touch or interfere with the cutter block or its near surroundings and other moving parts
- plane other material than wood or those on its base
- process workpieces in cross-direction. Machine is intended only for planing in lengthwise
direction of wood fibres
- overload the machine at processing of big semiproducts workpieces
- remove shavings in cutterblock surroundings by hand or anything on running machine
- use other cutters in cutter block than recommended by machine producer
- use cutters of width under 20 mm.

ROJEK a.s. 40 RFT 630, 520, 410

10.0 Tools
10.1 Recommended tools
The machine cutter block is fitted with four cutters.

Do not use other cutterblock knives than supplied or re-

commended by machine producer. Do not use knives of
width under 20 mm.
The cutterblock must be marked with name or logo (sig-
nification) of producer and maximal allowed rotating
speed (RPM) and it must be produced in accordance
with the norm EN 847 - 1: 1997.

RFT 630 - Suitable cutters for use in this machine in the cutter block are planing cutters
635x30x3 mm (length x height x thickness) from the HSS or HSS18 material (HLS 1.2379).
RFT 520 - Suitable cutters for use in this machine in the cutter block are planing cutters
525x30x3 mm (length x height x thickness) from the HSS or HSS18 material (HLS 1.2379).
RFT 410 - Suitable cutters for use in this machine in the cutter block are planing cutters
415x30x3 mm (length x height x thickness) from the HSS or HSS18 material (HLS 1.2379).

10.2 Planing Cutter Replacement

Danger of injury
After releasing the screws of the wedge, the cutter is
pulled out from the cutting cylinder body. Do not have
hands or other body parts in the cutter space.

The planing cutters (A) are in the wedge groove of the cutter block (B) fastened with
a wedge (C). After releasing the screws (D), the cutter is pushed out by the pivot (E) with the
spring (F) and it can be removed.
After inserting a new cutter (A), its compressino to the level of the cutter block body surface
(B), and light tightening of the screws (D), the cutter is ready for adjustment.
If the cutters are changed for reason of wear, always replace all four!!!

ROJEK a.s. 41 RFT 630, 520, 410

10.3 Adjustment of Planing Cutters
The quality of the machined surface depends on the accuracy of cutter adjustment!!!
10.3.1 Adjustment using a Setting Jig (Setter)

After releasing the screws (D) of the

wedge (C), the spring (F) with the pivot
(E) will push out the cutter (A) of the
cutter block (B) against the stirrup (G)
of the setting jig.
The stirrup serves as a stopper and the
cutter ejection size (A) above the sur-
face of the cutter body (B) corresponds
to a value of 0,9 mm.
Hold the setter pushed above the cutter
(A) and gradually tighten the wedge
screws (D), best gradually from the cen-
tre of the cutter towards the edges.
Repeat the procedure gradually with all
cutters.

10.3.2 Adjustment using a Dial Indicator

After releasing the screws (D) of the

wedge (C), let the cutter (A) by pushed
out with the spring (F) with a pivot (E)
above the body of the cutter block (B) to
a value of over 1 mm.
Using hard wood, a silon chock or simi-
lar material knock the cutter (A) into the
cutter body (B) and check the value of
ejection above the cutter block body
with a dial indicator (G) as shown in the
picture. The check must be performed
always at both ends and in the middle
of the cutter with all cutters in the cutter
block.
After aligning, gradually tighten the cut-
ters with wedge screws (D), best from
the cutter centre to the edges.
Repeat the procedure with all cutters
and try to adjust them
to the same value that must range with-
in 0.8 to 1 mm.

ROJEK a.s. 42 RFT 630, 520, 410

and adjusting of planing knives TERSA
(This type of cutterblock is delivered especially on customer´s order.)

10.4.1 first step

Discharge the knife in the cutter block

with knocking with the hammer of the
accessories onto the gasset.

10.4.2 second step

Take the blunt knife out from cutter

block and replace it with a new one.

10.4.3 third step

Eccentric power fixes the position of

knives in the cutter block after starting
the machine.
The knife is reversible. As soon as both
cutting edges of a knife are blunt - do
not sharpen them, but replace them
with new ones !

Aways do replace the three knives all at once !

ROJEK a.s. 43 RFT 630, 520, 410

11 Maintenance and repairs
Always disconnect the machine from the mains before
any maintenance or repair ! Switch off and lock
the main switch or disconnect the machine by towing
off the plug. Herewith you avoid a possibility of an o-
ccasional starting the machine by somebody else.
The backlash-catchers must be kept in good operation condition.
The backlash-catchers must be tested once a workshift at least. The catchers´contacting
plates must not be damaged by bumps. A spontaneous tilting-by-own-weight of backlash-
catchers must be assured.

11.1 Table Setting Drive Chain Tensioning

11.1.1 Table setting by hand wheel (RFT 520, RFT 410)

When tightening the chain (A) for table adjusting it is necessary to change the axe distance
of motion screw and chain wheel axe (C) of hand wheel. After releasing the fixing nut (E), it is
possible to shift with the chain wheel axe holder (C) and herewith to tighten the chain (A).
When the chain is tightened, it is necessary to shift the digital position indicator to machine
base and to arrest it.

11.1.2 Electromotoric adjusting of table (RFT 630)

The table adjusting drive chain (A) gets tightened by help of tensioner (B).
The tensioner is anchored to machine base.

ROJEK a.s. 44 RFT 630, 520, 410

11.2 Cutter Block Drive V-Belt Tensioning

Using the nut (C) at the tensioning screw,

change the position of electromotor hold-
er tilt so that the belts (B) of the cutter
block drive (A) are sufficiently tensioned.
Secure the position again by tightening
the nuts.

If you press with your hand on a correctly

tensioned belt with a force of about 20 N
(about 2 kg), it should bend by about 10
mm.

11.3 Tensioning of feeding drive chain

11.3.1 Tensioning of feeding drive chain RFT 630

Tensioning of feeding drive chain (A) is

automatic by help of idler (B) controled
by spring (C). The spring (C) drawing
strength
is adjusted by changing the length of
anchoring chain (D). Due to chain (A)
length and idler mulfunction, it is pos-
sible to adapt the length of chain (A)
girting by changing the axis distance of
driving chain wheel: release screws (E),
electric gearbox shifts down/ or upward.
Fix the new position - tighten screws
(E) again.

11.3.2 Tensioning of feeding drive chain RFT 520, RFT 410

Tensioning of feeding drive chain (A) is

automatic by help of idler (B) controled
by spring (C). The spring (C) drawing
strength
is adjusted by changing the length of
anchoring chain(D). If, due to chain (A)
length is the idler dud, it can be ne-
cessary to shorten the chain (A) with a
binding member.

ROJEK a.s. 45 RFT 630, 520, 410

11.4 Setting the mechanic digital indication of thicknessing table position

(At the display (B) depicted) mechanical

digital course indicator (A) value, [after
releasing screw (C),] can be changed
by turning the ring (D). When the new
value is set, it is necessary to tighten
the screw (C), and to take care so as
the reaction catching pin [in place (E)]
(course indicator fixing against turning)
would be pushed into machine stand
positioning opening.

11.5 Setting thrust of pulling in and pulling out rolls

Adjusting is described in chapter 9.2.3.2 Adjusting of feeding rolls.

ROJEK a.s. 46 RFT 630, 520, 410

11.6 Cleaning and lubricating

Clean the machine regularly. Oil bars, gudgeons, screw bars and other parts amenable fret.
The oiling frequency depends on the way of working, but apply it minimally once a month.
Bearings of electric motors and shafts have a permanent grease filling and are sealed
(closed). For this reason - do not grease them.
Clean the tables from resin by suitable solvent - for example by turpentine or petroleum,
or by other suitable solvent according to your needs.
Take care so as the belts are not fouled (dirty) with oil or grease. In case it happens, clean
the belts only with paper.
Clean the machine from dust with a vacuum cleaner. It should be done 1 x a week at least.
Survey of lubrication points and periods
Bearings of cut-
ter block, thicknessing chain, motion table plates, thicknessing
chain wheels, table motion parts of other cutter block table leading
feed rollers screws mechanisms (pivot in body)
Lubrication point 1 2 3 4 5
necessary action (hours) (h) (h) (h) (h)
Permanent grea- upon repla-
se fill cement
Lubricate ba
1000
spreading
Grease gun 100
Lubricate by oiler 500 8 8
Plastic lubricant
LV-2-3 LV-2-3 OL-B5 OL-B5 OL-B5OL-B5
or oil
equivalent ISO-L-XCBEA 3 ISO-LAN 68

ROJEK a.s. 47 RFT 630, 520, 410

11.7 Faults remedy

No defects should arise at a correct use and proper maintenance of the machine. If the sha-
vings exhausting gets jammed - it is necessary to switch off the machine before carrying out
the remedy. Stop the machine immediately if it gets jammed with the workpiece !
Blunt tool - cutter block knife/-ves is often a cause of electric motor overheating. If the machi-
ne excessively vibrates - check up its levelling and attachment, respectively fixing and
ballancing of knives used in cutter block.

Machine does not work:

It is necessary to check up electric installation and connecting to the mains.

Thicknessing table moves hard:

It is necessary to lubricate the movement screws of the table height setting.

Machine output is insufficient:

Tools are not sharp.

A too thick splinter is chosen – it is necessary to consider the width and hard-
ness of the wood.
Polluted table.
The V-belts of the cutter cylinder are not sufficeintly tensioned.
Electric motor does not perform full output. - A specialist should solve it.

Machine vibrates :
Poorly sharpened or adjusted cutters.
The cutters have an uneven width, height.
The machine is not level, it is not levelled well .

Thicknessing is not possible on the machine:

Too large splinter.
The thicknessing table is not clean.

Fitting on the front or rear part of the machined piece:

Poorly pushed or led material. Necessary to adjust the pushing forces
of the pulling in and pulling out roller.

ROJEK a.s. 48 RFT 630, 520, 410

12 Delivery scope
Complete machine,
accessories according to list,
machine service instructions handbook,
special accessories (if ordered).

12.1 Accessories

Title Dimensions Pcs. Note

wrench 8 x 10 1 set C
wrench 13 x 16 2 set C + 1
wrench 14 x 17 1
wrench 18 x 24 1 set C
wrench 60 1
wrench 3 1 set C
wrench 4 1 set C
wrench 5 1 set C
wrench 6 1 set C
wrench 10 1 set C
screw M 10x40 4 for machine levelling
nut M10 4 for machine levelling
levelling washer 4 for machine levelling
for cutters´ adjustment
1
cutter setter in cutter block
PE bag with a for enclosed
250 x 350 mm 2
zipper + manual

13 Special Accessories
Cutter setter with a dial indicator.

ROJEK a.s. 49 RFT 630, 520, 410

14 Spare parts
When ordering spare parts : Mention always the machine production number, type and year
(from machine rating plate) and the part position number in spars drawing. If an enclosure
with listed spare parts is a part of this manual – it is available to state numbers and names
of spares according to this enclosure.
15 Guarantee
Works and operations, not mentioned here, involve a written agreement of the ROJEK Co.,
Masarykova 16, 5170 50 Castolovice, the Czech Republic, Europe. Every machine and
equipment is provided with a guarantee certificate. It is important to fill the warranty certifica-
te just during purchasing it with a respect of possibility to set up an eventual guarantee claim
and for sake of product´s safety. If the machine is not installed in a proper way, it may cause
a damage on it own or an injury to the operator. In this case we do not bear any responsibili-
ty. Possible guarantee claims have to be asserted at machine seller.
When the guarantee period expires – you can get the machine repaired at any specialized
repair shop.

16 Dealing with packing and machine service life

expiry
16.1 Dealing with packing

Our products are transported in packing fron cartoon or PE folio. Producers of these pac-
kings issued a legal declaration about their product. They concluded a contract about filling
duties of taking back and usage of the vaste from packings with an authorized company. One
of duties of these companies is also to inform the clients how taking it back is assured.
16.2 Dealing with machine

Service life of this machine depends particularly on usage way, working engagement intensi-
ty, frequency and kind of applied maintenance. The producer is responsible to the machine
user for evident losses caused by the machine for ten years.
Machine user is obliged to guarantee an environmentally safe liquidation of the ma-
chine according to country´s in question laws about leavings - not to endanger
the environment.

We recommend to run on as follows :

1) Demount all plastic parts and consign it to relevant accumulating containers.
2) Separate resting iron from non-iron parts and commit it to a specialized company
for a separate liquidation.

ROJEK a.s. 50 RFT 630, 520, 410

Enclosure A Electric connection diagram

5,5 / 7,5 kW, 3 x 400 V, motoric table lifting, feed frequency drive

ROJEK a.s. 51 RFT 630, 520, 410

ROJEK a.s. 52 RFT 630, 520, 410
ROJEK a.s. 53 RFT 630, 520, 410
diagram (5,5 / 7,5 kW, 3 x 400 V, motoric lifting, 2-speed feeding)

ROJEK a.s. 54 RFT 630, 520, 410

ROJEK a.s. 55 RFT 630, 520, 410
enclosure B

List of electrotechnical parts

4 kW 5,5 kW 7,5 kW
marking function type, technical data supplier substitution note
pcs. pcs. pcs.
CEG M112Ma-2/FPC
4 kW 3x400/230V
1 - -
8,83/15,3A 50,60Hz
2900 /min IM B3
CEG M112MB-2/FPC
5,5kW 3x400/690V
- 1 -
12,2/7,1A 50,60Hz
2900 /min IM B3 for voltage
Motor driv- CEG M112MC-2/FPC CEG 3 x 400 V
7,5kW 3x400/690V
M1 ing cutter 16,9/9,8A 50,60Hz - - 1
block Italy
2880 /min IM B3
CEG M112MB-2/FPC
5,5kW 3x230/400V
- 1 -
21,2/12,3A 50,60Hz
2900 /min IM B3 for voltage
CEG M112MC-2/FPC 3 x 230 V
7,5kW 3x230/400V
- - 1
28,9/16,8A 50,60Hz
2900 /min IM B3
Motor 1LA 7063-4AB12
0.18kW 3x400/230V
M3 of table lift- 0,56/0,97 A 50/60Hz -(1) -(1) -(1) Siemens
ing 1350 min-1
ELM1LA7096-4AA12
Motor of 1,5 kW 3x400/ 230 V
M2 1 1 1 Siemens
feeding 3,45/ 5,9A 50/ 60Hz
1420 min-1
according to ma- BaK Sy-
distributor 1 1 1
chine variant stémy
Control cir-
W1-10 H05VV-K1X1 CYSY 2A x 1mm2
cuits
H05VV-K3G2,5 CYSY 3Bx2,5mm2
H05VV-K4G2,5 CYSY 4Bx2,5mm2
W11-20 Power cir-
H05VV-K4G1,5 CYSY 4Bx1,5mm2
W31-40 cuits H05VV-K5G1,5 CYSY 4Bx1,5mm2
H05VV-K7G1,5 CYSY 5Bx1,5mm2
Protection
W21-30 H05V-K1G1,5 CYA 1,5 mm2
circuits

Note :
The producer reserves himself the right for changing component(s) and its supplier.

ROJEK a.s. 56 RFT 630, 520, 410

 RFT 530
RFT 630

thicknessing machine

list of parts
updated 12 / 2012

WOODWORKING MACHINES Co. Masarykova 16, 517 50 Častolovice

ROJEK the Czech Republic - Europe export@rojek.cz www.rojek.cz
+420 494 339137, to - 41 fax 323 341, 322 701
         

 
 


    
  
   
  

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